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Modular Solutions for Motor Management Bulletin 140M/190E/190S Motor Protectors and Compact Starters
61

Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Mar 23, 2018

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Page 1: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

ModularSolutions for MotorManagement

Bulletin 140M/190E/190SMotor Protectors andCompact Starters

Primary User
File Name: AB_MotorProtectors_140E_cat_D100
Page 2: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

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12

3

4 5

15

17

18

6 7 8 9

16

11

1214

13

1 Commoning Links2 Blank Space Cover3 Feeder Terminal4 Undervoltage Release5 Voltage Release6 High Break, 25 A7 High Break PLUS, 25 A8 High Break PLUS, 45 A9 Trip Contact, Side Mount

10 Auxiliary Contact, Side Mount

11 Door Coupling/Extension Shaft12 Door Coupling Handle13 Lockable Handle14 Locking Tag15 Auxiliary Contact, Front Mount16 Combination Trip/

Auxiliary Contact, Front Mount17 Connection Module18 MCS Contactor

1 Commoning Links2 Blank Space Cover3 Feeder Terminal4 Undervoltage Release5 Voltage Release6 High Break, 25 A7 High Break PLUS, 25 A8 High Break PLUS, 45 A9 Trip Contact, Side Mount

10 Auxiliary Contact, Side Mount

11 Door Coupling/Extension Shaft12 Door Coupling Handle13 Lockable Handle14 Locking Tag15 Auxiliary Contact, Front Mount16 Combination Trip/

Auxiliary Contact, Front Mount17 Connection Module18 MCS Contactor

Page 3: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

3

Modular Solutions for a New Era

10

Three sizes of motor protectors are available:

140M-C

• Motor protection from 0.10 to 25 A

• 45mm wide x 74mm deep

140M-D

• Motor protection from 1.6 to 25 A

• 45mm wide x 84mm deep

• Additional 10mm depth provides increased shortcircuit capability on motors above 10 A

140M-F

• Motor protection from 6.3 to 45 A

• 54mm wide x 114mm deep

Outstanding flexibility through MCS modularity

Sophisticated construction and modern materialtechnology provide the new capabilities of theAllen-Bradley 140M Motor Protectors, completing the Modular Control System

UL/CSA Self-Protected (Type E) Combination Starters

• Provides both overload and short circuit protection for individual motors

• Eliminates the need for additional short circuit protection

• Eliminates the restrictive NEC/CEC rules that apply to Group Motor installations

UL/CSA Manual Starter with optional approval – “Suitable for use as Motor Disconnect”

Current limiting with fast interruption time delivers excellent short circuit breaking capability

• 65kA at 480Y/277V as Type E, self-protected combination starters

• 65kA at 480V as motor protectors in group motor installations

• Type 2 coordination at 480V without oversizing of contactors

Modular Solutions

Three varieties of motor protectors are also available

• Standard Trip – Class 10 adjustable bimetallic overload and 13X fixedshort circuit

• High Trip – Class 10 adjustable bimetallic overload and 16-20X fixedshort circuit

• Mag Only Trip – No overload and 13X fixed short circuit – for use withMCS-E solid state overload relays

Dimensional and electrical integration with other MCS components

• Provides improved assembly/handling and reduces panel space

Comprehensive range of accessories

• Includes unique front-mounted trip contacts for greater signaling andcontrol functionality

Page 4: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

4

✔ Protection of installation

✔ Protection of circuits

✔ Motor protection

✔ Starter protection

✔ Wide range of ambienttemperature compensation

✔ Phase failure protection

✔ High phase loss sensitivity

Improved Short Circuit Protection• The 140M motor protectors set new standards in

breaking capacity and current limiting.➤ No back-up fuses needed➤ No current limiters required➤ No oversizing of contactors

• The 140M meets electrical code requirements forshort circuit protection of individual motors.

The money saving champion• With the new 140M you get a superior

price/performance ratio compared to othersolutions.

