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Bunya Street Eagle Farm SPS SP010 Pump Instrumentation OM Manual Volume 6B

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BRISBANE CITY COUNCIL

DEPARTMENT OF WATER SUPPLY AND SEWAGE

PUMPWELL NO. 1

EAGLE FARM PUMP STATION

OPERATION AND MAINTENANCE INSTRUCTION MANUAL

WEIR ENGINEERING JOB NO. 15140 BCC CONTRACT NO. S.20/95/963

WEIR ENGINEERING prf A.C.N. 000 37

NVIVE Envirotech weir

MANUAL PREPARED BY

WEIR ENGINEERING PTY LTD

15 GINDURRA ROAD SOMERSBY NSW 2250

TELEPHONE: (02) 4349 2999 FACSIMILE: (02) 4349 2801



BRISBANE CITY COUNCIL Dept. Water Supply and Sewage Pumpwell No 1, Eagle Farm Pump Station

BCC Contract No S20/95/96 System Instrumentation

Operation and Maintenance Manual

Section 4 Installation and Pre-Commissioning

4.1 Installation

The installation procedures for specific transducers and Bent ly Nevada modules are generally covered in the relevant part of Section 2 of this manual.

4.2 3300 System Installation

The following publication entitled 3300 System Installation Instructions (Part No 80172-01 Rev L) has been prepared by Bent ly Nevada for plant personnel who operate and maintain the system. It provides detailed information on the installation of the Bendy Nevada 3300 rack mounted monitoring system.

The following sections are included:

4.2.1 Receiving Inspection

4.2.2 Handling and Storage Considerations

4.2.3 Rack Assembly Options

4.2.4 Rack Installation (Panel Mount)

4.2.5 Rack Installation (19-inch EM)

4.2.6 Panel Cutout Dimensions

4.2.7 Weatherproof Housing Installation

4.2.8 Power Supply Installation

4.2.9 System Monitor Installation

4.2.10 Monitor Installation (Typical)

4.2.11 Power Input Module

4.2.12 Signal Input Relay Module

4.2.13 Alert Relay Actuation Circuits

15140/Inst Man/BRH Issue 1 29-Apr-98 Page 4-1






4.2.14 Danger Relay Actuation Circuits

4.2.15 Field Grounding Technique

4.2.16 Index

4.2. 1 7 Appendix




3300 SYSTEM INSTALLATION INSTRUCTIONS

BENTLY NEVADA

MAD1HUSA.

PART NO. 80172-01 REVISION L

FEBURARY 1994

so . . e a

e e .



80172-01 Installation Instructions

NOTICE

READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT Bent ly Nevada Corporation has attempted to identify areas of risk created by improper installation and/or operation of this product. These areas of information are noted as WARNING or CAUTION for your protection and for the safe and effective operation of this equipment. Read all instructions before installing or operating this product. Pay particular attention to those areas designated by the following symbols.

WARNING

High voltage present could cause shock burns or death.

Do not touch exposed wires or terminals.

Keyphasoe is a registered trademark of Bent ly Nevada Corporation

Proximitor' is a registered trademark of Bent ly Nevada Corporation

CAUTION

Machine protection will be lost during calibration.

First Printing: January 1987 Copyright © Bent ly Nevada Corporation 1987,1988,1989,1990,1991,1992,1993,1994

All Rights Reserved

No part of this publication may be reproduced, transmitted, stored in a retrieval system nor translated into any human or computer language, in any form or by any means, electronic, mechanical, magnetic,optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner,

Bent ly Nevada Corporation P.O.Box 157

Minden, Nevada 89423 USA Telephone 800-227-5514 702-782-3611

Telex 354437 Telemail 7400983 BNC UC

Fax 702-782-9253

Copyright infrigement is a serious matter under United States of America and foreign copyright laws.



Installation Instructions 80172-01

FOREWORD

This document is intended for personnel who maintain the 3300 Monitoring System. The

procedures are presented in step-by-step, graphic format.

RELATED DOCUMENTS

3300 System Overview, 80171-01

3300 System Troubleshooting, 80173-01

3300/12 AC Power Supply, 89602-01

3300/14 DC Power Supply, 101256-01

3300/03 System Monitor, 89604-01

3300 Internal Barrier Manual, 88837-01

SYMBOLS Special symbols are used in the manual to illustrate specifics in the step-by-step processes. For

example:

PRESS FLASHING CONNECT DISCONNECT OBSERVE SCREWDRIVER

iii




iv




CONTENTS

SECTION TITLE PAGE

1 Receiving Inspection 1

2 Handling & Storing Considerations 2

3 Rack Assembly Options 3

4 Rack Installation (Panel Mount) 4

Rack Installation (19-inch EIA) 5

6 Panel Cutout Dimensions 6

7 Weatherproof Housing Installation 7

8 Power Supply Installation 13

9 System Monitor Installation 15

10 Monitor Installation (Typical) 16

11 Power Input Module 17

12 Signal Input Relay Modules 18

13 Alert Relay Actuation Circuits 21

14 Danger Relay Actuation Circuits 23

15 Field Grounding Technique 25

16 Index 26

17 Appendix 27

V




vi




I RECEIVING INSPECTION

1. Visually inspect the exterior of rack assembly and components for obvious shipping damage.

2. Inspect interior of monitors and power supply. Loosen screws to pull each monitor and power supply out from rack.

cDr 0 O 0 0 0 0

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DAMAGE CLAIMS If shipping damage is apparent, file a claim with the carrier and submit a copy to Bent ly Nevada

Corporation.

1




HANDLING & STORING CONSIDERATIONS

Handling and storing of printed circuit boards is extremely critical. Circuit boards contain devices that are susceptible to damage when exposed to electrostatic charges. Damage caused by obvious mishandling of the board will void the warranty. To avoid damage, observe the following precautions in the order given.

*CAUTION Machinery protection will be lost when power is removed from the instrument.

Prior to servicing, remove all power to the instrument.

Do not discharge static electricity onto the circuit board. Avoid tools or procedures that would subject the circuit board to static damage.' Some of the possible causes include ungrounded soldering irons, nonconductive plastics, and similar materials.

Personnel must be grounded with a suitable grounding strap (such as 3M Velostat No.2060) prior to handling or performing maintenance on a printed circuit board.

Transport and store circuit boards in electrically conductive bags or foil.

Use extra caution during dry weather. Relative humidity less than 30% tends to multiply the accumulation of static charges on any surface.

2




3 I RACK ASSEMBLY OPTIONS

10.47 IN. (265.9 mm

B

A

EXTERNAL DIMENSIONS

16.75 IN. (425.5 mm)

9.00 IN

(228.6 mm)

A B

01,11,21,31 = 4 POSITIONS 11.00 IN. (279.4 mm) . 8.00 IN. (203.2 mm)

02,12,22,32 = 6 POSITIONS 15.00 IN. (381.0 mm) 12.00 IN. (304.8 mm)


04,14,24,34 = 10 POSITIONS 23.00 IN. (584.2 mm) 20.00 IN (508.0 mm)

05,15,25,35 = 12 POSITIONS 27.00 IN (685.8 mm) 24.00 IN. (609.0 mm)


07,17,27,37 = 8 POSITIONS 19.00 IN. (482.6 mm) 16.00 IN (406.4 mm)

3




I RACK INSTALLATION [Panel Mount]

1. Slide rack through panel cutout.

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REAR OF RACK

2 ASSEMBLE CLAMP.

3. ALIGN RACK IN CUTOUT.

4. TIGHTEN MOUNTING SCREWS.

4



1


I RACK INSTALLATION 119-INCH EIA]

19-INCH EIA RACK

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ALSO APPLICABLE TO AA OPTION 17.27N ANO 37

5




PANEL CUTOUT DIMENSIONS

CUTOUT \ PANEL

9.12 IN

(231.6 mrn)

OPT!ONS RACK SIZE A

01,11,21,31 4 POSITIONS 8.56 IN. (217.5 mm)

01.12.22.32 6 POSITIONS 12.57 IN (319.3mm)

03,13,23,33 8 POSITIONS 16.57 IN. (420.8mm)

04,14,24,34 10 POSITIONS 20.58 IN (522.7 mm)

05,15,25,35 12 POSITIONS 24.58 IN (624.3 mm)

06,16,26,36 14 POSITIONS 28.59 IN (726.2 mm)

07,17,27,37 8 POSITIONS SEE SECTION 5

NOTE

The dimensions specified for "A" in the table above refer to the case where a panel is being cut out

for the rack only and not fo the weatherproof housing. The panel cutout dimensions for the

weatherproof housing are specified in the "Tabulated Data" table in section 7 under the "E" column.

6



17 I WEATHERPROOF HOUSING INSTALLATION


The next 5 pages contain the weatherproof housing installation drawing, 330006.

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Installation Instructions

8 1 POWER SUPPLY INSTALLATION

80172-01

For systems with the AC Power Supply, perform the following steps. For systems with the DC Power Supply, perform the steps on the following page.

AN WARNING

High voltage present could cause shock bums or death Do not touch exposed wires or terminals

ptcuLAIcw oak.°

7

1. Slide Power Supply into rack and fasten two screws.

2. Slide the transformer assembly into the rack. Fasten the screw that mounts the support plate to the rack side panel. Connect cables to backplane and Power Input Module as shown.

3. Connect cables from backplane to Power Input Module as shown.

3. Place Power Input Module in position at rear of rack. Fasten retaining screws.

1

r

1 1

1, 1

1, ,1

r,1

1 i 1

1 1

1 1 1

1 1

1,1

1

(a. Al Er I 4E.

MEE'

1==1 0m

I ra

011;

:11. 00

13



18 I POWER SUPPLY INSTALLATION ICONT.1


For systems with the DC Power Supply, perform the following steps.

WARNING


f IL TER BOAR 0

POWER INPUT MODULE

NNII--r/ 1,--A

NJ

A r'''

\t".1 ,e

(7 \,01k

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0 Oa

Ill il il

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Ill $4 a

3a

11111

U 0

-7a

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il ii

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fill

il

7a

ill ii 9:1:1

N

a

V

0

SPECOLATCP BOAPD

1. Slide Power Supply into rack and fasten two screws.

2. Insert filter board. Fasten screw that secures the filter board to the rack side panel. Connect cable from filter board to Power Input Module as shown.

3. Connect cables from backplane to Power Input Module as shown.

4. Place Power Input Module in position at rear of rack. Fasten retaining screws.

I I l

1 1..1

I 1 I

1 1

1:1 I, 1111 0

Z Z.

/

1,1

, 1,1

I, , :I I, 1,

I 1

11:111.,

1

IZIEZ

I 1 1

1 1

, 1,1

1,1

1,1

1,1 1,1

0 II

Ira

14




I SYSTEM MONITOR INSTALLATION

1. Slide System Monitor panel to the right before inserting monitor. Slide System Monitor board into rack to engage connector on backplane.

2. Slide front panel to the left and fasten two screws.

SYSTEM MONITOR BOARD

15




10 I MONITOR INSTALLATION [TYPICAL]

1 Slide monitor front panel to the right before inserting monitor. Slide monitor circuit board into rack to engage connector on backplane. If the monitor is a dual width monitor with two separate circuit boards, line the lower edges of both boards .up with the slots in the rack and slide the boards in simultaneously. Make sure that the connectors on both boards are fully seated in the backplane.

2. Slide front panel to the left and fasten to rack.

3. Install Signal Input Relay Module in rear of sack and fasten screws.

CP CO CP

0 0 0

0 01:1 0

& 8 e e e

r- (:itlEtele11:10

bee eeeA 81 O e e e

SIGNAL INPUT RELAY MODULE

(SEE 12 )

16




11 I POWER INPUT MODULE

For grounding technique see Section 15.

TO COMMUNICATIONS

PROCESSORS, IF

APPLICABLE (i.e., DYNAMIC DATA

MANAGER,TRANSIENT

DATA MANAGER)

TO KEYPHASOR

TRANSDUCERS

(REFER TO SYSTEM

MONITOR MANUAL)

DOI RACX SDI RACX

wARNINc-ExPLosicN HAZARD CO .0, OiCONLV CIWOCPS oll OICAt OR MISS Ma IS Maw

IC .0.....a1MCOA A VtR1 T1SEVENT -RTSOIA %PLOSION rgeArtjren.r: ., cs, IDA MOM 1"/ 4,ar

1=0 0 ==C=4=1Q0 LQ

0 0 0100 C::)!O 0 01000

USE COPPER CONDUCTORS GILT

I 10/220VAC

1.0/0.75 AMP

50-60 HZ

DYNAMIC

cO:

0

0 0 (+)

INCCMIrtt .0.0 WINO 11)+04 Or WIJUOK WKS (MU l'aILNIIK HO? OtIRCTAO IX 111PanA1

01 .C..t.41. IRS MILES

1.

FU %S SO it. 9

I MA rirf SS

TO HOST COMPUTER OR

OTHER 3300 SYSTEM

RACK, IF APPLICABLE (REFER TO SERIAL DATA

INTERFACE & DYNAMIC

DATA INTERFACE MANUAL)

TO REMOTE CONTACT

CLOSURES (REFER TO

SYSTEM MONITOR

MANUAL)

110/220 Vac

50/60 Hz

INPUT POWER

MAIN FUSE

17




12 I SIGNAL INPUT RELAY MODULES

,A WARNING

High voltage present could cause shock burns or death Do not touch exposed wires or terminals

INVU I I-q..LA'r MULJULL

0,0

BOO

zt, CAUTION

The following information is not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.

JUMPERS wl - W8

FOR FIELD WIRING REFER. TO MONITOR MANUAL

wipiscamVMS

aA 0 0 ON

EU

RIC

043

COI yb

DIA

k C31)

0 0 P. coo 11011

RUM

Of

Ile: I

1

114111

III 1N11

Rol PC, 1

11::11

11:11

110

110 I

11011

1411 Ii::11

ICI

101

101

I?/1

11.111

11011

I

I GI GII

1

1

0 rar Oral

0

Id! un !MU

11011

101

ra

11011

*11 EG1 GU O U 0 I I:11

0 0 uIr RIUY CURIIS

WITH DUAL RELAYS

rn

W6

1114

*3 W2

0

0

0

RELAYS

WITHOUT RELAYS

0

x 00 00

0 0 0 0 x 0 0 0 0

00 00

0

EH

3

CIRCUIT BOARD DUAL RELAYS

JUMPERS

w11,W12

ALERT RELAY JUMPER *

IN OUT

NORMALLY ENERGIZED W3 W4,w1 I

NORMALLY DEENERGIZED W4,w11 W3

DANGER RELAY JUMPER`

IN OUT

NORMALLY ENERGIZED W2 .W1,W12

NORMALLY DEENERGIZED W1,W12 W2

FOR MORE INFORMATION ON RI- CONFIGURATION REFER TO

SECTIONS 13 AND 14.

18




SIGNAL INPUT RELAY MODULES [CONT.]

A\ WARNING


CAUTION

The following information is not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.

SIGNAL INPUT RELAY MODULES

moo.g..muis 0

04

1::li u111

h11 1111

eat

O .11

0

O O

1:111 111.11

11,111

"II 11111

1111 r::11

FOR FIELD WIRING REFER TO MONITOR MANUAL

CPO CM13

1::11 usn 110 t 1011

Iron ioII

I :A

11:31

11!.:1 stm

11.611

II11

11::11

ma EU OAS

WITH QUAD RELAYS

JUMPERS W4 A-F

HHHHHEI

JUMPERS

W3 A-D

01117,111.

JUMPERS

W2, W1

CIRCUIT BOARD QUAD RELAYS

SIGNAL INPUT/QUAD RELAY CARD OPTION *

RELAY OPTIONS INSTALL REMOVE

ALERT RELAYS NORMALLY DE-ENERGIZED

W2,3C W3D,4D

W3A,4C

ALERT RELAYS NORMALLY ENERGIZED

W3A,4C W2,3C W3D,4D

DANGER RELAYS NORMALLY DE-ENERGIZED

W1 ,3B W4A4E

W4B,4F

DANGER RELAYS NORMALLY ENERGIZED

W4B,4F W1,38 W4A,4E

* For more information on relay configuration refer to Sections 13

and 14.

19




SIGNAL INPUT RELAY MODULES [CONT.]

WARNING

High voltage present .

could cause shock burns or death

Do not touch exposed wires or terminals

A\ CAUTION The following information is

not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.


1,1

0 CAUTION

INTRINSICALLY SAFE

CIRCUITS INSIDE

1.04 40.1%

Ka O IVA !MEM 115:gliditeg WARM IIM1

- 1 -

K 1 - Keg

=I ES

OrMon

1:11

1,1

FOR FIELD WIRING.

REFER TO INTERNAL SAFETY BARRIER INSTALLATION MANUAL

WITH DUAL RELAYS ANn INTraki el 0,1ZpICQS

0:0 4 CIRCUIT BOARD

DUAL RELAYS WITH

INTERNAL BARRIERS

RELAY OPTIONS

JUMPER

INSTALL REMOVE

ALERT RELAYS NORMALLY DE-ENERGIZED

W4,W9 W3

ALERT RELAYS NORMALLY ENERGIZED

W3 W4,W9

DANGER RELAYS NORMALLY DE-ENERGIZED

W1,W10 W2

DANGER RELAYS NORMALLY ENERGIZED

W2 W1,10

20



Installation Instructions 80172.01

13 I ALERT RELAY ACTUATION CIRCUITS

The following diagram shows the functional concept of jumper configurations for Alert relay bus

actuation for the Dual Relay Module. For more detail refer to schematics in the applicable monitor

manuals. NOTE: The relay located directly behind a monitor is always driven by that monitor, and all

other relays connected on the same bus will also be driven by that monitor.

ON The following

information is not applicable to the Velomitor. Refer to the 3300/55 Maintenance

Manual for jumper configuration of the Velomitor Relay Module.

MONITOR

ALERT DRIVE

MONITOR 2

ALERT DRIVE

ALERT BUS 1

BACKPLANE

41 ALERT BUS 2

SIGNAL INPUT RELAY MODULE 1

II

W6 W5

1 t

W4

w3

jALERT JRELAY


MONITOR N

ALERT DRIVE

I I

! W6 w5

-- I

7......:311 , W4

w3 1

1 'ALERT

L1

(RELAY __

SIGNAL INPUT RELAY MODULE N

FUNCTION JUMPER INSTALL REMOVE

Set Alert relay for normally energized operation* Set Alert relay for normally de-energized operation* Select Alert bus 1

Select Alert bus 2

W3 W4,W11 W6 W5

W4,W11 W3 W5 W6

* REFER TO SECTION 12 FOR JUMPER CONFIGURATION OF RELAYS IN A SYSTEM WITH

INTERNAL BARRIERS.

21



13 ALERT RELAY ACTUATION CIRCUITS [CONT.] I 80172-01 Installation Instructions

The following diagram shows the functional concept of jumper configurations for Alert relay actuation for the Quad Relay Module. Note: The jumper configuration shown is not applicable to the Velomitor Signal Input Relay Module. Refer to the Dual Velocity Monitor Maintenance Manual. For more details refer to schematics in the applicable monitor manuals.

CAUTION The following information is not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.

MONITOR

CHANNEL A ALERT DRIVE -SPUI-

,

CHANNEL 8 ALERT DRIVE

w3A W3D W2 W3C W4D W4C

CHANNEL A ALERT RELAY

CHANNEL B ALERT RELAY

RELAY MODULE.


Set Alert relays for normally energized operation Set Alert relays for normally de-energized operation

W3A,4C W2,3C,3D,4D

W2,3C,3D,4D W3A,4C

22




14 DANGER RELAY ACTUATION CIRCUITS

The following diagram shows the functional concept of jumper configurations for Danger relay bus

actuation for the Dual Relay Module. Note: The jumper configuration shown is not applicable to the Velomitor Signal Input Relay Module. For more details refer to schematics in applicable monitor manuals.

NOTE: The relay located directly behind a monitor is always driven by that monitor, and all other relays connected on the same bus will also be driven by that monitor.

CAUTION The following information is not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.

MONITOR

DANGER DRIVE

MONITOR

2

DANGER DRIVE

DANGER BUS I

BACKPLANE

DANGER BUS 2


MONITOR N

DANGER DRIVE

W8 W7

W1

W2

DANGER I RELAY

L_J SIGNAL INPUT

RELAY MODULE 2 SIGNAL INPUT

RELAY MODULE N


Set Danger relay for normally energized operation* Set Danger relay for normally de-energized operation* Select Danger bus 1 for operation Select Danger bus 2 for operation

W2 W1,W12 W8 W7

W1,W12 W2 W7 W8

* REFER TO SECTION 12 FOR JUMPER CONFIGURATION OF RELAYS IN A SYSTEM WITH INTERNAL

BARRIERS.

23



DANGER RELAY ACTUATION CIRCUITS [CONT.] I 80172-01 Installation Instructions

The following diagram shows the functional concept of jumper configurations for Danger Relay

actuation for the Quad Relay Module. Note: The jumper configuration shown is not applicable to

the Velomitor Signal Input Relay Module. For more details refer to schematics in the applicable monitor manuals.

A\ CAUTION The following information is

not applicable to the Velomitor. Refer to the 3300/55 Maintenance Manual for jumper configuration of the Velomitor Relay Module.

MONITOR

CHANNEL A CHANNEL B

DANGER DRIVE DANGER DRIVE

W4F W4E W1

I I I

CHANNEL A DANGER RELAY

CHANNEL B DANGER RELAY

\,:tf

w38 W4A W4B

1 1 1

RELAY MODULE


Set Danger relays for normally energized operation Set Danger relays for normally de- energized operation

W4B,4F W1,3B,4A,4E

W1,3B,4A,4E W4B,4F

24



115 I FIELD GROUNDING TECHNIQUE


1. Refer to the applicable monitor manual for monitor connections.

2. For single point ground on typical system installations, install a jumper wire between the terminals labelled 'Single Point Ground' on the Power Input Module. For systems with external safety barriers, refer to the field wiring diagrams in the appropriate monitor maintenance manuals for grounding requirements. For systems with internal safety barriers, refer to the 3300 Internal Barriers Installation Manual for grounding requirements.

*WARNING High voltage present could cause shock burns or death Do not touch exposed wires or terminals

*WARNING DO NOT REMOVE JUMPER STRAPS UNLESS SYSTEM COMMON IS CONNECTED TO THE EARTH GROUND AT A DIFFERENT LOCATION. FAILURE TO HEED THIS WARNING COULD EXPOSE PERSONNEL TO DANGEROUSLY HIGH VOLTAGE LEVELS.

25




16 1 INDEX 1

PAGE

Alert Relay Actuation Circuits 21,22

Danger Relay Actuation Circuits 23,24

A

F Field Grounding Technique 25

H Handling & Storage Considerations 2

M Monitor Installation (Typical) 16

0 Options

Rack Assembly Options 3

P Panel Cutout Dimensions 6

Power Input Module 17

Power Supply Installation 13,14

R Rack Assembly Options 3

Rack Installation (19-inch EIA) 5

Rack Installation (Panel Mount) 4

Receiving Inspection 1

S Signal Input Relay Module 18,19,20

System Monitor Installation 15

Weatherproof Housing & Rack Assembly 7-12

26




117 I APPENDIX

DRAWING TITLE

3300 4 Position Back Plane Schematic






DRAWING NO. NO. OF SHEETS

87811 2

87821 2

87831 2

87841 2

87851

87861 3

27



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4.3 Pre-Commissioning

A detailed Inspection and Test Plan (ITP) has been prepared for the on site pre- commissioning and commissioning of the pump system. The ITP together with all of the relevant testing data has been included in Volume 3.

The following factory test data is enclosed:

4.3.1 Velometer Final Test Data

4.3.2 Inspection and Test Plan for Local Instrumentation Panel




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(RERGLE SWITCHBOARDS) INSPECTION AND TEST PLAN Job Name: il( -0! el,/e;r4,crt*--6 - Al 5.41.0 ci 7y Ctu-it.R-Job Number 6-6- 94- SCA Designation: /-16-777..."--)-k--/---7 C4(3,-../..2.(r: Date: A/5 /97 G.A. Drawing Numbers: 6 C c... 9 -7 - 3 Revision: / Electrical Schematic Drawing. Numbers: ..616. C 9 7 - 4 1--D /7 Revision: 2) 2i z) 1-1.2--,2) 2-) z

2 L,2 2 2 I /tg342--7/ ,/zz._

Hold Operation Applicable Acceptance Criteria Reagle Client Other 'Records Kept Point Procedure

or.

Standard

10.2 RECEIVING INSPECTION AND TESTING 1 Purchased

Products QP10.2 Check conformance with

details specified on

X Delivery Dockets

Purchase order 2 Customer

Supplied QP7.1, QP10.2

Check conformance with details provided by

X Delivery Dockets

Products Customer.

10.3 IN PROCESS INSPECTION AND TESTING 3 Sheetmetal QP10.3

4 Painting QP10.3

5 Electrical QP10.3 Equipment

6 Copper QP10.3 Busbars

7 Electrical QP10.3 Cabling

9 Electrical QP10.3 Connections

10 Labels and QP10.3 Name Plates

Check conformance with details provided on

drawings and/or specification (refer QPF10.2B)

X Job Inspection Sheet QPF10.2B

Check conformance with details provided on drawings and/or specification (refer QPF10.2B)





Check conformance with details provided on drawings and/or specification (refer QPF10.2B)

N/A Job Inspection Sheet QPF10.2B




Check all busbar joint bolt torques. Give pull check for all cable terminations (refer QPF10.2B)

N/A

X

Job Inspection Sheet QPF10.2B




ABBREVIATIONS: QP - Quality Procedure QPF - Quality Procedure Form X - Test/Inspection required N/A - Not Applicable

FORM: OPE III- 113.00C ISSUE: I ANIENI )M11 ENT: A DATE: 17-Sep-97 PAGE I OF?



(REFIGLE fr CHBORR DS) INSPECTION AND TEST PLAN Job Name: We,fr Cft ''tie .1 I Job Number: ,5162-1-- SCA Designation: =- licht. . . ._. Date: /7- 7- 7 7 G.A. Drawing Numbers: Revision: Electrical Schematic Drawing Numbers: Revision:

Hold Operation Applicable Acceptance Criteria Reagle Client Other Records Kept Point Procedure

Or

Standard -

10.4 FINAL TESTING AND INSPECTION 10 Function Tests QP10.4 Check conformance with

details provided on drawings and/or specification (refer QPF10.3B)

X Final Inspection Sheet QPF10.3B

11 Insulation Resistance and Dielectric Tests

AS3439.1, QP10.4

Check conformance with details provided in

AS3439.1 cl. 8.3.2 & 8.3.4 (refer QPF10.3B)

N/A Final Inspection Sheet QPF10.3B

12 Customer Inspection and or Tests

QP10.4 Check conformance with details provided on drawings and/or specification

X Customer's Certificate Final Inspection Sheet QPF10.3B

13 Supply Authority Inspection

AS3000, Supply

Authority's S. & I. R.

Check conformance with details provided in

AS3000 and Supply Authority's Service and Installation Rules

N/A Inspector's Certificate

14 Final Inspection

QP10.4 Check all tests, inspections and procedures have been carried out (refer QPF10.3B)

X Final Inspection Sheet QPF10.3B

15. PACKAGING AND DELIVERY 15 Packaging QP15.4 Check conformance with

details provided in

procedure and/or specification

X

16 Delivery QP15.6 Check conformance with details provided in

procedure and/or specification

X Delivery Docket

Signed: Date: ///57/7

ABBREVIATIONS: QP - Quality Procedure QPF - Quality Procedure Form X - Test/Inspection required N/A - Not Applicable

FORM: OP110- I B.DOC ISSUE: I AM EN DM ENT: A DATE: I 7-Scp-97 PAGE 2 OF 2



(RERGLE SWffCHBIJRRDS)

Job Name: SCA Designation: G.A. Drawing Numbers: Electrical Schematic Drawing Numbers:

JOB INSPECTION SHEET a.L5 k Job Number: 5-6

re-1 a Date: /7- 77

SHEETMETAL

Revision: Revision:

Correct Grade & Gauge of Steel as per Specification Overall Dimensions as per drawings

OK

rz N/A

Degree of Protection (IP rating observed) Form of Separation to AS 3439.1 Welding Quality Door Fold Section Cut-outs Door Gasket Retainer Special Equipment Mounting Holes Gussets (Cover Mounting Supports) Structural Supports and Stiffeners Cover Mounting Hardware Hinge Mounting Facilities Door Locking Facilities (& 3 point locking) Plinth Construction or wall mounting facilities Plinth Mounting Facilities Supply Authorities Sealing Facilities (if Unmetered) Gland Plate Material Gland Plate Mounting Gland Plate Size Earthing Facilities Surface Finish Suitable for Painting (Grinding/Linishing) Instructions to Painting Sub-Contractor Completed Cabinet Ready For Fitout if Painting NOT Required V Notes

Rectification Complete 03 Date:

PAINTING OK Re-

work DATE Returned

Exterior Colour

Interior Colour Gloss Level & Texture Paint Thickness Overall Quality

Cabinet Ready For Fitout

FORM: ()PFIX-2BDOC ISSUE: I AMENDMENT: A DATE: 25-Apr-97 PAGE I 0E3



(RERGLE SWITCHBOARDS)

kkAlr- SCA Designation: G.A. Drawing Numbers: Electrical Schematic Drawing Numbers:

Job Name: JOB INSPECTION SHEET

Job Number: 5g 51- P bane Date: / - 7- 9' 7

Revision: Revision:

In et. r Vt

ELECTRICAL EQUIPMENT Date Commenced

Is the panel Laid out as per Drawing Check equipment against material list

OK 4 ex(

Has all Equipment been mounted square and fastened correctly Check manual operation of fuse switches, circuit breakers and isolators Have the Correct Fuse Carriers Been Used (Size, Rating) Have Fault Current Limiters Been fitted Check CT's ratio, class and polarity correct Check meter scales and input voltage or current Are all cable ducts, cable trays fitted as per drawing Are All Duct Lids Fitted Correctly

COPPER BUSBARS Check that Busbars are the Type and Size Nominated in Drawings N/A Incoming supply facilities N/A Busbar Reticulation Correct N/A Are the Busbar Joints as Specified N/A Check Busbars Supports are the Type and Size Nominated in Drawings Check that Arc Quenching Material or Insulation Complies

N/A N/A

Has Emerclad Coating been Applied to all Necessary Surfaces N/A Have other Insulation been Applied as Required by Specification N/A Are Phase Colour Bands Applied to Busbars in Accordance with Specification N/A Check that Busbar Phase to Phase and Phase to Earth Clearances Comply N/A Check that Busbar Phase to Phase and Phase to Earth Creepage Distances Comply

N/A

Are Circuit Breaker / Equipment busbar Flags Fitted For External Cables Where Necessary.

N/A

N/A N/A

ELECTRICAL CABLING Has the Correct Size Cable Been Used Has the Correct Colour Cable been Used as Per Job Specification Has the Correct Temperature Rating of Cable been Used Has. the Correct Cable Insulation Level Been Used

Does the Cable Have the correct Stranding Have the correct Size Lugs been Used Are the Wire Numbers as Specified Are all Wire Numbers Fitted

FORM: OPF10-2B.DOC ISSUE: 1 AMENDMENT: A DATE: 28-Apr-97 PAGE 2 OF 3



(REFIGLE SW ff CHBOFIRDS)

Job Name: V\ Wr ri SCA Designation: G.A. Drawing Numbers: Electrical Schematic Drawing Numbers:

I cw.9..,r (1,

JOB INSPECTION SHEET Job Number: ce Date: /7- 9'-- Revision: Revision:

ELECTRICAL CONNECTIONS OK

Check that all Nut and Bolts have been Crossed with Permanent Marking Pen to Signify Torque Wrench Tightening

N/A N/A

Have all Cable terminations been given the pull check for Bonding Is the relevant equipment bonded to the Earth Bar Earth continuity z LABELS AND NAMEPLATES Check labels against label list (wording, letter height, label colour, fixing) Have all Labels been Attached , mounted square and Screwed where Necessary.

I-

Arrange Supply Authority INSPECTION (E.A., I.E., etc) N/A Arrange Customer INSPECTION

Date Complete Notes

Rectification Complete c,3 Date:

Person Testing f-Nt(

FORM: OPF10-2B.DOC ISSUE: I

Signature

AMENDMENT: A DATE: 25- Apr -97 PAGE 3 OF 3



(REFIGLE SWITCHBOARDS) N FINAL INSPECTION REPORT

Job Name: IMP V\ e0.1(n4_42.1 )1\ 1 \ 1 Job Number: ,c4 PI-

SCA Designation: fre-)Ce`Ciet r).-----' C aolDinQA-- Date: / 7- 7- 7 7 G.A. Drawing Numbers: Revision: Electrical Schematic Drawing Numbers: Revision:

ROUTINE FUNCTION TESTS

Continuity of power circuits with all switches closed from incoming to outgoing Continuity of control circuits to drawings All control circuits operational All protection circuits operational All metering circuits operational

The Following Equipment was not tested

N/A

Test conducted by:

Signed:

de/ Fir cicmA,-.1 Witnessed by:

Signed:

ROUTINE ELECTRICAL TESTS Main Circuit Rated Insulation Voltage I11: 300 < U; 5 690 V

Phase Measured Insulation Resistance @ 1000V

MQ

Leakage Current @ Dielectric test vol

mA

nsulation Resistance @ 1000V

MQ E - R, W, B, N mA @

V 50Hz for 1 min R - W, B, N, E mA@

2.5kV 50Hz for 1 min ' W - R, B, N, E mA@

2.5kV 50Hz for 1

B - R, W, N, E

li mA@

2.5kV 50. for 1 min N - R, W, B, E ,

1 .1

rn A @ . kV 50Hz for 1 min

Auxiliar ircuit1\

E U; 5 611)i

,. i 111

11111 I

mA @ 1.0kV 50Hz for 1 min

. . iliary circuitili 60 < U1s 31AL

ill mA @ 2.0kV 50Hz for 1 min

Auxiliary circuit: E 300 <11; 5 6/1

mA @ 2.5kV 50Hz for 1 min

Pass Criteria: I lation Resistance - a1M5Z

FORM: OPF10-313.DOC ISSUE: I

Dielectric - No puncture or flashover

AMENDMENT: A DATE: 28-Apr-97 PAGE I OF 2



(RERGLE SWITCHBORRDS) 1 FINAL INSPECTION REPORT

Job Name: t./061- #2'Y ob Number: SCA Designation: A ii. L 'ig AP Date: G.A. Drawing Numbers: Revision: Electrical Schematic Drawing Numbers: Revision:

The Following Equipment was ated for th bove test

Test c ducted by:

Signed:

FINAL INSPECTION

Witnesse D y:

Signed:

Sheetmetal OK 1/47

Painting

N/A

Electrical Equipment Routine functional tests completed Routine electrical tests completed Customer inspection and tests completed Supply authority inspection completed Lifting eye bolts are correctly fitted Wall mounting brackets/Plinth is correctly attached All labelling & nameplates attached Previous non conformances corrected Internal cabinet is cleaned and vacuumed Photographs taken Manuals Placed in cabinet (if Required) Job documentation, Drawings returned to office. Cabinet keys secured to cabinet Loose parts to be secured into the cabinet (fuses, light globes, etc.)

Signed:

Delivery Instructions Company: c visk-ome.i" t\--o

fveckn e- - Customer/Inspector remarks:

Date: I 7-

Pickup Date: ri e. A .

FORM: OPF10-3B.DOC ISSUE: I AMENDMENT: A DATE: 214-A4w-97 PAGE 2 OF 2






Section 5 Start-Up and Shut-Down Procedures

This Section is not applicable to the System Instrumentation. The start up and shutdown procedures for the pumping system are included in Volume 2.







Section 6 Commissioning


15140/Inst Man/BRH Issue 1 29- Apr -98 Page 6-1






Section 7 Operations

This Section is not applicable to the Pump Instrumentation. The operational procedures for the pumping system are included in other volumes.

The operational procedures for specific items of equipment supplied under this contract are generally covered in other sections of this manual.







Section 8 Maintenance

Maintenance of the field sensors generally involves replacement on failure. The Bently Nevada 3300 System Monitor may require maintenance or adjustment. This can be carried with reference to the following Bently Nevada Publications. It should be noted that the procedures described in this section should only be carried out by a qualified Electronics Technician.

8.1 Temperature Monitor

The following publication entitled 3300 Six Channel Temperature Monitor Maintenance Manual (Part No 80183-01 Rev L) is prepared by Bently Nevada for plant personnel who install and maintain the system. It provides a detailed description of the maintenance and adjustment procedures for the Temperature Monitor.


8.1.1 Six Channel Temperature Monitor System

8.1.2 Monitor Functions

8.1.3 Monitor Options

8.1.4 Programmable Options

8.1.5 OK

8.1.6 Bypass

8.1.7 Alarm 1

8.1.8 Alarm 2

8.1.9 Read Channel Temperature

8.1.10 Read Alarm 1 Setpoint Levels

8.1.11 Read Alarm 2 Setpoint Levels

8. 1. 12 Self Test

8.1.13 Error Codes







8.1.14 Disassembly Procedure

8.1.15 Recorder/Relay Module

8.1.16 Temperature Input Module

8.1.17 Installed Program Options

8.1.18 RTD Analogue Board Options

8.1.19 First Out, Alarm Delays, Alarm 2 Options

8.1.20 Transducer Type, OK Options

8.1.21 Full Scale, Recorder Options

8.1.22 Alarm Setpoint Adjustment

8.1.23 Channel Bypass

8.1.24 Alarm 2 Bypass

8.1.25 Test Channel Alarms - TC

8.1.26 Test Channel Alarms - RTD

8.1.27 Test OK Limits - TC

8.1.28 Test OK Limits - RTD

8.1.29 Test OK Limits - TC

8.1.30 Test OK Limits - RTD

8.1.31 Test/Calibration - TC

8.1.32 Test/Calibration - RTD

8.1.33 Field Wiring Diagrams

8.1.34 Recommended Spare Parts -TC Monitor

8.1.35 Recommended Spare Parts - RTD Monitor

8.1.36 Specifications




PART NO. 80183-01 REVISION L,

NOVEMBER 1996

3300 SIX CHANNEL TEMPERATURE MONITOR

3300/30 - THERMOCOUPLE 3300/35 - RTD

MAINTENANCE MANUAL

BENTLY NEVADA



80183-01 Six Channel Temperature Monitor Maintenance

NOTICE READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT

Bent ly Nevada Corporation has attempted to identify areas of risk created by improper installation and/or operation of this product. These areas of information are noted as WARNING or CAUTION for your protection and for the safe and effective operation of this equipment. Read all instructions before installing or operating this product. Pay particular attention to those areas designated by the following symbols.

WARNING High voltage present . Contact could cause shock, burns or death.


*, CAUTION Machine protection will be lost during calibration.

First Printing: May 1988

Copyright© 1989,1993,1994, 1996 Bently Nevada Corporation

All Rights Reserved No part of this publication may be reproduced, transmitted, stored in a retrieval system nor translated into any human or computer language, in any form or by any means, electronic, mechanical, magnetic; optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner,

Bently Nevada Corporation P.O. Box 157


Telex 7400983 BNC UC Fax 702-782-9253

Copyright infringement is a serious matter under United States of America and Foreign Copyright Laws

ii



Six Channel Temperature Monitor Maintenance 80183-01

FOREWORD

This document is intended for personnel who install and maintain the 3300 Monitoring System. The procedures are presented in step-by-step graphic format.

RELATED DOCUMENTS


3300 System Installation Instructions, 80172-01


3300/12 AC Power Supply, 89602-01

3300/14 DC Power Supply, 101256-01


3300/30 and 3300/35 Six Channel Temperature Monitor Operation, 80182-01

3300 Internal Barrier Installation, 88837-01

Keyphasor® and Proximitor are registered trademarks of Bent ly Nevada Corporation

SYMBOLS Special symbols are used in the manual to illustrate specifics in the step-by-step process. For example:

PRESS FLASHING CONNECT

TEST EQUIPMENT (Recommended) Digital Wattmeter Decade Resistance

GC

4 1/2-D.g.t D:sPloY 0 to 1000 Vac/Vdc

0 to 10 negohms

O 0 0 0 0 0 0 O

Range 0.01 ohn to 11.1111 Kohn

,n f.ve decodes t 0.01% 2.5

DISCONNECT

Monitor Weeder Board

7 GENTLY NEVADA

CORPORATION P/N 78894-01

OBSERVE SCREWDRIVER

Millivolt Source

Range 0 to i 20V Resolution

(± 10mV with 100:1 divider)




iv




CONTENTS

TITLE PAG E

Six Channel Temperature Monitor System 1

Monitor Functions 3

Monitor Options 5 Programmable Options 6 OK

7 Bypass 8 Alarm 1 9 Alarm 2 10 Read Channel Temperature 11 Read Alarm1 Setpoint Levels 13 Read Alarm2 Setpoint Levels 14 Self Test 15 Error Codes 19 Disassembly Procedure 20 Recorder/Relay Module 23 Temperature Input Module 24 Installed Programmable Options 25 RTD Analog Board Options 26 First Out, Alarm Delays, Alarm2 Options 27 Alarm1, Units, Tenths Digits, Temperature Not OK 28 Transducer Type, OK Relay Options 29 Full Scale, Recorder Options 30 Alarm Setpoint Adjust 31 Channel Bypass 32 Alarm2 Bypass 33 Test Channel Alarms - TC 34 Test Channel Alarms - RTD 36 Test OK Limits - TC 38 Test OK Limits - RTD 39 Test/Calibration - TC 40 Test/Calibration - RTD 45 Field Wiring Diagrams 50 Recommended Spare Parts - TC Monitor 65 Recommended Spare Parts - RTD Monitor 66 Specifications 67

V



80183-01 Sbc Channel Temperature Monitor Maintenance

vi



1 I SIX CHANNEL TEMPERATURE MONITOR SYSTEM I


V 0 ...

