Bursa Cement Factory Co., Inc Production Flow Sheet RAW MATERIAL PREPARING RDF PREPARING RDF STOCK HOPPERS CLINKER PRODUCTION CEMENT GRINDING PACKING, BULK LOADING & DISPATCHING UNIT CEMENT STOCK SILOS (PACKING UNIT II) COAL MILL I COAL MILL II ROTARY KILN I CEMENT MILL I CEMENT MILL II CEMENT MILL III CEMENT MILL IV ROLLER PRESS FLY ASH SILO I FLY ASH SILO II CEMENT STOCK SILOS (PACKING UNIT I) RECUPERATOR AQC1 ROTARY KILN II RAW MILL III RAW MILL I RAW MILL II TRASS DRYER SILO CRUSHER-2 CRUSHER-1 LIMESTONE CLAY COAL TRASS GYPSUM CLINKER UNLOADING SILO STOCKHALL CEMENT SILO FLY ASH SILO CLINKER STOCK SILO RAW & AUXILARY MATERIAL CIRCULAR MIXING BED FOR COAL LIMESTONE CLAY COAL TRASS GYPSUM CLINKER KÜTAHYA CEMENT MIXING & PACKING PLANT CEMENT COOLER CRUSHER-1 250 t/h CRUSHER-2 300 t/h CRUSHER OVERHEAD CRANE OVERHEAD CRANE-1 (5 t/scoop) OVERHEAD CRANE-2 (5 t/scoop) OVERHEAD CRANE-3 (5 t/scoop) CLINKER STOCK SILO 50.000 Ton CLINKER STOCK SILO 1.000 Ton CLINKER STOCK SILO TRASS DRYER 100 t/h TRASS DRYER TRASS DRYER STEEL SILO 1.000 Ton RAW MILL - 1 200 t/h RAW MILL - 2 52 t/h RAW MILL - 3 100 t/h RAW MILL RAW MEAL HOMOGENIZING SILO 2x2.200 Ton 1x5.000 Ton RAW MEAL STOCK SILO 6x500 Ton RAW MEAL SILO MIXER BIG BAG BIG BAG ROTARY PACKING -I- ROTARY PACKING -II- BIG BAG LOADING & PACKING UNIT WASTE HEAT RECOVERY UNIT OVERHEAD CRANE CEMENT SILO COAL PREPARING TRASS CLINKER GYPSUM ROLLER PRESS 300 t/h CEMENT COOLER 150 t/h ROLLER PRESS COAL MILL - 1 : 20 t/h COAL MILL - 2 : 30 t/h COAL MILL CIRCULAR MIXING BED FOR COAL 200 t/h stacking rate 80 t/h reclaiming rate CIR. MIX. BED OPEN COAL STOCK AREA - 14.000 ton CIR. MIX. BED CLOSED COAL STOCK AREA - 11.270 ton 100 m 3 coal stock silo 200 m 3 coal stock silo GRINDED COAL STOCK SILO SHREDDER 1: 25t/h SHREDDER 2: 10 t/h RDF FACILITY 3 ADET 300 m 3 BUNKER RDF STOCK HOPPERS ROTARY KILN - 1 2.200 t/day ROTARY KILN - 2 1.850 t/day RECUPERATOR 5 t/h dry steam ROTARY KILN ABSORPTION CHILLER UNIT 800 kw CEMENT MILL-1 45 t/h CEMENT MILL-2 55 t/h CEMENT MILL-3 95 t/h CEMENT MILL-4 175 t/h 7.5 MW TURBINE - GENERATOR CEMENT MILL WASTE HEAT RECOVERY UNIT REFUSE DERİ VED FUEL CEMENT STOCK SILO 2x10.000 Ton 4x2.500 Ton 2x1.000 Ton 2x120 Ton 500 Ton 900 Ton CEMENT STOCK SILO FLY ASH STOCK SILO BULK LOADING SYSTEM 3x150 t/h 5x200 t/h 1x80 t/h ROTARY PACKING 1x200 t/h BULK LOADING 80 t/h MIXER CAPACITY 1x1.000 Ton FLY ASH SILO 1x1.250 Ton CEMENT SILO 2x2.000 Ton CEMENT SILO BIG BAG LOADING UNIT (40 t/h) BIG BAG LOADING & PACKING UNIT (2x30 t/h) PACKING & BULK LOADING UNIT PACKING CEMENT LOADING SYSTEM ROTARY PACKING 4x70 t/h 2x120 t/h 2x80 t/h KÜTAHYA CEMENT MIXING & PACKING PLANT BUHAR KOLLEKTÖRÜ RAW WATER RAW WATER STEAM COLLECTOR PH1 PH2 BURVER PH2 BURVERUM AQC2 TURBINE GENERATOR CONDENSER COOLING TOWER DEAERATOR WATER TREATMENT SYSTEM RAW MEAL HOMOGENIZING SILOS RAW MEAL STOCK SILOS 21.04.2014