• No oversizing of contactors necessary, this makesstarters more economical.

• No need for costly integrated starter solutionsthanks to the consistent modular concept.

• Compact starters lead to smaller, more economicalcontrol cabinets and panels.

0,3 0,4 0,5 0,7 0,9 1,2 1,6 2 2,8 3,7 5,3 7 9 12 16 20 23 30 37 43 [A]

140M-C 140M-D 140M-F

Comparison Type « 2 » co-ordinated

Rockwell Automation Conventional solution Integrated 140M with oversizing solutions

Price

70

60

50

40

30

20

10

0

0.16

0.25

0. 4

0

0.6

3

1.0

1.6

2.5

4.0

6.3 10 16 20 25 32 45

140M-C140M-D

140M-F

Full Load Current

Faul

t Cur

rent 65KA

25

10

65KA

65KA

50

480V Short Circuit Breaking Capacity

Primary User
Page 5: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

5

Smaller footprint than competitive devices for the same performance. Where space was needed forfive motor protectors, six 140M motorprotectors fit. A gain of 20%

Easy to read data labels with performancerating on both sides of the 140M

Easy mounting onto DIN Rails

Large scale for precise overload setting

Auxiliaries are snapped on quickly and without tools

Test trip feature checks operation of trip mechanism

Open terminals save wiring time

Finger safe terminals

Marking plate for the Allen-Bradley labeling system

Short-circuit indicator providesdifferentiation between short-circuit trip and overload trip

Ergonomic handle provides clearstatus indication ON-OFF-Tripped state

Unique front mounted trip/auxiliary contact with noincrease in overall dimensions. Saves up to 20% of valuable panel space

Lower Cost Functionality

45 mm

140M-D.. 25 A | High Break PLUS | Scale 1:1

Motor Protection made simpleSelect 140M motor protector according to the rated motor current

• Complete branch circuit motor protection is provided

• Adjustable, ambient compensated bimetallic overload protection

• Short circuit protection is provided with Self-Protected (Type E)combination starter listing

Type 2 coordination with 100C contactors at 480V can be achievedwithout oversizing

No complicated calculations for multi-motor installations

No current limiter needed• Rationalizes design, saves panel space.

• You can build more economical and smaller panels.

• Compared to competitive solutions, you get up to 20%higher performance per volume unit.

Page 6: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

6

Clear information at a glance• Positive status indication• Robust and powerful jump

mechanism leads to enhancedsafety and reliability

• Teaseproof operation• Ergonomic handle design for ease

of operation• Enhanced safety – has to be reset

to OFF position before reenergizing

Lockable rotary handles open wide fields of application140M Motor Protectors are approved for application as:• UL/CSA Self-Protected Combination Motor Controllers (UL508)• UL/CSA Manual Motor Controller (UL508)• Optional approval obtained for use as Motor Disconnect• Disconnector (IEC 947-2)• Main Switch (IEC 204-1)• Emergency Off (IEC 204-1)• Revision Service Switch (IEC947)

Door coupling ensure fullfunctionality• Displays status indication of Motor Protector

at the door – OFF, ON and TRIP• Door interlock when in ON position –

requires tool to override• Common look and design of the

handles up to 90 A

Page 7: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Allen-Bradley 140M

I ON

O OFF

Other Motor Protectors

I ON

O OFF

7

Jump mechanism guarantees clear switching status• The jump mechanism ensures a very fast closing or opening

of the contacts• The motor protector is either OFF or ON, 140M is teaseproof• No more guessing if the motor protection is “ON” or tripped Manipulation made impossible

• The anti-tamper cover prevents unauthorizedchange of the operational current setting

• Clear current setting scale, recessed toprevent unintentional setting changes

More indication possibilities• Different operation and fault conditions can be

transmitted by auxiliary contacts• The 140M offers more auxiliary combinations than others:

➤ Front mounting: 6 variations➤ Side mounting: 8 variations

Undervoltage / voltage release• Undervoltage release• Undervoltage release with

2 early make contacts• Voltage release

Front mounting trip /auxiliary contacts

Side mountingauxiliary contacts

Short-circuit indicator• A red flag on the I» magnetic short

circuit trip window shows that a short-circuit has occurred. This allows theimmediate distinction between a short-circuit trip and an overload trip

• Saves time in troubleshooting

Superior Actuation and Status Indication

Side mounting trip contacts

Page 8: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Compact mounting allowsmore compact panels• Compact side by side mounting

saves valuable panel space.

No gaps required in between

devices

• Lowest arcing safety space

requirements allow denser layouts

• No current limiters required

• No increase in width due to the

unique front mounted trip

indicator/auxiliary contact

• Consistent 9mm spacing simplifies

planning and installation

No gapsrequired

Compactconnectionmodules

Minimal arcingsafety clearancerequired

Faster and easier mounting• No tools required for DIN Rail

mount/dismount• Complete starter assemblies can be

snapped on only one DIN Rail for motorsup to 25 A. The new connection modulesmechanically fix the contactor to the140M motor protector.

Vertical mounting saves space• Vertical mounting allows optimal

positioning of wiring channelsclose to the components

Auxiliaries easily snap on• No tools required for installation

of auxiliaries• Simple field modification even

when mounted

8

Page 9: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Built for faster wiring• Only one screwdriver (Pozidrive No. 2 or blade type No. 3)

needed for all 140M components

• Screw driver guiding shafts speed up connection time

• Delivered with open terminal screws for immediate wiring

Terminals save wiring time• Easy fitting of large or different size conductors

• Dual terminal technology offers more wiring flexibility

• Insertion funnels and shrouded terminals increase

finger protection

The smart concept for fast panel building• Complete range of commoning links for easy wiring• Connection modules facilitate the connection of motor

protectors and contactors

• Connection modules and commoning links are required forbuilding assemblies in compliance with the new regulations(EN 60 439)

• Wiring accessories help build assemblies quickly, easilyand safely

9

Compact Dimensions and Easy Handling

Page 10: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

10

Superior Functionality in Two Versions of Compact Starters

Bulletin 190 Compact Combination Starters• A Bulletin 190 Compact Combination Starter consists of a Bulletin 140M

Motor Protector and an IEC Contactor assembled into a single unit• UL/CSA as Self-Protected (Type E) Combination Starters• Type 2 coordination at 480V per IEC947-4-1• Available with AC or DC coils

• Bulletin 191 Reversing Compact Combination Starters are also available

25 A Eco StarterBulletin 190E Eco StartersConsists of a Bulletin 140M Motor Protector andan IEC Contactor assembled into a single unitusing one of the new Connection Modules• UL/CSA as Type E, Self-Protected Combination

Starters and Group Motor Starters• Type 2 coordination per IEC947-4-1• Available with 100-C MCS contactors through 23 A

- AC coils• Available with 100-M Mini-Contactors

- AC or DC coils

Current adjustment dial

140M Motor Protector

Connection module provides physicaland electrical connection of 140M to100C or 100M up to 25 A

Mounts to (1) DIN rail

Short circuit trip indicationflag is required for Self-Protected (Type E) starters

Wiring channel for control wires

100C Contactor

Coil terminals at bottom of assemblyfor attractive and easy wiring

Page 11: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

190E/190S CompactCombination Starter

11

Bulletin 190 Compact Combination Starters

Bulletin 140M Motor Protector

Bulletin 100C

Motor Disconnecting Means Short Circuit/Ground Fault ProtectionMotor Overload Protection

Motor Controller (Contactor)

To Supply

25 A Compact Starter

Motor

Bulletin 190S Compact StartersConsists of a Bulletin 140M MotorProtector and an IEC Contactorassembled into a single unit on amounting socket with an integratedterminal block• UL/CSA as Type E, Self-Protected