..0 ..,

...7

fii 1... .....:=.

6 6 6 6

.1101r

" 3

b (;)(?(-)c)o

a AL ,

0

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LAS'

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o o

A 3300 RACK

/ 54 0400E1 lthiPCKATIACuceli* Woo TOR

i I

04~1. pug 2

VARR6ruat

I 111. .wid grAti

3

1 f Rre

4

_i 1

5 6

OK 492 kW 8,0

OK Ain Ault 89

OK N.112 AUll 81'0

OK ALM2 kill 134,

OK Alia kW 8YR

OK Alla 4191

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O

El I(.11 Gll lull

El 11%11

0

THERMOCOUPLE MONITOR SYSTEM

(SEE PACE 2 FOR THE RTD MONITOR SYSTEM)

0:11M DAY" 0 0 El

KsIl Itsal

ral IV:)1 rai

0

REAR vlEw

1



II 1 I SIX CHANNEL TEMPERATURE MONITOR SYSTEM


.. ' 43 .......

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w i 13.11'

. 0-0 0

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3300 RACK

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-- _

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KF1 041E21

KSMN PH MN Ra MN ita MN MI MN LI

RTD MONITOR SYSTEM

(SEE PAGE 1 FOR THERMOCOUPLE MONITOR SYSTEM)

2




I MONITOR FUNCTIONS

SIX CHANNEL TEMPERATURE MEASUREMENTS - Temperature measurements can be obtained from various machine components and are important for the quality of the process involved. The 3300/30 Six Channel Temperature Monitor provides six independent channels of on-line thermocouple (TC) temperature monitoring. The monitor accepts input from up to six TC transducers with either grounded or ungrounded tips. The 3300/35 Six Channel Temperature Monitor provides six independent channels of on-line resistance temperature detection (RID) temperature monitoring. The monitor accepts input from up to six 3-wire or six 4-wire RTD transducers.

OK - When the TC output voltage or RTD resistance is within its upper and lower limits, the transducer is defined as OK. The OK detection circuit controls the channel OK, the monitor OK, and the monitor relay drive to the OK Relay. If the monitor has the latching OK option enabled, a System Reset is required to reset the OK function.

OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack must be OK or bypassed to energize the OK Relay.

ALARM - Pressing the ALARMI and ALARM2 switches on the front panel of the monitor causes the corresponding first-level alarm or second-level alarm setpoints on each channel to be displayed on the front panel LCD. ALM1 and ALM2 indications are displayed when the transducer signal level exceeds preset levels for the selected time delay, and appropriate Alarm 1 and Alarm 2 relay contacts are activated. Alarm 2 setpoint levels can be optionally set for over or under alarm conditions. Alarm 1 setpoint levels can be set only for an over alarm. AND and OR voting logic options per pair of channels (channels 1 and 2, 3 and 4, 5 and 6) determine when the Alarm 2

relay contacts are activated.

RACK FIRST OUT - The first channel in the rack to have an alarm ALM1 or ALM2 (called ALERT or DANGER in many monitors) since the last reset or power-up will flash its ALM1 or ALM2 LCD

(ALERT or DANGER LED on other monitors) indicator if the First Out option is enabled.

MONITOR FIRST OUT - When enabled, Monitor First Out ignores all other alarms in the rack and

indicates First Out only for the six channels in the monitor. Both ALM1 and ALM2 have separate First Out circuitry.

ALARM RELAYS - Monitor alarms can be programmed for either latching or nonlatching mode. In

the nonlatching mode, the alarm resets automatically when the alarm condition no longer exists. In

the latching mode, the alarm must be reset manually by pressing the RESET switch on the front panel of the System Monitor (or by closing external Reset contacts). The alarm will not reset if the

alarm condition still exists.

RECORDER OUTPUT - A recorder output is provided for each channel. Depending on the option

selected, the recorder output levels, proportional to recorder full scale, are either 0 to -10 Vdc, +1

to +5 Vdc, or +4 to +20 mA.

3




17-1 MONITOR FUNCTIONS

SELF TEST - The monitor has three categories of self test: cyclic, power-up, and user-invoked.

Cyclic Self Test is performed automatically during monitor operation. Any error encountered during a cyclic test disables the monitor and flashes an LCD error code. Should the error be intermittent, the monitor will return to operation, but the error code is stored for retrieval during user-invoked self-tests. Stored error codes are annunciated by the OK LED and the OK LCD flashing at 5 Hz provided that the channel is OK.

Power-Up Self Test is performed automatically each time the monitor power is turned on. A series of basic tests and transducer OK tests are performed.

User-invoked Self Test performs power-up self test and allows error messages stored during cyclic tests to be read and cleared. Stored errors are annunciated by the OK LED and the OK LCD flashing at 5 Hz and the error codes displayed on the front panel LCD.

4



Six Channel Temperature Monitor Maintenance

3 1 MONITOR OPTIONS

SIX CHANNEL TEMPERATURE TC MONITOR

PART NUMBER FULL-SCALE RANGE

3300/30 AA

01=0-200T 02=0-300F 03=0-400F 04=0-500F 05=0-1000F

ii=0-100-C 12=0-150.0 13=0-200C 14=0-250C 15=0-500C

SIX CHANNEL TEMPERATURE RTD MONITOR PART NUMBER

3300/35

FULL-SCALE RANGE

AA

01=0-200F 02=0-300"F 03=0-400F 04=0-500F 05=0-1000'F

11=0-100C 12=0-150*C 13=0-200C 14=0-250-C 15=0-500C

TRANSDUCER INPUT

BB

01=TYPE 02=TypE 03=TypE 04TypE

80183-01

ALARM RELAY

CC

AGENCY APPROVAL BARRIERS USED

DO EE

00=NONE 00.NONE 00=NO 01=5A EPDXY 01.CSA 01 =Ex TERNAL

T. SEALED 02=BASEEFA 02=INTERNAL Em 02=5A HERMETI- 03=rm

CALLY SEALED 04=c1TY OF LA

. TRANSDUCER INPUT USED ONLY viTH FULL-SCALE RANGE OPTIONS (AA) -01. -02. -03. -04. -IL -12. -13. AND -14

AGENCY TRANSDUCER INPUT ALARM RELAY BARRIERS USED

BB CC DO EE

01=100 OHMS PLATINUM (1.392) 00.NONE 00=NONE 00=NO 02=100 OHMS PLATINUM (131215) 3 -v IRE 01=5A EPDXY 01=CSA 01=EXTERNAL 03.120 OHMS NICKEL SEALED 02=BASEEFA 02=INTERNAL 04=10 OHMS COPPER 02=5A HERMETI- 03=Fm

CALLY SEALED 04 =CITy OF LA 05=100 OHMS PLATINUM <1.392) 06=100 OHMS PLATINUM (1385) 07=120 OHMS NICKEL

A-vIRE

013=10 OHMS COPPER

FOR COPPER. USE ONLY FULL-SCALE RANGE OPTIONS (AA) -01 AND -II.

5




1 4 I PROGRAMMABLE OPTIONS

RACK FIRST OUT

ENABLED DISABLED

MONITOR FIRST OUT

ENABLED DISABLED

ALARM DELAYS ' 1 SECOND 3 SECONDS

' 6 SECONDS

ALARMI MODE LATCHING NONLATCHING

ALARM2 MODE ' LATCHING NONLATCHING OVER ALARm UNDER ALARM

STANDARD CONFIGURATION

RECORDER OUTPUTS #4 TO 20 nA' 1 TO 5 Vdc 0 TO -10 Vdc

ALARM2 VOTING OR VOTING FOR RELAY DRIVE AND VEIT . iG FOR RELAY DRIVE

OK MODE NONLATCHING ' LATCHING

TEMPERATURE NOT -OK

UPSCALE DOVNSCALE'

TENTH (0.1) DIGIT

' ENABLED DISABLED'

ALARM2 RELAY BYPASS

ENABLED DISABLE D

6




NOTE Each channel in the system controls

the OK Relay. Any channel can cause a not OK Relay condition (de-energized Relay).

80183-01

DISPLAY CONDITION OK RELAY DRIVE

ALL SIX, CHANNELS OK

ON

TEMPERATURE

1

_ II _ II

= _1 MICH

CHANNEL

3

__ I

-1. READ

STATUS

4

_ . 1 i

=1

5

- 1-

6

OK FICK OK 0 OK

uckolOR STATUS

0 0 0 OK ALARIA2 ALARM' BYPASS

CHANNEL 2 NOT OK

OFF«

TEMPERATURE

WEN

CHANNEL

I 3

READ STATUS

4 5

. 1 '

_ I_

6

OK OK OK OK OK

HoNcrop STATUS

0 0 0 0 OK ALAR12 ALAMO BYPASS

BYPASSED ON

TEMPERATURE

HIGH

CHANNEL CHANNEL

1 11111 3

READ STATUS

4 5

1

-1

- 6

OK OK OK

--------rtYP OK OK

ucoaloa STATUS

0 0 0A ALARU2 ALARIA1 BYPASS

* Not OK channel can be bypassed to restore Relay-OK condition.

7




I BYPASS

DISPLAY CONDITION

CHANNEL 4 BYPASSED

5 6 I

-......--------------/ 2

OK OK OK OK

BYP

OK

MONITOR STATUS

0 0 OK ALARM2 ALARMI BYPASS

1. MONITOR IN ALARM2 BYPASS

2. ALL CHANNELS BYPASSED

I 2

TEMPERATURE

3 4 5 6

BYP BYP BYP BYP BYP BYP

MONITOR STATUS

0 0 0 OK ALARM2 ALARMI BYPASS

1. SYSTEM IN POWER-UP MODE

2. USER-INVOKED SELF TEST

1 2

TEMPERATURE

3 6 4 5

BYP I BYP BYP BYP BYP BYP

MONITOR STATUS

0 0 OK ALARM2 ALARMI BYPASS

8




DISPLAY CONDITION ALARM 1

RELAY DRIVE

CHANNEL 2 HAS EXCEEDED ALARM 1 LEVEL.

. ON TEMPERATURE

I 2 3

-7- 4 pp5.4 6

OK OK OK OK OK OK

L.,

.0.4.7ce STATUS

0 0 c,,, ALARs42 ALARMI BYPASS

CHANNELS 2 AND 4 HAVE ON ThIPERA TURE

EXCEEDED ALARM 1 LEVEL. FIRST OUT CONDITION FOR CHANNEL 2.

2 3 4 5 1 OK OK OK OK OK OK

Al.41 ALIV

IA OR STATUS

O 0 Ul ALARM2 ALARRI BYPASS

* If two alarms occur within 50 milliseconds, both LEDs could flash.

9



80183-01

8 I ALARM 2


DISPLAY CONDITION ALARM 2 RELAY DRIVE

OR VOTING*

AND VOTINC TEMPERATURE

CHANNEL 3 HAS EXCEEDED ON OFF ALARM 2 LEVEL.

' 2 4 5 6 OK OK 0K 0 1;}310K AL,.

10K

MONITOR STATUS

0 0 CIK ALARM2 ALARMI BYPASS

CHANNELS 3 AND 5 HAVE ON OFF TEMPERATURE

EXCEEDED ALARM 2 LEVEL. FIRST OUT CONDITION FOR CHANNEL 3. ..,* IMIlli

OK OK OK ALM2

NITOR ST TUS t 0 ox R42 ALARM BYPASS

* * *

***

Any channel that exceeds alarm level will activate Alarm 2 relay drive. AND voting is accomplished between channels in the following pairs: Channels 1

and 2, Channels 3 and 4, Channels 5 and 6. The output of these three channel pairs is an OR function. If either channel in a pair is bypassed, an alarm relay is activated when the nonbypassed channel is in alarm. If two alarms occur within 50 milliseconds, both LEDs could flash.

10




1 9 I READ CHANNEL TEMPERATURE

The Six Channel Temperature Monitor has two operating modes selected by the MODE switch:

HIGH-READ MODE AUTO-STEP MODE

Mode selection is obtained by pressing MODE switch.

HIGH -READ MODE High-read mode occurs automatically during power up or by pressing MODE switch. In high- read mode, the monitor displays the highest temperature reading measured on any of the six channels.

13. SIX CHANNEL TEMPERATURE 0 3300/30

MONI TOR

TEMPERATURE

I II II I _ICI I I I II I II -

HIGH READ CHANNEL STATUS

1 2 3 4 10.6.4 6

OK OK OK OK OK OK

MONITOR STATUS

AL AR 2 AL ARIJ1 BYPASS

'AWE CHANNEL STEP

ALA RIA2 ALARM I

AUTO-STEP MODE In auto-step mode, the monitor cycles through channels 1 through 6 in sequence, pausing approximately 5 seconds for each channel.

11




9 I READ CHANNEL TEMPERATURE

CHANNEL-SELECT MODE "

Channel-Select mode is selected by pressing CHANNEL STEP to cycle through channels 1

through 6 in sequence.

0 3300/30

SIX CHANNEL TEMPERATURE MONITOR

TEMPERATURE

1 I I I I I 1 1

T 1- I I I-1 -1 I

CHANNEL STATUS

2 3 4 5 6

OK OK OK l.0 11 OK OK

MONITOR STATUS

0 0 0 OK ALARM2 ALARM1 BYPASS

MOD CHANNEL STEP

ALARM2 ALARM1

CHANNEL INDICATOR

12




10 I READ ALARM 1 SETPOINT LEVELS

80183-01

Press CHANNEL STEP switch to select channel, and press ALARM1 switch to read alarm 1

setpoints. Repeat process for each succeeding channel.

0 3300/30

SIX CHANNEL TEMPERATURE. MONI TOR

TEUPERATUPE

I I I I II II I I I I I I I

OVER ALARM CHANNEL STATUS

P 11 2 3 4 5

OK 1OK OK OK OK OK

MONITOR STATUS

0 0 0 0 OK ALARm2 ALARM; BYPASS

MODE CHANNEL STEP

ALARM2 ALARM1

13




11 I READ ALARM 2 SETPOINT LEVELS

Press CHANNEL STEP switch to select channel, and press ALARM2 switch to read alarm 2 setpoints. Repeat process for each succeeding channel.

0 3300/25


TEMPERATURE

I II I I I I

. I

1 1 1 I I. I II OVER ALARM

CHANNEL STATUS

P-1 2 3 4

OK IOK OK OK 5 6

OK OK

OK

MONITOR STATUS

0 0 0 ALARM? AL ARMI BYPASS

MODE

ALARM2

0

CHANNEL STEP

AL ARM I

OR

TEMPERATURE

I I I I I I. I

1 I I 1 1 1 1

14




1.0 SELF TEST

SI?c..,04EL rtypeRZEs"*"° %Kw ma

\

MIK RANK

C.00(1. STARA

- -

C. I.

,..1

... 4 r OVOR

40

WOE

Yn.111

0

SUM 0

°"""u.

.

A.01

(a

Active Error Indication

Stored Error Indication

80183-01

The monitor has three levels of self test:

SELF TEST PERFORMED

Power-up Cyclic

User-invoked

When the monitor is turned on. Continuous during monitoring operations. When you initiate the self test by temporarily shorting the self test pins.

When the monitor detects an error, it displays an error condition in one of two ways depending on whether the error is active or stored. An active error is an error that currently exists. A stored error indicates that a storable error has occurred since the last time errors were cleared but that this error is no longer active.

If the monitor detects an active error, the following events occur:

Monitoring stops until the problem is resolved The error code is stored in memory and flashes on the LCD temperature display followed by an °E"

The OK LED flashes at 5 Hz and all channel OK LCDs flash at 5 Hz The BYPASS LED comes on and all channel BYPASS LCDs come on

If the monitor no longer detects an active error and a stored error exists, the following events occur:

Monitoring resumes If the OK LED would otherwise be on, the OK LED and all channel OK LCDs flash at 5

Hz to indicate that an error code has been stored

15




12 I SELF TEST

The display sequence during the Power-up self test is as follows:

1. ALL INDICATORS ON

OK .10.1 kt Aildi 0,0ASS

2. TRANSDUCER TYPE DISPLAYED

2 3 5 6

8 YP BYP GYP B YP GYP GYP

0 0 0 *4.* 42 ft!~ BYPASS

4. FIRMWARE REVISION

BYRIBYPIBYPIBYP B YP B YP

2 3 5 6

Om.a2 I BYPASS

THERMOCOUPLE R TO

I = 2 .A

3 . 4 =

TYPE TYPE TYPE TYPE

J K

I E

PLATINUM PLATINUM NICKEL COPPER

(1.392) (1.385)

3. FULL SCALE RECORDER OUTPUT DISPLAYED

0 0 0 CO, AlARW2 ALAAVI avp.ss

5. MONITORING BEGINS

I II 1 I I II TI I II I II

5 6

OK

16




12 1 SELF TEST

Recall stored error codes by using the User-invoked self test. Use the following steps to run the User-invoked self test, read error codes, and clear stored error codes:

4\ CAUTION

Machine protection provided by this monitor will be lost for the duration of the self test.

NOTE: User-invoked self test cannot be initiated if any error is active. Refer to the Error Codes section for more information on the error codes.

1. Initiate the User-invoked self test by shorting the two self test pins (ST) with a screwdriver. All the LEDs and LCD elements will come on for 5 seconds.

If an active or stored error is present, the BYPASS LED and all channel BYPASS LCDs remain on, the OK LED and all channel OK LCDs flash at 5 Hz, and the first error code flashes on the LCD temperature display at 2

Hz. The error code is followed by an °E'.

For example, the monitor to the right is

indicating error code number 2.

?) 33:0160

64 86444LNIkr-A

aura 7

111.6166

7

WM

6,4 Nos

4

- I

S

-

6

Ca' O.

*

06

rm.

C.

II.

tr,

PO

cp

OW

.004

wet

0

RN VANS

04.4464a US,

ft...I

/2)

17




12 1 SELF TEST

2. Read any other stored error codes by pressing and holding the ALARMI switch for approximately one second.

For example, the monitor to the right contains a second stored error code - number 5.

When you reach the end of the error code list,

the LCD temperature display will show 613888E*

and the OK LED and all channel OK LCDs turn off.

You may read through the list again by continuing to press the ALARM1 switch.

3. When you have reached the end of the error code list (as described above), clear error codes from memory by pressing and holding the ALARM2 switch for approximately one second. The monitor will go through the power up display sequence, beginning with display number two (transducer type), before it resumes monitoring.

r5 5J X CHANNEL TEMPERATURE 1" NON, TOR

:

Cr.

ItIPERAIURE

mok4.

I

STATUS

I

I I

: a

en.

. ,

8 TP STIP

01

13T,

c .4

PIP STP

CN

POP

KASH

ATOM

ALATNIZ

0

TOP STATUS

0 0 2 AL APIA

00#010.

I ..PASS

STEP

KANN I

0

IP CH EL TEIOERATURE j"*")- NOM TOP

ftlIPOTAILK

I I I I -I CI I_ I C 7 17to...) 11.11 I

0.141 STOMA

VP 1. Iry r. ffv v..,

VCNIMP

WOE

ALTATTI

0

STOMA

CAomu STEP

.1...00

0




113 I ERROR CODES

Refer to the Self Test section for information about displaying and clearing stored error codes. " ' - - * " - I I . - v -

ID' c ec sum ai. est at -ower-up an g ser-invo . se' test. This error is displayed on the front panel, but not stored in memory. Install your spare monitor or call your local Bently Nevada office for service.

3 lonrecover- e - v

failure. est. on y at is se' test. nst- your

spare monitor or contact your local Bently Nevada office for service.

4 EEPROM failure May be corrected by adjusting alarm setpoints in the monitor. If setpoint adjustment fails to correct this error, install your spare monitor or contact your local Bently Nevada office for service.

5 +7.5 V/-VT node out of tolerance.

_

Tested cyclically. If it is a stored error, recall and clear the error codes as described in the Self Test section.

If it is an active error, replace the monitor with a spare or contact your local Bently Nevada Office for service.

6 +VRH node out of tolerance.

7 . +5V node out of tolerance.

8 MVREF node out of tolerance.

9 +7.5 V node out of tolerance.

10 +VRL node out of tolerance.

12 +5 V/-7.5V node out of tolerance.

14 RAM failure. Tested only at Power-up or User-invoked self test. These errors are displayed on the front panel but not stored in memory. For error 16, correct the jumper configuration of the full scale option or the transducer type option (note that only one full scale option and one transducer type option may be selected). For errors 14 and 17, install your spare monitor or contact your local Gently Nevada office for service.

16 Invalid jumper configuration:

17 COP watchdog not configured.

NOTE: If the monitor experiences recurring stored errors contact your local Bently Nevada office for service.

19




14 1 DISASSEMBLY PROCEDURE

1. Loosen screws. Remove front panel by sliding panel to the right, up, and then toward you.

2. Disconnect front panel cable from digital board.

I I.

(2)1Zo/lo 51. R. EL TEMPERA

boODK TOR

OK ALM? ALYI

BYP

ITUKRAnAll

I i-11i t.i II II

OK N.312 ALIAI

ero

40. MI K1 SPANS

3

OK

ALYI

ew

OK ALTO Al111

(01,

OK ALId ALYI

8/1,

OK 1.112

ALAI 819

3. Disconnect cable between digital board and analog board.

DOTAL BOARD

111

ANALOG BOARD

O

A

"mow iiimmor iip

0 0 Li 0 § 0

§ 0

§ 0

§ 0

0 0 0 0 0 0 0 0 0 0

20




14 I DISASSEMBLY PROCEDURE

4. Pull boards out from rack. Remove side covers by pinching protruding tip on each stand-off.

21




DISASSEMBLY PROCEDURE

JUMPERS

Digital Board: View showing expander board removed. If expander board is not present, jumpers must be installed as shown.

A\ CAUTION

Machine protection provided by this monitor will be lost while the monitor is removed from the rack.

A CAUTION

Power must be removed from digital board to remove or install recorder or expander board.

PINCH STANDOFFS PLACES

PINCH srmocrrs 3 PLACES

Digital Board: View showing Recorder and Expander boards installed.

22




15 I RECORDER/RELAY MODULE

80183-01


a)

El El

TEMPERATURE INGUI 1/000LE SEE SECTION IS

RECORCER/RELAY MODULE

fl

JAPERS -

4\ WARNING

High voltage present. Could cause shock, bums or death.


NOTE: For Way configuration of monitors with Internal Safety Barriers, refer to the 3300 Internal Barrier Installation Manual or the 3300 System Installation Manual.

RECOUP OuIRIPS

(D cot

0 Da

ai CtI/

0 min

0 ? cI ID all

IP 6I 150 It:31 1611

AAI

IC Ar

8 (3),

JAPERS WII. WI2

ALARM 1 RELAY JUMPER *

IN OUT

Normally Energized W3 W4,W11

Normally Deenergized W4,W11 W3

ALARM 2 RELAY JUMPER *

IN OUT

Normally Energized W2 W1,W12

Normally Deenergized W1,W12 W2

* For configuration of Relay Actuation Circuits (common relay), refer to installation manual.

23




16 1 TEMPERATURE INPUT MODULE

it\ WARNING

High voltage present. Could cause shock, burns or death.


4 WIRE RID INPUT

aD CHANNEL

00

aD

3 WIRE RTD INPUT

(ID CHANNEL

0 Him RAI

C171. HI BMW MI MI MR NIB NI

0 0

Eza KZ I 1031,

NOTE: For information on monitors with internal Safety Barriers, refer to the 3300 Internal Barrier Installation Manual.

THERIAOCOUPLE INPUT

sal) CHANNEL

La 0 UI IE IBIJIMIC171 1(011 ICe ]I IC ]I IM 1141 IE Ea Ea

0 0

lel -s IQDI +5

IQDI -s +6

-s

101

CD

ON THERMOCOUPLE

MONITOR ONLY

O

Fo-

CIRCUIT BOARD

13 ll 0

13

0

B B

13

13

24



Sbc Channel Temperature Monitor Maintenance 80183-01

17 I INSTALLED PROGRAMMABLE OPTIONS

The Temperature Monitor is shipped with the following options installed: O Alarm Delay = 3 seconds O First Out = Monitor O OK Relay = Non latching O Temperature Not OK = Down Scale O Tenths Digit = Disabled O Alarm 1 = Latching O Alarm 2 = Latching O Alarm 2 = Over Alarm O Alarm 2 = ORED O Alarm 2 Bypass = Disabled O Recorder Output = +4mA to +20mA O All dip switch functions disabled

CO CO CO 00 ca

CO3v39

O 0 O 0 O 0

§§

#8 88 O 0

S2

Si

V 4 0

CO 00 CO CO 00 CO CO Oc

J3

J4

J5

RP

RP

RIDS

,1 .8

qq

VI

Vl VI4

V17

V YO V

V

TP5 TP4 a

TP9 TP7 TP6 TP3 TP2 a O O O 0

TP9 O

TPIO

a

RP 9

V

V RPIO

V g9

RP7 RP RP

RP4 V RPI RPI8

V V

V 67

JI

RP 2

N ; ;

CC3V44 p

1R7 Rpi4 RPI6

TPI

J2

25




18 I RTD ANALOG BOARD OPTIONS

PI 0

CHl

CH2

CH3

CH4

CHS

CH6

FEADj EDBACK arrsur A DJ

ve

3VDC

TP TP

9 9

TP TP

TP TP

TP TP

TP TP

Till a

Till O

El=

=fry,

Yy

TPIi

a

0 rpm

0 TFIC

0 Till

* NOTE: Remove W1 through W60 before configuring jumper options. Removed jumpers can be saved by plugging only one pin of jumper into jumper socket.

TRANSDUCER OPTION

INSTALL

CU RTD W1,2,3,5,6 9-13,15,16, 19-23,25,26, 29-33,35,36, 39-43,45,46, 49-53,55,56, 59,60

PLT/NI NONE RTD

WIRE OPTION

INSTALL

3-WIRE W7,8,17, RTD 18,27,28,

37,38,47, 48,57,58

4-WIRE NONE RTD

* NOTE: TC Analog Board has no user-programmable options.

26




19 FIRST OUT ALARM DELAYS, ALARM 2 OPTIONS

NOTE: All jumpers are located on digital board. See Section 17.

OP T ION JUMPER LOCATIONS

FIRST OUT _

RP4 RP12

9 0 0 0 8

o NONE

MONITOR o RACK

JUMPERS

cj

INSTALLED REMOVED mr-c.47 AXION18

:0140 wi9 v20 W21 w22

9 0

L) 0

- - - W19

v19,41,42

W19,41.42

w11.42

- -- mi ;" cdo rol > 00

.C2.Q.

) 0

ALARM DELAYS RP4

0 0 0 0

0 `.-1 8

o 1 SECOND

3 SECONDS o 6 SECONDS

JUMPERS RiM W17 W18 W19 W20 W21 W22

INSTALLED REMOVED N I Kt

- - - W22

\121.22

W21.22

W21

- - -

Mt COM COO

ALARM .2 PROGRAMMING

RP4

JUMPERS INSTALLED REMOVED

RELAY BYPASS o ENABLE

DISABLE W17

- - -

- - - W17 a

w31 w 32

M AM

-oXD W17 vla

0 , W 33M-10 RELAY DRIVE o AND

OR

w18

- - - - - - W18

0 0 8

w 3 4 W35 W36[011.]

MI g AX \ . /19 Q \in r 0 w21 0

0 w 37 w38

(41 MI 0 w22

ALARM MODE OVER

O UNDER

w35 - - - w35

NOTE BENTL Y NEVADA RECOMMENDS THE USE OF REDUNDANT TRANSDUCERS WITH AND ALARM 2 VOTING LOGIC IN THOSE INSTALLATIONS WHERE THE ALARM 2 RELAY IS CONNECTED TO A MACHINE SHUTDOWN DEVICE.

RELAY DRIVE LATCHING

o NONLATCHING w38

- - -

_ _ _

W38

Removed jumpers can be saved by plugging only one pin of jumper into jumper socket.

27




20 1 ALARM 1,_ UNITS, TENTHS DIGIT, TEMPERATURE NOT OK

NOTE: All jumpers are located on digital board. See Section 17.

OPTION JUMPER LOCATIONS

ALARM 1

LATCHING

0 NONLATCHING

w31 w32 w33 ,./ 3 4 \435 w36 w37 w38

RPI

JUMPERS 971, A I MB DJ

0 n 0 0 0 0

INSTALLED REMOVED AriZig

w36

- - -

_ _ _

w36

rg mic II AIN mu

UNITS

0 ° F

0 ° C

w3I v 32 w33 v 34 v 3 5 W36 w37 \./38

RP1

JUMPERS :10 EC 4W1 0 n 0 0 0 0

INSTALLED REMOVED AlrMig MN AWN w31

- -- - --

w3I

Q r411 0

0

TENTHS

DIGIT WHOLE

0 TENTHS

W3I w32 W33 w34 v35 ../ 3 6

V37 W38

RP1

JUMPERS Arzio

56X41-e

. 11. 0 n 6 0 0 0 0

INSTALLED REMOVED

w32

- - -

_ _ _

w32

Am NM MN :QC VAD

TEMPERATURE NOT OK

DOWN SCALE

0 UP SCALE

W3I 1./32 \,./33 W 3 4

v35 W 3 6 W37 W38

RP1

Mg ()- ?.---)

-6 0 0 0 0

JUMPERS MN INSTALLED REMOVED ;z]

AX a 1:01 13

mu W37

_ _ _

_ - -

w37


28




1 I TRANSDUCER TYPE, OK RELAY OPTIONS

NOTE: All jumpers located on digital board except as noted.


TRANSDUCER TYPE

RP8

_ JUMPERS INSTALLED REMOVED

TC-

RTD-

PLATINUM (1.392)

PLATINUM (1.385)

NICKEL 120

COPPER 10

TYPE J

TYPE K

TYPE T

TYPE E

OHM

w

OHM

w7

w5

w3

WI

w2

W4

N./6

w8

w1-6,8

wt -4.6 -8

wt,2.4-8

W2-8

wi.3-8

wI-3.5-8

w1-5,7,8

WI-7

@DIN WI w2 w3 V4

' 5 w6 W7 W8

0" 0 0 0 0 0 0

raw IS I 0 (

r 0 0

*FR 3-WIRE OR 4-WIRE RTDs AND COPPER RTDs, JUMPER CHANGES ARE REQUIRED ON THE ANALOG BOARD, SEE SECTION 18.

OK RELAY. RP4 JUMPERS W17

NIXqg w18 n

INSTALLED REMOVED .01 51 AM wi9 w20 0 0 0 LATCHING

NNLATCHING

w20

- - -

- - -

wa

NM w21 0 0 0 W22 0

0 0


29




I FULL SCALE, RECORDER OPTIONS

NOTE: All jumpers located on digital board. (See Section 17.)


FULL SCALE

JUMPERS INSTALLED RcoovED

100 v15 v9-14.16

RP 7 150 * vI3 V1-12.16-16 I

011 v9 vtO

200 vil v9.10.12-I6 sW i VII VI2 62

16 V13 v14

250 v9 vt0-16 ge vI5 Mgt vI6

300 a* VIO v9.II-16 * THIS FULL SCALE OPTION IS 400 or* ALLOWED ONLY WHEN UNITS Vle V9-11.13-16

ARE *C

500 v, it THIS FULL SCALE OPTION IS vlo V9-13.15.16 ALLOWED ONLY WHEN UNITS

ARE F. 1000 a 'I VI6 v9-15

N7:17,-,

ee ee

O SSSSSSiii

ee ee

RECORDER BOARD

9.. Ne e

2,1,Ct"t§1

ee ee

3.1zgnx

ei RECORDER OPTIONS

INSTALL INSTALL INSTALL

W1.4.6,8.9 W2.3.7.10.12 W1.4.5.10.12 11.13.15.17 16.19.2125 14.19.21.23 18.20.22.24 28.30.32.35 28.30.33.36 26.27.29.31 3E041.44.47 39,42.45.49

to ea 34.37.40.43 0 to -10 52.55.57.61 1 to 5 50.55.57.59 .. 46.49.51.53 va's 64.66.70.73 VC" 64.66.68.73 54,56.58.60 75 75 62.63,65,67 69.71,72.74 76

* 4 to 20 mA is the standard configuration Remove all jumpers from recorder board before reprogramming recorder option. Removed jumpers can be saved by plugging only one pin of jumper into jumper socket.

30



Six Channel Temperature Maintenance 80183-01

23 I ALARM SETPOINT ADJUST

1. Open front panel. Set 1SP switch to the left (on). Channel indicator ( ) starts flashing.

2. To adjust ALARM1 or ALARM2 setpoints, press and hold ALARM1 or ALARM2 switch on front panel.

3. Use t or 1 switches on System Monitor to adjust setpoint level up or down.

4. Reset 1SP switch to the right (off). Close the front panel.

NOTE Monitor responds to previous setpoint level

until the completion of step 4.

31



80183-01 Six Channel Temperature Maintenance

4 1 CHANNEL BYPASS

Set 1BY switch to the left (on). Corresponding bypass LCD goes on, OK LCD goes off, and display goes to zero.

A\ CAUTION

Machine protection provided by this channel will be lost while Channel Bypass is on.

NOTE When Channel Bypass is switched on, Channel Alarms are cleared.

(2: -18Y N3111

0 3300/30

SIX CHANNEL TEMPERA TORE MONITOR

28Y c.

98Y IBY

5BY cn

SBY

ON OFF

I I

I I I I - . 14104 RE AO

C.ANN/Lt. STATUS

2

OK

BYP

3 1 4 5 1 6

OK

/A0,48 TOR

OK OK I OK

STATUS

11,P.SS

El El M006 CHMIK1 STEP

El ALARM 2 M.ARY I

II

32




25 I ALARM 2 BYPASS

Set 2EN Alarm 2 Bypass switch to the left (on); all six channel bypass LCDs come on. Alarm 2

LCDs on front panel can go on, if an Alarm 2 setpoint level is exceeded, but Alarm 2 relay drive will not be activated. See Section 11 to read Alarm 2 setpoints.

A\ CAUTION

Machine protection provided by this monitor will be lost while Alarm 2 Bypass is on.

0 33°3134) SIX CHANNEL TEMPERATURE

MONITOR

(.----- 2EN -III 'BY r-)=2 2BY (-1

3BY -0'

4BY LT1

EBY o 6BY ---4

ON OFF

It I II - HIGH READ

CHANNEL STATUS

wig 2

OK ALM2 ALU1

GYP

3 4 5 6

OK CH Cr ALM2 ALU2 ALM2 ALM' ALIO ALMI

EOP 010 BVP

OK

ALM%

BvP

MON TOR STATUS

OH

ALU2 ALIN

etyP

LAMA I B V9A SS

0 El MOOS CM WC. STEP

AL APIA 2 ALM,/ I

I III I III

II

I III

I III

NOTE: Alarm 2 Bypass can be disabled by removing W17. (See Section 19).

33




26 I TEST CHANNEL ALARMS - TC

A WARNING



UNGROUNDED THERMOCOUPLE TIP

GROUNDED. THERMOCOUPLE TIP

TRANSDUCER DISCONNECT (TYPICAL)

,?....t....?)1"'"e 14014110R

A./0112

c,._ SRP

0

A\ CAUTION

If this equipment is connected to an automatic shutdown system, exceeding alarm setpoint levels during test could result in machine shutdown. See Alarm 2 Bypass, Section 25.

MULTIMETER

TIETTwOCO-IPLE

(11)

0

Int RECCROCR OUTPUTS

DIANK1 000 Ea I r:+11 Ir 0 3 K41101[441 I[141

I V.] CHI

I CH2

NOMIDICI %]I

10101 CH3 I ICON CH4 1[011

1[41 CH5 IC-41 WIMI116:11 CH6

IC 4 3 1E+1

00 0 IC-11

RAMP 41 IL I

NC 1[141

00 0 0 IC41 ARM

NO

IRVIE3151 NC

11:11 ARM I(:11

MILLIVOLT SOURCE. Ir:11 NO ICZ/ I

El I ta 0 Ir JUMPE

CD

REAR VIEW

1. Disconnect transducer from input terminals on signal module and connect millivolt source and multimeter to the terminals.

2. Adjust millivolt source to value that simulates temperature just below Alarm 1 setpoint level.

3. Verify that OK LED and Channel OK indicators are on, and alarm indicators are off.

34



Six Channel Temperature Maintenance 80183 -01

26 1 TEST CHANNEL ALARMS - TC

4. Increase the millivolt source to a value above

Alarm 1 setpoint level. Verify that ALARMI LED

and ALMI indicator go on. ( ALMI indicator flashes if first out option is enabled.)

5. Verify that Alarm 1 relay changed state.

6. Press RESET switch on System Monitor and

verify that ALMI indicator remains on, but does not flash. If Alarm 2 is an over alarm, increase millivolt source to value above Alarm 2 setpoint level. If Alarm 2 is an under alarm, decrease millivolt source to a value below Alarm 2

setpoint level. Verify that ALARM2 LED and

ALM2 indicator go on ( ALM2 indicator flashes if first out option is enabled ).

7. Verify that Alarm 2 Relay changed state. If

Alarm 2 'AND' voting option is installed, relay will not change state until other channel of 'ANDED' pair (CH1 and 2, CH3 and 4, or CH5 and 6) exceeds its Alarm 2 setpoint.

NOTE: If either channel of an 'ANDED' pair is

bypassed, the relay will be activated when the nonbypassed channel exceeds its Alarm 2

setpoint.

8. Disconnect the muttimeter and millivolt source and reconnect the transducer(s) to the Signal Input Relay Module. If the Channel Bypass or the Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

0 0,o SIX CHANNEL TEMPERATURE

MONITOR

rEiffRA

'I -1 1i I-_1 -II-

f I I I I . 1M ICAO

O441. STARK

1 3 1 4 1 5 1 6

OK OK

"1111

OK OK

ALAPY 2 MA/111

0

0 3300/30


itlf4RATLRE

I =III 1:1 I_ I II I _I1_

HR]I READ CHANNEL STATUS

7 3 101 S 6

OK OK OK OK OK OK M2

STATUS

OR 4R142 AL APLI BYPASS

04.41.44 STEP

A1411112 ALARM!

0 0

35




1.27 TEST CHANNEL ALARMS-RTD

ath WARNING



A\ CAUTION

If this equipment is connected to an automatic shutdown system, exceeding alarm setpoints during test could result in machine shutdown. See Alarm 2 Bypass, Section 25.

1. Disconnect transducer from input terminals on Signal Module and connect decade resistance to the terminals.

sf

3-WIRE RID _ _

J1

4 -MARE RTD

IPA E. 11

!Ell


3300/35


TEMPERATURE

I --(I- I I 1111. II

OK

Al"4111*

raMtli PIP

°K ONI TOR

o 0 0 *LAW? MARIA; BWASS

El MODE CHANNEL STEP

ALARM? ALARM?

0000 0 0 0 DECADE RESISTANCE

,UPPER

0 0 0

0 0 0 0 0

DECADE RESISTANCE

JUMPER

3 MIRE RTE HPUT

(ID CHANNEL

0

RECORDER OUTPUTS

COY

(I) OUT

1+3

0 CHI

CH2

CH3

CH4

CH5

CH6

C+31

4 YORE RID INPUT

(ID CHANNEL

VII 0 Ia: X71

1E

o. - J 12 /Kitit15101

1511 IBM

mu -0- Ira LAI 1E+3

COY cui

16-11 UI

CHI

CH2

CH3

CH4

CH5

CH6

0 CID

IE-61 I5/!]I IC II IBM 15\01 ICc11 I[]1 IC+:1

REAR VIEW

2. Adjust decade resistance to value that simulates temperature just below Alarm 1

setpoint level.

3. Verify that OK LED and Channel OK Indicator are on, and Alarm Indicators are off.

36




I TEST CHANNEL ALARMS-RTD

4. Increase the decade resistance to a value above Alarm 1 setpoint level. Verify that ALARMI LED

and ALM1 indicator go on. ( ALM1 indicator flashes if first out option is enabled.)

5. Verify that Alarm 1 relay changed state.,

6. Press RESET switch on System Monitor and verify that ALM1 indicator remains on, but does not flash. If Alarm 2 is an over alarm increase decade resistance to value above Alarm 2

setpoint level. If Alarm 2 is an under alarm, decrease decade resistance to a value below Alarm 2 setpoint level. Verify that ALARM2 LED

and ALM2 indicator go on ( ALM2 indicator flashes if first out option is enabled ).

7. Verify that Alarm 2 Relay changed state. If

Alarm 2 'AND' voting option is installed, relay will not change state until other channel of NANDED" pair (CH1 and 2, CH3 and 4, or CH5 and 6) exceeds its Alarm 2 setpoint.

NOTE: If either channel of an "ANDED° pair is bypassed, the relay will be activated when the nonbypassed channel exceeds its Alarm 2

setpoint.

