BURNISHING PROCESS(SUPER FINISHING PROCESS)

BURNISHING

BY : JOHNS JOSEPH

BEFORE STUDYING BURNISHING ,WE NEED TO KNOW ABOUT COLD WORKING

COLD WORKING, ALSO KNOWN AS STRAIN HARDENING OR

WORK HARDENING, IS THE STRENGTHENING OF A

METAL BY PLASTIC DEFORMATION

THE MICRO IMAGE OF A METAL IS LIKE A MOUNTAIN

RANGE

BURNISHING IS THE PLASTIC DEFORMATION OF A SURFACE DUE TO SLIDING CONTACT WITH ANOTHER OBJECT.

• Visually, burnishing smears the texture of a rough surface and makes it shinier.

• Burnishing may occur on any sliding surface if the contact stress locally exceeds the yield strength of the material.

• It is a super finishing tool giving a mirror like finish.

MECHANICS

IF THE BALL IS PRESSED DIRECTLY INTO THE PLATE, STRESSESDEVELOP IN BOTH OBJECTS AROUND THE AREA WHERE THEY CONTACT. AS THIS NORMAL FORCE INCREASES, BOTH THE BALL AND THE PLATE'S SURFACE DEFORM.

IF THE FORCE ON IT IS SMALL AND WHEN THE FORCE IS RELEASED BOTH THE BALL AND PLATE'S SURFACE WILL RETAIN ITS ORIGINAL SHAPE. IN THIS CASE, THE STRESSES IN THE PLATE ARE ALWAYS LESS THAN THE YIELD STRENGTH OF THE MATERIAL, SO THE DEFORMATION IS PURELY ELASTIC.

THE BALL WILL PLOW THROUGH THE SURFACE AND CREATE A TROUGH

BEHIND IT. THE PLOWING ACTION OF

THE BALL IS BURNISHING.

#BURNISHING

EXCESSIVE BURNISHING LEADS TO SUB-SURFACE CRACKS WHICH CAUSE SPALLING, A PHENOMENON WHERE THE UPPER LAYER OF A SURFACE FLAKES OFF OF THE BULK MATERIAL.

# LUBRICATION

THE PURPOSE OF THE LUBRICANT IN THIS CASE IS TO SEPARATE THE COMPONENTS WITH A LUBRICANT FILM SO THEY CANNOT CONTACT TO PREVENT DESTRUCTIVE BURNISHING

THERE ARE TWO TYPES

OF BURNISHING

#BALL BURNISHING

#ROLLER BURNISHING

A BALL BURNISHINGTOOL CONSISTS OF ONE OR

MORE OVER-SIZED BALLS THAT ARE PUSHED THROUGH A

HOLE.IT PLOWS MATERIAL OUT OF THE WAY

#BALL BURNISHING

#ROLLER BURNISHING

ROLLER BURNISHING, OR SURFACE ROLLING, IS USED ON CYLINDRICAL,

CONICAL, OR DISK SHAPED WORKPIECES. THE ROLLERS TYPICALLY ROTATE WITHIN

A CAGE, AS IN A ROLLER BEARING.

BY :JOHNS JOSEPH