Combination Starters and GroupMotor Starters

• Type 2 coordination per IEC947-4-1• Prewired terminal block

- (2) auxiliary/trip front mount contacts from the 140M

- (1) auxiliary contact from the 100-Ccontactor

- All control connections are at thebottom of the starter to for attractiveand cost effective panel wiring

• Available with 100-C MCS contactorsthrough 43 A- AC or DC coils

Socket base provides physical supportof 140M and 100C components forapplications up to 45 A

Mounts to (1) or (2) DINrails or screw mounts

Current adjustment dial

Front mount, 2 poleauxiliary/tripcontact is standard

Enhanced unitaryappearance

Coil terminals at bottom of assemblyfor attractive and easy wiring

140M and 100C auxiliary contacts are pre-wired to the integrated terminal block

100C Contactor

Short circuit tripindication flag isrequired forSelf-Protected(Type E) starters

140M MotorProtector

Page 12: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

12

Bulletin 190E Eco Starters provide anextremely cost-effective panel solution• Self-Protected combination starter listing

eliminates NEC/CEC Group Motor rules

- A non-fusible disconnect may be used for the main panel disconnecting means

• Bulletin 140M Commoning Links eliminate need forsplitter block or daisy chaining of power wiring

• Devices mount on a single DIN rail

- Connection Modules provide electrical connection between 140M and 100C or 100M contactors

- The contactor is also physical supported from the 140M

• Coil terminals at bottom of assembly for attractive panel wiring.

Bulletin 190S Compact Starters provide anattractive panel design with value-addedfunctionality• Self-Protected combination starter listing eliminates

NEC/CEC Group Motor rules

- A non-fusible disconnect may be used for the mainpanel disconnecting means

• Bulletin 140M Commoning Links eliminate need forsplitter block or daisy chaining of power wiring

• Three mounting options are provided: (1) DIN rail, (2) DIN rails or screw mount

• Auxiliary contacts of 140M and 100C are prewired tothe integrated terminal and coil terminals are also atthe bottom of the assembly, for attractive and costeffective control wiring.

Page 13: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Bulletin 140MMotor Protectors

13

0Circuit Breaker00

Bulletin 140M Motor Protectors

• Current Range 0.1...45 A• With 140-CMN up to 90 A

• Type 2 Coordination with Bulletin 100-C Contactors

• UL Listed • “Self-protected” Type E

Manual Combination Starters

• Manual Starter• Motor Disconnect• Group Motor

Installation• Visible Trip Indication• Rotary Actuator• High Current Limiting• High Switching Capacity

TABLE OF CONTENTSDescription Page Description PageProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Specifications

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Type 2 Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Description

The Bulletin 140M Motor Protector provides short circuit and overload protection for individual motor loads. A wide range of accessories makes installation and wiring easy. Motor protectors may be applied as Manual Starters, Group Motor Starters, Motor Disconnects, and Manual Combination Starters.

Conformity to Standards: Approvals:

IEC 947-1/2/4 CE

IEC 204-1 CSA Certified

CSA, C22.2 No.14 UL Listed Your order must include:• Cat. No. of the motor protector

selected.

• If required, Cat. No. of any accessories.

UL 508

Construction Type E Self-Protected Manual Combination Starter.

Manual Motor Controller suitable for Group Installation.

Meets IEC Circuit Breaker requirements per IEC 947-2.

Does not meet UL489 requirements for molded case circuit breakers in North America.

Cat. No. 140M-C2E

Cat. No. 140M-F8E

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Bulletins 140M and 190S/190EMotors Protectors/Compact Starters/Eco Starters

14

Product Overview

General InformationThe new Bulletin 140M Motor Protectors provide Class 10 overload protection as well as current limiting short-circuit protection for individual motor loads. They are approved for use as circuit breakers per IEC 947-2 for applications outside of North America, but in the United States and Canada, they are UL/CSA listed as Manual Starters with the optional approvals for Motor Disconnecting and Group Motor applications.