8. Disconnect the decade resistance and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or the Alarm 2

Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

9PCH EL TEMPERATURE °3"13' .MONITOR

TERPERATURE

I II II-I L.-CI-- I I I I I I I I_

14104 READ

CHANACL STATUS

2 3 4 S 6 07.0,,.,1 OK OK

/ILAN

0

03300/33 SIX CHANNEL TEMPERATURE

LION/TOR

TERPERAIURE

I -1 11 -1 -1'1- 1 1_ I 11 1_1 1

1.0CAI EN) CHANNEL STATUS

p.4 2 3 4 5 6

0/< OK

OR

OK 0I< OKI OK

INYATOP STATUS

0 0 LAPH2 ALARUI RAPASS

uCOE CHANNEL STEP

ALARM2 NAM

0 0

37



128 1 TEST OK LIMITS-TC


A\ WARNING



4.\ CAUTION

If this equipment is connected to an automatic shutdown system, exceeding alarm setpoints during test could result in machine shutdown. See Alarm 2 Bypass, Section 25.

UNGROUNDED THERMOCOUPLE TIP

_ 79-

e !

GROUNDED THERMOCOUPLE TIP


3300/30


TEMPERATURE

I =I I-I I-I 11- I I I I I I I I

HICA/

CHANNEL STATUS 4C-) 1 3

FinOK

TM STATUS

0 Al U2 ALA S11 BOSS

IAXE CHAIWCI. 55tH

Aft, ALAHYI

THERMOCOUPLE INPUT

(ID CHANNEL

Ea Ea

0 0

RECORDER OUTPUTS

rN

CD

0 CHI

CH2

CH3

CH4

CH5

CH6

O

NC

ARM

NO

NC

ARM

NO

0

1141

IC 11 ICI lI

ILA I I

REAR VIEW

Disconnect transducer from input terminals and verify that OK LED and Channel OK LCD go off. If that channel is selected, display shows: +-.-°C. Reconnect transducer, and OK LED

and Channel OK LED should come on. Press RESET on the System Monitor to reset a Latched Not OK If the Channel Bypass or Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

38




129 I TEST OK LIMITS-RTD

A\ WARNING



3-1MRE RTD

'CT

4-WE RTD

1: 1


13" 3 Six CHANNEL TEMPERATURE TURE3CW3' MONITOR

TEMPERA MBE

I 1 1111 I.

1 I I 11 1 11 - - - -

Opt

OR STA NS

0 0 0 kLARW2 ALARAH BYPASS

AWE CHANNEL STEP

ALAP.2 NARY'

4\ CAUTION

If this equipment is connected to-an automatic shutdown system, exceeding alarm setpoints during test could result in machine shutdown. See Alarm 2 Bypass, Section 25.

3 IRE RID INPUT

CID

CHANNEL

0

DOI

IL 11 Kull INI DIU 1[0]1 KZ 1

I C:11

t.+11

4 WIRE RID INPUT

CHANNEL

0 M 1

Kam 1611

I MI 1[011 IClil

IC -)1 I[:11

RECORDER WRITS

COY

(ID OJT

0 CHI CH2

CH3

CH4 CH5

CH6

1C+1

0 ALYI ALIO

It+11

NC

ARM

NO

NC

ARM

NO

O

CID

IC DIU

Disconnect transducer from input terminals and verify that OK LED and Channel OK LCD go off. If that channel is selected, display shows: +-.-°C. Reconnect transducers, and OK LED and Channel OK LCD should come on. Press

RESET on the System Monitor to reset a Latched Not OK If the Channel Bypass or Alarm 2


39




I 30 1 TEST/CALIBRATION-TC

A\ WARNING

High voltage present. Gould cause shock, burns or death.


1. Disconnect transducer from input terminals on Signal Module and connect a millivolt source and multimeter to the terminals as shown.

UNDERGROUND THERMOCOUPLE TIP

GROUNDED THERMOCOUPLE TIP

410


A\ CAUTION

-If this equipment is -connected to an automatic shutdown system, exceeding alarm setpoints during test could result in machine shutdown. See Alarm 2 Bypass, Section 25.

MULTIMETER

000

AW11--0 L

o0 00 0 MILLIVOLT SOURCE

JUMPE

11411VOCCIAL SePu7

01

Rf CCROEP

r.

(1) OWIPICL

°1 1

WINS

1501 L10[.7 .!.501=15 : :.]: 15 01/M15

.71: !IQ al

1

15 01

012 043 15 el

150I=15 01 1501 044 1501 map= tvamir:11

015 cH6

1E:11

00 1-3

01W15_01 1501 NC 1501 Ce0 1 1V01 ARM

15 01M1591 15 01 NO 15 01

1501=1501 1501 NC 1501

MI= Irz.11 IrJI ARM IC=l1

lr:11 E3 E3 0 -1

40




30 1 TEST/CALIBRATION-TC

IA\ CAUTION

Temperature monitoring will be discontinued for duration of test.

2. Follow steps listed in Table 1 to test the calibration of Channel 1.

3. If meter indications are not within specified tolerance, perform steps 4 and 5 and the procedure in Table 2.

TABLE 1

STEP JUMPERS MILLIVOLTS METER

1 On digital board, install CAL jumper (W39) and momentarily shunt SFT (W40). Press the MODE switch to obtain the appropriate meter display. Use the Channel Step switch, if necessary, to select the desired channel.

-5.00 mV 2000 ± 0005

2 - - - + 30.00 mV 8000 ± 0005

3 - - - +12.50 mV 5000 ± 0005

4 Remove W39 and momentarily shunt W40.

- - - - - -

4. Remove monitor front panel and pull digital and analog boards out of rack. (See Section 14)

5. Install extender boards into rack and position analog and digital boards on the extender boards.

41




I 30 1 TEST/CALIBRATION-TC TABLE 2

STEP JUMPERS * MILLIVOLTS POTENTIOMETER* METER

1 On digital board, install CAL jumper (W39) momentarily shunt SFT (W40). Press the MODE switch to obtain the appropriate meter display. Use the Channel Step switch, if necessary, to select the desired channel.

--- - - -

2 - - - -5.00 mV Adjust offset R19 2000 ± 0001

3 - - - +30.00 mV Adjust feedback R2 8000 ± 0001

4 - - - -5.00 mV Check 2000 ± 0003

5 ' - - - +30.00 mV Check 8000 ± 0003

6 +12.50 mV Check 5000 ± 0003 **

7 Remove W39 and momentarily shunt W40

- - - - - - - - -

**

Jumpers and Potentiometers are located on Analog Board except as noted.

Components are listed only for Channel 1, corresponding components for each channel are listed in Table 3.

Repeat steps 2 through 6 until meter indication is adjusted within tolerance.

TABLE 3

CHANNEL FEEDBACK POTENTIOMETER

OFFSET POTENTIOMETER

1 R2 R19

2 R21 R42

3 R44 R65

4 R68 R87

5 R93 R110 6 R114 R133

42




I 30 I TEST/CALIBRATION-TO

The monitor is calibrated upon completion of the procedure in Table 2 (or if it meets the tolerances specified in Table 1). The following two procedures are optional. The first allows you to verify the calibration at a temperature of your choice. The second allows you to verify the recorder output.

If you do NOT wish to perform the following procedures, disconnect the muttimeter and millivolt source and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or the Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

I. Verify calibration at a specific temperature

1. Read the Cold Junction Compensation (CJC) temperature. To do this, choose any channel and disconnect that channel's transducer from the input terminals on the Signal Input

Module. Install jumper wires between the + and - terminals and the - and S terminals of this channel. Read the front panel meter temperature displayed for this channel. This is the CJC

temperature.

2. Using a Thermocouple Table, convert the CJC temperature measured in step one to the CJC

voltage. (Vcjc).

NOTE: In converting thermocouple temperatures to voltages, be sure to use the specific Thermocouple Table corresponding to the thermocouple type the monitor is optioned for. If you are unsure of the thermocouple type, perform the User-invoked self test and note the transducer type displayed in the power-up display sequence (see Self Test section).

3. Choose a temperature within the full scale range of the monitor as your desired test temperature. Convert it to your test voltage (Vtest) using the Thermocouple Table.

4. Calculate the appropriate input voltage (Vin) by subtracting the CJC voltage from the test voltage.

EXAMPLE: Assume that the CJC temperature measured in step one is 28.7°C, that the monitor is set up for Type J thermocouples, and that you wish to test the monitor at 100°C.

Round the CJC temperature to the nearest degree, 29°C. From the Thermocouple Table, this corresponds to a CJC voltage (Vcjc) of 1.484 mV.

From the same table, a test temperature of 100°C corresponds to a test voltage (Vtest) of 5.268 mV.

Vin = Vtest - Vcjc = 5.268 - 1.484 mV = 3.784 mV

43




I TEST/CALIBRATION-TC

5. Set the millivolt source for the input voltage, Vin, calculated in step four. The temperature displayed on the front panel meter should be within ± 1°C of the desired test temperature chosen in step three.

If the temperature displayed is not within ± 1°C of your test temperature, return to the calibration procedures and verify that all channels are calibrated. Perform-this procedure again from the beginning. It is important to run through all steps in quick succession. If the ambient temperature at the rack changes, the CJC temperature will change and your calculated input voltage will be incorrect.

6. If you do NOT wish to perform the Verify Recorder Output procedure, disconnect the muttimeter and millivolt source and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

II. Verify Recorder Output

1. Connect a multimeter to the recorder terminals as shown.

MUL TIME TER

MILLIVOLT SOURCE.

IMRE MUL NETER

2. Vary the millivolt source and compare the recorder output to the front panel meter temperature reading. The recorder output should agree with the meter temperature reading

to within a tolerance of ± 2% of the full scale temperature.

888

If the recorder output is not within the tolerance specified above, return to the calibration procedure and verify that all channels are calibrated. Re-check the recorder output. If the recorder output is still out of tolerance, remove the recorder board and install your spare.

3. Disconnect the multimeters and the millivolt source and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

44




31 I TEST CALIBRATION-RTD

As WARNING



1. Disconnect transducer from input terminals on Signal Module and connect decade resistance to the terminals as shown.

A\ CAUTION

If this equipment is connected to an automatic shutdown system, exceeding alarm setpoint levels could cause machine shutdown. See Alarm 2 Bypass, Section 25.


3 WIRE RTD INPUT

CHANNEL

0 l'A. EMI

1 ICU -°P. - IVAI r 1 0 00 C 0 0 O

DECADE RESISTANCE

JUMPER

ISE

RECORDER OUTPUTS

CO OUT

I CID

I`

CH2

CH3

CH4

CH5

CH6

ICo

E

UI 4 WIRE RED INPUT

CHANNEL

0 00 0 0 0 0 0 DECADE RESiSTANCE

JUMPERS

NOTE Refer to field wiring diagrams when using 4-wire RTD setup with internal barriers.

ICp

1=1

co OUT

CH11 011 CH2

CH3

CCCHHH645 6,1

REAR VIEW

45




31 I TEST/CALIBRATION-RTD

A\ CAUTION

Temperature monitoring will be discontinued for duration of test.

2. Follow steps listed in Table 1 to test the calibration of Channel 1.

3. If meter indications are not within specified tolerance, perform steps 4 and 5 and the procedure in Table 2:

TABLE 1

STEP JUMPERS RESISTANCE METER

1 On digital board, install CAL jumper (W39) and momentarily shunt SFT (W40). Use the Channel Step switch, if necessary, to select the desired channel.

90.00 ohms (8.00 ohms Cu)

2000 ± 0005

2 - - - 300.00 ohms (13.00 ohms Cu)

8000 ± 0005

3 - - - 195.00 ohms (10.50 ohms Cu)

5000 ± 0005 (± 0015 Cu)

4 Remove W39 and momentarily shunt W40.

- - - - - -

4. Remove monitor front panel and pull digital and analog boards out from rack (See section 14).

5. Install extender boards into rack and position analog and digital boards on the extender boards.

46




(31 I TEST/CALIBRATION-RTD TABLE 2

STEP JUMPERS * RESISTANCE POTENTIOMETER* METER

1 On digital board, install CAL jumper (W39) and momentarily shunt SFT (W40). Use the Channel Step switch, if necessary, to select the desired channel.

--- - - - - - -

2 - - - 90.00 ohms (8.00 ohms Cu)

Adjust offset R22 2000 ± 0001

3 - - - 300.00 ohms (13.00 ohms Cu)

Adjust feedback R5 8000 ± 0001

4 - - - 90.00 ohms (8.00 ohms Cu)

Check 2000 ± 0003

5 - - - 300.00 ohms (13.00 ohms Cu)

Check 8000 ± 0003

6 - - - 195 ohms (10.50 ohms Cu)

Check 5000 ± 0003 ** (± 0015 Cu)

7 Remove W39 and momentarily shunt W40

- -- - - -

* Jumpers and Potentiometers are located on Analog Board except as noted. Components are listed only for Channel 1, corresponding components for each channel are listed in Table 3.

** Repeat steps 2 through 6 until meter indication is adjusted within tolerance. TABLE 3

CHANNEL FEEDBACK POTENTIOMETER

OFFSET POTENTIOMETER

1 R5 R22 2 R56 R73 3 R101 R118 4 R146 R163 5 R191 R208 6 R236 R253

47



l31 1 TEST/CALIBRATION-RID

80183-01 Six Channel Temperature. Monitor Maintenance

The monitor is calibrated upon completion of the procedure in Table 2 (or if it meets the tolerances specified in Table 1). The following two procedures are optional. The first allows you to verify the calibration at a temperature of your choice. The second allows you to verify the recorder output.

If you do NOT .wish to perform the following procedures, disconnect the decade resistance and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or the Alarm 2


I. Verify calibration at a specific temperature

1. Choose a temperature within the full scale range of the monitor as your desired test temperature. Convert it to your test resistance (Rtest) using an RTD Table.

NOTE: In converting RTD temperatures to resistances, be sure to use the specific RTD Table corresponding to the RTD type the monitor is optioned for. If you are unsure of the RTD type, perform the User-invoked self test and note the transducer type displayed in the Power-up display sequence (see Self Test section).

EXAMPLE: Assume that the monitor is set up for platinum (1.385) RTDs and that you wish to test the monitor at 100°C.

From the RTD Table, this corresponds to a test resistance (Rtest) of 138.5 ohms.

2. Set the decade resistance for the test resistance, Rtest, found in step one. The temperature displayed on the front panel meter should be within ± 1°C of the desired test temperature chosen in step one.

If the temperature displayed is not within ± 1°C of your test temperature, return to the calibration procedure and verify that all channels are calibrated. Perform this procedure again from the beginning.

3. If you do NOT wish to perform the Verify Recorder Output procedure, disconnect the decade resistance and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or the Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

48




(31 I TEST/CALI BRATION-RTD

II. Verify Recorder Output

:4111.1%111111P-,01_

§ 0 0 0 0 0

DECADE RESISTANCE

&NKR

0 0 0 0 0

DECADE RESISTANCE

JAPER

3 VIRE RID RePUI

(I)

0 r

4 SIRE RID IMPU1

ulec

0

RFCCRIXII oulputs

01414410.

t+1 0 ta via HI WO Mil CH

15I01 CH3 OM 15VI CH4 11[41

1[CAI 045 114I CH6 'MI

r+3 0 0 0

00 min ALIO

NC

ARM

NO

NC

ARM

NO

0

(1)

1. :Connect a multimeter to the recorder terminals as shown.

MIATIMETER

2. Vary the decade resistance and compare the recorder output to the front panel meter temperature reading. The recorder output should agree with the meter temperature reading to within a tolerance of ±2% of the full scale temperature.

If the recorder output is not within the tolerance specified above, return to the calibration procedure and verify that all channels are calibrated. Re-check the recorder output. If the recorder output is still out of tolerance, remove the recorder board and install your spare.

3. Disconnect the multimeter and the decade resistance and reconnect the transducer(s) to the Signal Input Module. If the Channel Bypass or Alarm 2 Bypass functions were activated for this procedure, deactivate them by setting the appropriate switches to the right (off).

49



80183-01 Sbc Channel Temperature Monitor Mainterance

321 FIELD WIRING DIAGRAMS

DRAWING TITLE DRAWING NUMBER NUMBER OF SHEETS

Thermocouple Without Barriers 100332 2

Thermocouple With External Barriers . 100333 2

Thermocouple With Internal Barriers . . 100334 2

RTD Without Barriers 100335 2

RTD With External Barriers 100336 3

RTD With Internal Barriers 100337 2

50



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64



133 I RECOMMENDED. SPARE PARTS - TC MONITOR I


QTY PER MON DESCRIPTION REPLACEMENT PART NUMBER

1 Front Panel Assembly 84933-01 *

1 Digital Circuit Assembly 79512-02 * 1 TC Analog Circuit Assembly 79502-01 * 1 Recorder Circuit Assembly. 81034-01 *

1 TC Signal Input Module

Without Internal Barriers 82367-01 * With Internal Barriers 102566-01**

1 Recorder Output/Relay Module

No Relay 82364-01 * Epoxy Sealed Relay 82365-01 * Hermetically Sealed Relay 82366-01 *

1 Spare Jumpers (100 Pieces) 88706-01

* To Order Replacement Parts, Specify The Complete Catalog Number,

3300/30 - 00 - DO - DO - DO - DO, And The Replacement Part Number. ** Input Module 102566-01 Is Interchangable Wrth P/N 81192-03.

If the monitor has been modified, specify the modification number on the parts order. Customer must set programmable options - monitor shipped as shown in section 4 of this manual. If in doubt about the part number, call your Bent ly Nevada Corporation Representative before ordering.

1/014TOR CENTIFICATION LABEL

65



L, I RECOMMENDED SPARE PARTS - RTD MONITOR) 80183-01 Six Channel Temperature Monitor Mainterance

QTY PER MON DESCRIPTION REPLACEMENT PART NUMBER

1 Front Panel Assembly 84933-02 *

1 - Digital Circuit Assembly 79512-01 *

1 RTD Analog Circuit Assembly 79492-01 *

1 Recorder Circuit Assembly 81034-01 *

1 RTD SIGNAL INPUT MODULE 3-Wire Input Without Internal Barriers 82368-01 *

4-Wire Input Without Internal Barriers 82369-01 *

3 or 4-Wire Input With Internal Barriers 102566-02 **

1 RECORDER OUTPUT/RELAY MODULE 82364-01 *

No Relay 82365-01 *

Epoxy Sealed Relay 82366-01 *

Hermetically Sealed Relay

Spare Jumpers (100 Pieces) 88706-01

* To Order Replacement Parts, Specify The Complete Catalog Number (Cannot order 4-wire RTD's

with internal barriers),

3300/35 - CIO - CIO - DO - OO - DO, And The Replacement Part Number.

** Input Module 102566-02 is Interchangable with P/N 81192-02.

If the monitor has been modified, specify the modification number on the parts order. Customer

must set programmable options - monitor shipped as shown in section 4 of this manual. If in doubt

about the part number, call your Bently Nevada Corporation Representative before ordering.

Six OH.tNNEL TEMPERATURE MONITOR

CAT NC 2200,35 1-51-M-7-71 E.E.AAA=

EULJ.

SCALE RANCE

1 CLISriSA4!:, I

I RECORDER ouiPul

iOENTtFiCATION LABEL

66




I 35I SPECIFICATIONS

80183-01

INPUT Signal Input

3300/30 Thermocouple Monitor Accepts signals from up to six grounded or etc ungrounded thermocouple tips of the following ANSI types:

Type J - 1000°F, 500C, max Type K - 1000°F, 500°C, max Type T - 500°F, 250°C, max Type E - 500°F, 250°C, max

3300/35 RTD Monitor Accepts up to six RTD signals from the following RTD detectors:

3-wire 100 platinum (= 0.00385) - 1000°F, 500°C, max 3-wire 100 platinum (= 0.00392) - 1000°F, 500°C, max 3-wire 120 nickel - 300°F, 150°C, max 3-wire 10 copper - 200°F, 100°C, max 4-wire 100 platinum (= 0.00385) - 1000°F, 500°C, max 4-wire 100 platinum (= 0.00392) - 1000°F, 500°C, max 4-wire 120 nickel - 300°F, 150°C, max 4-wire 10 copper - 200°F, 100°C, max

SIGNAL CONDITIONING TC or RTD Input Accuracy (Includes transducer non-linearity)

±0.5°C error typical at 77F(25°C) ±1°C error maximum at 77°F(25°C) ±3°C error typical from 0°C to 65°C NOTE: Add ±0.9°F(0.5°C) error to accuracy if Tenths Digit is not displayed.

Common Mode Input Range

ALARMS Alarm Setpoints Alarm Delay

DISPLAYS Meter

LEDs

CONTROLS Front Panel

Internal External

±250 Vac

Alarm 1 and Alarm 2 alarm levels adjustable from 0°F to 1000°F (0°C to 500°C)

Alarm delay times are user-programmable per options

LCD 7-segment,numerical, 4 digit. Annunciates HIGH READ, and OVER/UNDER alarm, and status

per channel (OK, ALARM 1, ALARM 2, and BYPASS).

Green LEDs annunciate transducer OK condition, red LEDs annunciate ALARM 2, ALARM 1, and

BYPASS conditions

Front panel switches (4) for reading ALARM 1 and ALARM 2 set point levels, and for reading CHANNEL SELECT and MODE.

Switches on circuitboard for setpoint adjustment, Alarm 2 Bypass, and Channel Bypass

External remote controls: Reset, Inhibit, and setpoint adjust (1 and I)

67




35 I SPECIFICATIONS.

OUTPUT Recorder Output proportional to selected full-scale monitor range and protected against continuous short

circuit to ground: +4 to +20 mA, 12 V compliance +1 to +5 Vdc, 100-ohm output impedance 0 to -10 Vdc, 100-ohm output impedance

Recorder Accuracy ±1% error of selected full-scale temperature maximum at 25`C *3% error of selected full-scale temperature maximum from 0°C to 65°C.

Alarms & OK Relay drives for alarms (ALARM 1 and ALARM 2) and for monitor transducer OK, which drives the system OK Relay located on the Power Input Module.

ENVIRONMENTAL Temperature Operating: +32°F to +149°F (0°C to +65°C)

Storage: -40°F to +185°F (-40°C to +85°C)

Humidity 0 to 95%, noncondensing

68




BCC Contract No S20195196 System Instrumentation


8.2 Tachometer

The following publication entitled 3300/50 Tachometer Maintenance Manual (Part No 83871-01 Rev F) is prepared by Bent ly Nevada for plant personnel who operate and maintain the system. It provides a detailed description of the maintenance and adjustment procedures for the Tachometer module.


8.2.1 System Overview Zero Speed Tachometer

8.2.2 System Overview Rotor Acceleration Tachometer

8.2.3 Front Panel Features - Dual Setpoint Tachometer

8.2.4 Front Panel Features - Zero Speed Tachometer

8.2.5 Front Panel Features - Rotor Acceleration Tachometer

8.2.6 Monitor Removal

8.2.7 Monitor Disassembly



8.2.10 Monitor Full Scale Range Adjustment

8.2.11 Events per Revolution Adjustment

8.2.12 Threshold and Hysteresis Adjustment

8.2.13 Alert Hysteresis

8.2.14 Adjust Alert Setpoints Dual Setpoint Tachometer

8.2.15 Adjust Alert Setpoints Zero Speed Tachometer

8.2.16 Adjust Alert Setpoints Rotor Acceleration Tachometer

8.2.17 Bypass Dual Setpoint Tachometer

8.2.18 Bypass Zero. Speed Tachometer

8.2.19 Bypass Rotor Acceleration Tachometer

8.2.20 Monitor Bypass Dual Setpoint Tachometer

8.2.21 Monitor Bypass Zero Speed Tachometer

8.2.22 Monitor Bypass Rotor Acceleration Tachometer

8.2.23 Test Alert Dual Setpoint Tachometer

8.2.24 Test Alert Zero Speed Tachometer







8.2.25 Test Alert Rotor Acceleration Tachometer

8.2.26 Test Trigger OK's

8.2.27 Self Test

8.2.28 Wiring Diag - Dual Setpoint Tachometer

8.2.29 Wiring Diag - Zero Speed Tachometer

8.2.30 Wiring Diag - Rotor Acceleration Tachometer

8.2.31 Recommended Spare Parts


8.2.33 Index

8.2.34 Schematics and Technical Drawings




3300/50 TACHOMETER

INCLUDES DUAL SETPOINT, ZERO SPEED, AND ROTOR ACCELERATION TACHOMETERS.

MAINTENANCE MANUAL

NEVADA rn

PART NO. 83871-01 REVISION F,

JANUARY 1995



Tachometer Maintenance

READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT

83871-01

Bent ly Nevada Corporation has attempted to identify areas of risk created by improper installation

and/or operation of this product. These areas of information are noted as WARNING or CAUTION

for your protection and for the safe and effective operation of this equipment. Read all instructions

before installing or operating this product. Pay particular attention to those areas designated by

the following symbols.

4\ WARNING

High voltage could cause shock, burns or death.


A\ CAUTION


Keyphasore is a registered trademark of Bent ly Nevada Corporation

Proxlmitore is a registered trademark of Bent ly Nevada Corporation

First Printing: March 1989

©Copyright 1989, 1993, 1994, 1995 Bently Nevada Corporation

All Rights reserved

No part of this publication may be reproduced, transmitted, stored in a retrieval system nor translated

into any human or computer language, in any form or by any means, electronic, mechanical, magnetic,

optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner,

Bent ly Nevada Corporation P.O. Box 157

Minden, Nevada 89423 USA

Telephone 800-227-5514 702-782-3811 Telex 354437

Telemail 7400983 BNC UC

Fax 702-782-9253

Copyright infringement is a serious matter under

United States of America and Foreign Copyright Laws

ii



Tachometer Maintenance 83871-01

WARNING !

Bently Nevada Tachometers are not designed for use independently as, or a component of, a speed control or overspeed protection system.

Bently Nevada Tachometers do not provide protective redundancy and the response speed needed for reliable operation as a speed control or overspeed protection system.

Where provided, the analog proportional output is suitable for data logging or chart recording purposes only. Also, where provided, speed Alert setpoints are suitable for annunciation purposes only.

Failure to take the above warnings into account constitutes a misuse of the product and may result in property damage and/or bodily injury.

iii




iv




FOREWORD

This document is intended for personnel who maintain the 3300 Monitoring System. The

procedures are presented in step-by-step, graphic format.

RELATED DOCUMENTS




3300/12 AC Power Supply, 89602-01

3300/14 DC Power Supply, 101256-01


3300/50 Tachometer Operation, 83870-01


example:


V



Tachometer. Maintenance 83871-01

vi



Thchometer Mairttenance 83871-01

CONTENTS

SECTION

1

2

3

TITLE PAGE

SYSTEM OVERVIEW DUAL SETPOINT TACHOMETER 1

ZERO SPEED TACHOMETER 2

ROTOR ACCELERATION TACHOMETER 3

FRONT PANEL FEATURES

4 DUAL SETPOINT TACHOMETER 4

5 ZERO SPEED TACHOMETER 5

6 ROTOR ACCELERATION TACHOMETER 6

7 MONITOR REMOVAL 7

8 MONITOR DISASSEMBLY 8

9 SIGNAL INPUT RELAY MODULE 10

10 MONITOR OPTIONS 11

11 MONITOR FULL SCALE RANGE ADJUSTMENT 15

12 EVENTS PER REVOLUTION ADJUSTMENT 18

13 THRESHOLD AND HYSTERESIS ADJUSTMENTS 24

14 ALERT HYSTERESIS 28

ADJUST ALERT SETPOINTS




BYPASS 18 DUAL SETPOINT TACHOMETER 38



MONITOR BYPASS




vii




CONTENTS

SECTION TITLE PAGE

TEST ALERTS 24 DUAL SETPOINT TACHOMETER 44 25 ZERO SPEED TACHOMETER 46


27 TEST TRIGGER OKs 50

28 SELF TEST 52

29 FIELD WIRING DIAGRAMS 56

DUAL SETPOINT TACHOMETER 57

ZERO SPEED TACHOMETER 61

ROTOR ACCELERATION TACHOMETER 65

30 RECOMMENDED SPARE PARTS 69

31 SPECIFICATIONS 70

32 INDEX

33 SCHEMATICS AND TECHNICAL DRAWINGS 74

viii



1

Mcnorneter Maintenance 83871-01

1 I DUAL SETPOINT TACHOMETER SYSTEM

1700.!0

TACHCMETER 11I 3 6 0 C RPM

WARNING 0.4 111100 MAY

GI ems siR otwaS 00 DOT USA AM

0.0-010211 MOM, I 04

SEE MANUAL

A0 000t C.( On, MO*

0 ALERT 2

R p O ALERT M

0 BYPASS

0B

SUFFERED TRANSDUCERS

.:;NAL `PUT mODUL E L :CA T

3300 RACK

PROXIMITOR A

PROXIMITOR 8

RPM - RECORDER

OUTPUT

ALERT I

RELAY CONTACTS

OO


ALERT 2

RELAY CONTACTS

KEYPHASOR OR GEAR




I 2 ZERO SPEED TACHOMETER SYSTEM

83871-01

= 3300,10

TACHOMETER ..............

3600 ,7ipm

ZERO SPEED ENABLED

WARNING .01 w MLA,

01 WIG %ET 00.n 00 .01' tie MI

0.19.11.61D mcnyei

SEE VANJAL

1O

O

TRIGGER CK

CPT IIPLO I aftl

ALERT Q R srpAss Q M

ALERT

vAP

A

BuFFERED TRANSCucERs

Ppm

S GNAL NPUr =E- A

+100U LE LcCAr .:?1

3300 RACK

PROX I M I TOR A

KEYPHASOR CR GEAR

RPM RECORDER OUTPUT

ALERT RPM -7.R0 SPEED

RELAY CONTACTS

-'LAY :CNTACTS

To EXTERNAL ZERO SPEED

ENABLE CONTACTS _sER SuPPLIED1

SIGNAL RELA r

_ERT

2



-acnometer Maintenance 8.3871-01

I 3 1 ROTOR ACCELERATION TACHOMETER SYSTEM

= 1300,50

TACHOMETER ......... 3 6 0 0

RPM

WARNING GC WOO OCIAr

4 OW SR Kowa CO CT tAt sow

CACMPINO m10,1C, ICH

SEE MANUAL

-600 RPM/MIN

AMIIMMIIIMMEM

7 TRIGGER 0 BMW

R M Q ALERT 0 R P/

M \10 BYPASS 0 M

PJA4,14114

ALERT

GAP

Rem

A B

9UFFERED TAANSCIJCERS

,NAL I ',RUT Q EL AY

vOCULE LOCATION

3300 RACK

PROXIMITOR A

PROXIMITOR 8

RPM RECORDER OUTPUT

SIGNAL i%PUT RELAY YOOLLE

RPM /MINUTE RECORDER OUTPUT

RPM /MINUTE ALERT RELAY CONTACTS

PROBE A

PROBE B

KEYPHASOR OR GEAR

3



Tacnometer Maintenance 83871-01

FRONT PANEL (DUAL SETPOINT TACHOMETER)

TCP DISPLAY INDICATES ROTOR SPEED :N RPM

TRANSDUCER A TRIGGER OK LED

RPM ALERT 2 AND RPM ALERT ! LEDS

BYPASS LED

READ RPM ALERT 2

SETPOINT

===9 33:::!0

TACHOMETER 11111111111I

3600 RPM

WARNING ONE SECOND Cam ON A91.1 SET POINTS

CO NOT USE FOR

OVERSPEEC PROTECTION

SEE MANUAL

A n TRIGGER OK r- 3 OFT

0 ALERT 2

0 ALERT :

() BYPASS

ALERT 2

GAP

A

BNC CONNECTORS FOR BUFFERED TRANSDUCER OUTPUT

M

ALERT

BUFFERED TRANSOUCFRS

C:11

TRANSDUCER 8

TRIGGER OK LED

READ RPM ALERT

SETPOINT

READ TRANSDUCER GAP VOLTAGE

4



Tacnometer Maintenance 83871-01

I 5 I FRONT PANEL (ZERO SPEED TACHOMETER)

D I cPi Ay I CATES P.OTOR SPEED IN RPM

TACHOMETER

EERO SPEED TACHOMETER NDICATOR (ALWAYS ON)

TRANSDUCER A

TRIGGER OK LED

3600 RPM

ZERO SPEED ENABLED

ALERT

WARNING cte SECOND OELAY ON RPN SET POINTS

C.2 NOT USE FOR

ovERsPEED PROTECTION

SEE MANUAL

SPEED ALERT LED A 0

:ERO SPEED BYPASS LED .1.D

DO READ ZERO SPEED ALERT- SETPO I NT

NC CONNECTORS FOR SUFFERED TRANSDUCER ;:ji-PUT

TRIGGER O B OK

OFF SELOW i RIAd

ALERT

BYPASS

ALERT

ZERO SPEED ENABLED INDI:ATOR (COTACTS CLOSED)

ZERO SPEED ALERT SETPOINT :NDICATOR

0 R

0

A

GAP

RPM

BUFFERED TRANSDUCERS

TRANSDUCER B

TRIGGER OK LED.

RPM ALERT LED

RPM BYPASS LED

READ RPM ALERT SETPOINT

READ TRANSDUCER GAP ;OLTAGE

5



Tachometer Maintenance 33371 -01

6 I FRONT PANEL (ROTOR ACCEL. TACHOMETER)

TOP DISPIAY INDICATES ROTOR SPEED IN RPM

BOTTOM DISPLAY INDICATES ROTOR ACCEL=RATION IN

RPM/MIN

TRANSDUCER TRIGGER OK _ED

RPM/MIN ALERT LED

RPM/MIN BY P4SS LED

READ RPM/MIN ALERT SETPOINT

:300/50

TACHOMETER

3600 RPM

WARNING ONE SECCh0 DELAY

CN RPm SET POINTS

00 NOT USE FOR

oveRseeen PROTECTION

SEE MANUAL

-600 RPM/MIN

411111111M111111111 TRIGGER 0

OPP BELOW I .Pm OK

BNC CONNECTORS FOR BUFFERED TRANSDUCER OUTPUT

ALERT

BYPASS

ALERT

RPM/MIN

0 R

O P

GAP

RPM

A 3


9

TRANSDUCER B

TRIGGER OK LED

RPM ALERT LED

RPM BYPASS LED

READ RPM ALERT SETPOINT

READ TRANSDUCER GAP VOLTAGE

6



Tacnometer Maintenance 83871 -01

7 I Monitor Removal

1. Loosen two screws. 2. Pull monitor from rack.

/! CAUTION The machine is not protected when monitor is removed from rack.



111M111MM/

/11111

Tachometer Maintenance 8.3871-01

I Monitor Disassembly

Side Cover Removal Squeeze the retaining tips on each standoff, and remove the side cover from the monitor.

Circuit Board Removal Squeeze the retaining tips on each standoti, and remove the expander board from the main board.

MAIN c.q4::.-NT 3CARO STANDOFF 14 PLACES)

MAIN BOARD

C'" _STANDOFF (TYP 3 PLACES

EXPANDER BOARD

0

.:3

I

4===axma

8



7acnometer Maintenance 23871-01

I. Monitor Disassembly [Cont]

Front Panel Removal

7,7=7AINING WASHER SLi-DINO STANDOFF /

CONNECTOR

RIBBON CABLE

9




9 1 Signal Input Relay Module

4\ WARNING High Voltage present Could cause shock, bums or death. Do Not touch exposed wires or terminals.

The Signal Input Relay Module is on the back of the rack. For relay configuration, see Installation Manual. For field wiring, see Section 29 (Field Wiring Diagrams).

Module Removal Loosen two screws and remove the module.

Module Options

Alert 1 Relay Jumper In Out

Normally Energized Normally De-energized

W3 W4,W1 1

W4,W11 W3

Alert 2 Relay Jumper In Out

Normally Energized Normally De-energized

W2 W1,W12 W1,W12 W2

Alert Relays

Alert 1 Relay Alert 2 Relay

Tc.1

in O

Tachometer Type Dual Set oint Zero Speed Rotor Accel

RPM Alert 1 RPM Alert RPM Alert

RPM Alert 2 Zero Speed RPM/MIN Alert Alert

10




110 I Monitor Options

TACHOMETER PART NUMBER

TACHOMETER TYPE

3300/50 AA

ALERT RELAYS

BB

AGENCY APPROVAL BARRIERS

CC DD

01 = DUAL SETPOINT 00 = NONE 00 = NOT REQ'D 00 = NO BARRIERS

TACHOMETER 01 = 5 AMP EPDXY 01 = CSA 01 = EXTERNAL

SEALED BARRIERS

02 = ZERO SPEED 02 = BASEEFA 02 = INTERNAL BARRIERS

TACHOMETER 02 = 5 AMP 03 = FACTORY

03 = ROTOR HERMETICALLY MUTUAL

ACCELERATION SEALED .TACHOMETER

The Tachometer has several user-programmable options. The options can be changed by removing

and installing jumpers.

W16 uoi S J

Y

WI 7

J4

518

JI

ta

Jumper Locations On Main Circuit Board

11




10 j Monitor Options

Main Board Option Settings All monitor options, except for the Recorder options, are located on the Tachometer Main Board. Table

I shows these options and their jumper positions. Table 1 Option Settings on the Main Board

Option

Jumper Install Remove

Transducer Input:

Transducer A System, Rack Keyphasor 1 W1 0C W10A,B, 18A (3)

* Monitor Signals, 7200 or 3000 Proximitor Monitor Signals, Magnetic Pickup (1)

W10A W10A,B, 18A (3)

W10B,C, 18A (3',

W10C

Transducer B System, Rack Keyphasor 2 W9C W9A,B, 18A (3)

* Monitor Signals, 7200 or 3000 Proximitor W9A W9B,C, 18A (3)

Monitor Signals, Magnetic Pickup (1) W9A,B, 18A (3) W9C

Transducer Conditioning:

Threshold Mode (Note 2)

Manual W17C

* Auto W17C

Hysteresis Transducer A 0.2 Volts W118 W11A,C

* 0.5 Volts W11C W11A,B

1.0 Volts W11A W11B,C

2.0 Volts W11A,B,C

Hysteresis Transducer B

0.2 Volts W8B W8A,C

* 0.5 Volts W8C W8A,B

1.0 Volts W8A W8B,C

2.0 Volts W8A,B,C

* Options as shipped from factory NOTE 1: Do not use Magnetic Pickups for Zero Speed Applications.

NOTE 2: The Zero Speed Tachometer is shipped in the Manual Threshold Mode.

NOTE 3: For the Zero Speed Tachometer, use W18A to select the Zero Speed Alert Hysteresis Band

and not Transducer A or B. Reference Zero Speed Alert Hysteresis Band on page 13.

12




10 j Monitor Options

a3871-01

Table 1 Option Settings on the Main Board (Continued)

Option

Jumper Install Remove

Alert Modes:

Alert 1 (See Table 2)

* Over Alert Under Alert

* Latching Alert Nonlatching Alert

Alert 2 (See Table 2) * Over Alert (Notes 4 and 7)

Under Alert * Latching Alert

Nonlatching Alert

W188 W1 8B

W1 8C W1 8C

W1 8D W1 8D

WISE W1 8E

First Out Alert Option: (Note 5)

* First Out Alert Enable First Out Alert Disable

W17A W1 7A

Monitor Options: (Note 6)

Alert 1 (See Table 2) Bypass Switch Enable

* Bypass Switch Disable

Alert 2 (See Table 2) .

Bypass Switch Enable * Bypass Switch Disable

W14 W14

W15 W15

Zero Speed Alert Hysteresis Band: (Note 8)

0 rpm 1 rpm W1 8A

5 rpm W1 7B

* 10 rpm W178,1 8A

W17B,18A W178 W1 8A

* Options as shipped from factory Note 4: W180 has no affect on the Zero Speed Alert. Zero Speed is always an Under Alert

Note 5: All Alerts drive the rack Fist Out Alert Bus. The Tachometers do not drive the rack First out Danger Bus.

Note 6: W14 has no affect on the Duel Setpoint Tachometer. Only the RP1A Alert 2 Relay may be Bypassed on the

Dual Setpoint Tachometer. Note 7: W180 has no affect on the Rotor Accel Tachometer. Rotor Accel is always an Over Alert

Note 8: Refer to section 14 for more information about the Zero Speed Alert Hysteresis Band.

13




1 10 1 Monitor Options

TABLE 2, ALERTS

Tachometer Type Dual Setpoint Zero Speed Rotor Accel

Alert 1 RPM Alert 1 RPM Alert RPM Alert

Alert 2 RPM Alert 2 Zero Speed RPM/MIN Alert Alert

IC 3ffia ;ff2M &-'12ffl

Jumper Locations on the Recorder Piggy Board

Table 3 Option Settings on the Recorder Piggy Board

Recorder Option Install Jumper

Remove

+4 to +20 mA

+1 to +5 Vdc

0 to -10 Vdc

W1B,C,D W2B,D,E W3A,C W4B,D,E W5B,C,D

W1A,E W2C,F W3A,C W4C,F W5A,E

W1A,E W2A,G W3B,D W4A,G W5A,E

W1A,E W2A,C,F,G W3B,D W4A,C,F,G W5A,E W6 W7

W1B,C,D W2A,B,D,E,G W3B,D W4A,B,D,E,G W5B,C,D W6 W7

W1B,C,D W2B,C,D,E,F W3A,C W4B,C,D,E,F W5B,C,D W6 W7

14




11 1 Monitor Full Scale Range Adjustment

NOTE: Information in [brackets] applies to the Rotor Acceleration (RPM/MIN) Tachometer only.

The Tachometer RPM [and RPM/MIN) Full Scale Range Adjustment allows the RPM [and RPM/MIN)

Recorder outputs to be properly scaled to the expected operating range of the shaft being

monitored. The Tachometer is shipped with a Full Scale Range of 5000 RPM [500 RPM /MIN). The

Tachometer may be adjusted to any of the following RPM [RPM/MIN) Full Scale Ranges.

