Top Banner
8/13/2019 Buried Piping http://slidepdf.com/reader/full/buried-piping 1/26 What Lies Beneath A Comprehensive Look at the Inspection of Buried Plant Piping Brant Shields
26

Buried Piping

Jun 04, 2018

Download

Documents

arunvani
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 1/26

What Lies Beneath

A Comprehensive Look at the

Inspection of Buried Plant Piping

Brant Shields

Page 2: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 2/26

Technical Manager 

Over 20 years in the inspection and NDE field.

Currently hold API 510 Inspection of Pressure essels and API

!5" Inspection of A#ove $round %tora&e 'an(s

$uided )ltrasonics *evel I +advanced, and C%-IP *evel II.

Certified *evel II in )ltrasonics Penetrant testin& /a&netic

Particle testin& and isual inspection.

I also copleted trainin& in Direct Assessent of #uried &as and

liuid pipelines 3 assessent and $- assessent of cased

road crossin&s.

I have ana&ed nuerous pro4ects involvin& ECDAICDA on

natural &as as 6ell as liuid pipelines.

Page 3: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 3/26

Buried Plant Piping Inspection

Goal

  )tili7in& direct assessent

ethodolo&y to inspect

#uried process pipin& to

a8ii7e results and costeffectiveness.

Page 4: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 4/26

Buried Plant Piping!"#stacles

9  :ound in ost all facilities

9  /ost non; pi&&a#le

9  %hort len&ths

9  Coplicated

confi&urations

9  *iited access

9  In soe cases; liited

(no6led&e

Page 5: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 5/26

9 Developed fornatural gastransmission

pipelines

9 Used for theinspection of non-piggable pipelines

9 Uses complimentarytechnologies toperform inspections

Direct Assessment- History

Page 6: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 6/26

Five Steps of Direct

Assessment

9 Pre-Assessment (Gather Information on the

System)

9 Indirect Examination (Gather Data on System)

9 Direct Examination (Excavation of Priority Areas)

9 Remediation (Repair or Replacement)

9 Post-Assessment (Effectiveness of Remediation)

Page 7: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 7/26

Inspection of Buried Piping

9 'here are any different

considerations to #e &iven 6hen

inspectin& #uried pipin&. %oe

include<

9 1. Pipin& location si7e and

len&th

9 2. Accessi#ility of #uried portion

9 ". Any value of cathodic

protection

9 =. Potential for corrosion

Page 8: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 8/26

$istorical %ata

9 evie6in& past history canprovide a 6ealth ofinforation. 'his inspectionpractice is already used #ythe a4ority of en&ineer andinspection personnel.

9 >ears of service

9 Past corrosion pro#les

9 %iilar service

9 Chan&es in service

9 Pipin& specifications

Page 9: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 9/26

Buried Piping! %amage Mechanisms

9 3uried pipin& typically involvesore plannin& and liited accessto perfor siilar a#ove &radeinspections. %everal conditionsarise 6hen perforin& inspectionson #uried pipin&; only the solutions&et ore difficult.

9 %oe daa&e echaniss

9 ErosionCorrosion

9 InternalE8ternal

9 Coatin& dis#ondent

9 Inherent ill defects

9 Insta#ility

9 'hird Party Daa&e

9 %oil to Air Interface

9 Environental crac(in&

Page 10: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 10/26

Page 11: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 11/26

&evie' of Techni(ues

9 3y utili7in& soe ethods fro DA in con4unction6ith advanced NDE ethods users can identifyhi&h conseuence areas. /ethods to #e revie6ed<

9CIPS )Close Interval Potential %urvey,

9 %C*G (Direct Current Voltage Gradient)

9 AC*G (Alternating Current Voltage Gradient)

9 GW +$uided -ave )ltrasonics,

9 A+T (Automated Ultrasonics)

9 AC,M (Alternating Field Current Measurement)

Page 12: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 12/26

9 /ost cases; this is

already perfored if

the pipin& in uestion

has CP9 /easure the pipe to

soil potential

9 Current is interrupted

to provide Btrue

potential

9  Assessent e8tends

for the entire len&th of

the pipin&

Close Interval Potential Surve-

)CIPS.

Page 13: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 13/26

9 Measres volta!e

!radient on "ried

pipin!

9 Measres the crrent

attenation todetermine coatin!

#ality and inte!rity

9 Difference is spplied

crrent  D$%G ses plsed

D$ crrent

  A$%G ses isolated

A$ crrent

%irect and Alternating Current *oltage

Gradient

)%C*G / AC*G.

Page 14: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 14/26

Page 15: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 15/26

9 &ing of transducers)collar0tool. is placed

on the pipe

9Pressured 'ith air )23

to 43 psi.

9 Instrument and laptop

connected

9 Waves sent do'n the

pipe #i!directionall-

9 &esults are anal-1ed 

Guided Waves! General Information

Page 16: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 16/26

Guided Wave +ltrasonics

9  5uantitative method

9  A#ove0Belo' grade

9  Limited #- somepiping configurations

9  %istance limited #-

soil0coatingconditions

9  Can locate areas ofpro#a#le concern

Page 17: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 17/26

GW Applications

9 Soil to air interface

9 Buried piping 'ith someaccessi#ilit-

9 %ike0containment penetrations

9 Sleeved road crossings

Page 18: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 18/26

A+T General Information

9 Technolog- driven to ensure complete

coverage

9 6liminate human error 

9 +ses semi or completel- automated raster t-pe

or encoded scanning s-stems

9 Man- s-stems include A!scan7 B!scan and C!

scan displa-s )%!scan also availa#le.

Page 19: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 19/26

Automated +ltrasonics

9 5ualitative results

9 Scanned image in colormap or gridded format

9 $igh temperatures can #e

inspected

9 Limited configurations

9 Piping has to #e fairl-clean

9 All pipeline coatings haveto #e removed

Page 20: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 20/26

A+T Applications

9 An- piping 89 and greater )t-picall-.

9 Guided Wave verification points

9 Pipeline surve-s for detailedinspection

Page 21: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 21/26

AC,M General Information

9 +ses an alternating current field 'hich flo's

on the surface of the pipe #eing inspected

9 %istur#ances in the current field locate cracks

9 +sed as a replacement for conventional Magnetic

Particle and Li(uid Penetrate testing

9 Standard pro#es can operate through non!

conductive coatings up to 3mm thick

Page 22: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 22/26

Alternating Current ,ield

Measurement

9 Capa#le of detectingand si1ing cracks in

most metals

9 +ses B: and B1components to(uantif- and si1ecracks

9 Can provide accuratedata for engineeringcalculations

Page 23: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 23/26

AC,M Applications

9 Locating environmental

cracking )SCC.

9 Si1ing cracking defects

Page 24: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 24/26

The “Miracle Tool

9%iply does not

e8ist.

FFAll ethods and technolo&ies should #e used

to coplient other inspections.

Page 25: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 25/26

!eys to a Successful

"nspection

9 Ipleentation of the correct inspectiontechniue

9 Pro;active use of ne6 technolo&ies

9 Gno6 the liitations of the techniue

9 In ost cases the euipent is only as &oodas the technician.

Page 26: Buried Piping

8/13/2019 Buried Piping

http://slidepdf.com/reader/full/buried-piping 26/26

Thank ;ou #

9 HuestionsCoents