Additionally, these new devices are UL/CSA listed as Self-Protected (Type E) Manual Combination Starters — eliminating the requirement for additional short-circuit protection in many applications. This reduces both panel space and cost in multi-motor installations and eliminates the restrictive NEC/CEC rules that pertained to Manual Starters used in Group Motor applications.

The following information is provided to aid in proper system design utilizing the capabilities of the new Bulletin 140M Motor Protectors in North American applications. Please be sure to follow all local and national codes for your particular installation.

Circuit Breaker Applications – IECThe new Bulletin 140M Motor Protectors are current limiting IEC circuit breakers (IEC 947-2) that also provide Class 10 motor overload protection. Additionally, they meet the IEC requirements for applications such as: • Disconnector (IEC 947-2)

• Main Switch (IEC 204-1)

• Emergency Off (IEC 204-1)

The Bulletin 140M Motor Protectors cannot be applied in North America as circuit breakers, however, since they do not meet the UL specification for circuit breakers (UL 489).

Manual Starter Applications – UL/CSAThe new Bulletin 140M Motor Protectors are an excellent choice for manual starting applications. As UL/CSA listed manual motor controllers they provide motor overload protection, but a separate short-circuit protective device must still be used. The fuse or circuit breaker used for the short-circuit protection may be sized to the maximum allowable per NEC Article 430 in the U.S. and CEC Rule 28-200 in Canada.

Motor Disconnecting Applications – UL/CSAThe new Bulletin 140M Motor Protectors are also UL/CSA listed as manual motor controllers with the optional approval “Suitable for use as a motor disconnect” when a lockable twist knob is used. This UL listing is new in 1999 and allows the 140M’s to be applied as “at-motor” disconnects. All manual starters used in such applications must be marked as “suitable for use as a motor disconnect” per UL 508. At motor disconnects are required by the NEC if the motor cannot be seen from the main panel disconnect.

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #25 HP

Motor Protector as

IEC Circuit Breaker

Contactor

Motor

400V, 50 Hz, 3-Phase Power Supply

140M-C2E

-C10

14 AWG

7.6AFan #15 HP

FUSE

194R-NN030P330A

FusibleDisconnect

3 Fuses

MotorProtector

asManual Starter

Motor

480V, 60 Hz, 3-Phase Power Supply

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #15 HP

FUSE

194R-NJ030P330A

193-E

FusibleDisconnect

3 Fuses

Contactor

Overload

Motor Protector as

At-MotorDisconnect

Motor

480V, 60 Hz, 3-Phase Power Supply

Circuit Breaker Applications – IEC

Manual Starter Applications – UL/CSA

Motor Disconnecting Applications – UL/CSA

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Bulletins 140M and 190S/190EMotors Protectors/Compact Starters/Eco Starters

15

Product Overview

Group Motor Applications – UL/CSAThe new 140M Motor Protectors are also UL/CSA listed as manual starters for use in Group Motor installations. This listing allows the 140M Motor Protectors to be used as manual starters providing individual overload protection with a single set of fuses or a circuit breaker providing the short-circuit protection for the “Group” of motors.

This is the most popular application for these products in North America and greatly reduces both panel space and cost versus the traditional use of fuses or circuit breakers in each motor branch circuit. However, there are several NEC rules to follow for Group Motor installations and one of these rules can dramatically affect panel size and layout. Per NEC Article 430-53(d), the conductors of any tap supplying a single motor must have an ampacity less than one-third that of the branch-circuit conductors. This limits the number of motors that can be “grouped” under one set of fuses or circuit breakers. See the following examples of two typical group motor applications. For further assistance on how to properly apply Bulletin 140M Motor Protectors in Group Motor applications, please see Publications 0140-2.3 and 6219-NP.