Selectable RPM Full Scale Ranges:

100 200 500 1000 2000 5000 10,000 20,000 50,000 99,999

[Selectable RPM/MIN Full Scale Ranges:)

100 200 500 1000 9999

ZE CAUTION Machine protection will be lost during the full scale adjust procedure.

W15 A o o FS ADJ B o o E/R B C,o o E/R A

1. Remove Monitor (Section 7)

2. Remove Monitor side cover (Section 8)

3. Install Full Scale Adjust (FS ADJ) jumper, W16A.

V16 J2 \J I 7

15




11 1 Monitor Full Scale Range Adjustment (Cont)

4. Install Monitor in Rack. The RPM (and RPM/MIN] display will show the current RPM [and RPM/MIN) Full Scale Range.

5. Set Switch 6 (ER) to the "ON" position. The RPM [and RPM/MIN] display flash the current RPM [and RPM/MIN] Full Scale Range.

6. To adjust the RPM Full Scale Range, press and hold the right Alert switch on the front panel. The RPM Full Scale Range will remain flashing.

7. Use the (t) or (I) switches on the System Monitor to adjust the RPM Full Scale Range.

%MON

T A CHCMET ER

/1 5000

A

2: Co4

IA 01

ON OFF

SYSTEM hICN I TOR

O

O

e

16




11 I Monitor Full. Scale Range Adjustment Cont)

[81 To adjust the RPM/MIN Full Scale Range, press and hold the left Alert switch on the front panel. The RPM/MIN Full Scale Range ' will remain flashing.

[9.1 Use the (t) or (I) switches on the System Monitor to adjust the RPM/MIN Full Scale Range.

S/STEU UCNI TCR

O .11YLTIPLT

t27 POOR *01157 4,

10. When the correct Full Scale Range has been selected, reset Switch 6 (ER) to the OFF position. This will lock the Full Scale Range into permanent memory.

5000 .p.,

500 RPM/PIN

11. Remove Monitor from Rack.

12. Remove the Full Scale Adjust Jumper, W16A. L_

13. Install Monitor side cover.

14. Install Monitor in Rack.

4=IMMINIIMM

17



Tacnometer Martenance 83871 -01

12 I Events Per Revolution Adjustment

The Events Per Revolution Adjustment allows the Tachometer to observe a rotating shaft at other than one Event per Revolution. This is the case when observing a multi-tooth gear or when observing a shaft driven at some ratio of the actual rotor speed.

Events per Revolution Examples:

Example 1:

This example shows both probes observing a one event per revolution Keyphasor. The Tachometer is

to indicate the speed of the shaft on the Keyphasor. In this case, the events per revolution (E/R) is set to 1. The E/R numerator and denominator are both 1.

(1/1 = 1)

Example 2:

In this example both probes are observing a 24

tooth gear. The Tachometer is to indicate the

speed of the shaft on the 24 tooth gear. In this

case, the Events per Revolution (E/R) is set to 24.

The E/R numerator is 24 and the denominator is

1. (24/1 = 24)

EVENTS PER PEVOLUT'r:"N

NUMERATOR OW

EVENTS PER REVOLUTION

CENOmiNATOR

TACHOMETER IS TO INDICATE THE SPEED OF THIS SHAFT

11=11NI

TACHOMETER IN SPEC :AL EVENTS PER REVOLUTP,, ADJUST MODE

EVENTS PER REVOLUTION NUMERATOR 411.


DENOMINATOR

TACHOMETER IS TO INDICATE THE SPEED OF THIS SHAFT

"Aci.oyETER

24

I.EN. M.110/3111111

-4CHCvETER IN SPEC; AL

',ENTS PER REVOLUTION AO.,LST mOOE

18



Tachometer Maintenance 2.3871 -01

12 I Events Per Revolution Adjustment (Cont)

Example 3:

In this example, both probes are observing an eleven tooth gear being driven from a 24 tooth gear. The Tachometer is to indicate the speed of the shaft on the 24 tooth gear. In

this case, the Events per Revolution (E/R) is

set to 24. Although the probes are observing the eleven tooth gear, they still detect 24 events per one turn of the indicated shaft. The E/R numerator is set to 24 and the denominator is set to 1. (24/1 = 24)

Example 4:

In this example, both probes are observing a one event per revolution Keyphasor on the same shaft with an eleven tooth gear. The eleven tooth gear is driven from a 24 tooth gear. The Tachometer is to indicate the speed of the shaft on the 24 tooth gear. In this case, the Events per Revolution (E/R) is 24/11. For each revolution of the indicated shaft, the Keyphasor will rotate 24/11 revolutions. The E/R numerator is set to 24 and the denominator is set to 11.


%L.NERATOR


ZENOMINATOR

II TOOTH CEA*

TACWAIETEP I IM

24

VINING

TACHOMETER IN SPECIAL EVENTS PER REVOLUTION ADJUST MOPE


'AJAERATOR


ZENOmiNATOR

TmoCmETER I S TO

,NOICATE THE SPEED. OF THIS SHAFT

> s

2' TOOTH GEAR

KETI.I4S011

BOTH POOBES OBSUN polo

VPHAS041

- T40.4414'12,

24

VA/041.3

TAorOmETER IN SPECIAL

EVENTS PER REVOLUTION ADJUST 'Axe

19



Tachometer Maintenance. 83871-01

12 1 Events Per Revolution Adjustment (Cont)

Example 5:

In this example, both probes are

observing an eighteen tooth gear on the

same shaft with an eleven tooth gear.

The eleven tooth gear is driven from a

24 tooth gear. The Tachometer is to

indicate the speed of the shaft on the

24 tooth gear. In this case, the Events

per Revolution (E/R) must be calculated:

E/R = (24 / 11) x 18 ; E/R = 39.2727

To set the Tachometer to the proper E/R, the closest fraction must be found.

.4c6E

I 11,11= ..M1111

The maximum E/R numerator allowed is

255. The maximum denominator allowed a4 TOOTH GEAR

is also 255. The closest fraction found 90TH PPlees GEM le room ;e roon4 m Gem

which is within these limits is E/R = cesERvimo

157/4. The E/R numerator is 157 and the denominator is 4. (157/4 = 39.25) Since 157/4 equals

39.25 and not 39.2727, a slight error will result. In this particular example, the error is 0.06 %, or 2

RPM at 3600 RPM.

TOON GEAR TAo.owETER ,S TO

,ho,cAre The SPEED OF rm.e SHAFT

E'lENTS DER DE',C1..;7.)N NLUERArCR OW

EVENTS REP PEVOLUT!:N

C.ENOMINATCR

57

7ACHOmerER IN SPECIAL

E'iENTS PER REVGLuT:oN ADJUST 1.00E

Notes on Events per Revolution

Depending on the operating speed, the Tachometer is limited to certain

Events per Revolution. The table below must be adhered to for +/- 1 RPM

RPM Full Scale Range Maximum Allowed Events per Revolution

100 RPM 255

200 RPM 255

500 RPM 255

1000 RPM 255

2000 RPM 255

5000 RPM 120

10,000 RPM 60

20,000 RPM 30

50,000 RPM 6

100,000 RPM 1

maximum values for the

accuracy.

When operating at speeds below 100 RPM with one Event per Revolution, the update rate and Alert

response time can be extremely slow. Increasing the number of Events per Revolution observed will

speed up the update rate and the Alert response time.

20'




12 I Events Per Revolution Adjustment (Cont)

Events per Revolution Adjustment Procedure:

CAUTION Machine protection will be lost during the Events per Revolution Adjust

1. Remove Monitor (Section 7) A/ 16

2. Remove Monitor side cover (Section 8) A o 0 FS ADJ B 00 EiR B

3. Install Events per Revolution jumper, W16C. C oo EiR A

NOTE: Jumper W16C (E/R A) adjusts the

Events per Revolution for both Transducer A

and B. W168 (E/R B) is for future enhancements, and has no effect in this monitor. 3oth transducers must observe the

same number of Events per Revolution.

4. Install Monitor in Rack. The front panel display will

show the current Events per Revolution (E/R)

numerator and denominator.

5. Set Switch 6 (ER) to the "ON" position. The front

panel display will flash the current E/R numerator

and denominator.

ACMOIE TER EVENTS PM REVOLUTION

NUMERATOR

..AEI I NIG

enrarAr

SMI

AI" EVENTS PER REVOLUTION

DENONINATOR

21




12 I Events Per. Revolution Adjustment

6. To adjust the E/R numerator, press and hold the right Alert switch on the front panel. The E/R numerator will remain flashing.

7. Use the (t) and (1)

switches on the System Monitor to adjust the E/R numerator.

8. To adjust the E/R denominator, press and hold the left Alert switch on the' front panel. The E/R denominator will remain flashing.

9. Use the (r) and (L)

switches on the System Monitor to adjust the E/R denominator.

U./. SYSTEM mCN;TOR I

SYSTEM MCNITOR

CO

Mt* WILT Ilk/ O

II 3

83871-01

Cont)

22



Tachometer Maintenance 8387' -3

12 Events Per Revolution Adjustment (Cont)

10. When the correct Events per Revolution numerator and denominator have been selected, reset Switch 6

(ER) to the OFF position. This will lock the E/R into permanent memory.

11. Remove Monitor from Rack.

12. Remove the E/R Jumper, W16C.

13. Install Monitor side cover.

14. install Monitor in Rack.

A

77,1 2 LA 1-71 Ne 171 .

m ul

CN OFF

23



73cnorreter Maintenance 83871-01

13 1 Threshold and Hysteresis Adjustments

The Tachometer has both Manual and Automatic Threshold modes. The Threshold mode is selected using option jumper W1 7C. The Dual Setpoint and Rotor Accei Tachometers are shipped in the Auto

Threshold mode. The Zero Speed Tachometer is shipped in the Manual Threshold mode. The events

per revolution into the monitor will determine the minimum RPM which can be used with Auto

Threshold. The Auto Threshold's minimum frequency response is 5 Hertz or 300 RPM at one event

per revolution. The input frequency must be greater than 5 Hertz for the Auto Threshold circuit to

function properly. If the number of events per revolution is increased from 1 to 50, the minimum

Auto Threshold frequency would be 6 RPM. See section 10 (Monitor Options) for Threshold jumper

configuration.

Do not use Auto Threshold if the expected operating range is less than 5 Hertz

(300 RPM at one event per revolution).

The Hysteresis can be selected from 0.2 to 2.0 Volts using option jumpers W8A through W8C and

Wi 1 A through W11C. The Tachometer is shipped with a Hysteresis of 0.5 Volts. See section 10

(Monitor Options) for Hysteresis jumper configuration.

NOTE: If Auto Threshold is used, the following procedure need not be performed.

CAUTION Machine Protection may be lost during the Manual Threshold Adjust Procedure.

Threshold Adjust Procedure:

1. Open and slide over the monitor front panel.

2. Set Switch 5, Manual Threshold (MT), to the ON position. The front panel display flashes the Threshold voltages for Transducers A and B.

24




113 I Threshold and Hysteresis Adjustments (Cont)

3. When adjusting the Transducer A Manual

Threshold, connect an oscilloscope to the TRIGGER

A Test Point (TA) located behind the front panel.

When adjusting the Transducer B Manual Threshold,

connect the oscilloscope to the TRIGGER B Test

Point (TB).

NOTE: An oscilloscope is helpful, but not necessary.

NOTE: The buffered transducer input signals can be

observed by connecting the oscilloscope to the

coaxial connecters on the front panel.

4. The machinery should be running and the

transducers should be property connected to the

Signal Input Module (Section 29).

5. To adjust Threshold A,

press and hold the left Alert switch on the front panel. The Threshold A value remains flashing.

6. Use the (t) or (1)

switches on the System Monitor to adjust the Threshold.

7. Adjust Threshold A up or down until the oscilloscope displays the TRIGGER A

square wave(approximately 0 to 5 volts) and the TRIGGER OK A LED

comes on.

e SYSTEM MONITOR

AP-OdETER

12.1

WARN I NO

www .4111111

TRIGGER B TEST POINT

1 0 II TRIGGER A

II TEST POINT

.,:.......... e BUFFERED INPUT SIGNALS

25




113 I Threshold and Hysteresis Adjustments (Cont)

8. Adjust Threshold A UP until the TRIGGER OK A LED extinguishes and the oscilloscope shows no

square wave. Note the Threshold A value at which this occurs.

9. Adjust Threshold A DOWN until the TRIGGER OK A LED comes back on, and the oscilloscope

shows the TRIGGER A square wave. Continue adjusting Threshold A DOWN until the TRIGGER OK A

LED extinguishes and the oscilloscope shows no square wave. Note the Threshold A value at which

this occurs.

10. Adjust Threshold A to a value midway between the values obtained in steps 8 and 9 above.

11. To adjust Threshold B,

press and hold the right Alert switch on the front panel. The Threshold B

value remains flashing.

12. Use the ( t) or (1)

switches on the System Monitor to adjust the Threshold.

13. Adjust Threshold B up or down until the oscilloscope displays the TRIGGER B square wave (approximately 0 to 5 volts) and the TRIGGER OK B

LED comes on.

14. Adjust Threshold B UP until the TRIGGER OK B LED extinguishes Threshold B value at which this occurs.

and the oscilloscope shows no square wave. Note the

15. Adjust Threshold B DOWN until the TRIGGER OK B LED comes back on, and the oscilloscope

shows the TRIGGER B square wave. Continue adjusting Threshold B DOWN until the TRIGGER OK B

LED extinguishes and the oscilloscope shows no square wave. Note The Threshold B value at which

this occurs.

16. Adjust Threshold B to a value midway between the values obtained in steps 14 and 15 above.

17. Upon completion of the Manual Threshold procedure, reset Switch 5 (MT) to the OFF position. This

will lock the Manual Threshold values into permanent memory.

18. Close the monitor front panel.

26




113 1 Threshold and Hysteresis Adjustments (Cant)

Hysteresis Adjustment:

The Tachometer is shipped with a Hysteresis of 0.5 Volts. This should work well in most installations.

However, if the above Manual Threshold Adjust Procedure cannot be completed successfully, or the

Auto Threshold does not function in a certain application, then the Hysteresis may require adjustment.

See section 10 (Monitor Options) for the Hysteresis jumper configurations.

Threshold and Hysteresis Adjustment Considerations:

INPUT

TRIGGER OUT

THRESH.

THRESHOLD PROPERLY ADJUSTED

FIGURE 1

Figure 1 shows proper adjustment of Threshold and

Hysteresis, resulting in one pulse for each

Transducer input.

Threshold is the point where the Trigger Out pulse

is turned on. Hysteresis is the difference between

the level the Trigger Out pulse turns on and the

level it turns off.

Figure 2 shows improper selection of Hysteresis,

but still one pulse for each Transducer input.

Figure 3 shows improper Threshold adjustment and

improper Hysteresis selection. There is more

than one pulse for each Transducer input.

INPUT

TRIGGER OUT

THRESH.

HYSTERESIS TOO HIGH BUT OPERATIONAL

FIGURE 2

MYST

TRIGGER OUT

THRESHOLD AND HYSTERESIS IMPROPERLY ADJUSTED

FIGURE 3

27



Tachometer Maintenance 8.3871-01

14 1 Alert Hysteresis

ALERT HYSTERESIS DEFINITION

Each alert setpoint in the 3300 tachometers has a hysteresis band associated with it. For over alerts, the hysteresis band is a region below the setpoint where an alert remains annunciated. For under alerts the hysteresis band is a region above the setpoint where an alert remains annunciated.

AMOUNT OF ALERT HYSTERESIS

Alert Dual Setpoint Zero Speed Rotor Acceleration Type (3300/50-01) (3300/50-02) (3300/50-03)

Alert 1 * 10 rpm . 10 rpm ..-

10 rpm

Alert 2 ** 10 rpm 0, 1, 5, 10 rpm 10 rpm

* Alert 1 refers to the RPM Alert in the Rotor Acceleration and Zero Speed Tachometers. ** Alert 2 refers to the RPM/MIN Alert in the Rotor Acceleration Tachometer and to the Zero Speed

Alert in the Zero Speed Tachometer.

DUAL SETPOINT ZERO SPEED ROTOR ACCELERATION

28




114 I Alert Hysteresis

EXAMPLES

Example 1 - Over Alert Hysteresis:

This example applies to all over alerts in the Dual Setpoint, Zero Speed, and Rotor Accel Tachometers.

Conditions - The Alert 1 setpoint is at 3600 rpm. - Alert 1 is an over alarm. - The machine is running at 3600 rpm.

Alarms Status - The ALERT 1 LED is on indicating an

Alert 1 alarm.

esawn ACHCSETER

PFMMI

Conditions - The machine speed decreases to 3590 rpm. - The machine speed further decreases to 3589 rpm.

Alarm Status - When the machine is running at 3590 rpm, the ALERT 1 LED remains on because 3590 rpm is

inside the alarm hysteresis band. - When the machine speed decreases to 3589 rpm, the

ALERT 1 LED goes off because 3589 is outside the

alarm hysteresis band.

e ACHOMETER

OPPIPID

29




14 [ Alert Hysteresis

Example 2 - Under Alert Hysteresis:

This example applies to all over alerts in the Dual Setpoint, Zero Speed, and Rotor Acceleration Tachometers with the exception of the Zero Speed Alert in the Zero Speed Tachometer.

CONDMONS CONDITIONS

- The RPM Alert setpoint is at 1000 rpm. - The RPM Alert is under alarm. - The machine is running at 1000 rpm.

Alarms Status

- The RPM ALERT LED is on indicating an RPM alert.

eurnam TRANCLOPII

- The machine speed increases to 1010 rpm. - The machine speed further increases to 1011 rpm.

Alarm Status

- When the machine is running at 1010 rpm, the monitor remains in an RPM Alert because 1010 rpm is inside the hysteresis band. - When the machine speed increases to 1011 rpm,the RPM ALERT LED goes oft because 1011 is outside the hysteresis band.

30




14 I Alert Hysteresis

Example 3 - The Zero Speed Alert Hysteresis (1rpm):

You can set the Zero Speed Alert Hysteresis at 0, 1, 5, or 10 rpm. Section 10 (Monitor Options)

describes how to select the Zero Speed Alert Hysteresis.

Conditions

- The Zero Speed Alert setpoint is at 100 rpm - The machine is running at 100 rpm. - The Zero speed Alert Hysteresis is at 1

rpm.

Alarms status

- The Zero Speed Alert LED is on indicating a Zero Speed Alert.

e TA0-04ETER

100

MCI In't I OWILLO

WARNING

In MP a an 11Mb =IMMO

Sel **SAL

,111 /fly 41171 Crr WIN 1!M

11/1.1111110 110MIll

Conditions

- The machine speed increases to 101 rpm. - The machine speed further increases to 102 rpm.

Alarm status

- When the machine is running at 101 rpm,

the Zero Speed Alert LED remains on because 101

rpm is in the Zero Speed Alert hysteresis band. - When the machine speed increases to 102 rpm, the Zero Speed Alert LED goes off because 102 is outside

the Zero Speed Alert hysteresis band.

TACHOMETER

102

111

NOTE: The RPM Alert in the Zero Speed Tachometer always has a hysteresis band of 10 rpm.

31




115 1 Adjust Alert Setpoints (Dual Setpoint Tach.)

1. Open and slide over the front panel.

2. Set Switch 1, Alert Adjust (AA) to the ON position. The RPM display flashes to indicate Alert Adjust Mode.

3. Press and hold the RPM Alert 1 switch (right), to adjust the RPM Alert 1

setpoint. The current RPM Alert 1 setpoint now flashes on the display. The upward pointing arrow indicates an over Alert setpoint. (A downward pointing arrow indicates an

under Alert setpoint).

4. Use the (1) or (t) switches on the System Monitor to adjust the RPM Alert 1 setpoint.

A0-0.4Erut

3500 qP11

YARNING

11004JM.

:A A

9 NJ 11.

. 2 9 (...4 I I

i,491

%ft Ul L_L;

ON OFF

J IIVANCLCOIS

5000 RPM

4=1MNINE

32




15 Adjust Alert Seti3oints (Dual Setpoint Tach.) (Cont.)

5. Press and hold the RPM Alert 2 switch (left), to adjust the RPM Alert 2 setpoint. The current RPM Alert 2 setpoint now flashes on the display. The upward pointing arrow indicates an over Alert setpoint. (A downward pointing arrow indicates an under Alert setpoint).

6. Use the (1) or (1) switches on the System Monitor to adjust the RPM Alert 2 setpoint.

20000

WARNING mme wry a

maw..

7. Reset Switch 1, Alert Adjust (AA) to the OFF position to lock the Alert setpoints into permanent memory.


a/RIND

L.* i3

110.1911110 MINNALCIPS

lame

33




1 16 1 Adjust Alert Setpoints (Zero Speed Tach.)


2. Set Switch 1, Alert Adjust (AA) to the ON position. The RPM display flashes to indicate Alert Adjust Mode.

3. Press and hold the RPM Alert switch (right), to adjust the RPM Alert setpoint. The current RPM Alert setpoint now flashes on the display. The upward pointing arrow indicates an over Alert setpoint. (A downward pointing arrow indicates an under Alert setpoint).

4. Use the (1) or (t) switches on the System Monitor to adjust the RPM Alert setpoint.

34




116 I Adjust Alert Setpoints (Zero Speed Tach.) (Cont.)

5. Press and hold the Zero Speed Alert switch (left), to adjust the Zero Speed Alert setpoint. The current Zero Speed Alert setpoint now flashes on the display. The downward pointing arrow indicates an under Alert setpoint. (Zero Speed is always an under Alert setpoint).

6. Use the (t) or (1) switches on the System Monitor to adjust the Zero Speed Alert setpoint.

7. Reset Switch 1, Alert Adjust (AA) to the OFF position to lock the Alert setpoints into permanent memory.


35




117 Adjust Alert Setpoints (Rotor Accel Tach)


2. Set Switch 1, Alert Adjust (AA) to the ON position. The RPM and RPM/MIN display flashes to indicate Alert Adjust Mode.

3. Press and hold the RPM Alert switch (right), to adjust the RPM Alert setpoint. The current RPM Alert setpoint now flashes on the display. The upward pointing arrow indicates an over Alert setpoint. (A downward pointing arrow indicates an under Alert setpoint).

4. Use the (t) or (1) switches on the System Monitor to adjust the RPM Alert setpoint.

C- TAa-cureR

3600 RPM

500 QPIO/141

11. or 0.

"PRIED

A

ER cn= C.N OFF

5000 WY

WARNING

36



117 'Adjust Alert Setpoints (Rotor Accel Tach) (Cant) I


5. Press and hold the RPM/MIN Alert switch (left), to adjust the RPM/MIN Alert setpoint. The current RPM/MIN Alert setpoint now flashes on the display. The upward pointing arrow indicates an over Alert setpoint. (RPM/MIN is always an over Alert setpoint).

6. Use the (1) or (1) switches on the System Monitor to adjust the RPM/MIN Alert setpoint.

e=1 no....

SYSTEM 14NI tOR

600

'7. Reset Switch 1, Alert Adjust (AA) to the OFF position to lock the Alert setpoints into permanent memory.


37




18 1 Bypass (Dual Setpoint Tach.)

T.\ CAUTION

as.

Machine protection will be lost while Bypass is on.

Set the 28 (Bypass Alert 2 Relay) Switch to the ON position to bypass the Alert 2 relay. The Bypass

LED will turn on. The monitor will otherwise function normally.

The RPM Alert 1 relay cannot be Bypassed. Switch (1B) has no affect in the Dual Setpoint Tach.

O 3400/SO

Burro=

38




19 1 Bypass (Zero Speed Tach.)

CAUTION Machine protection will be lost while Bypass is on.

Set the 1B (Bypass RPM Alert Relay) Switch to the ON position to bypass the RPM Alert relay. The

RPM Bypass LED will turn on. The monitor will otherwise function normally.

Set the 28 (Bypass Zero Speed Alert Relay) Switch to the ON position to bypass the Zero Speed

Alert relay. The Zero Speed Bypass LED will turn on. The monitor will otherwise function normally.

33 sssss

TACHOMETER

3600 RPM

ZERO SPEED ENABLED

YARNING OW MOO IOW a NM WV Alfmn a .111/ PM

poreAMMIO AAVICT te.

SEE MANUAL

A

O 0 04.eur 0 R

ss

ALERT

A

eurveres

39




20 Bypass (Rotor Accel Tach.)

/I\ CAUTION Machine protection will be lost while Bypass is on.

Set the 1B (Bypass RPM Alert Relay) Switch to the ON position to bypass the RPM Alert relay. The

RPM Bypass LED will turn on. The monitor will otherwise function normally.

Set the 2B (Bypass RPM/MIN Alert Relay) Switch to the ON position to bypass the RPM/MIN Alert

relay. The RPM/MIN Bypass LED will turn on. The monitor will otherwise function normally.

3300/Se

TAcHomETER

3600 RPM

YARNING Se Mel

Om 31% W3 00 eel 00 tel

0.001m 000310101

SEE kMAJAL

500 RPM/MIN

R A40 NART 0 R P/1

N ASS

KEW

9

EIUFSEMED rRANsouctms

2e /s11 !\ MB

MT

ER C)

ON OFF

40




121 I Monitor Bypass (Dual Setpoint Tach.)

CAUTION Machine protection will be lost while Monitor Bypass is on.

Set the MB (Monitor Bypass) Switch to the ON position. The Bypass LED will turn on, the Trigger

OK LEDs will turn off, and the RPM display will go to zero.

)700/10

TACI-10METER

0

Co A

ELIFFERED

41




122 Monitor Bypass (Zero Speed Tach.)

CAUTION Machine protection will be lost while Monitor Bypass is on.

E13871-01

Set the MB (Monitor Bypass) Switch to the ON position. The Bypass LEDs will turn on, the Trigger OK LEDs will turn off, and the RPM display will go to zero.

TACT-t0L4ETER

0

A

ornate:1 mmaacens

42




23 1 Monitor Bypass (Rotor Accel Tech.)

/!\ CAUTION Machine protection will be

lost while Monitor Bypass is on.

Set the MB (Monitor Bypass) Switch to the ON position. The Bypass LEDs will turn on, the Trigger OK LEDs will turn off, and the RPM and RPM/MIN displays will go to zero.

e33011/511

TACHOMETER imomor

RPM

0

43




[ 24 i Test Alerts

PROX I M I TOR A

2.3871-01

Dual Setpoint Tach.)

KEYPHASOR OR GEAR

1. Disconnect the COM and IN wiring from the Transducer A and B terminals on the Signal Input Module.

2. Connect a function generator output to an oscilloscope input. Adjust the function generator output until a sine or square wave having sufficient amplitude to trigger the

tachometer is displayed.

3. Disconnect the function generator from the oscilloscope. Connect the function generator to the XDCR A and B

terminals on the Signal Input Module.

4. Adjust the function generator frequency until the

Tachometer displays an RPM reading below the over speed

setpoint(s) and/or above the under speed setpoint(s).

5. Press the RESET switch on the System Monitor and verify

that the TRIGGER OK LEDs are on, and the ALERT

1 and ALERT 2 LEDs are off.

/1\ CAUTION Test will exceed Alert setpoint levels causing Alerts to activate. This could result in relay contact state change. See Bypass Section 18.

/I\ WARNING

High Voltage present could cause shock, burns or death. Do Not touch exposed wires or terminals.

e - rAcHomerER

3600

SEE WNW&

: . s ' o N. r 3

a0 ALarr U

O ormass

44




24 1 Test Alerts (Dual Setpoint Tach.) (Cont.)

6. Adjust the function generator frequency until the Tachometer displays an RPM reading above the ALERT 1 over speed setpoint or below the ALERT 1 under speed setpoint.

7. Verify that the ALERT 1 LED turns on (Flashing if the first out option is selected).

8. Verify that the ALERT 1 relay has changed state.

9. Press the RESET switch on the System Monitor and verify that the ALERT 1 LED remains on steady.

10. Adjust the function generator frequency until the Tachometer displays an RPM reading above the ALERT 2 over speed setpoint or below the ALERT 2 under speed setpoint.

11. Verify that the ALERT 2 LED turns on (Flashing if the first out option is selected).

12. Verify that the ALERT 2 relay has changed state. (The Relay will not change state if the Alert 2 Relay has been Bypassed. See section 18)

13. Press the RESET switch on the System Monitor and verify that the ALERT 2 LED remains on steady.

14. Adjust the function generator frequency until the Tachometer displays an RPM reading below the Alert 1 and 2

over speed setpoints or above the Alert 1 and 2 under speed setpoints.

15. Press the Reset switch on the System Monitor and verify

that the Alert 1 and 2 LEDs go off.

16. Connect all field wiring.

45




25 Test Alerts (Zero Speed Tach.)

KEYPHASOR OR GEAR PROX I M I TOR B

1. Disconnect the COM and IN wiring from the Transducer

A and B terminals on the Signal Input Module.

2. Connect a function generator output to an oscilloscope

input. Adjust the function generator output until a sine or

square wave having sufficient amplitude to trigger the


3. Disconnect the function generator from the oscilloscope

input and connect it to the XDCR A and B terminals on the

Signal Input Module.



setpoint or above the under speed setpoint and over the

Zero Speed setpoint.

5. Press the RESET switch and verify that the TRIGGER OK

LEDs are on, and the RPM Alert and Zero Speed Alert LEDs

are off.

A\ CAUTION Test will exceed Alert setpoint levels causing Alerts to activate. This could result in relay contact state change. See Bypass section 19.

O WARNING High Voltage present could cause shock, bums or death.

Do Not touch exposed wires or terminals

z e TAchomETER

3600 ppm

ZEMSPEEM MMWM

SEE 11MIJAL

114.711,E0

46



1


12 I Test Alerts (Zero Speed Tach.) Cont.)

6. Adjust the function generator frequency until the Tachometer displays an RPM reading above the RPM Alert over speed setpoint or below the RPM Alert under speed set point.

7. Verify that the RPM Alert LED turns on (Flashing if the first

out option is selected), and that the RPM Alert relay has changed state. (The Relay will not change state if the Alert 1

Relay has been Bypassed, See section 19.)

8. Press the RESET switch on the System Monitor and verify that the RPM Alert LED remains on steady.

9. Short the Zero Speed Enable contacts on the Signal Input Module.

10. Slowly adjust the function generator frequency until the

Tachometer displays an RPM reading below the Zero Speed Alert setpoint. (The Zero Speed Alert provides protection against rapid ramp-down. A Zero Speed Alert will not occur if

the RPM value is bought down too fast. If this occurs, the TRIGGER OK LED(s) will go out to indicate this condition.)

11. Verify that the Zero Speed Alert LED turns on (Flashing if the first out option is selected).

12. Verify that the Zero Speed Alert relay has changed state.

(The Relay will not change state if the Alert 2 Relay has been

Bypassed.)

13. Press the RESET switch on the System Monitor and verify

that the Zero Speed Alert LED remains on steady.


Tachometer displays an RPM reading below the RPM Alert over

speed setpoint or above the RPM Alert under speed setpoint

and above the Zero Speed Alert setpoint.

15. Press the Reset switch on the System Monitor and verify

that the RPM and Zero Speed Alert LEDs go off.


3760 PPM

:1110 WEED EPPEL ED

WARNING M.N.%

0.111.11= Mi

SEE **PUN.

e TACHCNIET ER

7 PPM

ZERO SPEED CNN"- ED

SCE MANUAL

0./P0113)

47



Tachometer Maintenance a3871-01

1 26 Test Alerts (Rotor Accel Tach.)

KEYPHASOR OR GEAR

1. Disconnect the COM and IN wiring from the Transducer

A and B terminals on the Signal Input Module.

2. Connect a function generator output to an oscilloscope

input. Adjust the function generator output until a sine or

square wave having sufficient amplitude to trigger the


3. Disconnect the function generator from the oscilloscope

input and connect it to the XDCR A and B terminals on the

Signal Input Module.



setpoint or above the under speed setpoint.

5. Press the RESET switch and verify that the TRIGGER OK

LEDs are on, and the RPM Alert and RPM/MIN Alert LEDs

are off.

/N CAUTION Test will exceed Alert setpoint levels causing Alerts to activate. This could result in relay contact state change. See Bypass section 20.

LL WARNING High Voltage present could cause shock, bums or death.


3 e- TACHOMETER

3600 RPM

500 RPM/MIN

A

num0.01111

e

48




26 I Test Alerts (Rotor AccelTach.) (Cont.)

6. Adjust the function generator frequency until the Tachometer

displays an RPM reading above the RPM Alert over speed setpoint or

below the RPM Alert under speed setpoint.

7. Verify that the RPM Alert LED turns on (Flashing if the first out option is selected), and that the RPM Alert relay has changed state.(The Relay will not change state if the Alert 1 Relay has been

Bypassed. See section 19.)

8. Press the RESET switch on the System Monitor and verify that the RPM Alert LED remains on steady.

9. Adjust the function generator frequency until the Tachometer

displays an RPM /MIN reading above the RPM/MIN Alert setpoint.

NOTE: Rotor Acceleration (RPM/MIN) is the rate of change of Rotor Speed (RPM). Therefore, the RPM/MIN display increases as

the function generator frequency is increased. The RPM/MIN

display returns to Zero if the function generator frequency

remains constant.

10. Verify that the RPM/MIN Alert LED turns on (Flashing if the

first out option is selected).

11. Verify that the RPM/MIN Alert relay has changed state.(The

Relay will not change state if the Alert 2 Relay has been

Bypassed. See section 19.)

12. Adjust the function generator until the Tachometer displays

an RPM reading below the RPM Alert over speed setpoint or

above the RPM Alert under speed setpoint. Leave the generator

at this frequency long enough for the RPM/MIN display to settle

back to zero. 13. Press the Reset switch on the System Monitor and Verify that

the RPM and RPM/MIN LEDs go out.


1.0 la

7.Ct..CMETER

3600 ap.

WAPN1 NC a ea

QIIP

SaIMICIED

SEE urn M.M.

800 RpmmiN

JWIN=1 ,.':"

I

1.10 N. V.' P/I 4 NO 0 V

EISTE .101"111119

Oa gueruato Tokmicaxt.s

11/0CPCD rP.I/CUCIPM

49




27 1 Test Trigger OKs

83871-01

a C:11

1=31 11=irriu AMM

(=al C'tilf-

=31 1=31

11=11 11=21

IC 31 IC 31

SIGNAL I NPUT RELAY MODULE

KEYPHASOR OR GEAR

J

1. Disconnect the COM and IN wiring from the Transducer A terminals on the Signal Input Module.

2. Verify that the TRIGGER OK A LED turns off.

NOTE: With low RPMs at one event per revolution, it may take up to one minute for the TRIGGER OK LED

to indicate NOT OK.

3. Reconnect the COM and IN wiring from the Transducer A terminals on the Signal Input Module.

4. Verify that the TRIGGER OK A LED turns back on.

NOTE: With low RPMs at one event per revolution, it may take up to several minutes for the TRIGGER OK LED

to indicate OK

/N CAUTION

Machine protection could be lost during the Test Trigger OKs Procedure.

ZLWARNING High Voltage present could cause shock, bums or death.

Do Not touch exposed wires or termirals

z e- TAcrowerEpe

3600

WARNING

50




27 Test Trigger OKs (Cont.)

TRANSDUCER A

WIRING

SIGNAL I NPUT RELAY MODULE

TRANSDUCER B

WIRING

e

3600 RPM

YARNING as mos ona

OWWIM

1. Disconnect the COM and IN wiring from the Transducer B terminals on the Signal Input Module.

2. Verify that the TRIGGER OK B LED turns off.

NOTE: With low RPMs at one event per revolution, it may take up to one minute for the TRIGGER OK

LED to indicate NOT OK

3. Reconnect the COM and IN wiring from the Transducer B terminals on the Signal Input Module.

4. Verify that the TRIGGER OK B LED turns back on.

NOTE: With low RPMs at one event per revolution, it may take up to several minutes for the TRIGGER

OK LED to indicate OK

51




128 1 SELF TEST

/N CAUTION Machine protection will be lost for duration of test.

The monitor has three levels of self tests:

SELF TEST PERFORMED

Power-up

Cyclic

User-Invoked

When the monitor is turned on.

Continuously during normal operation.

When shorting the self test contacts.

SP.11.

If the monitor detects an error during a Cyclic self test, the following events occur:

Monitoring stops until the problem is resolved. The error code is stored in memory and flashes on the LCD display. The BYPASS LED comes on. The OK LEDs flash at 5 Hz.

If the error is intermittent and goes away, the following events occur:

Monitoring resumes. The OK LEDs flash at 5 Hz to indicate that an

error code has been stored.

If the monitor detects an error during the Power-up or

User-invoked self test monitoring stops until the problem

is resolved.

52




128 SELF TEST

FOLLOW THESE STEPS TO READ AND CLEAR ERROR CODES:

1. Initiate the User-invoked self test by shorting the two self test pins (ST) with a screwdriver.

All the LEDs and LCD elements come on.

At the end of the self test, the BYPASS LED comes on, the OK LEDs flash at 5 Hz. The "ERROR*

indicator begins to flash and the error is displayed.

'AO-1016E1ER

TWOUI:11111

9

53




1.2.2 j SELF TEST

83871-01

2. Press and hold the right ALERT switch for approximately one second to read any other error codes that have been stored in the monitor.

For example, this monitor contains a second stored error code - number 10.

When you reach the end of the list of error codes, the LCD will display all eights.

You may read through the list again by continuing to press the right ALERT switch.

3. When you reach the end of the list of error codes, press and hold the left ALERT switch for approximately one second to clear the error codes from memory.

After you clear the error codes, the monitor will go through the Power-up self test.

WARNING ON 4E00 Whow in MID ablen

IN MI, MI NM w.

31011/SO

TACHOMETER

88888

WARNING ea WOO Sat co MO or coon

CO NO 000momo ~Wm.

see WAP1JAL

8 8888

DU AL SETPOIN T

(ii) 7304,20

TACHOMETER

3600 RPV

WARNING aw MOM

CO or WO RN TOWED

-11111/01

SEE MMAJAL.

54




28 I SELF TEST

A

1300,10

TAC-,CmETER

WARNING Of UM00 MAT sftun WPW11 W PM *WIWI= monwrow

SEE VANUAL

°ALERT 2

m C)ALERT t

BYPASS

E OAP 0

8


ERROR CODE

2

3

4

5

6

8

9

10

12

14

17

21

32

33

DESCRIPTION

ROM CHECKSUM HAS FAILED.

EEPROM FAILURE NO. 1.

EEPROM FAILURE NO. 2 ADJUST SETPOINTS

+7.5V/-VT NODE OUT OF TOLERANCE. * +VRH NODE OUT OF TOLERANCE * +5V NODE OUT OF TOLERANCE.

MVREF NODE OUT OF TOLERANCE. * +7.5V NODE OUT OF TOLERANCE. * +VRL NODE OUT OF TOLERANCE. **

+5V/-7.5V NODE OUT OF TOLERANCE. * RAM FAILURE. *

COP WATCHDOG NOT CONFIGURED.

INCORRECT SWITCH OR SWITCH COMBINATION. * * **

AUTO THRESHOLD WITH A ZERO SPEED TACHOMETER.

THE PROCESSOR HAS NOT BEEN PROGRAMMED FOR THE TACHOMETER TYPE. *

34 THE INPUT FREQUENCY TO THE TACHOMETER IS TOO HIGH FOR PROPER

OPERATION.

Tested only at Power-Up or User-Invoked self test. This error is displayed on the front

panel but is not stored in memory.

**

***

****

Tested only ay Cyclic self test. Errors 2, 3, 14 and 33 are nonrecoverable and errors 5

through 12 could be intermittent and recoverable.

Error 4 is a setpoint failure and may be corrected by adjusting all setpoints in the

monitor.

Tested only when monitor is in setup mode.

55




29 1 Field Wiring Diagram

The next 18 pages contain the following Field Wiring Diagrams:

DRAWING NAME DRAWING NUMBER

Dual Setpoint Tachometer without External Barriers 100338

Dual Setpoint Tachometer with External Barriers 100339

Dual Setpoint Tachometer with Internal Barriers 125593

Zero Speed Tachometer without External Barriers 100341.

Zero Speed Tachometer with External Barriers 100342

Zero Speed Tachometer with Internal Barriers 125595

Rotor Acceleration Tachometer without External Barriers 100344

Rotor Acceleration Tachometer with External Barriers 100345

Rotor Acceleration Tachometer with Internal Barriers 125594

56



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32 1 Recommended Spare Parts

OTY DESCRIPTION PART NUMBER

TACHOMETER 3300/50

1 FRONT PANEL ASSEMBLY 84133-01 Dual Setpoint Tach 84950-01 Zero Speed Tach 84951-01 Rotor Accel. Tach

MONITOR CIRCUIT ASSEMBLY 82962-01

1 EXPANDER BOARD PWA 81410-01


Dual Setpoint Tach: No Relays 84689-01 No Relays W/Intemal Barriers 88843-07 Epoxy Sealed Relays 84140-01 Epoxy Relays W/Intemal Barriers 88843-04 Hermetically Sealed Relays 84148-01 Hermetic Relays W/Intemal Barriers 88843-01

Zero Speed Tach: No Relays 84690-01

No Relays W/Intemal Barriers 88843 -08 Epoxy Sealed Relays 84141-01

Epoxy Relays W/Intemal Barriers 88843-05

Hermetically Sealed Relays 84147-01

Hermetic Relays W/Intemal Barriers 88843-02

Rotor Accel. Tach: No Relays 84691 -01

No Relays W/Intemal Barriers 88843-09

Epoxy Sealed Relays 84142-01 Epoxy Relays W/Intemal Barriers 88843-06

Hermetically Sealed Relays 84148-01

Hermetic Relays W/Intemal Barriers 88843-03

1 Spare Jumpers (100 pieces) 88706-01

TO ORDER REPLACEMENT PARTS, SPECIFY THE COMPLETE PART NUMBER, 3300/50 -00-00-00-00, AND THE REPLACEMENT PART NUMBER. If the monitor has been modified, specify the modification number

on the parts order. User must set programmable options (reference section 10 of this manual). If in doubt about

the part number, call your BENTLY NEVADA CORPORATION representative before ordering.

PART NO

TACHOMETER

,300'50 - - - CO - CID 10:01FICATIO.

NAIRN

CIA1104 PINT

S.N DATE

ACCCAOL Cl/TIAIT

75




33 1 Specifications

INPUTS

Signal Inputs: Redundant inputs. Any two of the following:

Proximity Probes. 0 to -24 or 0 to -18 Volt.

Magnetic Pickups. (Not allowed for Zero Speed Application)

3300 System (Rack) Keyphasors.

Input Impedance: 10k Ohm

Input Frequency: 10k Hz Maximum

SIGNAL CONDITIONING

OK Detection: A Transducer is detected as NOT OK if the RPM reading changes more than 50%

between consecutive input triggers above 100 RPM. A Transducer must have three

consecutive OK readings before it can return to OK from a NOT OK status. A

Transducer is also detected as NOT OK if the RPM value is above 99,999 RPM or

below 1 RPM.

Transducer Switching: The Tachometer automatically switches to the OK transducer if one should go NOT OK.

The monitor uses the highest RPM reading of the two transducers, when both are OK.

Input Threshold: Jumper optioned for Automatic or Manual. (Automatic not allowed on Zero Speed

Tachometers)

Automatic Threshold: Limited to inputs above 5 Hz or 300 RPM at one event per revolution.

Hysteresis: Jumper selectable from 0.2 to 2.0 Volts.

Events per Revolution: 255 Maximum, 0.1 Minimum

RPM ALERTS

Setpoints: Adjustable from 1 to 99,999 RPM

Requirements: Three valid input triggers above an over speed setpoint or below an under speed

setpoint.

Alert Delay: One second or three valid input triggers, whichever is greatest.

76




RPM/MIN ALERT (Rotor Accel Tach Only)

Setpoint: Adjustable from 20 to 9,980 RPM/MIN in 20 RPM/MIN steps.

Requirements: Three valid input triggers above the RPM/MIN setpoint.

Alert Delay: One second or three valid input triggers, whichever is greatest.

ZERO SPEED ALERT (Zero Speed Tach Only)

Setpoint: Adjustable from 1 to 100 RPM

83871-01

Requirements: External Zero Speed Enable contacts (user-supplied) must be closed. Three valid inputs below the Zero Speed setpoint, or one minute (maximum) without an input

trigger. Both transducers must meet all OK detection requirements as the rotor speed

approaches the Zero Speed setpoint.

Alert Delay: One second or three valid input triggers, whichever is greatest. One minute is required

to declare a Zero Speed Alert when three input triggers are not detected. (Machine rotor

at zero RPM)

RPM DISPLAY

Range: 1 to 99,999 RPM

Resolution: +/- 1 RPM

Accuracy: +/- 1 RPM @ 25°C.

Over/Under Indicators: One of two arrows indicates whether an RPM setpoint is an over or under Alert. The

over arrow flashes to indicate an over range condition.

RPM/MIN DISPLAY (Rotor Accel Tach Only)

Range: -9,999 to 9,999 RPM/MIN

Resolution: +/- 1 RPM/MIN

Accuracy: +/- 20 RPM/MIN 25°C.

Over Indicator. The over arrow flashes to indicate an over range condition.

77



Tachometer Maintenance 3387..t.;

33 1 Specifications (Cont)

ZERO SPEED DISPLAY (Zero Speed Tach Only)

"ZERO SPEED": Indicates Zero Speed Monitor (Always on during monitoring)

"ENABLED": Indicates when the Zero Speed Enable contacts (user-supplied) have been closed.

"ALERT":

LEDs

Green:

Red:

CONTROLS

Front Panel:

Internal:

External:

OUTPUT

Recorder:

Indicates when a Zero Speed Alert setpoint is being read or adjusted.

Annunciates the TRIGGER OK condition or monitor OK condition.

Annunciates ALERTS and BYPASS conditions.

Front panel switches (3) for reading the ALERT setpoints, PEAK HOLD value, and

probe gap voltage.

Switches on circuit board for setpoint adjustment, Relay Bypass, Monitor Bypass, and

monitor set-up.

External remote controls: Reset, Inhibit, setpoint, full scale and hysteresis adjust (t and

Output proportional to selected full scale RPM (and RPM/MIN) ranges. Output is

protected against continuous short circuit to ground: +4 mA to +20 mA, +12 Vdc compliance. +1 Vdc to +5 Vdc, 100 Ohm minimum output impedance. 0 Vdc to -10 Vdc, 100 Ohm minimum output impedance.

Transducer Power: -24 Vdc or -18 Vdc per option selected in Power Supply. Output is short circuit

protected.

Alerts and OK: Relay drives for Alerts and monitor (system) OK.

RELAY CONTACT RATINGS

Relays: 5 Amps t 120 Vac 50/60 Hz. 5 Amps © 28 Vdc.

ENVIRONMENTAL

Temperature: Operating +32°F to +149°F (0°C to +65°C).

Storage -40°F to +185°F (-40°C to +85°C).

Humidity: 0 to 95%, noncondensing.

78




3387101

3 Index

ALERT ALERT BYPASS

RCE 32-37 38-40

ALERT RELAYS 45, 47, 49

BUFFERED OUTPUTS 4, 5, 6, 24, 25, 26, 27

CYCLIC TEST

52-55

ERROR CODE

55

EVENTS PER REVOLUTION 18, 19, 20, 21, 22, 23

FIRST OUT 45, 47, 49

FIRST OUT ALERT 45, 47, 49

FRONT PANEL

4, 5, 6

FULL SCALE

11, 15, 16, 17

GAP

4, 5, 6

HYSTERESIS

24, 25, 26, 27

MONITOR BYPASS

41, 42, 43

MONITOR OK 50, 51

OPTIONS

11

OK RELAY

50, 51

PART NUMBER

11

POWER-UP TEST

52, 54

PROBE GAP VOLTAGE 4, 5, 6

RECORDER CUTPUT

11

ROTOR ACCEL ALERT 36, 37, 48, 49

ROTOR ACCELERATION 36, 37, 48, 49

ROTOR SPEED MONITORING 32, 33, 44, 45

RPM ALERT

32, 33, 44, .45

SELF TEST

52, 53, 54, 55

SETPOI NT

32-37, 44-49

SPARE PARTS

75

THRESHOLD

24, 25, 26, 27

TRIGGER OK

50, 51

USER-INVOKED TEST 52, 53

WIRING DIAGRAMS

56 - 74

ZERO SPEED

34, 35, 39, 42, 46, 47

ZERO SPEED ALERT

34, 35, 46, 47

79






8.3 Vibration Monitor

The following publication entitled 3300/55 Dual Velocity Monitor Maintenance Manual (Part No 130748-01 Rev C) is prepared by Bendy Nevada for plant personnel who install and maintain the system. It provides a detailed description of the maintenance and adjustment procedures for the of the Dual Velocity module.


8.3.1 Dual Velocity Monitor System

8.3.2 Front Panel Features

8.3.3 Monitor Removal

8.3.4 Monitor Disassembly



8.3.7 Main Board Jumper Locations

8.3.8 PK-PK Filter Board Jumper Locations

8.3.9 RMS Filter Jumper Locations

8.3.10 First Out, Alarm Delays

8.3.11 Alert Mode, Danger Mode

8.3.12 Danger Relay Voting

8.3.13 Buffered Transducer Output Option

8.3.14 Transducer Channel Units Input Option

8.3.15 Transducer Type Option

8.3.16 Channel A Full Scale Range Option

8.3.17 Channel B Full Scale Range Option

8.3.18 Barriers, Trip Multiply Options

8.3.19 Alarm Setpoint Adjustment

8.3.20 Bypass Monitor Channel

8.3.21 Danger Bypass

15140/Inst Man/BRH Issue 1 29-App:98 Page 8-5






8.3.22 Test Channel Alarms

8.3.23 Test OK Limits

8.3.24 Calibrate Channels

8.3.25 Filter Programming

8.3.26 Self Test

8.3.27 Field Wiring Diagram

8.3.28 Recommended Spare Parts


8.3.30 Index




3300/55 DUAL VELOCITY MONITOR

MAINTENANCE MANUAL

BENTLY(N NEVADA J

PART NO. 130748-01 REVISION, C

APRIL 1997

....., ...."

......

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.

I

. . . .

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-.....



130748-01 Dual Velocity Monitor Maintenance

READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT

Bently Nevada Corporation has attempted to identify areas of risk created by improper installation and /or operation of this product:: These ereas of information are noted as WARNING: or_ CAUTION for your protection andfor the safe and effective operation of this eqUipment instructions before installing (*operating this product pay:-particular attention to -those areas the Tollowing symwbols,.

igh Voltage. present : - Orttact ctiukcicaqse cidlc,:blierts0,r-death.,

411L-V '1' i 0 ('-riff.itkittA,Fi.t- qi,t.i;rm-1,414.rti frp Irk. ti_''-'-iti.-\'Llt":-1.irtt.,0.111-11t--it-...1 .A.a.,24 '- - - - -a.....,_ -rr,--..,-.-,.

111(E74:_l Iirg. 1 i II ±7a)-24. '1_1, nil), C(4.-.40-421_q12L L2111.4AN*04g070 v_i.111:2,-;1114417,111-i-F*'17 i =I -.:

LL _---+. 114 IVItil - . _ S 1. a l 1:--1

ex 74

irifringemen is a Seri OUs tro% e UNtetl,,Atates of America. and ForeigrYCopyright

ii



Dual Velocity Monitor Maintenance 130748-01

FOREWORD

This document is intended for personnel who maintain the 3300 Monitoring System. The procedures are presented in step-by-step graphic format.

RELATED DOCUMENTS




3300/12 Power Supply, 89602-01


3300/55 Dual Velocity Monitor Operation, 130747-01

Dynamic Data Manager 2/Transient Data Manager 2 User's Guide, 102191-01

Keyphasor® is a registered trademark of Bent ly Nevada Corporation

Velomitor® is a registered trademark of Bent ly Nevada Corporation

Proxim kora is a registered trademark of Bent ly Nevada Corporation

HTVS is an abbreviation for High Temperature Velomitor® System

In this document procedures are given only for channel A. Procedures for channel B are similar except for the obvious substitution of corresponding switches, terminals, and indicators.


example:


iii




CONTENTS

SECTION TITLE

1 DUAL VELOCITY MONITOR SYSTEM

2 FRONT PANEL FEATURES

3 MONITOR REMOVAL

4 MONITOR DISASSEMBLY

5 SIGNAL INPUT RELAY MODULE

PAGE

1

2

3

4,5

6 - 9

6 MONITOR OPTIONS 10 - 13

7 MAIN BOARD JUMPER LOCATIONS 14

8 PK-PK FILTER BOARD JUMPER LOCATIONS 15

9 RMS FILTER BOARD JUMPER LOCATIONS 16

10 FIRST OUT, ALARM DELAYS, NOT-OK MODE OPTIONS 17

11 ALERT MODE, DANGER MODE, RECORDER OUTPUT OPTIONS 18

12 DANGER RELAY VOTING, TIMED OK/CHANNEL DEFEAT, DANGER BYPASS OPTIONS

19

13 BUFFERED TRANSDUCER OUTPUT OPTION 20,21,22

14 TRANSDUCER CHANNEL UNITS INPUT OPTIONS 23

15 TRANSDUCER TYPE OPTION 24

16 CHANNEL A FULL SCALE RANGE OPTIONS 25,26

17 CHANNEL B FULL SCALE RANGE OPTIONS 27,28

18 BARRIERS, TRIP MULTIPLY OPTIONS 29

iv




CONTENTS (CONT.) 1

20 ALARM SETPOINT ADJUST 31

21 BYPASS MONITOR CHANNEL

22 DANGER BYPASS 33

23 TEST CHANNEL ALARMS 34 - 37

24 TEST OK LIMITS 38 - 40

25 CALIBRATE CHANNEL 41 - 44

26 FILTER PROGRAMMING 45 26.1 Filter Configuration 46,47 26.2 Filter/Integrator Interface 48 26.3 Set High Pass Corner Frequency 49 - 53 26.4 Set Low Pass Corner Frequency 54 - 58 26.5 Bandpass. Filtering 59 26.6 Test Filter Settings 60 - 65

27 SELF TEST 66 - 68

28 FIELD WIRING DIAGRAMS 69 - 80

29 RECOMMENDED SPARE PARTS 81

30 SPECIFICATIONS 83

31 INDEX 85

32




THIS PAGE INTENTIONALLY LEFT BLANK

vi




1 I DUAL VELOCITY MONITOR SYSTEM

SIGNAL INPUT RELAY MODULE LOCATION

fiARV-493+:4, I 0404 4 44,44 I 4044) 44401. . *4. 4-010 .4.4141-4.-/4--..1 I-..-4. 44 t WA,* We4 (>4,444- idib e. .A444 1,4J. .-1,1u 02104 ' Ae. ..4.414

V44 t4r4'4kr?44'...4440 L.. 41A -.4A &.. 1-4

3300 RACK

CHANNEL A VELOCITY TRANSDUCER

CHANNEL A RECORDER OUTPUT

ALERT RELAY CONTACTS


CHANNEL B CHANNEL B VELOCITY RECORDER TRANSDUCER OUTPUT

DANGER RELAY CONTACTS

1




2 I FRONT PANEL FEATURES

Bar graph - indicates velocity or displacement value

Transducer OK LED

DANGER LED

ALERT LED

3300/55

DUAL

VELOCITY TY MON I TOR

1.07

V E

e I 8E

C

t .6

Channel BYPASS LED

Read Monitor Danger Setpoints

Reod Monitor Alert Setpoints

Coaxial Connector for Buffered Transducer Output

-1 0

-V e

$ 0 c

7 i

t y

n

=s

OK 0 DANGER 0

O ALERT Q B BYPASS 0

ANGER ALERT

A


2




3 I MONITOR REMOVAL

1. Loosen two screws. 2. Pull monitor from rack.

4\ CAUTION

The machine is not protected when the monitor is removed from the rack

3




4 I MONITOR DISASSEMBLY

Side Cover Removal Squeeze the retaining tips on each standoff, and remove the side cover

' from the monitor.

Circuit Board Removal Squeeze the retaining tips on each standoff, and remove the plug-in board from the main board.

MAIN PWA STANDOFF

PLUG-IN BOARD

SIDE COVER

4




4 1 MONITOR DISASSEMBLY (CONTINUED)

Front Panel Removal

RETAINING SCREW SPRING

VVVV1

WASHER SLIDING STANDOFF

CONNECTOR

1NVM 0

RIBBON CABLE

5



5 I SIGNAL INPUT RELAY MODULE, DUAL RELAY I


WARNING High Voltage present. Could cause shock, burns or death.

Do Not touch exposed wires or terminals.



Module options 1. Seismoprobe® SIRM with epoxy or hermetically

sealed dual relays.

Alert Relay Jumper In Out

Normally Energized Normally De-energized*

W3 W4,W1 1

W4,W11 W3

Danger Relay Jumper In Out


W2 W1,W12 W1 ,W12 W2

OR Bus Jumper In Out

No Options* Alert & Danger Bus 1

Alert & Danger Bus 2

W5 W8 - W6,W8 W5,W7 W5,W7 W6,W8

oa

iii 0

a

V6

V7

V6

VS 114

V3 %.13

VI

00 00 00 00 00 00 00 00

0

Denotes shipped as options

6




5 I SIRM, DUAL RELAY (CONTINUED)

2. Velomitor® and HTVS SIRMs with epoxy sealed dual relays.



W3 W4,W6 W4,W6 W3


Normally Energized Normally. De-energized*

W1 VV2,W5 W2,W5 W1

OR Bus Jumper In Out



W7 W10 - -

W8,W9 VV7,W10 VV7,W10 W8,W9

oo 00 00 00 00 00

\15 %/6

7 W

1./8

VI

I

3. Velomitor® and HTVS SIRMs with hermetically sealed dual relays.



W3 W4,W9 W4,W9 W3



W2 W1,W10 W1,W10 W2

OR Bus Jumper In Out.



W5 -W8 W6,W8 W5,W7 W5,VV7 W6,W8

00 00 00 00

W

V2 3 W

1/4

* Denotes shipped as options.

7




5 I SIGNAL INPUT RELAY MODULE, QUAD RELAY

WARNING High Voltage present. Contact could cause shock, burns, or death.




Module options 1. Seismoprobe® SIRM with quad relay.

fi li fl

0

Alert Relays Jumper In Out

Normally Energized

Normally De-energized*

W3A,W4C VV2,VV3C W3D,W4D

W2,W3C VV3A,W4C VV3D,W4D

Danger Relays Jumper In Out

Normally Energized


W4B,W4 W1 ,VV3B

W4A,W4E

W1 ,VV3B W4B,W4F W4A,W4E

1E11

I -2 I

I I

Co] 3

r.z.

C7 U U tJ E-=-]

z

I DJI

IC=-]I

IVO I

I CU I !MI

HI

00 CO >

0a * Denotes shipped as options

8




I SIRM, QUAD RELAY (CONTINUED)

2. Velomitor and HTVS SIRMs with quad relays.

Alert Relays In

Jumper Out

Normally Energized W1,W4C W2,W4D W3A,VV3B

Normally De-energized* W2,W4D W3A,W3B

W1,W4C

Danger Relays In

Jumper Out

Normally Energized


W4A,W4E

W3C,W3D W4B,W4F

W3C,W3D W4B,W4F

W4A,W4E


m co >

CIO CO>

9



16 I MONITOR OPTIONS


DUAL VELOCITY MONITOR PART NUMBER 3300/55 AA

TRANSDUCER INPUT CHANNEL UNITS option 01 Dual velocity inputs channels A and B

indicate in peak velocity units.

02 Dual velocity inputs, channel A indicates in peak velocity units, channel B indicates in peak to peak displacement units.

03 Dual velocity inputs, channel A and B indicate in peak to peak displacement units.

04 Dual velocity inputs, channel A and B indicate in RMS velocity units.

05 Single velocity input, channels A and B

indicate in peak velocity units.

06 Single velocity input, channel A indicates in

peak velocity units, channel B indicates in

peak to peak displacement units.


indicate in peak to peak displacement units.


indicate in RMS velocity units.

BB

TRANSDUCER TYPE option

01 Bent ly Nevada 9200 or 74712 velocity transducer, 500 mV per inch per second.

02 Bent ly Nevada 47633-01 velocity transducers, 500 mV per inch per second.

03 Bell and Howell CEC 4 - 126 velocity transducers 145 mV per inch per second.

04 Bent ly Nevada 330500 Velomitoi transducer. 100mV per inch per second.

05 Bent ly Nevada 330550 HTVS and 330750 transducer. 145 mV per per second.

CC

CHANNEL A FULL SCALE RANGE option 01 0 to .5 inch per second peak

02 0 to 1 inch per second peak


04 0 to 5 mils

05 0 to 10 mils

06 0 to 20 mils

07 0 to .5 inches per second RMS

08 0 to 1 inch per second RMS

09 0 to 2 inches per second RMS

11 0 to 10 millimeters per second peak



14 0 to 100 micrometers



17 0 to 10 millimeters per second RMS



DD

CHANNEL B FULL SCALE RANGE option 01 0 to .5 inch per second peak



04 0 to 5 mils

05 0 to 10 mils

06 0 to 20 mils

07 0 to .5 inches per second RMS

08 0 to 1 inch per second RMS

09 0 to 2 inches per second RMS








18 0 to 20 millimeters . per second RMS


10.




6 1 MONITOR OPTIONS. (CONTINUED)

DUAL VELOCITY MONITOR PART NUMBER (CONTINUED)

EE

AGENCY APPROVAL options

00 Not required

01 CSA /NRTL

02 BASEEFA

FF

BARRIERS USED

00 No

01 External barriers, Seismoprobe®

02 Internal barriers, Seismoprobe®

03 External barriers, Velomitor®, HTVS

GG HH

ALARM RELAY TRIP MULTIPLY option option

00 No relays

01 Epoxy sealed dual relays

02 Hermetically sealed dual relays

03 Epoxy sealed quad relays

04 Velomitor®, no relays

05 Velomitor®, epoxy sealed dual relays

06 Velomitor®, hermetically sealed dual relays

07 Velomitor®, epoxy sealed quad relays

08 HTVS, no relays

09 HTVS, epoxy sealed dual relays

10 HTVS, hermetically sealed dual relays

11 HTVS, epoxy sealed quad relays

00 None

01 2x Trip multiply

02 3x Trip multiply

11




6 I MONITOR OPTIONS

FIELD PROGRAMMABLE options:

* denotes shipped as options.

for transducer options 04 (Velomitor ®) and 05 (HTVS), a 3.0 kHz low pass filter is used in the signal input module.

First Out *Enabled Disabled

Alarm Delays 1 Second

* 3 Seconds 6 Seconds

Not-OK Mode Latching, (Timed OK Channel Defeat

may not be used.) *Non-Latching

Alert Mode *Latching Non-Latching

Danger Mode *Latching Non-Latching

Recorder Outputs * +4 to +20 mA

+1 to +5 Vdc 0 to - 10 Vdc

Danger Relay Voting *OR Voting for Relay Drive AND Voting for Relay Drive

Danger Bypass *Disabled Enabled

Two Pole High Pass Filter, Channel A *None

1 of 450 possible frequencies from 3 to 400 Hz

Two Pole High Pass Filter, Channel B *None


Two Pole Low Pass Filter, Channel A** *None

1 of 500 possible frequencies from 24 to 3000Hz

12



Dual Velocity Monitor Maintenance 130748.01

6 I MONITOR OPTIONS (CONTINUED)

Two Pole Low Pass Filter, Channel B** *None


Timed OK Channel Defeat *Enabled, (Must have Non-Latching

Not-OK Mode Selected.) Disabled

Integrator / Filter Positioning Channel A Integrator After Filtering Integrator Before Filtering

Integrator / Filter Positioning Channel B Integrator After Filtering Integrator Before Filtering

Buffered Transducer Filterinq,Channel A *No Filtering Filtered

Buffered Transducer Filterinq,Channel B

*No Filtering Filtered

The Dual Velocity Monitor has a number of ordered options and a variety of field (user) programmable options. The ordered and field programmable options are presented on the preceding two pages and are further described on the following pages. In general the ordered options affect the hardware configuration of the monitor whereas the field programmable options do not. For example, if Transducer Input Channel Units option (option AA) 01, 02, 03, 05, 06, or 07 is ordered then the plug-in board will be the Peak-Peak Filter Board. If Transducer Input Channel Units option 04 or 08 is ordered then the plug-in board will be the RMS Filter Board.

Ordered options can be changed, providing the correct hardware is installed, by removing and installing jumpers on the main circuit board and/or the plug-in circuit board. The field programmable options can be changed simply by installing or removing jumpers on the main circuit board and/or the plug-in circuit board.

The location of the option jumpers on the circuit boards and a jumper configuration guide for the monitor options is shown in the following sections. Note that many monitor options require installation or removal of jumpers on both the main board and the plug-in board.

13




7 I MAIN BOARD, JUMPER LOCATIONS

Jumper Locations on Main Board Jumpers located on the main board are numbered W1 through W39.

OIA

"3.'n

; 6 M ;

1223:6

6:1253

.10

.gro

-¢GE1:6 <gal

- alleg 431:19

LLA .01f.-,04.1 OSINSO

o

9 CA MID

ì®

Jn

k k - - CCWOLLI.60

!:0;0:CEM;

6E9 5

*Location on old Main Board 83641-01 **Location on new Main Board 129958-01

14



8 1 PEAK-PEAK FILTER BOARD, JUMPER LOCATIONS) Dual Velocity Monitor Maintenance

130748-01

Jumper Locations on Peak-Peak Filter Board

Jumpers located on the Peak-Peak Filter Board are numbered from W39 - W55.

139 to 01

J4

1140

o 001

141 A 10 0 B o 0

140 O 0 O 0 O 0 O 0

A

9

C

B

A

147 O

O o 8

O 0 C

O o D

O o E

1112 A

143 A

B

C

E

6 H

C

6 H

1144

1145

lo o 0 0 io o 0 0

0 0 0 0 123 f° of

0 0

1149

0 0 0 0 0 0 0 0

0 6' o A

o 0 0 8 o 0 0 0 C

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0

1150

A

8

C

6

H

F

O 0 O 0 O 0 O 0 0.0 O 0 O 0 O 0 M53 O 0 O 0 0 0 O 0 O 0 O 0 O 0 O 0 0 -0 O 0

A

8

E

F

6 H

O 0 O 0

A

B

C

6

1152 O 0 O 0 O 0

154 O 0 O 0 O 0

A

8

C

A

B

C

PEAK - PEAK FILTER BOARD (83657-01)

NOTE: The Peak-Peak Filter board must be installed for Transducer Input Channel Units_options

(option AA) 01, 02, 03, 05, 06, and 07.

The filters are located on the plug-in boards for both the peak-peak and rms plug-in

boards.

15




9 I RMS FILTER BOARD, JUMPER LOCATIONS

Jumper Locations on RMS Filter Board

Jumpers located on the RMS Filter Board are numbered W39 - W73

J4

W56 CD

A B

0 E F

H

A B r

0 E F 0 H

A B

0 E F

0 H.

A B

F

H

,144 O 0 O 0 O 0 O 0 O 0 O 0

O 0

58 O 0 O 0 O 0 O 0 O 0 O 0

O 0

4165 O 0 O 0 O 0 O 0 O 0 O 0 O 0 O 0

W70 O 0 O o O 0 O 0 O 0 O 0 O 0 O 0

C=1 W45

W46 W4 7 W48

O 0 O 0 O 0

W60 W59

W66 to of

rol

1471

==

1477

W62 W63 W64

O oW

O 0 o o\I O o\,/

W61 to of

O 0 O 0 O 0

4 5 5 5 53 54 55

W68 o o o -o

1469

W73 to o

RMS FILTER BOARD (83649-01)

NOTE: The RMS Filter Board must be installed for Transducer Channel Units options (option AA)

04 and 08.

16



101 FIRST OUT,ALARM DELAYS,NOT-OK MODE 1


The jumper configuration for the First Out, Alarm Delays, and Not-OK Mode options are shown

below.

OPTION SETTING INSTALL REMOVE

First Out Enabled * W36C Disabled W36C

Alarm Delay 3 Seconds * W35B W35C 1 Second W35C W35B 6 Seconds W35B,C

Not-OK Mode Option Latching (see note) VV35G,IN36D Non-Latching * W35G

NOTE: If Timed OK/Channel Defeat is enabled, Not-OK Mode must be non-latching.


17




11 I ALERT MODE,DANGER MODE,RECORDER OUTPUT The jumper configurations for the Alert and Danger Modes, and the jumper configuration for the recorder output options are shown below.


Alert Mode

Danger Mode

Latching *

Non-Latching

Latching * Non-latching

* Denotes Shipped As Options

W35F

W35E

W35F

W35E

Recorder Output Options To set the recorder output, first remove all jumpers from headers W15C-E, W16, W17, W18C-E, W23A -D, W24A -D, VV30A-E, W31A -B, W34A -E. Install the jumpers specified below.

Recorder Output +4 to +20mA * +1 to +5 Vdc 0 to -10 Vdc

W15D W15E W15C W16 W16 W17 W18D W18E W18C W23A,D W23B W23C W24A,D W24B W24C W30A,C,D VV30B,E VV30B,E W31A W31A W31B W34A,C,D VV34B,E W34B,E


18



Dual. Velocity Monitor Maintenance 130748-01

121 DANGER VOTING, TIMED OK/CHANNEL DEFEAT, DANGER BYPASS

The jumper configuration for the Danger Relay Voting, Timed OK/Channel Defeat, and Danger

Bypass options is shown below.


Danger Voting OR* AND W36B

Timed OK/Channel Defeat Enabled * (see note) Disabled VV36D

Danger Bypass Enabled W35D Disabled *


W36B

W36D,W35G

W35D

NOTE: When Timed OK/Channel Defeat is enabled the Not-OK Mode must be non-latching.

19




131 BUFFERED TRANSDUCER OUTPUT OPTION

The Buffered Transducer Output circuit provides the buffered transducer signal to the front panel coaxial connectors and to the signal input relay module. If integration of the velocity signal to displacement is performed then the buffered transducer signal for that channel will be the displacement signal.

If the transducer signal is integrated and then filtered, then the buffered transducer out path can be optioned for either the filtered or unfiltered transducer signal. If the transducer signal is filtered and then integrated, then the buffered transducer out path must be optioned for the filtered transducer signal. See Section 26.2 for the filter/integrator position options.

The jumpers to configure the buffered transducer out circuit depend on which plug-in board is installed, if the channel is velocity or displacement, and the transducer type. (See Monitor options AA and BB Section 6.0). The jumpers are shown in the next three tables.

The abbreviation "BTA" is used for the channel A buffered transducer output, and the abbreviation "BTB" is used for the channel B buffered transducer output.

Jumpers, for configuring the Buffered Transducer Output option to be either filtered or unfiltered, are shown in the table below (jumpers are located on main board, see Section 7).

BUFFERED TRANSDUCER FILTERING OPTIONS

INSTALL

BTA unfiltered *

BTA filtered

BTB unfiltered * BTB filtered

* Denotes Shipped As Option

W12B W12A

W11A W11B

REMOVE

W12A W1 2B

W1 1B W11A

NOTE: The Buffered Transducer. Output can only be filtered if filtering is being performed on the signal for that particular channel. If filtering is not performed on a channel signal then the unfiltered Buffered Transducer Output option is installed.

20




1 13I BUFFERED TRANSDUCER OUTPUT, (CONY)

As stated previously, the jumpers to configure the Buffered Transducer Output circuit depend on

which plug-in board is used (pk-pk or RMS), if the channel is velocity or displacement, and the

transducer type. The following table shows the proper jumper configuration for your particular

monitor options (jumpers are located on main board, see section 7).

IF YOU HAVE AN RMS FILTER BOARD:

MONITOR OPTION INSTALL REMOVE

Velomitor® Transducer W5B,W5D,W6B,W6D W5A,W5C,W5E W6A,W6C,VV6E

All other transducer options W5B,W6B W5A,W5C,W5D,W5E W6A,W6C,W6D,W6E

IF YOU HAVE A PK-PK PLUG-IN BOARD:

MONITOR OPTION INSTALL REMOVE

Velomitor®, Channel A Displacement

W6A,W6C W6B,W6D,W6E

Velomitor®, Channel A Velocity

W6A,W6C,W6E W6B,W6D

Velomitor®, Channel B

Displacement

W5A,W5C W5B,W5D,W5E

Velomitor®, Channel B

Velocity

W5A,W5C,W5E W5B,W5D

All other transducer options, Displacement & Velocity

W6A,W6C W5A,W5C

W6B,W6D,W6E W5B,W5D,W5E

21



113I BUFFERED TRANSDUCER OUTPUT OPTION


The Scale Factor of the Buffered Transducer Output for different transducer options is shown below:

TRANSDUCER INPUT BUFFERED OUTPUT SCALE FACTOR Velocity Seismoprobe® 500 mV/in/sec

9200 Velocity Seismoprobe® 500 mV/in/sec

47633 and 86205

VELOCITY DISPLACEMENT 500 mWin/sec

(19.685 mV/mm/sec) 200 mV/mil

(7.874 mV/mm)

Velomitor® 100 mV/in/sec 100mV/in/sec 200mV/mil

Velocity (non-standard) 145 mV/in/sec HTVS 145 mV/in/sec

145 mV/in/sec (5.709 mV/mm/sec)

200 mV/mil (7.874 mV/mm)

Note 1: Revisions B, A & NC of the 3300/55 Main Board (BNC P/N 129958-01) yield 500mV/in/sec for the Buffered Transducer Output (velocity) when used with the Velomitor® Transducer (BBoption 04). To be consistent with earlier versions, revisions C and later of the Main Board when used with Velomitor® Transducer can be configured to yield 500 mV/in/sec at the Buffered Transducer Output. This can be accomplished by selecting the jumper settings for "all other transducer options" from the tables on page 21.

Note 2: The dynamic signal present at the Buffered Transducer Outputs will swing around signal ground except in the case of an unfiltered configuration on the RMS/Filter Board. In this case, the Buffered Transducer Outputs will be biased at -1.4 Vdc (-7.0 Vdc if the Main Board revision is NC, A, or B).

22



141 TRANSDUCER INPUT CHANNEL UNITS OPTIONS I


TRANSDUCER INPUT CHANNEL UNITS option (option AA) Configuration of this option requires installation and/or removal of jumpers located on both the main board and the plug-in board. See Sections 7 and 8 or 9 for jumper locations.

Before configuring this option remove the jumpers from the following headers: MAIN BOARD: W8, W9, W19-W22 PK-PK FILTER BOARD: W40A, W41A,B, W43G,H, W49A RMS FILTER BOARD: W49, W57

OPTION TRANSDUCER INPUT INSTALL JUMPERS CODE CHANNEL UNITS Main Board Plug-in Board

01 Dual Velocity Inputs W9, W20, W22 W41A,B, W43H Channel A - Peak Velocity Channel B - Peak Velocity

02 Dual Velocity Inputs W9, W20, W22 W41A,B, W43G Channel A - Peak Velocity Channel B - Peak-Peak Displacement

03 Dual Velocity Inputs W9, W20, W22 W40A, W41B, W43G Channel A - Peak-Peak Displacement Channel B - Peak-Peak Displacement

04 Dual Velocity Inputs W9, W19, W21 W57 Channel A - RMS Velocity Channel B - RMS Velocity

05 Single Velocity Input W8, W20, W22 W41A, W43H, W49A Channel A - Peak Velocity Channel B - Peak Velocity

06 Single Velocity Input " W8, W20, W22 W41A, W43G, W49A Channel A - Peak Velocity Channel B - Peak-Peak Displacement

07 Single Velocity Input W8, W20, W22 W40A, W43G, W49A Channel A - Peak-Peak Displacement Channel B - Peak-Peak Displacement

08 Single Velocity Input W8, W19, W21 W49 Channel A - RMS Velocity Channel B - RMS Velocity

NOTE: FOR OPTIONS 01 - 03, AND 05 - 07 THE PEAK-PEAK FILTER BOARD IS INSTALLED. FOR OPTIONS 04 AND 08 THE RMS FILTER BOARD IS INSTALLED.

NOTE: REFER TO FILTER PROGRAMMING, SECTION 26.0, TO COMPLETE CONFIGURATION.

SINGLE VELOCITY TRANSDUCER MUST BE CONNECTED TO CHANNEL A.

23




15I TRANSDUCER TYPE OPTION

TRANSDUCER TYPE option (option BB) Configuration of this option requires installation and/or removal of jumpers located on both the main board and the plug-in board. See Sections 7 and 8 or 9 for jumper locations.

Before configuring this option remove all the jumpers from the following headers: MAIN BOARD: W10, W14, W26, W28, W39A-D PK-PK FILTER BOARD: W47E RMS FILTER BOARD: W43

OPTION TRANSDUCER TYPE CODE

INSTALL JUMPERS Main Board Pk-pk Board RMS board

01 Bently Nevada Corp. 9200 or 74712 Hi Temp 500 mV per inch per second Velocity Transducers

02 Bently Nevada Corp. 47633 500 mV per inch per second Velocity Transducers

03 Bell and Howell CEC 4 - 126 145 mV per inch per second Velocity Transducers

04 * Velomitor, Bently Nevada Corp. 330500 100 mV per inch per second Velocity Transducers

05 * HTVS, Gently Nevada Corp. 330550 145 mV per second Velocity Transducers

W14, W28 ** W39A,W39C

W10, W26 W47E W43 ** W39A,W39C

W14, VV28 **

- - -- W39A,W39C

W10, W26 W47E W43 *** W39B,W39D

W10, W26 W47E W43 ** W39A,W39C

" THE VELOMITOR AND THE HTVS REQUIRE THE -24 VDC POWER SUPPLY OPTION. W39A -D apply ONLY to new Main Board, 129958-01.

Option valid ONLY when using NEW SIMs/SIRMs. Otherwise, install W39A,W39C. Refer to Section 29 (Recommended Spare Parts)under "Old to New Spares Update List."

For further TRANSDUCER TYPE options, such as Bently Nevada Corp. three wire transducers, contact Bently Nevada Corp.

CAUTION Subjecting the Bently Nevada Velomitor® (option 04) to a mechanical impulse will result in a high output low frequency response.

24



116I CHANNEL A FULL SCALE RANGE OPTIONS I Dual Velocity Monitor Maintenance 130748-01

CHANNEL A FULL SCALE RANGE option, (option CC)

Configuration of this option requires installation and/or removal of jumpers located on both the main

board and the plug-in board. See Sections 7 and 8 or 9 for jumper locations. Configuration of this

option depends on the TRANSDUCER TYPE option selected.

Channel A Full Scale Range options for Transducer Type options 01, 02 and 04

Before configuring this option remove all the jumpers from the following headers:

MAIN BOARD: W1, VV2

PK-PK FILTER BOARD: W47A - D, W39 RMS FILER BOARD: W39, W40

OPTION CODE

01

02 03

04 05 06

07* 08* 09*

11

12 13

14 15 16

17* 18* 19*

CHANNEL A FULL SCALE RANGE OPTION

INSTALL JUMPERS Main Board Plug-in Board

0 - .50 inch/second peak velocity W1B W47A,C

0 - 1.0 inch/second peak velocity W1A W47A,C

0 - 2.0 inch/second peak velocity W1A W47C

0 - 5 mils pk-pk displacement W1A W47A,C

0 - 10 mils pk-pk displacement W1A W47C

0 - 20 mils pk-pk displacement W1A W47A

0 - .50 inch/second rms velocity WIC W39.

0 - 1.0 inch/second rms velocity W1B W39

0 - 2.0 inch/second rms velocity W1A W39

0 - 10 mm/second peak velocity W1B W47B,C

0 - 20 mm/second peak velocity W1A W47B,C

0 - 50 mm/second peak velocity W1A W47C

0 - 100 micrometers pk-pk displacement W1A W47B,C

0 - 200 micrometers pk-pk displacement W2C W47C

0 - 500 micrometers pk-pk displacement W1A W47A

0 - 10 mm/second rms velocity WIC W40

0 - 20 mm/second rms velocity VV1B W40

0 - 50 mm/second rms velocity W1A W39

These options require installation of the rms filter board, all others require installation of the peak-peak

filter board.

NOTE 1: This table applies only if transducer type option 01, 02 or 04 is selected.

NOTE 2: Changing a full scale range option requires recalibration of the monitor.

NOTE 3: Changing the inputs from velocity to displacement or from displacement to velocity will require jumper

changes in the Transducer Input Channel Units Option (see section 14).

25



161 CHANNEL A FULL SCALE RANGE OPTIONS (CONTI


The Channel A Full Scale Range options for Transducer Type options 03, Bell and Howell GEC 4 - 126 145 mV per inch per second velocity transducer, and 05 HTVS 145 mV per inch per second velocity transducer, are shown below.

Channel A Full Scale Range options for Transducer Type options 03 and 05

Before configuring this option remove all the jumpers from the following headers: MAIN BOARD: W1, W2 PK-PK FILTER BOARD: W47A - D, W39 RMS FILTER BOARD: W39,W40

OPTION CHANNEL A FULL INSTALL JUMPERS CODE SCALE RANGE OPTION Main Board PIug-in Board

01 0 - .50 inch/second peak velocity W2A W47A,C 02 0 - 1.0 inch/second peak velocity W2A W47C 03 0 - 2.0 inch/second peak velocity W2A W47A

04 0 - 5 mils pk-pk displacement W1A W47A,C,W39 05 0 - 10 mils pk-pk displacement W1A W47C,W39 06 0 - 20 mils pk-pk displacement W1A W47A,W39

07* 0 - .50 inch/second rms velocity W2A - -- 08* 0 - 1.0 inch/second rms velocity W2A W39 09* 0 - 2.0 inch/second rms velocity W2B W39

11 0 - 10 mm/second peak velocity W2D W47A,C 12 0 - 20 mm/second peak velocity W2D W47C 13 0 - 50 mm/second peak velocity W2D

14 0 - 100 micrometers pk-pk displacement W1A W47B,C,W39 15 0 - 200 micrometers pk-pk displacement W2C W47C,W39 16 0 - 500 micrometers pk-pk displacement W1A W47A,W39

17' 0 - 10 mm/second rms velocity W2D 18' 0 - 20 mm/second rms velocity W2D W39 19' 0 - 50 mm/second rms velocity W2B W39

These options require installation of the rms filter board, all others require installation of the peak-peak filter board.

NOTE 1: This table applies only if transducer type option 03 or 05 is selected. NOTE 2: Changing a full scale range option requires recalibration of the monitor. NOTE 3: Changing the inputs from velocity to displacement or from displacement to velocity will require jumper


26




171 CHANNEL B FULL SCALE RANGE. OPTIONS. I

CHANNEL B FULL SCALE RANGE option, (option DD)

Configuration of this option requires installation and/or removal of jumpers located on both the main board and the plug-in board. See Sections 7 and 8 or 9 for jumper locations. Configuration of this option depends on the TRANSDUCER TYPE option selected.

Channel B Full Scale Range options for Transducer Type options 01, 02, and 04

Before configuring this option remove all the jumpers from the following headers: MAIN BOARD: VV3, W4 PK-PK FILTER BOARD: W46, W43C RMS FILTER BOARD: W41, W42

OPTION CODE

CHANNEL B FULL SCALE RANGE OPTION

INSTALL JUMPERS Main Board Plug-In Board

01 0 - .50 inch/second peak velocity W4B W46A,C

02 0 - 1.0 inch/second peak velocity W4C W46A,C 03 0 - 2.0 inch/second peak velocity W4C W46C

04 0 - 5 mils pk-pk displacement W4C W46A,C

05 0 - 10 mils pk-pk displacement W4C W46C 06 0 - 20 mils pk-pk displacement W4C W46A

07* 0 - .50 inch/second rms velocity W4A W42

08* 0 - 1.0 inch/second rms velocity W4B W42 09* 0 - 2.0 inch/second rms velocity W4C W42

11 0 - 10 mm/second peak velocity W4B W46B,C

12 0 - 20 mm/second peak velocity W4C W46B,C 13 0 - 50 mm/second peak velocity W4C W46C

14 0 - 100 micrometers pk-pk displacement W4C W46B,C

15 0 - 200 micrometers pk-pk displacement W3B W46C 16 0 - 500 micrometers pk-pk displacement W4C W46A

17* 0 - 10 mm/second rms velocity W4A W41

18 0 - 20 mm/second rms velocity W4B W41

19' 0 - 50 mm/second rms velocity W4C W42

These options require installation of the rms filter board, all others require installation of the peak-peak fitter

board.

NOTE 1: This table applies only if transducer type option 01, 02, or 04 is selected.

NOTE 2: Changing a full scale range option requires recallbration of the monitor.

NOTE 3: Changing the inputs from velocity to displacement or from displacement to velocity will require jumper


27




17 CHANNEL B FULL SCALE RANGE OPTIONS (CONT)I The Channel B Full Scale Range options for Transducer Type options 03, Bell and Howell CEC 4 - 126 145 mV per inch per second velocity transducer, and 05, HTVS 145 mV per inch per second velocity transducer, are shown below.

Channel B Full Scale Range options for Transducer Type options 03 and 05

Before configuring this option remove all the jumpers from the following headers: MAIN BOARD: W3, W4 PK-PK FILTER BOARD: W46, W43C RMS FILTER BOARD: W41, W42

OPTION CHANNEL B FULL INSTALL JUMPERS CODE SCALE RANGE OPTION Main Board Plug-in Board

01 0 - .50 inch/second peak velocity W3C % '46A,C 02 0 - 1.0 inch/second peak velocity W3C W46C 03 0 - 2.0 inch/second peak velocity W3C W46A

04 0 - 5 mils pk-pk displacement W4C W46A,C, W43C 05 0 - 10 mils pk-pk displacement W4C W46C, W43C 06 0 - 20 mils pk-pk displacement W4C W46A,W43C

07* 0 - .50 inch/second rms velocity W3C - - -- 08' 0 - 1.0 inch/second rms velocity W3C W42 09* 0 - 2.0 inch/second rms velocity W3D W42

11 0 - 10 mm/second peak velocity W3A W46A,C 12 0 - 20 mm/second peak velocity W3A W46C 13 0 - 50 mm/second peak velocity W3A

14 0 - 100 micrometers pk-pk displacement W4C W46B,C, W43C 15 0 - 200 micrometers pk-pk displacement W3B W46C, W43C 16 0 - 500 micrometers pk-pk displacement W4C W46A, W43C

17* 0 - 10 mm/second rms velocity W3A 18* 0 - 20 mm/second rms velocity W3A W42 19* 0 - 50 mm/second rms velocity W3D W42

These options require installation of the rms filter board, all others require installation of the peak-peak filter board.

NOTE 1: This table applies only if transducer type option 03 or 05 is selected. NOTE 2: Changing a full scale range option requires recalibration of the monitor. NOTE 3: Changing the inputs from velocity to displacement or from displacement to velocity will require jumper


28




181 BARRIERS, TRIP MULTIPLY

BARRIER option, (option FF)

Barriers may be utilized with the monitor. Installation of barriers affects jumper configuration on the

main board as shown below. Recalibration is required when Barriers are installed, (see section 25).

Jumper Configuration Guide for Barriers

OPTION CODE

TRANSDUCER / BARRIERS JUMPERS (Located on Main Board)

00 NONE REMOVE: W7, W13, W25, W27

01 SEISMOPROBE, EXTERNAL INSTALL: W7, W13, W25, W27

02 SEISMOPROBE, INTERNAL INSTALL: W7, W13, W25, W27

03 VELOMITOR, HTVS, EXTERNAL REMOVE: W7,W13,W25, W27

TRIP MULTIPLY option, (option HH)

The Trip Multiply Jumpers are shown below. CAUTION Each trip multiply option requires hardware

component changes on the main board. Do not change the trip multiply option jumpers unless the

corresponding hardware changes are also made. (Consult your local sales representative.)

Trip Multiply Jumpers

OPTION TRIP JUMPERS

CODE MULTIPLY (Located on Main Board) INSTALL REMOVE

00 NONE W15A, W18A W35A, W36A

01 2X W15B, W18B, W35A W15A,W18A,W36A

03 3X W15B, W18B, W36A W15A,W18A,W35A

29



I191 METER SCALE REPLACEMENT 1


The Monitor meter scales can be replaced for operation with different full scale ranges. The replacement meter scales are located in the back of this manual.

To replace a meter scale:

1. Set the monitor full scale range. (See Section 6, Monitor options, and Sections 16, 17, Full Scale Range options)

2. Cut the meter scale from the back of this manual. Be sure to cut along the marked outline so the meter scale will fit properly.

3. Insert the meter scale in the front panel.

METER SCALE

MONITOR FRONT PANEL

PLASTIC LCD HOLDER

METER SCALE SLIDES I N

SLOT BEHIND LCD

VIEW ROTATED FOR CLARITY

30



120I ALARM SETPOINT ADJUST


1. Open front panel.

2. Set switch AA (Adjust channel A) or AB (Adjust channel B) to the left (ON).

3. To adjust ALERT or DANGER setpoints, press and hold ALERT or DANGER switch on the front panel.

4. Use the (up arrow) or (down arrow) switches on the System Monitor to adjust the setpoint level up or down.

5. Reset AA ( or AB) to the right (OFF); close front panel.

31




1 1 BYPASS MONITOR CHANNEL

Set BA (Bypass Channel A) or BB (Bypass Channel B) switch to the left (ON). The corresponding Bypass LED goes on, the OK LED goes off, and the channel reading is clamped to Zero.

A\ CAUTION

Machine Protection will be lost while Channel Bypass is on.

NOTE When Channel Bypass is switched on, channel alarms are cleared.

DUAL

VELOCITY MONITOR

,

32




22 1 DANGER BYPASS

Set DB (Danger Bypass) switch to the left (ON). Both channel Bypass LEDs go on. The Danger alarm LEDs on the front panel can go on but the danger relay drive will not be activated if a Danger Setpoint is exceeded.

A\ CAUTION

Machine Protection will be lost while Danger Bypass is on.

3100,55

DUAL VELOCITY MONITOR

10

V f- O$

t Y yY

Is

Els

DANGER ALERT

BA BB 1--r DB M CE AB us Cr

on off

33



130748-01

123r TEST CHANNEL ALARMS

muLTIMETER INOT REo.o,

DOD =La

vELOC I TT

TRANSDUCER

1101 MSUS 1101M1

9

1300 OHM

SIGNAL INPUT RELAY

MODULE

MOUS INC

SHAFT

Dual Velocity Monitor Maintenance

FUNCTION

IL=

CAUTION

Tests will exceed alarm set point levels causing alarms to activate. This could result in relay contact to change state. See Danger Bypass section 22.

WARNING High Voltage present Contact could cause shock, burns, or death.


1. Disconnect A and B wiring from the channel A terminals on the Signal Input Relay Module.

2. For Seismoprobe:

Connect the multimeter, function generator, and the 1300 ohm resistor. Set Frequency at 6,000 RPM (100 Hz). If filtering then set: Freq = SQR(FH x FL). In both cases, set a -7.5 Vdc offset.

SQR = Square Root. FH = High Pass Corner Freq. FL = Low Pass Corner Freq.

If no High Pass use FH = 120 CPM (2 Hz). If no Low Pass use FL = 600,000 CPM (10,000 Hz).

34




1 231 TEST CHANNEL ALARMS (CONTI

VELMA I TOR 110US I NG

WI 14 11111111111

MULTIMETER (NOT REO'D)

DOD n

1- 4. 0K

SIGNAL

INPUT RELAY ACC ULE

3. For Velomitor ®, HTVS, and 330750:

Connect the multimeter, function generator, the 4000 ohm resistor, and the 10 OF capacitor. Set Frequency at 6,000 RPM (100 Hz). if filtering then set: Freq = SQR(FH x FL). A 3.0 kHz low pass filter is used in the signal module. In both cases, set offset voltage to 0 Vdc.

If no High Pass use FH = 270 CPM (4.5 Hz).

If no Low Pass use FL = 180,000 CPM (3,000 Hz).

4. Adjust the function generator sinewave so that the

reading on the monitor front panel is below the alarm setpoint.

SHAFT

FUNCTION GENERATOR

C II 10UF

e VELOCITY ICNITOR

r

it

ij

o o o

0 0 &Pram

35



130748-01

I 231 TEST CHANNEL ALARMS (CONT)

5. Wait for the Timed OK/Channel defeat delay to elapse then press the RESET switch and verify the OK LEDs are on, and the ALERT and DANGER LEDs are off.

6. Adjust the function generator amplitude past the alert setpoint level and verify that the ALERT LED comes on (Flashing if the first out option is selected).

7. Verify that the ALERT RELAY changed state.

8. Press the RESET switch on the system monitor and verify that the ALERT LED remains on steady.

9. Adjust the function generator amplitude past the DANGER setpoint level and verify that the DANGER LED goes on (Flashing if first out option is selected).

10. Verify that the DANGER Relay changed state. If DANGER 'AND' voting logic is selected, the relay will not change states until both channels exceed their DANGER setpoints. 'AND' voting is not active if either channel is bypassed; Also, the Relay will not change states if the Danger Bypass is on.


36




231 TEST CHANNEL ALARMS (CONT)

11. Press RESET switch on system monitor. Verify that ALERT and DANGER LEDs remain on and steady.

12. Reduce the function generator amplitude to below the alarm set points and observe that the ALERT and DANGER LEDs go off (if non-latching alarm jumper is installed). Press RESET switch on system monitor to reset latching alarms.

13. If Monitor Trip Multiply Option (HH) is 01 or 02 (see section 6), this test must be repeated with Trip Multiply activated. (See Trip Multiply LED on System Monitor). Alarm Setpoint levels are multiplied by 2X or 3X when Trip Multiply is activated.

14. For Dual Transducer Input repeat steps 1 through 12 for the Channel B alarms. For Single Transducer Input (Dual Path Mode) repeat steps 5 through 12 for the Channel B alarms.

15. If Danger Bypass was turned on before carrying out the tests, it should be turned off before monitoring resumes.

37




1 241 TEST OK LIMITS

--------------- - - - - -- VELOCITY

TRANSDUCER 71

la 1/1.4%

MUL T IME TER 1300 01-64

SIGNAL INPUT RELAY

MODULE

HOUSING

SHAFT

POWER SUPPLY

0

1/

A\ CAUTION

Tests will exceed alarm setpoint levels causing alarms to activate. This could result in relay contact to change state. See Danger Bypass section 22.

A\ WARNING High Voltage present. Contact could cause shock, burns, or death. Do not touch exposed wires or terminals.

1. Disconnect Transducer input wiring A and B from the channel A terminals on the. Signal Input Relay Module.

2. For Seismoprobe ®:

Connect the multimeter, power supply and 1300 ohm resistor. Adjust the power supply voltage for -7.5 Vdc.

38



130748-01

1


124I TEST OK LIMITS (CONY)

MULTIMETER (NOT REO'D) z

DOD FlElEt


POWER SUPPLY

J

O

3. For Velomitor 330750, and HTVS: Connect the multimeter and power supply. Adjust the power supply voltage for -12 Vdc.

4. Wait for the Timed OK/Channel defeat delay then press the RESET switch and verify the OK LED is on.

5. Increase the power supply voltage (more negative) until

the OK LED goes off (upper limit). Verify that the upper OK limit is between -10.1 and -10.3 Vdc for transducer options 01 or 03, between -9.6 and -9.85 Vdc for transducer option 02 and between -18.7 and -21.1 Vdc for transducer option 04 and 05.

6. Verify that the OK relay changes states (de-energized). Note: all other channels in the rack must be OK or bypassed in order for the relay to change states.

39



130748-01


7. Decrease the power supply voltage (less negative) to -7.5 Vdc for Seismoprobe a, -12Vdc for Velomitor®, 330750, or HTVS, and verify that the OK LED comes back on and the OK relay energizes. If the Not-OK Mode is latching it must be reset using the system reset button on the System Monitor. If Timed OK/Channel Defeat is enabled the OK LED will be flashing when it comes on.

8. Gradually decrease the power supply voltage (less negative) until the OK LED turns off (lower limit). Verify that the lower OK Limit is between -6.35 Vdc and -6.65 Vdc for transducer options 01 or 03, between -6.25 Vdc and -6.60 Vdc for transducer option 02, and between -4.3 and -6.7 Vdc for transducer option 04 and 05.

9. Verify that the OK relay de-energizes.

10. Increase the power supply voltage (more negative) to -7.5 Vdc for Seismoprobe, -12 Vdc for Velomitor®, 330750, or HTVS, and verify that the OK LED comes back on and the OK relay. energizes.

11. For Dual Transducer Inputs repeat steps 1 through 10 to test the Channel B OK Limits. For Single Transducer Input (Dual Path Mode) repeat steps 3 through 10 to test the Channel B OK Limits.

12. When finished, disconnect the power supply and multimeter and reconnect A and B wiring to the transducer input terminals on the Signal Input Relay Module. Verify that the OK LED comes on and the OK relay energizes.

13. If Danger. Bypass was turned on before carrying out the tests, it should be turned off before monitoring resumes.


40




VELOCITY TRANSDUCER MOUSING

MULT1METER tNOT REO'D)

1300 011A

SHAFT

FuNCTION GENERATOR

cr 0000

cagl

1. Disconnect transducer input wiring A and B from the channel A terminals on the Signal Input Relay Module.

130748-01

4\ CAUTION

Procedure will exceed Alarm Set Point levels causing Alarms to Activate and Relays to change state. See Danger Bypass section 22.

A\ WARNING

High voltage present. Contact could cause shock, bums, or death.


2. For Seismoprobee: Connect function generator, muftimeter, and 1300 ohm resistor. Adjust function generator sinewave to 63.66 Hz with -7.5 Vdc offset for Transducer Type options 01 and 02. Adjust function generator to 219.5 Hz with -7.5 Vdc offset for Transducer Type option 03.

A) Transducer Type Options 01 and 02 (500mV/Inisec transducers) 1 in/sec peak = 1 V pk-pk 1 mm/sec peak = 39.37 mV pk-pk 1 in/sec mis = 1.414 V pk-pk 1 mm/sec mis = 55.67 mV pk-pk 1 mil pk-pk = 200 mV pk-pk @ 63.66 hz 1 micrometer pk-pk = 7.87 mV pk-pk @ 63.66 hz

B) Transducer Type Option 03 (145 mV/in/sec transducer) 1 in/sec peak 1 mm/sec peak 1 in/sec rms 1 mm/sec rms 1 mil pk-pk 1 mircometer pk-pk

= 290 mV pk-pk = 11.42 mV pk-pk = 410 mV pk-pk = 16.14 mV pk-pk = 200 mV pk-pk @ 219.5 hz = 7.87 mV pk-pk @ 219.5 hz

41





MULTIMETER (NOT REQ'D)

O DE 1-11-11-1

0 0 0 0 0 0 0 0 13 I-I 1-1

A

la 14 Oil OWLS

4 .0K

CJ [1.


C 10LIF

I

FUNCTI N GENERATOR

3. For Velomitor ®, 330750, and HTVS: Connect function generator, multimeter, 4000 ohm resistor, and 10 OF capacitor. Adjust function generator sinewave to 63-.66 Hz with 0 Vdc offset for Transducer Type options 04. Adjust function generator sinewave to 219.5 Hz with 0 Vdc offset for Transducer Type option 05.

A) Transducer Type Option 1 in/sec peak 1 mm/sec peak 1 in/sec rms 1 mm/sec rms 1 mil pk-pk 1 micrometer pk-pk

B) Transducer Type Option 1 in/sec peak 1 mm/sec peak 1 in/sec rms 1 mm/sec rms 1 mil pk-pk 1 micrometer pk-pk

04 (100mV/in/sec transducer) = 200 mV pk-pk = 7.874 mV pk-pk = 282.8 mV pk-pk = 11.13 mV pk-pk = 40 mV pk-pk @ 63.66 hz = 1.57 mV pk-pk @ 63.66 hz

05 (145mV/in/ sec transducer) = 290 mV pk-pk = 11.42 mV pk-pk = 410 mV pk-pk = 16.14 mV pk-pk = 200 mV pk-pk @ 219.5 Hz = 7.87 mV pk-pk @ 219.5 Hz

42




251 CALIBRATE CHANNEL (CONS

Example

Given: Transducer Type Option is 01. Full scale range is 2 in/sec pk.

From 2A above: 1 in/sec peak = 1 Vpk-pk, therefore the full scale peak to peak input voltage amplitude is 2 V pk-pk.

The Multimeter reads an AC voltage as an rms voltage, Vrms, where:

Vrms = (.707/2) x( V pk-pk), for a sinewave input

When the full scale signal, (2 V pk-pk), is applied, the Multimeter will read:

Vrms = (.707/2) x ( 2 V pk-pk) = .707 Vrms

4. Open front panel. Slide front panel to right and measure proportional signal output at appropriate signal output testpoints, TP 22 (BPPLA) for Channel A and TP 21 (BPPLB) for Channel B.

PROPORTIONAL OUTPUT =

NO TRIP MULTIPLY +5.00 Vdc

2X TRIP MULTIPLY +2.50 Vdc

3x TRIP MULTIPLY +1.67 Vdc

43




25 I CALIBRATE CHANNEL (CONT)

5. Adjust potentiometer (GA (gain adjust A) for channel A, and GB for channel B) for 100% of full scale voltage.

GAIN A ADJUST

CHANNEL A TP

CHANNEL B ADJUST

CHANNEL B TP


LO rL

S 1

FD -aL

ER

wow 0 A ALERT 0 e

o rmAss 0

El El hunFR ALERT

A

OurrEPEo tomesoLcuts

MULTIMETER

ED Finn 0 0 0 0 0 ire o

6. Close front panel. Disconnect test equipment and reconnect the transducer wiring A and B to Channel A terminals. Verify that the Alert and Danger LED's go out if Alarms are non-latching. Use system reset on System Monitor if Alarms are latching. Verify the OK LED is on. If Timed OK/Channel Defeat is enabled the Not-OK Mode must be non-latching, in this case the OK LED will come on and flash. Pressing the system reset (on the System Monitor) will cause the OK LED to stop flashing and remain on. If the Not-OK Mode is latching, the OK LED will remain off until the system reset is pressed.

7. If Danger Bypass was turned on before carrying out the tests, it should be turned off before monitoring resumes.

44



I26.OI FILTER PROGRAMMING


OVERVIEW

The two optional plug-in boards , Peak-Peak Filter Board and RMS Filter Board, both have identical two pole low pass and two pole high pass programmable filters on each channel, Programming the filters is done by installing and removing jumpers on the respective plug-in board. In the following description of filter programming take care to use the tables which correspond to the plug-in board installed in your monitor system. If the ordered Transducer Input Channel Units option is 01, 02, 03,

05, 06, or 07 then the Peak-Peak Filter Board is installed. If 'Transducer Input Channel Units Option" is 04 or 08 then the RMS Filter Board is installed. See section 6.

The steps required to program the monitor for operation with or without filters are as follows: * 1) Set Filter Configuration (see section 26.1). The Options are:

A.) High Pass (HP) B.) Low Pass (LP) C.) Bandpass (Both HP and LP) D.) No Filters

2) Set Filter/Integrator Interface (see section 26.2). This option is only to set the filter position with respect to the integrator. If integration without filtering is desired see 1D above and section 26.1. The Filter/Integrator Interface Options are:

A.) Filter after Integrate B.) Filter before Integrate C.) Filter without integration (filtered peak velocity signal)

Set Filter Corner Frequency A.) HP Filter only (see section 26.3) B.) LP Filter only (see section 26.4) C.) Bandpass Filter (see section 26.5)

4) Test Filter Settings, (not required if configuration is for no filters) see section 26.6.

A FILTER CONFIGURATION OPTION MUST BE SET FOR MONITOR OPERATION WITH OR

WITHOUT FILTERS. THIS OPTION MUST BE CONFIGURED WHETHER INTEGRATION IS

PERFORMED OR NOT.

FILTER/INTEGRATE INTERFACE OPTIONS ARE ONLY APPLICABLE IF THE PEAK-PEAK BOARD IS INSTALLED.

FOR TRANSDUCER OPTION 04 (Velomitor 6), A 3.0 kHZ LOW PASS FILTER IS USED IN THE

SIGNAL MODULE.

Note: CPM (cycles per minute) = 60 x (frequency in Hertz)

45




26.11 FILTER CONFIGURATION

1) Remove Monitor from rack (see section 3).

2) Remove the sheet metal cover (see section 4).

3) Install and Remove jumpers on the appropriate plug-in board as indicated in Tables I and II. For jumper locations see section 8 for the Peak-Peak Fitter Board and section 9 for the RMS Filter Board.

Table I

FILTER CONFIGURATION OPTIONS FOR PEAK-PEAK FILTER BOARD

Configuration Install Remove

LP ONLY, CHAN A LP ONLY, CHAN B

HP ONLY, CHAN A HP ONLY, CHAN B

BANDPASS, CHAN A BANDPASS, CHAN B

*NO FILTERS, CHAN A *NO FILTERS, CHAN B

* DENOTES SHIPPED AS OPTION

W49G,W52B, W54B, W55A

W49E, W52A W54A, W55E

W49E,F, W52B W54A,C, W55A

W49B, W42B W43A,E

W49E,F, W52A W54A,C, W55E

W49G,F, W52B W54B,C, W55A

W49G, W52A W54B, W55E

W40B, W42A, W49C,D W43B,D,I,F

46




126.1 FILTER CONFIGURATION (CONT)

4) (Cont) Table II shows the jumpers to be installed or removed to set the filter configuration option

on the RMS Filter Board, (see section 9 for board jumper locations).

Table II

FILTER CONFIGURATION OPTIONS FOR RMS FILTER BOARD

Configuration Install Remove

LP ONLY, CHAN A LP ONLY, CHAN B

HP ONLY, CHAN A HP ONLY, CHAN B

BANDPASS, CHAN A BANDPASS, CHAN B

*NO FILTERS, CHAN A *NO FILTERS, CHAN B

* DENOTES SHIPPED AS OPTION

W50,W52,W54,W55 W56,W62,W64,W69

W47,W48,W50,W52 W56,W62,W63,W73

W46,W48,W50,W52,W55 W56,W62,W64,W68,W73

W51 W61

W46,W47,W48,W51 W61,W63,W68,W73

W46,W51,W54,W55 W61,W64,W68,W69

W47,W51,W54 W61,W63,W69

W50,W52 W56,W62

5) If the monitor was configured for no filters then re-assemble the monitor and install in the rack. If

the monitor was configured with filters then continue to section 26.2 to set filter/integrator interface or continue to section 26.3 to set corner frequency option.

47




26.2 FILTER/INTEGRATOR INTERFACE

NOTE: THIS SECTION APPLIES ONLY TO MONITOR SYSTEMS WHICH HAVE THE PEAK- PEAK FILTER BOARD INSTALLED. IF YOUR MONITOR HAS THE RMS FILTER BOARD INSTALLED (MONITORS RMS VELOCITY) THEN THIS SECTION IS NOT APPLICABLE, GO TO SECTION 26.3

To set the filter position before or after the integrator or to set the filters without integration install and remove the jumpers indicated in Table III. (See section 8 for board locations of the jumpers).

Table III

FILTER/INTEGRATOR INTERFACE

FILTERED INTEGRATED VELOCITY. (DISPLACEMENT)

FILT/INTEG INTRFC INSTALL REMOVE

CHANNEL A FILTER AFTER INTEGRATE FILTER BEFORE INTEGRATE

CHANNEL B FILTER AFTER INTEGRATE FILTER BEFORE INTEGRATE

W40B,W42A,W49B W42B,W49C,D

W43A,D,F W43B,E,I

W42B,W49C,D W40B,W42A,W498

W43B,E,1 W43A,D,F

FILTERED VELOCITY

CHANNEL A

CHANNEL B

W40B,W42AW49B

W43A,D,F

W42B,W49C,D

W43B,E,1

48




126.31 SET HP CORNER FREQUENCY

1. Determine whether the Peak-Peak Filter Board or the RMS Filter Board is installed. See section 6

and check your ordered options. If Transducer Input Channel Units Option is 01, 02, 03, 05, 06, or

07 then the Peak-Peak Filter Board is installed. If the Transducer Input Channel Units Option is 04

or 08 then the RMS Filter Board is installed.

2. Verify the Filter Configuration (see section 26.1).

3. If the Peak-Peak Filter Board is installed then verify the filter/integrator interface (see section

26.2).

4. On the respective plug-in board install and remove jumpers according to the selected HP corner

frequencies shown in Tables IV and V. Board locations of the jumpers are shown in sections 8

and 9. For special applications, jumper settings not listed in Tables IV or V can be determined

using the procedure described at the end of this section.

} 5. Test Filters. (See section 26.6.)

49



1


126.31 SET HP CORNER FREQUENCY (CONY)

Table IV Jumper Settings for Select High Pass Corner Frequencies, Peak-Peak Filter Board

FREQUENCY CH A Hz CPM CH B

W44 W55D

W45 W55L

W48H W55J

W48G W55G

W48F W55H

W48E W55I

W48D W55F

W48C W55K

W48B W55C

W48A W55B

3

4 5

181 * 242 302

R

R

R

R

R

R

I

I

I

I

I

I

I

I

I

R

R

R

I

R

R

I

I

R

R

I

R

I

I

I

6 363 R R I I R I I R I I

7 423 R R I I R I R I R I

8 484 R R I I R R I I I I

9 544 R R I I R R I R R I

10 605 R R I I R R R R I I

13 756 R R I R I I R I R R 15 907 R R I R I R R I R

18 1058 R R I R R I R I I R

20 1210 R R I R R R R I I I ' 23 1361 R R R I I I I R R R

25 1512 R R R I I R I R R I

28 1663 R R R I R I I R I R

30 1804 R R R I R R I I R R

33 1955 R R R R I I I I R I

35 2117 R R R R I R I I R I

38 2268 R R R R R I I I I R

40 2419 R R R R R R I I I I

46 2754 I I I I I R I R R R

50 2994 I I I I I R R I I R

60 3593 I I I I I R R R R I

66 3952 I I I I R I I I I R

70 4192 I I I I R I I I R R

76 4551. I I I I R I I R R I

82 4910 I I I I R I R I I R

100 5988 I I I I R R I I R I

116 6946 I I I I R R R I R I

148 8862 I I I R I I R I R I

170 10,180 I I I R I R I R I R

210 12,575 I I I R R I R I I R

224 13,413 I I I R R R I I I I

250 14,970 I I I R R R R R I R

273 16,407 I I R I I I R I I R

299 17,964 I I R I I R I R R I

349 20,958 I I R I R I R R R R

399 23,952 I I R R I I R I I I

* NOTE : R = REMOVE JUMPER, I = INSTALL JUMPER

50




26.31 SET HP CORNER FREQUENCY (CONT)

130748-01

Table V Jumper Settings for Select High Pass Corner Frequencies, RMS Filter Board

FREQUENCY HZ CPM

CH A CH B

W59 W71

W60 W72

W58H W7OH

W58G W7OG

W58F W7OF

.W58E VV70E

W58D W7OD

W58C W70C

W58B W7OB

W58A VV70A

3 181 * R R I I I R I I R I

4 242 R R I I I R R I I I

6 363 R R 1 I R I 1 R 1 1

7 423 R R I I R I R I R I

8 484 R R 1 I R R I I I 1

9 544 R R I I R R I R R 1

10 605 R R I I R R R R I 1

..

13 756 R R I R I I R I R R

15 907 R R I R I R R I R 1

18 1058 R R I R R I R I I R

20 1210 R R I R R R R I I 1

23 1361 R R R 1 I 1 I R R R

25 1512 R R R I I R I R R 1

28 1663 R R R I R I I '12 I R

30 1801 R R R I R R I I R R

33 1955 R R R R I I I I R I

35 2117 R R R R I R I 1 R 1

38 2268 R R R R R I I I I R

40 2419 R R R R R R I I I I

46 2754 1 I 1 I I R I R R R

50 2994 I I I 1 1 R R I 1 R

60 3593 I I I 1 I R R R R I

66 3952 I I I 1 R I 1 1 1 R

70 4192 1 I I I R I I I R R

76 4551 I 1 1 1 R 1 1 R R 1

82 4910 I I 1 I R I R I I R

100 5988 1 1 I 1 R R I 1 R I

116 6946 I I I I R R R I R 1

148 8862 I I I R I 1 R I R 1

170 10,180 1 I I R I R I R I R

210 12,575 I I I R R I R I I R

224 13,413 I I I R R R I I I 1

250 14,970 I I I R R R R R I R

273 16,407 I I R I I I R I I R

299 17,964 I I R I I R I R R 1

349 20,958 I I R 1 R I R R R R

399 23,952 I I R R I 1 R I I 1


51




26.31 SET HP CORNER FREQUENCY (CONT)

For applications where corner frequencies given in Tables IV or V are not adequate, use the following procedure.

For a specific corner frequency use the formula below and follow these steps: select the appropriate frequency range (R), calculate the multiplier (D), round off (D) to the nearest integer, convert the integer (D) value to 8 bit binary format and install or remove jumpers using the Tables VI and VII.

D = Fc /R

where: Fc = Corner Frequency

R = Frequency Range Low Range (3hz - 42hz): R = 0.168 High Range (42hz - 400hz): R = 1.996

*D = Integer multiplier (decimal). Must be converted to a 8 bit binary for jumper code.

NOTE: THE 8 BIT BINARY CODE DETERMINES WHICH OF 8 JUMPERS ARE INSTALLED AND REMOVED TO SET THE CORNER FREQUENCY ON A CHANNEL. INSTALLING A (D) JUMPER = LOGIC LOW ( 0 ), REMOVING A (D) JUMPER = LOGIC HIGH ( 1 ).

* FOR THE LOW FREQUENCY RANGE (D) MUST BE 18 TO 255.

FOR THE HIGH FREQUENCY RANGE (D) MUST BE 21 TO 255.

52




126.31 SET HP CORNER FREQUENCY (CONY)

Table VI

HP CORNER FREQUENCY (D) JUMPERS FOR PEAK-PEAK FILTER BOARD

CHANNEL R = 0.168 R = 1.996 (MSB) (LSB)

REMOVE INSTALL D7 D6 D5 D4 D3 D2 D1 DO

A W44, W45 W44, W45 W48H W48G W48F W48E W48D W48C W48B W48A

B W55D,W55L W55D,W55L W55J W55G W55H W55I W55F W55K W55C W55B

Table VII

HP CORNER FREQUENCY (D) JUMPERS FOR RMS FILTER BOARD



A W59, W60 W59, W60 W58H W58G W58F W58E WS8D W58C W58B W58A

B W71,W72 W71,W72 W7OH W7OG W7OF W70E W7OD W70C W7OB W70A

EXAMPLE: For a desired corner frequency of 62 hz:

1. Choose frequency range, R , ( high range, R = 1.996).

2. Calculate D, according to:

D = F, /R = 62/1.996 = 31.06

3. Round to nearest integer: (31)

4. Convert to 8 bit binary: 0001 1111

5. Install jumpers ( installed jumper = logic low).

6. The jumper configuration for a monitor with a pk-pk filter board is shown below for Channel A:



A W44, W45 W44, W45 W48H W48G W48F W48E W48D W48C W48B W48A

*I I

* I = INSTALL, R = REMOVE

53



130748-01

126.41 SET LP CORNER FREQUENCY


1*. Determine whether the Peak-Peak Filter Board or the RMS Filter Board is installed. See section 6 and check your ordered options. If Transducer Input Channel Units Option is 01, 02, 03, 05, 06, or 07 then the Peak-Peak Filter Board is installed. If the Transducer Input Channel Units Option is 04 or 08 then the RMS Filter Board is installed.


3. If the Peak-Peak Filter Board is installed then verify the filter/integrator interface (see section 26.2).

4. On the respective plug-in board install and remove jumpers according to the selected LP corner frequencies shown in Tables VIII and IX. Board locations of the jumpers are shown in sections 8 and 9. For special applications, jumper settings not listed in Tables VIII or IX can be determined using the procedure described at the end of this section.

5. Test Filters. (See section 26.6.)

FOR TRANSDUCER OPTIONS 04 ( VELOMITOR ®) AND 05 (HTVS and 330750 ), A 3.0 kHz LOW PASS FILTER IS USED IN THE SIGNAL INPUT MODULE.

54




26.4 SET LP CORNER FREQUENCY (CONY)

Table VIII Jumper Settings for Select LP Corner Frequencies, Peak-Peak Filter Board

FREQUENCY CH A Hz CPM CH B

W51 W53A

W52C W53B

W5OH W53I

W5OG W53H

W5OF W53G

W50E W53F

W5OD W53E

W50C W53D

W5OB W53C

W50A W53J

24 1463 * R R I I I I I R R 45 2682 R R I I I I R I R R

57 3413 R R I I I I R R R

61 3657 R R I I I I R R R R

73 4388 R R I I I R I I R

85 5119 R R I I I R I R I R

102 6094 R R I I I R R I I R

122 7313 R R I I I R R R R

142 8532 R R I I R I I I R R

163 9751 R R I I R I R 183 10,970 R R 1 I R I R R I R

199 ' 11,945 R R I I R R I 1 I R

223 _. 13,408 R R I I R R I R R R

252 15,114 R R I I R R R R R

301 18,040 R R I R R I R

349 20,965 R R I R I R I R R

398 23,890 R R I R R I I I R

500 29,985 R R I R R R R I R R

601 36,079 R R R I I R I R

699 41,930 R R R I R I R R

800 48,025 R R R R I I I R I R

898 53,875 R R R R I R R R I R

999 59,970 R R R R R R I R R

1103 66,174 I I I R I R R R

1199 71,928 I I I R R I I R

1295 77,682 I I I R R I R R

1402 84,156 I I I R R R I R I R

1498 89,910 I I I R R R R R I R

1594 95,664 I 1 R I I I I R I R

1702 102,138 I I R I I I R R R I

1798 107,892 I I R I I R I R R I

1894 113,646 I I R I I R R R R I

2002 120,120 I I R I R I I R R R

2194 131,628 I I R I R R I R R R

2398 143,856 I I R R I I R I I I

2601 156,084 I I R R I R R I I R

2805 168,311 I I R R R I R I R I

2997 179,820 I I R R R R R I R I


55




26.41 SET LP CORNER FREQUENCY (CONT)

Table IX Jumper Settings for Select LP Corner Frequencies, RMS Filter Board

FREQUENCY CH A 1z CPM CH B

W45 W66

W53 VV67

W44H VV65H

W44G VV65G

W44F VV65F

W44E VV65E

W44D VV65D

W44C W65C

W44B VV65B

W4-4A W65A

24 1463 R R I I I I I R R 45 2682 R R I I I I R I R R 57 3413 R R I I I I R R R

61 3657 R R I I I I R R R R 73 4388 R R I I I R I I R 85 5119 R R 1 I I R I R I R 102 6094 R R I I 1 R R I I R 122 7313 R R I I I R R R R

142 8532 R R I I R I I I R R 163 9751 R R I I R I R I I

183 10,970 R R I I R I R R I R 199 11,945 R R 1 I R R I I I R 223 13,408 R R I I R R I R R R 252 15,144 R R I I R R R R R

301 18,040 R R I R I I R I R 349 20,965 R R I R I R I R R 398 23,890 R R I R R I I I R 500 29,985 R R I R R R R R R 601 36,079 R R R I I R I R 699 41,930 R R R I R I R R

800 48,025 R R R R I 1 I R I R

898 53,875 R R R R I R R R I R 999 59,970 R R R R R R I R R 1103 66,174 I I I R I R R R 1199 71,928 I I I R R I I R 1295 77,682 I I I R R I R R

1402 84,156 I I I R R R I R I R

1498 89,910 I I I R R R R R I R

1594 95,664 I I R I I I I R I R

1702 102,138 I I R I I I, R R R I

1798 107,892 1 I R I I R I R R I

1894 113,646 I I R I I R R R R I

2002 120,120 I I R I R I I R R R

2194 131,628 I I R I R R I R R R

2398 143,856 I I R R I I R I I I

2601 156,084 I I R R I R R I I R

2805 168,311 I I R R R I R I R I

2997 179,820 R R R R R I R I


56




26.41 SET LP CORNER. FREQUENCY (CONY)

For applications where corner frequencies given in Tables VIII or IX are not adequate, use the

following procedure.

For a specific corner frequency use the formula below and follow these steps: select the

appropriate frequency range (R), calculate the multiplier (D), round off (D) to the nearest integer,

convert the integer (D) value to 8 bit binary format and install or remove jumpers using Tables X

and Xl.

D = Fc /R

where: Fc = Corner Frequency

R = Frequency Range Low Range (24hz - 1000hz): R = 4.063 High Range (1000hz -3000hz): R = 11.988

*D = Integer multiplier (decimal). Must be converted to a 8 bit binary number for jumper code.

NOTE: THE 8 BIT BINARY CODE DETERMINES WHICH OF 8 JUMPERS ARE INSTALLED AND

REMOVED TO SET THE CORNER FREQUENCY ON A CHANNEL. INSTALLING A (D)

JUMPER = LOGIC LOW ( 0 ), REMOVING A (0) JUMPER = LOGIC HIGH ( 1 ).

* FOR THE LOW FREQUENCY RANGE (D) MUST BE 6 TO 255.

FOR THE HIGH FREQUENCY RANGE (D) MUST BE 83 TO 255.

57




26.41 SET LP CORNER FREQUENCY (CONY)

Table X LP CORNER FREQUENCY (D) JUMPERS FOR PEAK-PEAK FILTER BOARD

CHANNEL R =4.063 R = 11.988 (MSB) (LSB) REMOVE INSTALL D7 D6 D5 D4 D3 D2 D1 DO

W51, W52C W51, W52C W5OH W5OG W5OF W50E W5OD W50C W5OB W50A

B W53A,W53B W53AW5313 W531 W53H W53G W53F W53E W53D W530 W53J

Table XI LP CORNER FREQUENCY (D) JUMPERS FOR RMS FILTER BOARD

CHANNEL R =4.063 R = 11.988 (MSB) REMOVE INSTALL D7

(LSB) D5 D3 D2 D1 DO

W45, W53 W45, W53 W44H W44G W44F W44E W44D W44C W44B W44A

W66,W67 W66,W67 W65H W65G W65F W65E W65D W65C W658 W65A

EXAMPLE: For a desired corner frequency of 562 hz:

1. Choose frequency range, R , ( Low range, R = 4.063). 2. Calculate D, according to:

D = FdR = 562/4.063 = 138.32

3. Round to nearest integer. (138) 4. Convert to 8 bit binary: 1000 1010 5. Install jumpers ( installed jumper = logic low). 6. The jumper configuration for a monitor with a pk-pk fitter board is shown below for Channel A:

CHANNEL R =4.063 R = 11.988 (MSB) (LSB) REMOVE INSTALL D7 D6 D5 D4 D3 D2 D1 DO

A W51, W52C W51, W52C W44H W44G W44F W44E W44D W44C W44B W44A *R R

I = INSTALL, R = REMOVE

58




26.5 BAND PASS FILTERS

130748-01

Bandpass filtering is implemented by cascading the High Pass and Low Pass filters. To set up the

monitor for Bandpass filtering follow the procedure below.

1. Determine whether the Peak-Peak Filter Board or the RMS Filter Board is installed. See section 6

and check your ordered options. If Transducer Input Channel Units Option is 01, 02, 03, 05, 06,

or 07 then the Peak-Peak Filter Board is installed. If the Transducer Input Channel Units Option

is 04 or 08 then the RMS Fitter Board is installed.


3. If the Peak-Peak Filter Board is installed then verify the filter /integrator interface (see section

26.2).

4. Select the High and Low Pass corner frequencies, and calculate the center frequency of the

pass band according to the following: (an example is given at the end of section' 26.6)

A.) The High and Low pass corner frequencies must be at least one decade apart, i.e. the

LP corner should be at least 10X the HP corner.

B.) The center frequency of the pass band is given by:

Fbp = SQR(Fhp x Flp)

where: Fbp = Center frequency of pass band Fhp = High pass corner frequency Flp = Low pass corner frequency SQR = Square Root function

4. On the respective plug-in board install and remove jumpers according to the selected LP corner

frequencies shown in Tables VIII or IX. Install and remove jumpers according to the selected HP

corner frequencies shown in Tables IV or V. Board locations of the jumpers are shown in

sections 8 and 9. For special applications Low Pass jumper settings not listed in Tables VIII or

IX can be determined using the procedure described at the end of section 26.4, and High Pass

jumper settings not listed in Tables IV or V can be determined by the method described at the

end of section 26.3.

5. Test Fitters. (See section 26.6.)

59




126.61 TEST FILTER SETTINGS

VELOCITY TRANSDUCER 1.03US INO

111110.11111114

L

NULTIUETER (NOT RE0'0)

t300 01-IM

ca L=3

L:1 L:3

FUNCTION GENERATOR

OW.. 00420

A\ CAUTION

Tests will exceed alarm setpoint levels causing alarms to activate. This could result in relay contacts to change state. See Danger Bypass section 22.

LLWARNING High Voltage present. Contact could cause shock, burns, or death.


To verify the filter settings re-assemble the monitor and install it in the rack. Follow the procedure below to test filter settings. The procedure is described for channel A.

1. Disconnect transducer input wiring A and B from the channel A terminals on the Signal Input Relay Module.

2. For Seismoprobe ®: Connect function generator (use sinewave), multimeter, and 1300 ohm resistor. Set up function generator with a -7.5 Vdc offset.

60




126.61 TEST FILTER SETTINGS (CONY)

HODS I NO

MULTIMETER (NOT RE0'0) 0 nnn

4 . OK SIGNAL

INPUT RELAY AOOULE

FUNCTION GENERATOR

o = = =

C II 10UF

3. *For Velomitor ®, HTVS, and 330750: Connect function generator (use sinewave), multimeter, 4000 ohm resistor and 10 OF capacitor. Set up function generator with a 0 Vdc offset.

4. To test the filter settings the input frequency must be adjusted to the corner frequency (or frequencies if bandpass filtering). With the input frequency set at a corner frequency and a full

scale input signal the front panel meter scale should be between 60% and 70% of full scale

(providing the monitor is calibrated, see section 25). To set the full scale amplitude for a peak

velocity or rms velocity go to step 5. To set the full scale amplitude for mils peak-peak or

micrometers peak-peak skip step 5 and go to step 6.

* FOR TRANSDUCER OPTIONS 04 (Velomitor ®) AND 05 (HTVS and 330750), A 3.0 kHz LOW

PASS FILTER IS USED IN THE SIGNAL INPUT MODULE.

61




26.61 TEST FILTER SETTINGS (CONT)

5. Calculate full scale amplitude for peak velocity or rms velocity meter full scale using the following scale factors.

A.) Transducer Options 01 and 02 (500mV/in/sec transducers) 1 in/sec peak = 1 V pk-pk 1 mm/sec peak = 39.37 mV pk-pk 1 in/sec rms = 1.414 V pk-pk 1 mm/sec rms = 55.67 mV pk-pk

B.) Transducer Options 03 and 05 (145 mV/in/sec transducer) 1 in/sec peak = 290 mV pk-pk 1 mm/sec peak = 11.42 mV pk-pk 1 in/sec rms = 410 mV pk-pk 1 mm/sec rms = 16.14 mV pk-pk

C.) Transducer Options 04 (100mV/in/sec transducer) 1 in/sec peak = 200 mV pk-pk 1 mm/sec peak = 7.87 mV pk-pk 1 in/sec rms = 282.8 mV pk-pk 1 mm/sec rms = 11.13 mV pk-pk

6. The amplitude of the integrated velocity signal (displacement) is a function of both the amplitude and frequency of the velocity signal. To calculate the full meter scale signal for mils peak-peak or micrometers peak-peak at a specific frequency use the formula shown below to find the equivalent velocity and then use the conversion factors in step 5 to determine the peak-peak input voltage.

Velocity in/sec peak = (mils peak-peak full scale)(.003142)(Frequency in Hz)

Velocity mm/sec peak = (micrometers pk-pk full scale)(.003142)(Frequency in Hz)

62



1 26.6 TEST FILTER SETTINGS (CONT) Dual Velocity Monitor Maintenance 130748-01

7. Input the full scale signal at the corner frequency.

8. Read meter, the value should be 60% to 70% of full scale.

9. If Danger Bypass was turned on before carrying out the tests, it should be turned off before

monitoring resumes.

z 3300/55


11IMININNIM11111,

1.0- :1.0

. 6

4

k

OK

A 0 DANGER 0

ALERT 0 8 0 BYPASS 0

DANGER ALERT

0 0 A


63



130748-01


An example is given below for channel A :

Example

Given: a) b) c)


Transducer Type Option is 01. Full scale range is 2 in/sec peak (peak-peak filter board installed). Bandpass filtering is desired with the High Pass corner at 10 Hz (600 CPM) and the Low Pass corner at 1000 Hz (60,000 CPM). (LP corner is more than 10X the HP corner.)

d) The monitor options other than those covered under Filter Programming have been configured.

e) The monitor has been calibrated according to section 25.

1) Configure the monitor for bandpass filtering on channel A by installing W49E, W49F, and W52B and removing W49G and W52A according to section 26.1, Table 1. Jumpers are on the pk-pk filter board.

2) Configure the Filter/Integrator Interface, (must be done whether integrating or not), for filtered peak velocity by installing W40B, W42A, and W49B and removing W42B, W49C, and W49D according to section 26.2, Table III. Jumpers are on the pk-pk filter board.

3) To set the HP corner frequency examine Table IV in section 26.3. The jumper configuration is given for a HP corner of 10.08 Hz, assuming this is adequate we can install and remove jumpers as shown in the table to set the HP corner. Jumpers are on the pk-pk filter board.

4) To set the LP corner frequency examine Table VIII in section 26.4. The jumper configuration is given for a LP corner of 999 Hz, again assuming this is adequate we can install and remove jumpers as shown in the table to set the LP corner. Jumpers are on the pk-pk filter board.

5) Test the Filter Settings:

a) Follow step 1 through 3 in section 26.6, Test Filter Settings. b) From 5A in section 26.6 the full scale input is 2 V pk-pk. Since the measurement of

the input signal is made using the AC (mis) voltage function of the Multimeter, the full scale pk-pk voltage must be converted to a mis voltage:

Vrms = (.707/2) x ( 2 Vpk-pk) = .707 Vrms

c) Set the function generator to 10 Hz and adjust the amplitude to .707 Vrms. Observe the front panel meter scale. The amplitude should be 70% to 60% of full scale.

d) Set the function generator to 1000 Hz and adjust the amplitude to .707 Vrms. Observe the front panel meter scale. The amplitude should be 70% to 60% of full scale.

64





The frequency response curve is shown below:

1 0

2,0 707

4c 0.5 --I -3 db 0' -3 db at

CD 10 Hz £600 CPM1 1000 Hz (60000 CPM:

100 200 300 400 500 600 700 600 900 1000 1100 1200

FREQUENCY n HERTZ (CPM = 60 x(Fr eq in Hz)

65



130748-01

127 I SELF TEST


THE MONITOR HAS THREE LEVELS OF SELF TESTS:

POWER UP TEST: CYCLIC TEST: USER INVOKED TEST:

e3300/55

DUAL

VELOCITY MONITOR

O OK

O DANDER

A 0 ALERT

Q BYPASS

DANGER

B

ALERT

A e


PERFORMED ONLY WHEN MONITOR IS TURNED ON. PERFORMED CONTINUOUSLY. PERFORMED ONLY WHEN INITIATED BY USER.

IF ERRORS ARE DETECTED DURING CYCLIC SELF TESTS:

MONITORING IS ABORTED UNTIL THE ERROR IS RESOLVED.

ERROR CODE IS STORED IN MEMORY AND FLASHED ON THE LCD BARGRAPH D'SPLAY.

BYPASS LED GOES ON AND OK LED FLASHES AT 5 HZ.

IF ERROR IS INTERMITTENT AND GOES AWAY, MONITORING IS RESUMED AND OK LED FLASHES AT 5 HZ.

ERROR CODE IS STORED. USER INVOKED TEST DISPLAYS AND CLEARS ERROR.

IF ERRORS ARE DETECTED DURING POWER UP TEST OR USER INVOKED SELF TEST:

MONITORING IS ABORTED UNTIL USER ACTION RESOLVES PROBLEM.

TEST CAN BE RERUN WITH MONITOR POWER UP OR USER INVOKED TEST.

66



127 SELF TEST


INITIATE USER INVOKED TEST BY SHORTING ACROSS TWO SELF-TEST (ST) PINS.

elaw 1St

%AOC CNITCR

O . 0 0. 0 0-

ITO

e

e3 744

CUAL VELOCITY MOTOR 4111M/

.8.

0 C.

0 0'40 o 'Cr"

A\ CAUTION

Machine protection will be lost for duration of test.

AT THE COMPLETION OF THE USER INVOKED SELF TEST THE MONITOR WILL RECALL STORED ERROR CODES, IF ANY. THESE ERROR CODES MUST BE READ AND CLEARED WITH USER INTERACTION TO ALLOW MONITORING TO CONTINUE.

NOTE ALTHOUGH BOTH COLUMNS ON THE BARGRAPH FLASH, THE ERROR CODE IS ONLY THE SUM OF THE BAR GRAPH SEGMENTS DISPLAYED IN ONE COLUMN. EXAMPLE SHOWS ERROR CODE 5.

STEP THROUGH EACH STORED ERROR CODE BY

PRESSING AND HOLDING THE ALERT SWITCH FOR APPROXIMATELY 1 SECOND. ERROR CODE DESCRIPTIONS ARE FOUND ON THE FOLLOWING PAGE.

AFTER THE FINAL STORED ERROR CODE IS DISPLAYED, THE LCD BARGRAPH WILL DISPLAY ALL SEGMENTS. TO

REREAD THE CODES, PRESS THE ALERT SWITCH. TO CLEAR THE CODES FROM MEMORY, PRESS AND HOLD THE DANGER SWITCH FOR APPROXIMATELY 1 SECOND.

67




127 I SELF TEST

e3300,55

DUAL

VELOCITY MONITOR 1MENNIMINV

le= E E

'I

Wry

o CW 0 o D'4.3CR 0

A 0 At Eal 0 e

O enPAss Q

El m C %HOER KERT

0 BLPTERED ntAISOUCERS

ERROR CODE DESCRIPTION

2 ROM CHECKSUM HAS FAILED. *

3 EEPROM FAILURE NO. 1. **

4 EEPROM FAILURE NO. 2. * ADJUST S ETPOINTS

5 +7.5V/-VT NODE OUT OF TOLERANCE. **

6 +VRH NODE OUT OF TOLERANCE. **

7 +5V NODE OUT OF TOLERANCE. **

8 MVREF NODE OUT OF TOLERANCE. **

9 +7.5V NODE OUT OF TOLERANCE. **

10 +VRL NODE OUT OF TOLERANCE. **

11 MVREF/-6.0V NODE OUT OF TOLERANCE.**

12 +5V/-7.5V NODE OUT OF TOLERANCE **

13 THE CLOCK OK VOLTAGE IS OUT OF TOLERANCE.**

14 RAM FAILURE. *

17 COP WATCHDOG NOT CONFIGURED.*

**

Tested only at Power Up or User Invoked self test. This error is displayed but is not stored in memory.

Tested only at Cyclic sell test. Errors 2,3 and 14 are non-recoverable and could be intermittent and recoverable.

on the front panel

errors 5 through 13

Error 4 is a Set Point Failure and may be corrected by adjusting all set points in the monitor.

68




28 I FIELD WIRING DIAGRAMS

130748-01

Drawing Number No. of Sheets

103627 2

103628 2

103633 2

103634 2

129422 2

The 330550 HTVS and 330750 transducers are wired in the same manner as the Velomitor transducers. For more details refer to your Operation Manual (104143-01) for the 330500, or (135090-01) for the 330750.

69




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Iar7




9 1 RECOMMENDED SPARE PARTS

OTT PER MONITOR DESCRIPTION PART NUMIEO


7700113 co_pri.m_co030a=10D SIGNAL INPUT RELAY MODULE:

NO RELAYS 84177-01 (= EPDXY SEALED 7 AMP OVAL REALY 114147.01 CD HERMETICALLY SEALED 3 AMP -01 Ei Ill DUAL RELAY

EPDXY SEALED 1 AMP QUAD RELAY

84134.01 DE VELOMITOR NO RELAYS 170731.01 CEI

VELOMITOR EPDXY SEALED 130770-01 tail $ AMP DUAL RELAY

1 VELOMITOR HERMETICALLY SEALED 3 AMP 130733-01 Gal DUAL MEALY

VELOMITOR EPDXY SEALED 130732-01 ED I AMP QUAD RELAY

HrE S NO RELAYS 170733.01 ED HUES EPDXY SEALED 130171.01 ED 3 AMP DUAL RELAYS

HTVS HERMETICALLY SEALED S AMP 130737.01 EIZI DUAL RELAYS

WINS EPDXY SEALED 130738-01 GO 1 AMP QUAD RELAYS

1 JUMPER WIRES 88700-01 (100 PIECES)

To order replacement parts, specify the complete part number according to this table as indicated on identification decal. If the monitor has been modified, specify the modification number on the parts order. Customer must set programmable options - monitor shipped as shown in section 6. If in doubt about the part number, call your Bent ly Nevada Corporation representative before ordering the part.

81




129 I RECOMMENDED SPARE. PARTS (CON'T)

OLD TO NEW SPARES UPDATE LIST

Definition of terms: SIM - Signal Input Module. SIRM - Signal Input Relay Module.

130748-01

Old and new SIM/SIRM part numbers, associated with 3300/55 monitor are listed below. Part number changes only involve the 3300/55 main board, HTVS and Velomitor SIMs/SIRMs. From the Recommended Spare Parts Table, 3300/55 filter boards, front panel assembly, and Seismoprobe SIMs/SIRMs are not involved with this change.

DESCRIPTION OLD PART# NEW PART#

Main Board 83641-01 129958-01

EPDXY SPAREs

Velomitor S IRA 89590-01 130730-01

Velomitor SIM 89589-01 130731-01

HTVS SIRM 109759-01 130734-01

HTVS SIM 109758-01 130735-01

QUAD SPAREs

Velomitor SIRM 89592-01 130732-01

HTVS SIRM 109761-01 130736-01

HERMETIC SPAREs

Velomitor SIRM 89588-01 130733-01

HTVS SIRM 109760-01 130737-01

NOTE: Using an old main board (83641-01) with a new SIM/SIRM is not a problem; however, if a

new main board (129958-01) is used with an old SIM/SIRM, the main board must be configured to use the old OK circuitry.

82




301 SPECIFICATIONS

INPUTS

Signal Inputs: Two channels, velocity transducer input, 10 kohm or 24.9 kohm input impedance.

Signal Scale Factors: 500 mV/inch/sec, 145 mWinch/sec or 100mv/in/sec, 0 to peak.

SIGNAL CONDITIONING

Monitor Range: Full scale meter range selected per Option Table.

Accuracy: +/-.33% of full scale error typical at 77°F (25°C).

+/-1.0% of full scale error maximum at 77°F (25°C).

+/-2.0% of full scale error maximum at 77°F (25°C) when 2X trip multiply used.

+/-3.0% of full scale error maximum at 77°F (25°C) when 3X trip multiply used.

FILTER RESPONSE*

Without Fitter: -3db at 2.8 Hz, upper corner frequency at 10 kHz

With Filter. High pass and low pass filter frequencies are jumper programmed independently on each channel.

Corner Frequencies: High Pass selectable from 3 to 400 Hz (180 to 24,000 CPM).

Low Pass selectable from 24 to 3000 Hz (1,440 to 180,000 CPM).

Filter Quality: High and Low Pass Fitters are 2 pole (40db/decade, 12db/octave) with a Butterworth response. -

3db corner frequency at F, predicted.

For transducer options 04( Velomitor ) and 05 (HTVS and 330750), a 3.0 kHz low pass filter is

used in the signal Input module.

ALARMS

Alarm Set Points: Alert/Danger alarm levels (adjustable from 0 to 100% of full scale).

Alarm Delay:

DISPLAYS

Meter:

Alarm delay times are user-programmable per options.

LCD bar graph, dual scale with outside scales marked per monitor full scale range, and bargraph resolution of 1.6% of full scale.

83




30 I SPECIFICATIONS (CON'T)

LED's: Green LEDs annunciate transducer OK condition, red LEDs annunciate DANGER alarm, ALERT alarm, and BYPASS conditions.

CONTROLS

Front Panel: Front panel switches (2) for reading ALERT and DANGER set point levels.

Internal: Switches on circuit board for set point adjustment, Danger Bypass, Channel Bypass.

External: External remote controls: Reset, Inhibit, Trip Multiply and Set Point adjust (up arrow and down arrow).

OUTPUT

Recorder. Output proportional to selected full scale monitor range and protected against continuous short circuit to ground:

+4 mA to +20 mA, +12 Vdc compliance.

+1 Vdc to +5 Vdc, 100 Ohm maximum output impedance.

0 Vdc to -10 Vdc, 100 Ohm maximum output impedance.

Alarms and OK: Relay drives for ALERT, DANGER, and System OK.

RELAY CONTACT RATINGS

Dual Relays: 5 A @ 120 Vac 50/60 Hz.

5 A @ 28 Vdc.

Quad Relays: 0.6 A @ 120 Vac 50/60 Hz.

2 A @ 30 Vdc.

ENVIRONMENTAL

Temperature: Operating +32°F to +149°F (0°C to +65°C).

Storage -40°F to +185°F (-40°C to +85°C).

Humidity: 0 to 95%, non-condensing.

84



130748-01

311 INDEX


Alarm Delay

Alarm Setpoint Test

Alert M6de

Alert Relay

Alert Setpoint

Barrier

Buffered Transducer Output

Bypass Channel

Channel A Full Scale Range

Channel B Full Scale Range

Circuit Board Removal

Cyclic Test

Danger Bypass

Danger Mode

Danger Relay

Danger Relay Voting

Danger Setpoint

Dual Relay Module

Error Code

Filters

Bandpass Filtering

Fitter Configuration

Filter /integrator Interface

6,

6,

7,

7,

8,

8,

Page

17

34

18

9, 37

31

29,71

20

32

25,26

27,28

4

66

19,33

18

9, 36

19

31

70

66,67

45

59

46,47

48

85



130748-01

31 1 INDEX (CON'T)


Set High Pass Corner Frequency 49

Set Low Pass Corner Frequency 54

First Out 17

Front Panel Removal

Jumper Locations 14-16

Main Board 14

Meter Scales 30

Not-OK Mode 17

OK Circuit 38,70

OK Relay 38

Options 10-12

10,73

Peak-Peak Filter Board 15

Power Up Test 66

Quad Relay Module 7,70

Recorder Outputs 18

Replacement Parts 77

RMS Filter Board 16

Self Test 65

Shipped as Options 12

Side Cover Removal 4

Signal Input Relay Module 6

Specifications 83

Timed OK Channel Defeat 19

Transducer Input Channel Units Option 22

5

Part Number

86




31 1 INDEX (CON'T)

130748-01

Page

Transducer Type Option 24

Trip Multiply. 29,37

User Invoked Test 65,66

Wring 68

Velomitor ® 24,69,71

87



Dual Velocity Maintenance Manual 130748-01

88






Section 9 Fault Protection and Rectification

9.1 Alarm Protection and Safety Devices

Alarm and trip setpoints are provided for the temperature, speed and vibration monitors in the form of voltage free contacts to the BCC control system. A summary of the setpoints is shown in drawing WD4358.

9.2 Trouble Shooting

The field sensors do not require any specialised procedures other than normal electrical checks.

The Bently Nevada 3300 Monitoring System does require a systematic approach to identify potential problems. The following publication entitled 3300 System Trouble Shooting (Part No 80173-01 Rev C) has been prepared by Bently Nevada for plant personnel who operate and maintain the system. It provides a detailed description of the basic trouble shooting procedure in case of system malfunction.




3300 SYSTEM TROUBLESHOOTING

BENTLY(N NEVADA \,J

PART NO. 80173-01 REVISION C,

NOVEMBER 1993



80173 System Troubleshooting

NOTICE

Read the following before installing or operating equipment

Bent ly Nevada Corporation has attempted to identify areas of risk created by improper installation and/or operation of this product. These areas of information are noted as WARNING or CAUTION for your protection and for the safe and effective operation of this equipment. Read all instructions before installing or operating this product. Pay particular attention to those areas designated by the following symbols.

WARNING

High voltage present could cause shock bums or death


Keyphasor® is a registered trademark of Bent ly Nevada Corporation

Proximitor® is a registered trademark of Bent ly Nevada Corporation

*CAUTION


@ Copyright Bent ly Nevada Corporation 1987,1988,1989,1990,1991,1992, 1993 All Rights Reserved

No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated into any human or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of the copyright owner,

Bent ly Nevada Corporation P.O. Box 157


Telex 354437 Telemail 7400983 BNC UC

Fax 702-782-9253

Copyright infringement is a serious matter under United States of America and foreign copyright laws.

ii



System Troubleshooting 80173

I FOREWORD 1

This document is for maintenance personnel who maintain the 3300 Monitoring System. The guidelines are presented in step-by- step graphic format that should aid service personnel to isolate common faults in a typical 3300 System. Additional fault isolation procedures are provided in the manuals describing the individual monitors.

RELATED DOCUMENTS

3300 System Overview, 80171

3300 System Installation Instructions, 80172

3300/12 AC Power Supply, 89602-01

3300/14 DC Power Supply, 101256-01


SYMBOLS Special symbols are used in the manual to illustrate specifics in the step-by-step process. For example:

PRESS FLASHING CONNECT

TEST EQUIPMENT (Recommended)

Digital Multimeter

4 1 /2 -Digit Display O to 1000 voc/Vdc O to 10 rnegonrns

DISCONNECT OBSERVE SCREWDRIVER

Function Generator

Frequency Range 0.1 to 3 MHZ Offset = ±10 Vdc




iv




I TROUBLESHOOTING GUIDELINES

N OTE The machine should be running during most of this procedure. If machine is down, simulate running machine with inputs from

function generator or TK3 test kit.

*CAUTION Test could exceed alarm setpoint levels causing alarms to activate. This could cause relay contacts to change state.

1. Inspect outside of rack for physical damage.

0

5.'.1 0

Z5

0 9 0 0

00 10 00 00 00 00 ....... v...,.. IIIMIIV 41I NMEMI 11/

o 0 0 0

0 e 99

§ 00

00

0

e

0 00

00

0

e

0 00

00

§

e

§ 0

09 e

§ 0

9 - § e

NOT OK

OK OK

GO TO NEXT STEP

REPORT DAMAGE TO

CARRIER AND BENTLY NEVADA CORPORATION

1




I 1 1 TROUBLESHOOTING GUIDELINES {CONT.}

. 2. Observe that SUPPLIES OK LED on system monitor is on.

*WARNING High voltage present could cause shock burns or death.


r..."

'N..",.

e O O

H 20 7

...-a,..3

, H 0 :2

111111-1

10 00 5 a

. 0

32 10

0 0. 2

e. 0.00 00 0

GO TO STEP 3

CHECK RACK PRIMARY INPUT POWER AND FUSE AT POWER INPUT MODULE (REAR OF RACK)

* 0. a IbSSOSOOS

Lar..171;1.1;14;LGC4QCLC.

000 000 o o otTo 0 o

USE COPPER CONDUCTORS ONLY

110/220VAC 1.0/0.75 AMP 50-60 NZ

TDI/DYNAMiC

00

IMPANKT.MVPOODMWW.SOMPLAC.M.1. 011.1A,WIMOWWW.U111.40m. MM.

C

110/220 vac POWER SOURCE

PRIMARY FUSE

REPAIR POWER SOURCE NOT

OK

OK REFER TO POWER SUPPLY MANUAL

2




I TROUBLESHOOTING GUIDELINES {CONT.} 3. Actuate RESET switch and observe monitor ALARM LEDs. Latched monitor ALARM LEDs

should go off if their inputs are not currently exceeding the alarm level.

v7- o

t:: 11 1

a

6

0 0 0 0

10 30 30 10 30 3 e

0

111/ IImp 1111P

0 0 0 a 0 0 0 s 0 0 0 lOoo

e

0 0

cPto eee cP e 0000 e_e 0 Z. '.. NOTE

To gather troubleshooting information continue to next test even if alarm LEDs fail to go out.

4. Observe that OK and ALARM LEDs go on in accordance with current input and setpoint levels.

NOTE

To gather troubleshooting ,

information continue to next test even if alarm LEDs do not agree with input and setpoint levels.

V. 0

:t11:1

UCEP

0 0 0 0

30 30 I 30 30 30 10

1161611111°111i

imir worn,

°

eL\ CCO 9'0 0°e ocio

e cPe

e cPe

e

CO TO NEXT STEP

3



80173 System Troubleshooting Li TROUBLESHOOTING GUIDELINES {CONY.} I

5. Check Alarm setpoint levels on all monitors.

0

? . . . . . v . 1

US

0 0 0 0 0

IW

§ 0

§ § 0

70

0

30

§ 0 0

§

10

§ 0 0

§

10

§ 0

§ 0

10

§ 0

§ 0

§ 0

0 0 0 0 0 0 0 0 0 0 0 0

K

NOT OK REFER TO APPLICABLE MONITOR MANUAL AND THE TEST ALARMS SEC TiON.

6. Observe monitor OK LEDs and monitor front panel display while actuating GAP switch on each monitor. Refer to applicable monitor manual for gap OK limits.

0

LI C!)

OS

0 CI

0 0 :

cup

9

30

§ ... Oho 0

30

§

Um. §

30

§ §

imi

TO

§ § ...

30

§ §

..i.

30

§ § §

..i. oho 0

oho 0

Oho 04

0 0

0 oho 0

7

MONITOR OK

REFER TO APPLICABLE mONI TOR

MANUAL AND THE TEST OK LIMITS SECTION

4



I TROUBLESHOOTING GUIDELINES {CONT.1


7. Measure voltage at applicable monitor front panel BUFFERED TRANSDUCER coaxial cable connector. Monitor front panel gap display reading should agree with multimeter reading (set multimeter to DC volts).

All"1111001

,1001d

N 0

=3 a

OS

0

0!

o

10

11 . 70

ril

TB

il ............ o co e_az

ze,

[I

.0

3.3

ii

ila

ii o 0

a o c

J a o

CO TO NEXT STEP

REFER TO APPLICABLE tacNtTOR MANUAL AND THE CALIBRATE CHANNEL SECTION

5




I TROUBLESHOOTING GUIDELINES { CO N T. }

8. Measure Proximitor/Accelerometer Interface Module power at signal module PWR terminal. The acceptable voltage range depends on what transducer voltage the supply is configured for. If

the supply is configured for -24V, the acceptable range is -23.28 to -24.40 VDC. If the supply is configured for -18V, the acceptable range is -17.48 to -18.40 VDC.

xDDCR /0 & RECORD TERIAN ALS

CHA CHB

'''....,. 7 0 7'7 30 10 10

-

0 0 0

I I [I

i 1 i I I i 0 0 0 0 . c c 0 0 0 0 0

VOLTAGE

IN TOLERANCE GO TO STEP 10

VOLTAGE

OUT OF

TOLERANCE

9... Disconnect Proximitor/Accelerometer Interface Module power field wire at signal module PWR terminal and remeasure voltage at signal module PWR terminal.

rouck ./0 k nag° ,[ANNALS

0 CHA CHB

VOLTAGE

IN TOLERANCE

RECONNECT EB---4r-PWR

VOLTAGE OUT OF.

TOLERANCE

GO TO NEXT STEP

PROBLEM IS WITH MONITOR OR SIGNAL MODULE. REPLACE MONITOR AND REMEASURE VOLTAGE AT PWR TERMINAL. IF VOLTAGE IS STILL OUT OF

TOLERANCE, REPLACE SIGNAL MODULE.

6




I TROUBLESHOOTING GUIDELINES {CONT.} 10. Measure voltage at Proximitor/Accelerometer Interface Module -VT terminal.

SIGNAL NPUT MODULE

CO TO STEP 12

11. Disconnect Proximitor/Accelerometer Interface Module power -VT wire and measure voltage at wire.

PROXIMITOR

TEST AND REPAIR

PROXIMITOR WIRING

VOLTAGE OUT

OF TOLERANCE

VOLTAGE IN

TOLERANCE REPLACE -\

PROXIMITOR




1 TROUBLESHOOTING GUIDELINES CONT.

12. Disconnect wire from Proximitor/Accelerometer Interface Module OUTPUT terminal and measure voltage at terminal.

PROXIMITOR

GAP VOLTAGE

INCORRECT

GAP

VOLTAGE

CORRECT

GO TO NEXT STEP

REFER TO APPLICABLE

TRANSDUCER MANUAL

AND CHECK:

o GAP VOLTAGE

o PROXIMITOR

o PROBE

o EXTENSION CABLE

13. Reconnect wire to Proximitor/Accelerometer Interface Module OUTPUT terminal. Disconnect wire at signal module IN terminal and measure voltage at wire.

./o Kam Tam.,

0 CMS CH8

0 010

COY

Sur

Cam

RC

48

SIGNAL NPUT MODULE

(TROUBLESHOOT

AND REPAIR I INCORREC

WIRING BETWEEN

PROXIMITOR AND j \MONITOR

CORRECT REPLACE

MONITOR

8






Section 10 Isolation and Restoration Procedures

This Section is not applicable to the System Instrumentation. The Isolation and Restoration procedures for the pumping system are included in other volumes.

The Local Instrumentation Panel can be isolated by the two moulded case circuit breakers in the back of the panel. Each MCCB will isolate an entire rack.







Section 11 List of Sub-Contractors and Proprietary Equipment

Sub-contract suppliers of proprietary equipment include:

Vibration and Seed Monitoring - Bently Nevada 20 Healey Circuit Huntingwood NSW 2148

RTD Temperature Sensors -

Pump Junction Box -

15140/Inst Man/BRH Issue 1

Ph 02 9672 7447

Temperature Controls Pty Ltd 55 Henry Street Leichhardt NSW 2040

Ph 02 9560 0644

J & P Richardson Industries Pty Ltd Campbell Avenue Walcol QLD 4076

Ph 07 3271 2911

29-Apr-98 Page 11-1






Section 12 Recommended Spares and Special Tools

Some of the equipment used on this project, in particular the Bently Nevada modules, can take up to 6 weeks to obtain. In order to keep the three pumps fully operational with minimal down time, one of each item of equipment that is not available ex stock from suppliers is recommended to be held in stock by the Brisbane City Council.

The following list includes the equipment items that we recommend one spare is held by BCC in order to avoid potential downtime:

1. Bently Nevada 3300/03 System Monitor

2. Bently Nevada 3300/012 Power Supply

3. Bently Nevada 3300 Six Channel Temperature Monitor

4. Bently Nevada 3300/50 Tachometer

5. Bently Nevada 3300/52 Reverse Rotation Monitor

6. Bently Nevada 330525 Velometer XA Piezo - Velocity Sensor

7. Bently Nevada 3300 - 8mm Proximity Transducer

8. Temperature Controls RTD Assembly to Dwg No 3015




12. Capacitive Proximity Probe - Schmersal IFC 15-30-10yTPD

All of the above items can be purchased through:

15140/Inst Man/BRH Issue 1

Weir Engineering Pty Ltd 15 Gindurra Road Somersby NSW 2250

Ph 02 4349 2999

29-Apr-98 Page 12-1






Section 13 List of Engineering Drawings

13.1 Process Drawings

Drawing No Description

WD4357 4 Process & Instrumentation Diagram

WD4358 3 Instrument Schedule

13.2 Electrical Schematic Drawings

Drawing No Description

WD5071 Rev 2 Pumpwell No 1, Instrument Rack No 1 Layout

WD5072 Rev 2 Pumpwell No 1, Instrument Rack No 2 Layout

WD5073 Rev 3 Pumpwell No 1, Instrument Cubicle Layout

WD5074 Rev 3 Pump Instrumentation, Rack 1 & 2 Power Supply

WD5075 Rev 3 Pump Instrumentation, Pump PP11 Speed Monitoring

WD5076 Rev 3 Pump Instrumentation, Pump PP11 Vibration


WD5078 Rev 3 Pump Instrumentation, Pump PP11 Bearing Temperature

WD5079 Rev 3 Pump Instrumentation, Pump. PP12 Speed Monitoring




WD5083 Rev 3 Pump Instrumentation, Pump PP13 Speed Monitoring




WD5087 Rev 2 Pump Instrumentation, Drawing Legend

WD5291 Rev 3 Pump Instrumentation, Pump Terminal Box




B

C

D

1 2 4 5 DRG No Al7V/D4357

SR11 CABINET

r -

JUNCTION BOX ON 140100

L

MK12

w AL w

IOW

1:!L

L

NOTE:

THIS DRAWING TO BE. REAn IN CON*JUNCTION WITH DRG. N C.A1- WD435&

N JUNCTION BOX ON PUMP

MOTOR MT11

JUNCTION BOX ON MOTOR

- - ------

MK12

AL w AL w

WINDING 'A'

AL

WINDING

WINDING 'C.

MOTOR SEAL FAILURE

BEARING COOLING WATER L 4

> 1347 I GLAND WATER SUPPLY

Affl

,SR11 CABINET

JUNCTION 134 ON PUMP

I

PUMP PP11

MOTOR FLOOR

fir

PUMP FLOOR

AS BUILT

Date: 29-04-98

LEGEND

SE

VE

TE

ME

CI

MK

RE

SPEED SENSOR

VIBRATION SENSOR

TEMPERATURE SENSOR (RTD) MOISTURE SENSOR

CONTRACT INTERFACE

MARSHALLING KIOSK

REVERSE ROTATION ELEMENT

tHLTE, THIS DRAWING SM.:WS THE-NS-Q.,,mEs'A,ICN HT I./RP ,11.

FOR OTHER PumPS,REFER TO 'AG 41.1.3ERS *-5"E) IN TABLE 9ELoW.

ITEM NO OESCRPTION IT 1/op 11

'AG No

MT 12/pp 12

TAG NO

MT 13/pp 13

TAG NO

IA ,MOTOR COLD AIR TEMPERATURE, LHS TE 103A TE 113A TE 123A

18 MOTOR HOT AIR TEMPERATURE, LHS TE 1018 TE 1135 TB 1238

2A MOTOR COLD AIR TEMPERATURE, RHS TE 103C TE 113E TE 123C

2B MOTOR HOT AIR TEMPERATURE, RHS TB 1030 TE 1130 TE 1230

3 MOTOR BEARING TEMPERATURE, NOE TE 102 TB Ill TB 122

MOTOR BEARING TEMPERATURE, DE TE 101 TE 111 TE 121

5 MOTOR MINDING TEMPERATURE TE 1046 TB II46 TE 124A

6 MOTOR WINDING TEMPERATURE TE 1048 TE 11413 TE 1248

7 MOTOR WINDING TEMPERATURE TE 100A TE 1156 TE 1256

a MOTOR WINDING TEMPERATURE TB 1058 TE 1158 TE 1258

9 MOTOR WINDING TEMPERATURE TO 1066 TE 1166 TE 7166

10 MOTOR WINDING TEMPERATURE TE 1068 TE I168 TE 1268

11 BEARING HOUSING VIBRATION, NOE VE IO2A VE 112A VE 1226

12 BEARING HOUSING VIBRATION, OE vE I016 VE 111A vE 121A

13 MOTOR SHAFT SPEED SE IOU SE 112 SE 122

14A MOTOR MOISTURE DETECTOR ME 107A ME 117A ME 127A

118 LHS HEAT EXCHANGE MOISTURE DETECTOR ME 1078 ME 1178 ME 1279

I4C RHS HEAT EXCHANGE MOISTURE DETECTOR ME 1070 ME 1I7C ME 127E

IS PUMP SHAFT SPEED SE 708 SE 119 SE 128

16 BEARING HOUSING VIBRATION VE 1356 VE 139A vE 143A

17 THURST BEARING TEMPERATURE TE 136A TE 140A TE 144A

18 LOWER BEARING TEMPERATURE TE 1368 TE 1408 TE 1449

19 BEARING HOUSING VIBRATION VE 138A vE 1416 VE 11.06

20 PUMP CASING VIBRATION vE 137 vE 142 VE 146

21 PUMP SHAFT REVERSE ROTATION RE 140 RE 119 RE 128

CLIENT BRISBANE CITY COUNCIL

SITE EAGLE FARM PUMPING STATION CONTRACT No: S20/95/96 SERIAL No: 15140-01, 15140-02, 15140-03 JOB No: 15140

ORIGINAL SCALE:- N.T.S.

I I I

ACM 000 373 339

THIS DRG IS OWNED BY WEIR ENG PTY LTD AND IS CONDITIONALLY LOANED TO THE RECIPIENT WHO BY RECEIVING IT HAS AGREED NOT TO REPRODUCE CR COPY IT IN WHOLE OR PART NOR TO FURNIFH INFORMATION FROM IT TO OTHERS NOR TO MAKE ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN IT UPON REQUEST

0 S

O eN1

5 S

1

el

THE FOLLOWING CONDITIONS APPLY UNLESS THRWISE STATED 1. DIMENSIONS IN MILLIMETRES, 2. OVERALL DIMENSIONS MAY BE SUBJECT TO SMALL VARIATIONS DUE TO CUMULATIVE TOLERANCES Or' CAST AND MACHINE-D COMPONENTS,

bRN. RD CHK, JG

DATE. 11.10.96 I TITLE. PROCESS & INSTRUMENTATION DIAGRAM FOR MT 11/PP 11

EAGLE FARM

DATE. 11.10.96 APP, NAW DATE. 23.3.97 ORIGINAL DRAWINGS

UNIT SRA 900/1000. DRG No. C.Ai- WD4357 STATE LATEST ISSUE No. WHEN QUOTING DRG

5



2

DRG NO. C.A14D4358 4 5

NOTE:- THIS DRAWING TO BE READ IN CONJUNCTION WITH DRG. No. C.AI- WD4357.

DO NOT SCALE

DRAWING IF IN DOUBT

ASK

THIRD ANGLE

PROJECTION

ITEM INSTRUMENT REFERENCE No. MEASUREMENT

LOCATION P4, UT RR

INSTRUMENT DETAILS NORMAL LEVEL

ALARM LEVEL

TRIP LEVEL

MAIN SUPPLIER LOCAL

INDICATION REMOTE

INDICATION OPERATING VOLTAGE .

REMARKS

1011/PPii AITZ/PP12 MT13/PPI3 TITLE EQUIPMENT MANUFACTURER MCCEL RANGE OUTPUT

IA TE I034 TE 1134 TE I234 MOTOR COLD AIR TEMPERATURE LHS RTD MOTOR I MINCO PRODUCTS(USA) 511016POIMINCO) CROMPTON GREAVES NO YES PLATINUM, 3 WIRE SIMPLEX 100 AT O'C OHMS 1B YE 1035 TE 1138 TE 1238 MOTOR HOT AIR TEMPERATURE LHS RID MOTOR I MINCO PROCUCTS(USA) 511016P0(MINCO) CROMPTON GREAVES NO YES

2A TE 103C TE 111C TE I23C MOTOR COLD AIR TEMPERATURE RHS RID MOTOR MINCO PRODUCTS(USA) 511016POIMINCOI CROMPTON GREAVES YES

28 TE !030 TE 1110 TE 1230 MOTOR HOT AIR TEMPERATURE RHS RTD MOTOR I MINED PRODUCTSIUSAI 511016P0(MINCO) CROMPTON GREAVES NO YES

3 1E :02 TE 112 TE 122 MOTOR SEARING TEMPERATURE NOE RID MOTOR I TEMPERATURE CONTROLS TOW 3018 0 -150'C 70'C 80'C 90'C TEMPERATURE CONTROLS NO YES

4 TE 101 TE III II 121 MOTOR SEARING "EMPERATURE,DE RTD MOTOR I TEMPERATURE CONTROLS TCW 3015 0 -150'C 70T 80'C 90T TEMPERATURE CONTROLS NO YES

5 TE I044 TE II44 TE 1244 MOTOR WINDING -EMPERATURE RID MOTOR I MINCO PRODUCTS(USA) 511016PO(MINCO) 130'C 140'C CROMPTON GREAVES NO YES

6 TE 1048 TE 114E1 TE 124B MOTOR WINDING "EMPERATURE RIO MOTOR I MINCO PRODUCTS(USA) 511016POIMINCOI 130"C 140'C CROMPTON GREAVES NO YES

7 TE I054 TE 1154 TE 125A MOTOR WINDING TEMPERATURE RID MOTOR I MINCO PRODUCTS(USA) 511016POIMINCOI 130"C 140T CROMPTON GREAVES NO YES

8 TE 1056 TE 1158 TE 125B MOTOR WINDING "EMPERATURE RIO MOTOR I MINCO PRODUCTS(USA) 511016PO(MINCO) 130"C 140T CROMPTON GREAVES NO YES

9 TE 106A TE II64 TE I264 MOTOR WINDING TEMPERATURE RTD MOTOR I MINED PROCUCTS(USA) S11016POIMINCOI 130'C 140'C CROMPTON GREAVES NO YES

10 TE 1068 TE 1168 TE 1268 MOTOR WINDING TEMPERATURE RID MOTOR I MINCO PRODUCTS(USA) S11016P0(MINCO) 130T 140T CROMPTON GREAVES NO YES

II VE 102A VE 112A VE 122A BEARING HDJSING VieRATION,NDE VELOMETER MOTOR I BENTLY NEVADA 330525 0-20mm/s rms 4.5mm/s rms 8mm/s rms 11mm/s rms BENTLY NEVADA NO YES 24V DC

12 VE 10IA VE IIIA VE 12IA BEARING HOUSING VIBRATION,OE VELOMETER MOTOR I BENTLY NEVADA 330525 0-20mm/s rms 4.5mm/s rms 8mm/s rms Ilmm/s rms BENTLY NEVADA YES 24V DC

13 SE 102 SE 112 SE 122 MOTOR SHAFT SPEED SPEED TRANSDUCER MOTOR I BENTLY NEVADA 330106-05 30-10 02 00 0-99999 rpm BENTLY NEVADA NO YES 24V DC

14A ME 107A ME 117A ME I274 MOTOR MOISTURE DETECTOR MOISTURE DETECTOR MOTOR I SCHMERSAL,GERMANY IFC 15- 300 -01 YLG NFP ELECTRICAL NO YES

145 ME 1078 ME 1178 ME I278 RHS HEAT EXCHANGER MOIST. PET. MOISTURE DETECTOR MOTOR I SCHMERSAL,GERMANY IFC 15-300-01 YLG NIP ELECTRICAL NO YES

14C ME 107C ME 117C ME I27C RHS HEAT EXCHANGER MOIST. CET. MOISTURE DETECTOR MOTOR I SCHMERSAL,GERMANY IFC 15-300-01 YLG NIP ELECTRICAL NO YES

15 SE 108 SE 119 SE 128 PUMP SHAFT SPEED SPEED TRANSDUCER PUMP SHAFT I BENTLY NEVADA 330106-05-30-10-02-00 0 -99999 rpm BENTLY NEVADA NO YES 24V DC

16 VE I354 VE 139A VE I43A BEARING HOUSING VIBRATION VELOMETER THRUST BEARING I BENTLY NEVADA 330525 0-20mm/s rms 7mm/s rms Ilmm/s rms 18mm/s rms BENTLY NEVADA NO YES 24V DC

17 TE 136A TE 140A TE I44A THRUST BEARING TEMPERATURE RIO THRUST BEARING I TEMPERATURE CONTROLS TOW 3017 0-150'C 70*C 90T 100'C TEMPERATURE CONTROLS NO YES PLATINUM,3 WIRE 100 OHMS AT O'C

18 TE 1368 TE 140E1 TE 144B LOWER BEARING TEMPERATURE RID LOWER BEARING I TEMPERATURE CONTROLS TCW 3016 0-150'C 70*C 80'C 90*C TEMPERATURE CONTROLS NO YES

19 VE I384 VE 14I4 VE 145A BEARING HOUSING VIBRATION VELOMETER LOWER BEARING I BENTLY NEVADA 330525 0-20mm/s rms 7mm/s rms Ilmm/s rms 18mm/s rms BENTLY NEVADA NO YES 24V DC

20 VE 137 VE 142 VE 146 PUMP CASING VIBRATION VELOMETER PUMP CASING I BENTLY NEVADA 330525 0-20mm/s rms 7mm/s rms Ilmm/s rms 18mm/s rms BENTLY NEVADA NO YES 24V DC

21 RE 140 RE 119 RE 128 PUMP SHAFT REVERSE* ROTATION PROXIMITY TRANSDUCER PUMP SHAFT I BENTLY NC,VADA 330103 -00 -05-10 -02-00 BENTLY NEVADA NO YES 24V DC

AS BUILT Date:27-04-98

THIS DRAWING IS 0,1,NZD BY WEIR ENGINEERING PTY. LTD. AND

IS CONDITIONALLI LOANED TO THE

RECIPIENT MHO BY RECEIVING IT HAS AGREED NOT TO REPRODUCE

OR COPY IT IN *OLE OR PART PO TO FURNISH INFORMATION FROM IT TO ANY OTHERS NOR TO MAKE ANY USE CF IT THAT

IS NOT TI-E SUBJECT OF WRITTEN AGREEMENT BY WEIR ENGINEERING PTY. LTD. AND TO RETURN IT UPON REQUEST.

66.

ACN 000 373 339 gi

A

CLIENT BRISBANE CITY COUNCIL

SITE EAGLE FARM PUMPING STATION

CONTRACT No. S20/95/96 SERIAL No. 15140-01,15140-02,15140-03

JOB No. 15140

ORIGINAL 0

SCALE:- I , I 1

CC

CO

CC

./1

2C 9

THE FOLLOWING CONDITIONS APPLY

UNLESS OTHERWISE STATED.

I. DIMENSIONS IN MILLIMETRES.

2. OVERALL DIMENSIONS MAY BE

SUBJECT TO SMALL VARIATIONS

DUE TO CUMULATIVE TOLERANCES

ON CAST AND MACHINED COMPONENTS.

DRN. ZP DATE. 02-05-97 TITLE

INSTRUMENT SCHEDULE BRISBANE CITY COUNCIL

PUMPWELL No.I,EAGLE FARM PUMP STATION

CHK, G DATE 05 -05 -97

APP. B. FOX)-EE GATE: 20-05-98

CROSS REFERENCE

UNIT SRA 900/1000 .

ORG NO C Al-WD4358 O.) STATE LATEST ISSUE NG.WHEN DUOTING ORG.

5

PART NAME :-WD-ORAWINGS/WD4358-3.PRT 0



1 I 2

I 3 4

1 5

-

B

C

D

E

DRG No A3-WD5075 DO NOT SCALE

DRAWING

IF IN DOUBT

ASK

THIRD ANGLE il

B

0

E

PROJECTION wily

I

11

MOTOR

VT

PROXIMITOR

0 COM ST 102

OUT

,I. 151 1S1 PWR PWR

COM. COM

IN IN

REC REC

COM COM

NC NC

ARM

PROXIMITY SENSOR

SE 102 I

13

III 152 1S2

5

_

.--PROXIMITY PUMP

SENSOR

RE 108

1S3 153

I

I

FORWARD RPM

4-20 mA SIGNAL

ALARM SETPIONT 1

RELAY CONTACTS

6

PUMP JN BOX L__ - ___ - ___ ___I

10 25T El

COM-8 8

102ST-A1 102ST-A3 El

14

El COM-11 COM-14

m

1025T-A2

ARM

NO NO

NC NC

5- ARM ARM

NO NO

102ST-A4

ALARM SETPOINT 2

RELAY CONTACTS

El -

TACHOMETER

RACK 1, SLOT 3

r- - ____ I

I I I I I I

eis is4 VT

1S4 157 PWR

1S7 I, VT

PROXIMITOR I

PROXIMITOR I

1111

155

PWR

15 8

EC II I

155 1S8 0 ST 108

COM El

156

COM COM

159

EU COM RT 108 0

OUT I

PUMP 156 159 U PROXIMITY SENSOR I

OUT L

REVERSE RPM

MI

10 8ST El

IN IN

108RT REC

Ei

SE 108

JN I BOX PUMP BOX

L__ ___ - - - ___1 4-20 mA SIGNAL

REVERSE ALARM

RELAY CONTACTS

COM-19 REC

COM-27 Er. FORWARD RPM PUMP JN

EE 4-20 mA SIGNAL I-- - - - - --i ii IIE

FORWARD ALARM

RELAY CONTACTS

IN

108RT-A1

COM COM

108ST-A1 EC

COM-22 NC NC

COM-30

108RT-A2 Oil

ARM ARM

NO NO

NC

'

108ST-A2

- NC

ARM ARM

NO NO

-5

REVERSE ROTATION MONITOR

RACK 1, SLOT 4

ORIGINAL l I i I SCALE: N T S °

THIS ORG IS OWNED BY WEIR

114-12,AVID TO THE RECIPIENT WHO BY RECENG

HAS AGREED NOT TO IVI

REPRODUCE OR COPY IT IN WHOLE OR PART NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR TO MAKE n/}(]^ ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN

ACN 000 373 339 IT UPON REQUEST

5 .1

LI in

ci z Z u L.,

2

7; . i M ''S f3

Z s rNI

g M

P

..!,

.

t.

THE FOLLOWING CONDITIONS APPLY UNLESS OTHRWISE STATED

1. DIMENSIONS IN MILLIMETRES. 2. OVERALL DIMENSIONS MAY BE

SUBJECT TO SMALL VARIATIONS DUE TO CUMULATIVE TOLERANCES ON

CAST AND MACHINED COMPONENTS.

ow R H um 24/6/97 TITLE. BCC EAGLE FARM

PUMP INSTRUMENTATION PUMP PP11 SPEED MONITORING

CHK. B H DATE. 25/6/97 APP. J 0 DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5075 1 ".''' STATE LATEST ISSUE No. WHEN QUOTING DRG

1 2 3 I 4 5



1 I 2 ' I

- 4 I 5

A

B

...

C

_

D

E

DRG No A3-WD5074 I

DO NOT SCALE

DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

__

B

C

0

--,

E

PROJECTION Air

240V POWER

SUPPLY I I

A E N

CB2-10A

Ll

NO

OK ARM

RELAY

NC

LINE 1

LINE 2

GND

COM-3

RACK 1

W1 INST PWR1 ALARM

'

N1 . .-

El -- --

CB3-10A

POWER SUPPLY MODULE

RACK 1, SLOT 1/2

NO

OK ARM

RELAY

W1 INST PWR2 2 RACK 2

L2

NC ALARM

OX LINE 1

N2

LINE 2

E2

GND

POWER SUPPLY MODULE

RACK 2, SLOT 1/2

I I I , I_ I SCALE: ORIGINAL

NTS ° THIS DRG IS OWNED BY WEIR

Nal' LTDYM"ED TO THE RECIPIENT WHO EY RECEMNG IT HAS AGRUD NOT TO REPRODUCE OR COPY IT IN WHOLE OR PART NOR TO FURNISH %ISM INFORMAT1011 FROM

MAKE OTHERS NOR ANY USE OF IT THAT IS NOT WS 11T THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG

ACN 000 373 339 ipirYja ARNELTEDSTRETURN

5,:..39,,-z 41

LI m I z 8

S;

1

15

g

i;

a 5 0 *I

a g

gl 5

2


1 . DIMENSIONS IN MILLIMETRES. 2. OVERALL DIMENSIONS MAY BE

SUBJECT TO SMALL VARIATIONS DUE TO CUMULATIVE TOLERANCES ON CAST AND MACHINED COMPONENTS.

OW R H DATE. 24/6/97 TIRE BCC EAGLE FARM

PUMP INSTRUMENTATION RACK 1 & 2 POWER SUPPLY


ORIGINAL DRAWINGS

.

UNIT

DRG No. A3-WDS074 i I - ... n ....

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3 4 5 -



1 I 2 ---- 3.

I el- I 5

A

_

B

- --i

C

_

D

-

E


DRAWIN G

IF IN DOUBT

SK

THIRD ANGLE

A

B

_

c

-I

D

-- _

E

PROJECTION lir 0 1 1

. Il I

PLAN VIEW

0 ITEM No DESCRIPTION

1 - CABLE DUC TING-40mmx5Omm

2 1 PANEL LABEL

3 2 INSTRUMENATION RACK A

CD

iin n

CLEAR PERSPEX

VIEWING PANEL

700

4 330 4mm DIN RAIL TERMINALS

5 4 4mm DIN RAIL TERMINALS 0

0

6 1 REAR ENCLOSURE 800Wx1000Hx300D 7 1 FRONT ENCLOSURE 800Wx1000Hx300D 8 1 INSTRUMENT EARTH LINK - INSULATED 9 1 CABLE GLAND PLATE

10 2 240V, 10A CIRCUIT BREAKER

I

FRONT DOOR 0 800

0 H

320 320

0 0

PT4 E/UNK N/UNK INST EARTH

FRONT VIEW (door removed)

o

I

I

I

0 cp c) ,._

0

Ci a..

z 0

n_ z n_

r ,

L.: a_

z 0

n_

= 0_

r n ci = a_

z 0

m n_

c, r-- C 1

c=, L.r,

RACK 1

0 1

cn c-- (NI 0

RACK 2

0

400

U

720 - - -

9-1

GEAR TRAY LAYOUT - _J

TYPICAL SECTION ORIGINAL

° SCALE: N TS I I L I I THIS DRS IS OWNED BY WEIR

g'IPMW.LYAN"ED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY 170 IN

FURNISH INFORMATION FROM rr TO OTHERS NOR TO MAKE

W.Gn'Er ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN ACN 000 373 339 IT UPON REQUEST

5 41

tg.

4 - z 8

°-*

:._ -,

., 2 13 E

--z m

g

..

.1 < m

B

" W

Z Z . m

m,

g




DRN. R H DATE. 24/6/97 TITLE. BCC EAGLE FARM

PUMPWELL No 1 INSTRUMENT CUBICLE LAYOUT


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5073 4 '

g 1 - ,-, " - -,

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3 4 5



1 2 3 I

4 I

A

r--

B

___

0

E

DRG No A3-W05072 DO NOT SCALE

DRAWING __,

IF IN DOUBT

ASK

THIRD ANGLE gi

A

B

C

_

D

E

PROJECTION i)

'

PUMP NUMBER PP12 INSTRUMANTATION PUMP NUMBER PP13 INSTRUMANTATION

I

POWER SYSTEM DUAL SIX CHANNEL SPARE DUAL REVERSE DUAL DUAL DUAL SIX CHANNEL SPARE SUPPLY MONITOR VELOMETER TEMPERATURE MONITOR SLOT TACHOMETER ROTATION VELOMETER VELOMETER VELOMETER TEMPERATURE MONITOR SLOT

-

i

e

e

e 0 0 0 0

o

e e e 50

e e e e e e e 1

in '.0 CV

I

.

C= CD CV

0 0 o 0

0 0

0 0 0 0

0 0 0 0 0 0

0 0 0 o

0

0

0

00

0

0 0

n

0 0

E 0

0

0

0 ri 0

0

0

0

o

0

0

0

0

0

0

0

0

0

0 _

0

0

0

0

0

0

0

0

0

0

0 0 0

1 n

0

e e e e e e e e e e e SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT' 13 SLOT 14

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ORN. R H DATE. 24/6/97 TITLE' BCC EAGLE FARM

PUMPWELL 1 INSTRUMENT RACK No 2 LAYOUT


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5072 . a

I ' , CAST AND MACHINED COMPONENTS.

STATE LATEST ISSUE No WHEN QUOTING DRG 1

I 2 3 4 5 -



1 2 I 3 I

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5

A

-

B

_

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C

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PUMP NUMBER PP11 INSTRUMANTATION PUMP NUMBER PP12 INSTRUMANTATION

I I

POWER SYSTEM DUAL REVERSE DUAL DUAL DUAL SIX CHANNEL SPARE DUAL REVERSE DUAL DUAL

SUPPLY MONITOR TACHOMETER ROTATION VELOMETER VELOMETER VELOMETER TEMPERATURE MONITOR SLOT TACHOMETER ROTATION VELOMETER VELOMETER

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e e e e SLOT 1 SLOT 2 SLOT 3 SLOT If SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12. SLOT 13 SLOT 14

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ORIGINA

SCALE:

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THIS DRG IS OWNED BY WEIR ENG Prf LTD MD S CONDMONALLY LOANED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY TT IN

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PUMPWELL 1 INSTRUMENT RACK No 1 LAYOUT

CHIC B H DATE. 25/6/97 APP. J 0 DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5071 AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN

ACN 000 373 339 if UPON REQUEST ''';'-e'''' 0 ' STATE LATEST ISSUE No. WHEN QUOTING DRG

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8

C

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PUMP JN BOX PUMP JN BOX DRIVE END

VELOMETER

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.

SCALE:

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THIS DRC IS OWNED 8Y WEIR

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ORN. R H DATE. 24/6/97 TIME' BCC EAGLE FARM

PUMP INSTRUMENTATION PUMP PP13 VIBRATION


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WDSO8S - . n .r

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3

1 4 5



1

4 5 DRG No A3-WD5084

UPPER BEARING

VELOMETER

VE 143A/VT 143A

CC

PUMP CASING

VELOMETER

VE 146/VT 146

CC

PUMP IN BOX

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COM -3S 4.-20 mA SIGNAL COM- COM

CH A CH B

A A

B

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ALARM RELAY CONTACTS

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PUMP IN BOX

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21 H I

11

3V8

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3V7

NC - ARM 143AVT-A

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B

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PUMP BEARING VIBRATION MONITOR

RACK 2, SLOT 9

3V7

146VT - El

PUMP CA- S- ING VIBRATION 52

3V8

4-20 mA SIGNAL

PUMP CASING VIBRATION


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COM-53

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CH A CH B

A

B

A

B

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ORIGINAL S SCALE: T I I I

War ACN 000 373 339

THIS CRC IS OWNED BY WEIR ENG MY LTD AND IS CONDMONALLY LOANED TO THE RECIPIENT WHO BY RECEMNG

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DRN. R H DATE. 24/6/97 cHK. I B H DATE. 25/6/97 APP. J 0 DATE.

ORIGINAL DRAWINGS

TIME. BCC EAGLE FARM


UNIT

ORG No. A3-WDS084 STATE LATEST ISSUE No. WHEN QUOTING ORG

1 2 5



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-

0

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PROXIMITY SENSOR I VT

PROXIMITOR

0 ST 122 COM

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ALARM SETPOINT 2

RELAY CONTACTS

12251-A4 LE

TACHOMETER

RACK 2, SLOT 7

- - -1 I

I I _ _ -7 I

els 354

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VT 121

355

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RACK 2, SLOT 8

ORIGIN

SCALE:

AL 0 NTS I I , I THIS DRG IS OWNED BY WEIR

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om R H DATE. 24/6/97 TITLE. BCC EAGLE FARM PUMP INSTRUMENTATION PUMP PP13 SPEED MONITORING

K. B H DATE. 25/6/97 APP. i 0 DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WDS083 '' 4 g

... ..,

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 I 2 3 4 5



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I 3 _

4 I

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8

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A

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CH

OUT NC 1

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4-20 mA SIGNAL

PUMP LOWER BEARING TEMPERATURE

4-20 mA SIGNAL

- PUMP JN BOX

MOTOR DE BEARING

n 73 COM- COM-84

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12

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TA-1 112TE

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PUMP JN BOX PUMP UPPER BEARING r -- - RTD-TE 140A

278 278

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RACK 2, SLOT 4

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271 25 271 2T1 CHANNEL 218 0 n 272 26

n LR

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: N T S 1 I . 1

THIS (AG IS OWNED BY WEIR

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5 41

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PUMP INSTRUMENTATION PUMP PP12 BEARING TEMP.

CHK. B H DATE. 25/6/97 APP. J Q DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5082 g 1 2

- .., n

STATE LATEST ISSUE No. WHEN QUOTING DRG 1

I 2 3 4 5 ,_



L 2 3 I 5

A

-

B

-

C

D

E


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

1-

B

C

D

E

PROJECTION low

PUMP JN BOX PUMP JN BOX

DRIVE END - - VELOMETER r WHITE 13

IS) I

2V10 2V10 CH A CH B

A A

B B

REC REC

COM COM

NC NC

ARM ARM

2V13 2V13

- 1 WHITE I

NON DRIVE END

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I BLACK 14

WV

2V11

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CC 2V11 2V14 2V14 BLACK

I

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19

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I

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1111 1

I12AVT

1

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4-20 mA SIGNAL


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COM-60 tE

COM-68 N.D.E. BEARING VIBRATION

4-20 mA SIGNAL

D.E. SHUTDOWN ALARM

RELAY CONTACTS

N.D.E. SHUTDOWN ALARM

II

4,-. 111AVT-A

Cr

69

111AVT-T 69

COM-71

NO NO

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po

m 112AVT-T

1 COM-63 - RELAY CONTACTS

ty 112AVT-A ARM ARM

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PUMP MOTOR BEARING MONITOR

RACK 2, SLOT 3

.

SCALE:

ORIGINAL NTS 1

0 ,1,1 THIS CMG IS OWNED BY WEIR

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MAKE

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ACN 000 373 33u R UPON REQUEST

w g ict,

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2 ,.. ,S g

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ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5081 '' 4 2

_ N. , ....

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3 4 5



1 I

2 I

3 4. ,

I 5

A

__.

C

___

D

E


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE le,

PROJECTION le,

A

C

----1

D

E

.

PUMP JN BOX .

PUMP JN BOX

UPPER BEARING

VELOMETER

- - ---1

-- WHITE 1

0 I

2V1 2V1 al

CH A CH B

A A

B B

REC REC

COM COM

NC NC

2V4 2V4 Ug

I 5 WHITE VELOMETER VE 139A/VT 139A

BLACK 2

n 2V2 I BLACK

VE 141A/VT 141A 1 '

1 1 2V2 2V5 2V5 0 1 I

ffi

2V3

e 7

w [1:1

I

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3 2V6 0

4 I I

C L.

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L____ -"J UPPER

UPPER

ALARM

LOWER

ALARM

_- ..

PUMP JN

BEARING VIBRATION

4-20 mA SIGNAL

BEARING VIBRATION

RELAY CONTACTS

BEARING VIBRATION

RELAY CONTACTS

BOX - 7 9 2V7 0

I II 139AVT

M

III 141AVT

L- -- _ E

I

COM 35 COM 43 LOWER BEARING VIBRATION

0 4-20 mA SIGNAL

=I EEI UPPER BEARING VIBRATION

ff3 SUTDOWN RELAY CONTACTS'

LOWER BEARING VIBRATION N


PE PUMP CASING VIBRATION


139AVT-A Virl

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PUMP BEARING MONITOR.

RACK 1, SLOT 13

PUMP CASING

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i- - - I WHITE 2V7

CH A CH B

VE 142/VT 142 BLACK 10

n Et

2V8

A A A. M 0

11

°

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1 1 2V9

I GREEN 12 I U N I

L._ ____I

PUMP CASING

1 I

142VT VIBRATION

4-20 mA SIGNAL



So

COM -51 REC REC

COM COM a

NC NC 142VT-T

COM-53 ARM ARM

COM-55 gE

142VT -A NO ai NO

NC ' NC

ARM ARM

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RACK 1, SLOT 14 .

ORIGINAL 0

SCALE: NTS 1 1 , 1 1

THIS DRC IS OWNED BY WEIR

'Zgorio 'yAND IS ED TO THE RECIPIENT WHO BY RECEIVING ET HAS AGREED NOT TO REPRODUCE

PART O OR COPY ITO IN

FURNISH INFORMATION FROM IT TO OTHERS NOR TO MAKE

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ACN 000 373 3N IT UPON REQUEST

5

:,,i,

eT

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UNLESS OTHRWISE STATED

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DRN. R H DATE. 24/6/97 TITLE' BCC EAGLE FARM



.... 1

ORIGINAL DRAWINGS .

S" ; UNIT

DRG No. A3-WD5080 ., ., - .. I

STATE LATEST ISSUE No. WHEN QUOTING DRG

1 2 I 3 4 5 _



1 1 2 3 4 I 5

B

D


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

B

C

D

E

PROJECTION le,

- - I

III

- --, I

MOTOR

PROXIMITY SENSOR

SE 112 I

VT

PROXIMITOR

° ST 112 COM

OUT

,1. 251 251 PWR PWR

COM COM

IN IN

REC REC

COM COM

NC NC 112S7 -A3

4

252 2S2 Et

PROXIMITY

PUMP

SENSOR

RE 119

U 253 253

I

FORWARD RPM

-20 mA SIGNAL

SETPIONT 1

CONTACTS

a

PUMP JN BOX

I---- - - - - ----I

I

4

ALARM

RELAY

11251 7

a COM-8

1125T-A1 9

COM -11 El

COM-14 ii

11257-A2 ill

ARM ARM

NO NO

NC NC

ARM ARM

NO NO

CM ALARM SETPOINT .2

RELAY CONTACTS

11251-A4 El

TACHOMETER

RACK 1, SLOT 11

_ ____ _ IIII - - - ----I ,i, 254.

IIII i n- - 254

® 257 257 ri., VT

PROXIMITOR I

VT

PROXIMITOR 255

PWR PWR

258

® '

I

255 258 COM ° ST 119

16

2S6 17

COM COM

259

IT COM RT 119 G

OUT I

PUMP 256 U 259

U PROXIMITY SENSOR I OUT

I RPM 18 119ST

IN IN

119RT REC

Or- SE 119

PUMP JN BOX I JN BOX REVERSE

L_- - - - - --I 4 -20 mA SIGNAL

REVERSE ALARM

RELAY CONTACTS

COM -19 REC

COM-27 EE FORWARD RPM PUMP

EE 4 -20 mA SIGNAL I--- - - - - -I 11

11:1

FORWARD ALARM

RELAY CONTACTS

11

El

119RT-A1 El

COM COM

1195T-A1

COM -22 NC

COM -30 El

119RT-A2

ARM ARM

NO NO

--

11951-A2 NC NC

ARM ARM

NO NO

--


RACK 1, SLOT 12

ORIGIN

SCALE: AL

NTS 10 I , I 1

THIS DRG IS OWNED BY WEIR

goil-Z "),,AND SED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY IT IN

WHOLE OR PART NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR TO MAKE

WM Fr

ANY USE OF TT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN

ACN 000 373 339 rr UPON REQUEST

4 41

S-2

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1

i!' ,...

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1 P

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PUMP INSTRUMENTATION PUMP PP12 SPEED MONITORING

CHK. B H DATE. 25/6/9 7

APP. J 0 DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5079 S' 4 _

- ti ., ....

STATE LATEST ISSUE No. WHEN QUOTING DRG

1 5



1 1

2 1_

3. I: 4 I

5 -

A

-

B

-

C

-'

D

____

E


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

__

B

-

(.:

--

I)

E

gig

PROJECTION le,

DE BEARING TEMPERATURE 1 101TE

CH

OUT NC 1

ARM

-

COM-84

MOTOR COM-73 4-20 mA SIGNAL n 102TE

MOTOR NDE TEMPERATURE

COM

- NO OUT m

COM 2 35 NC

OUT 3

<ARM

NO COM

OUT 4 NC

COM ARM

OUT 'N' NO

COM 5 Z

cr < NC _i

OUT <ARM

COM 6

NO

E2 HIGH BEARING TEMPERATURE TA-1

ALARM RELAY CONTACTS [1]

TA-2 HIGH BEARING TEMPERATURE

n COM-75 4-20 mA SIGNAL n

136ATE PUMP UPPER BEARING TEMPERATURE m

Cil ,


TT-1 HIGH BEARING TEMPERATURE CE COM-77 4-20 mA SIGNAL SUTDOWN RELAY CONTACTS -

TT-2 HIGH BEARING TEMPERATURE

ft 1368TE

PUMP LOWER BEARING TEMPERATURE n COM -79 4-20 mA SIGNAL a i

EE SUTDOWN RELAY CONTACTS -


RACK 1, SLOT 8

PUMP JN BOX PUMP JN BOX MOTOR DE BEARING PUMP UPPER BEARING - - - -33- RTD-TE 101

- III 25

@ 111 111 CHANNEL 118 118

r -118 0,

RTD-TE 136A

C4

10 0

CR a!

119 n I 34 1T9

n ®

113 27

LE

113 113

11 I

1110 I 35 1T10 U®

MOTOR NDE BEARING

0 SCREEN 28

0 CB

H IT4 1T4

93 I

IT11 1111

I CI 36

SCREEN PUMP LOWER BEARING RTD-TE 102

114 29 I I

37 1111

RTD-TE 136B

0 0 115 30

CI

1 1

115 175 89

2 5

ZE

1112 1712 I 38

1112 e n ®

C4

116 31 176 116

ER

I713 1113 u 39 1113 e SCREEN 32

e EE ER

I

0 40

SCREEN 0

L _I

I

I

L J _ _ _ _ PUMP BEARING TEMERATURE MONITOR

RACK 1, SLOT 9 ORIGIN AL 0

N T S 1 I i SCALE: THIS DRC IS OWNED BY WEIR

COGKIPmra LTUYIANSED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY fr IN

WHOLE OR PART NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR TO MAKE

Wal[r THE USE

rrOFTUTENNOT AGREEMENT BY WEIR ENG

ACN 000 373 339 rPTIYug TELTEOSTRETURN

5 ie

g 0

4.

A

7.

: ,..

I 1

7.

r; ....

e Q , 6

t1

. -,, - g . g I

ti ,z: "

I





PUMP INSTRUMENTATION PUMP PP11 BEARING TEMP.

CHK B H DATE. 25/6/97 APP. J 0 DATE.

ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5078 2

_ -, STATE LATEST ISSUE No. WHEN QUOTING DRG

1 2 1 3

I 4 5 -



1

4 I 5

A

B

-

C

D


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

-

B

--

C

D

E

PROJECTION Nor

PUMP JN BOX .

PUMP JN BOX DRIVE END

VELOMETER F WHITE- 13 1V10 1V10

CH A CH B

A

B

A

B

REC REC

(OM COM

NC NC -

1V13 1V13 F 17 WHITE .. -4

NON DRIVE END

VELOMETER 101A/VT 101A

I BLACK 21----n54 18 BLACK

VE 102A/VT 102A 1V11 1V11 1V14 1V14

1 gfi 0

I I GREEN

1V12 a 1V15 19

0 16 I

gfi

I

I

102AVT

IV .. I

20 GREEN

I ____ ____ 5 D.E. BEARING

I

VIBRATION

I I 1

a 101AVT

II - - 4-20 mA SIGNAL

.


RELAY CONTACTS


RELAY CONTACTS

l

EE COM-60

Ei COM-68

N.D.E. BEARING VIBRA-TION- 4-20 mA SIGNAL

D.E. SHUTDOWN ALARM

RELAY CONTACTS 101AVT-A II

68

101AVT-T 1 COM-71 ARM ARM

NO NO

NC NC

Eit

102AVT-T N.D.E. SHUTDOWN ALARM COM-63 E

70 RELAY CONTACTS

102AVT-A ARM ARM -- NO NO EE

PUMP MOTOR BEARING MONITOR

RACK 1, SLOT 7

,

SCALE

ORIGINAL N T S 1 I , 1

THIS ORG IS OWNED BY WEIR Fctorm LTD

YA" ISED TO THE RECIPIENT WHO BY RECEIVING IT HAS AGREED NOT TO REPRODUCE OR COPY FT W WHOLE OR PART NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR TO MAKE

WO [le ANY USE OF fT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN ACN 000 J73 339 R UPON REQUEST

41

rn

z ,

,..

,- aN

1

.' m a

g M

P

.ii .-

;

. : CV

. -




:




ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5077 = ..,

STATE LATEST ISSUE No. WHEN QUOTING DRG 1

3 4 5 _



1 I 2

1 3

I 4 1 5

A

8

C

___

D

E


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

8

C

_

D

E

PROJECTION v.

PUMP JN BOX PUMP JN BOX

UPPER BEARING

VELOMETER

____ ___ _ WHITE - 1V1 1V1

CH A CH B

A A

B B

REC REC

COM COM

NC NC

f- - - - 1V4 1W, 5 WHITE

LOWER BEARING I VELOMETER VE 135A /VT 135A e 31

1V2 1V2

n n I

1VS 1V5

0 I n I VE 138A/VT 138A BLACK EL

BLACK

{

1

V Ci 32 g 1V6 1 1

I

1 -1 I GREEN

3 W3

° I

4 I

I I e GREEN I I

.

PUMP CASING

VELOMETER

I ° UPPER BEARING

I I I

135AVT

lid L ' 138AVT g BEARING VIBRATION _J

VIBRATION

4-20 mA SIGNAL

UPPER BEARING VIBRATION


LOWER BEARING VIBRATION


PUMP ill BOX

F WHITE- 9 -1 1V7 0

MI COM-35

LOWER COM 43 g 4-20 mA SIGNAL

135AVT-A .

135AVT-T 'ffl. UPPER BEARING VIBRATION

XI SUTDOWN RELAY CONTACTS

, LOWER BEARING VIBRATION

SUTOOWN RELAY CONTACTS



COM -46 -- ARM ARM

NO NO

NC NC 138AVT-T

gr21

COM-38 gi- 138AVT-A

ARM ARM -- NO NO 12

PUMP BEARING MONITOR

RACK 1, SLOT 5

1V7 VE

CH A CH B

A A VE 137/VT 137 rl BLACK 10

n 1V13

B B iro

WE CC

11

LE

1V9

I I GREEN

e 12 I

L - - 0 I

137VT PUMP CASING VIBRATION

4-20 mA SIGNAL

PUMP CASING VIBRATION ALARM RELAY CONTACTS

so COM- 51

REC REC

COM COM 51

NC 137VT-T

COM-53 -- NC

ARM ARM COM-55 11

137VT-A N

.11 NO NO

NC NC

ARM ARM

NO NO


RACK 1, SLOT 6 ORIGINAL s CALE: I I 1 I N T S

0

THIS DRG IS OWNED BY WEIR

liNOGNOFMrY0 1-113YANIANSED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY IT IN vv WHOLE OR PART NOR TO IFURNISH INFORMATION FRO ME

ANY USE OF IT THAT IS NOT 11

THE SUBJECT OF WRITTEN a AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN ACN 000 373 339 if UPON REQUEST

t a

111 i 3 La

ZZ .:.-1-. .

i 2. a

-7:- . ,c,i

: 0

5,- -

1

'

-Z-- -

,,,

g


1. DIMENSIONS IN MILLIMETRES, 2. OVERALL DIMENSIONS MAY BE



PUMP INTRUMENTATION PUMP PP11 VIBRATION


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5076 4 - . , *

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3 1 4 5



1 i 2 - 3 I

4 1 5

A

_

B

-

D

E

DRG 110 A3-WD5(387 DO NOT SCALE

DRAWING

IF IN DOUBT

ASK

THIRD ANGLE 411

_

C

D

E

PROJECTION li1

, ITEM No DESCRIPTION

1 2 CABLE DUCTING-40mmx5Omm 400

I 2 50. TERMINALS -. TELEMECHANIQUE WK4 /U 3 3 PROXIMITOR LABELS .

4 3 PROXIMITOR TRANSDUCERS

0

0

0

cz, . .....

5 1 DIN RAIL / 1111./11#11?° ...

1111

6 1 STAINLESS STEEL ENCLOSURE

0

° 0 PROXIMITOR

SENSOR

0

Notes

0 0

PROXIMITOR

SENSOR l.!..)

1. CABLE ENTRY FROM BOTTOM OF PANEL

2.

TO PROVIDE EASIER ACCESS

10 TERMINALS PER

JUNCTION BOX ARE REQUIRED TO PROVIDE 20% SPARE CAPACITY

O 0

, PROXIMITOR (Th SENSOR Q° ..)

......A

FRONT VIEW WITH COVER REMOVED

ORIGIN 1 I , SCALE:

AL NTS °

THIS DRG IS OWNED BY WEIR gg3G4DITZ LTDyAND IS

LOANED THE RECIPIENT WHO BY RECENING IT HAS AGREED NOT TO

DUCE 0 C IN El REPRODUCE OR PART

COPY TO

FURNISH INFORMATION FROM IT M OTHERS NOR TO MAKE

W®l[ri ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG

,n PT( LM AND TO RETURN ACN 000 373 339 IT UPON REQUEST

W < 41

(3 w

d z z 8

'"*. . i 2 §

0 '". e

as

LI '''-' f 4

-.1




DRN. R H WE 24/6/97 TITLE. BCC EAGLE FARM

PUMP INSTRUMENTATION PUMP TERMINAL BOX


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WDS291 1 1 - ". " STATE LATEST ISSUE No. WHEN QUOTING DRG

1 2 3 4 5



A

-

B

___.

D

E

1 1

2 .._ I

3 I

4 5 _-

A

_

8

____

C

0

E

DRG No A3-WD5087

PUMP JUNCTION BOX TERMINAL'

FIELD RTD TERMINAL

LOCAL PUMP INSTRUMENTATION PANEL TERMINAL

ONE TERMINAL STRIP PER PUMP

PUMP 1 = PT1

PUMP 2 = PT2

PUMP 3 = PT3

LOCAL PUMP INSTRUMENTATION PANEL TERMINAL

COMMON EQUIPMENT - PT4

EQUIPMENT TERMINAL TERMINAL

TERMINAL FUSE

NEUTRAL/ EARTH LINK

LINK

INSTRUMENTATION EARTH BAR - INSULATED

FROM EARTH

-

-CfX--

---Cl

-0---.-F-

-- -C.7°--

-OCI--

- CONTROL RELAY

CIRCUIT BREAKER

, NORMALLY OPEN CONTACT

NORMALLY CLOSED CONTACT

NORMALLY NORMALLY OPEN PUSH BUTTON

NORMALLY CLOSED PUSH BUTTON

CONTACTOR

ISOLATOR - LOAD BREAK

DO NOT SCALE

DRAWING

IF IN DOUBT

ASK

THIRD ANGLE A lik

IZ-

(8)-

El-

PROJECTION IRV

PANEL WIRING COLOUR CODE

415V AC and CT WIRING - RED/WHITE/BLUE

240V AC - RED/BLACK

24V DC - PURPLE

BUILDING MONITORING - PURPLE

OTHER CONTROL WIRING - GREY/BLACK

-41- -41-

-[ 0 H

-CED--

I I

FI__

0 ORIGINAL N T S SCALE: I 1 , 1 1

THIS OR IS OWNED BY WEIR

FOINDIP111.0( LTDYAND SED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY IT IN

WHOLE OR PART NOR TO fFillTSH INFORMATION I; IigTRiorrtmomE

ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PlY LTD rr UPCN REQUEST

AND To RETURN

1

5 41

g i z el

G;

. g

621

5

t ..-; -

g ...1

N

III

,-- ....

.





PUMP INSTRUMENTATION DRAWING LEGEND

CHIC B H DATE. 25/6/97 APP. J 0 DATE.

WG[irr ACN 000 373 339

ORIGINAL DRAWINGS

UNIT

DRG N.. A3-WD5087 1 - .. "

2 STATE LATEST ISSUE No. WHEN QUOTING DRG

3 4 5 ___



1 I 2

. 3 4 I 5

A

_

B

C

D

_

E


DRAWING

IF IN DOUBT

ASK

THIRD ANGLE

A

_

C

13

___

E

PROJECTION v.

1217E BEARING TEMPERATURE

CH

OUT NC

1 ARM COM -84 ,

MOTOR DE n 4-20 SIGNAL COM-73 mA

122TE MOTOR NDE TEMPERATURE

<-. NO

OUT

COM 2 ! NC <ARM

OUT 3 NO

COM

OUT

COM 4 NC

ARM -OUT

cs' NO S r

NC COM a

< OUT <ARM

COM 6

NO

TA -1 TS HIGH BEARING TEMPERATURE

CE ALARM RELAY CONTACTS

TA-2

2 COM-75 4-20 mA SIGNAL

HIGH BEARING TEMPERATURE ED


HIGH BEARING TEMPERATURE [Ft


, HIGH BEARING TEMPERATURE

a

PUMP UPPER BEARING TEMPERATURE it 144ATE TT-1

4-20 mA SIGNAL

PUMP LOWER BEARING TEMPERATURE

4-20 mA SIGNAL

PUMP JN BOX MOTOR DE BEARING

COM-77

-11

TT-2

bi

144BTE ifi 79

COM-79

-- M


,

PUMP JN BOX PUMP UPPER BEARING


RACK 2, SLOT 12

RTD-TE 121 I 3T1 25

3T1 3T1 CHANNEL 3T8 r -33- -1 RTD-TE 144A 3T8 3T8 0 n 2)

3T2 26 n CR

312 372 1 4

a 379 379 I

e 34 379

n® 0 I

U 373 27 373 313

EE

3710 3110 1

@ 35

3710

MOTOR NDE BEARING SCREEN

ei 28 I

I I

1 I

374

LE a it

i

3111 3111

r 36

SCREEN PUMP LOWER BEARING RTD-TE 122

314

El 29

El 30

31

0 32

374

@

37 3T11

RTD-TE 144B

® n 315 -

I I 88

315 315 2 5

Ee

3T12 3112

- 38 3112 0 I I

U

"Cg

3T6 I

89 1 I

316 316 U

C@ i

3T13 3713 J El 39

3713 r ® SCREEN

CE

.

96

,40, SCREEN Ci

t&

__I L _ i _ _ _ _ PUMP BEARING TEMERATURE MONITOR

RACK 2, SLOT 13

ORIGIN

SCALE:

AL 0 N T S 1 1 , 1 1

THIS CRC IS OWNED BY WEIR ENG PTY LTD AND IS CONDITIONALLY LOANED TO THE RECIPIENT WHO BY RECEMNG IT HAS AGREED NOT TO REPRODUCE OR COPY IT IN WHOLE OR PART NOR TO trTUFZISH INFORINglt0.1rio FROM

WallT ANY USE OF IT THAT IS NOT THE SUBJECT OF WRITTEN AGREEMENT BY WEIR ENG PTY LTD AND TO RETURN

ACN 000 373 339 TT UPON REQUEST

,, F g 4

M i 3 u,

'a Zos 7:: .

Z co

7.4-

§

Q g 0

k. z , - 9 g

;

S --- 7:: ..,

:




DRN. R H DATE. 24/6/97 TITLE. BCC EAGLE FARM PUMP INSTRUMENTATION PUMP PP13 BEARING TEMP.


ORIGINAL DRAWINGS

UNIT

DRG No. A3-WD5086 1 4 - N n .,

STATE LATEST ISSUE No. WHEN QUOTING DRG 1 2 3 F 4 5






Section 14 Training

Please consult Weir Engineering for Operator and Staff training on 02 4349 2999.







Section 15 List of Contract Variations and Plant Modifications

The following plant modifications were made:

1. Accelerometers replaced with Velometers to measure machine vibration.

2. Original pump junction boxes were increased in size to provide better maintenance access.







Section 16 Commissioning and Test Reports





Bunya Street Eagle Farm SPS SP010 Pump Instrumentation ...

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