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #15 HP

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #25 HP

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #1

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #2

140M-C2E

-C16

100-C16

14 AWG

14.0APump #1

10 HP

8 AWG

480V, 60 Hz, 3-Phase Power Supply

FusibleDisconnect

Commoning Links

Motor Protectors

Contactors

Motors

194R-NJ100P3100A80HP

Fuse45 A 3 Fuses

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #15 HP

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #25 HP

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #1

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #2

140M-C2E

-C16

100-C16

14 AWG

14.0APump #1

10 HP

8 AWG

FUSE50A

194R-NJ100P3100A80HP

FUSE35A

FUSE25A

14 AWG

8 AWG 14 AWG

480V, 60 Hz, 3-Phase Power Supply

Fusible Disconnect

3 Fuses

Commoning Links

Motor Protectors

Contactors

Motors

3 Fuses 3 Fuses

6 AWG

In this example, a single panel controls 5 motors. This Group Installation meets all of the required NEC rules resulting in a very compact, cost effective, and attractive panel design.

In this example, we have the same group of 5 motors, only now the pump motor is 10 HP rather than 5 HP. This Group Installation no longer meets the NEC rules since the wire feeding the group has increased from #8 AWG to #6 AWG, and the ampacity of the #14 AWG motor circuit conductors is less than one third that of the #6 AWG branch circuit conductors. This forces the Group to be split, with 1 set of fuses protecting the 4 small motors, and 1 set of fuses protecting the 10 HP pump motor. The third set of fuses just below the disconnect is for protection of the #6 AWG branch circuit conductors.

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Bulletins 140M and 190S/190EMotors Protectors/Compact Starters/Eco Starters

16

Product Overview

Self-Protected (Type E) Manual Combination Starter Applications – UL/CSAThe new 140M Motor Protectors, with improved current limiting and breaking capacity, are now UL/CSA listed as self-protected (Type E) Manual Combination Starters. This new listing allows the 140M Motor Protectors to be used as short-circuit protection for individual motors, in addition to overload protection. This eliminates the need for fuses or a circuit breaker to provide short-circuit protection and also eliminates all of the NEC/CEC Group Motor rules for installations involving multi-motor panels.

The new Bulletin 140M Motor Protectors are standard components of the MCS Modular Control System. This provides for maximum flexibility and minimum panel size without the restrictive and cumbersome rules involved with typical multi-motor (group) applications.

Self-Protected (Type E) Installations for Multi-Motor Panels

The new listing of the 140M as a self-protected (Type E) combination starter greatly simplifies multi-motor panel design. As a self-protected combination starter the 140M provides both overload and short-circuit protection for the motors and the NEC/CEC group motor rules no longer apply.

In the diagrams above, the same 5 motors are shown in both a self-protected (Type E) installation as well as the previous example of a Group Motor Installation. The rules in the NEC/CEC codes for the Group Motor Installation do not apply since each motor already has short circuit protection provided by the 140M’s– i.e. the 5 motors are no longer “grouped” under a single short-circuit protective device (fuses or circuit-breaker). The 3 sets of fuses are no longer required and the 140M’s may simply be selected for each individual motor load according to the motor full-load current. A non-fusible disconnect switch for the main panel disconnecting function completes the self-protected (Type E) Manual Combination Starter installation. Also, for remote operation a contactor may be added to the installation Type 2 coordination may be achieved with the 100C in this case (see page 43).

It should be noted that the 140M Motor Protectors, when used as self-protected (Type E) Manual Combination Starters, are rated only for (Wye) power systems for voltages above 240V (i.e. 480Y/277V or 600Y/347V).

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #15 HP

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #25 HP

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #1

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #2

140M-C2E

-C16

100-C16

14 AWG

14.0APump #1

10 HP

6 AWG

194R-NN100P3100A80HP

480Y/277V, 60 Hz, 3-Phase Power Supply

Non-FusibleDisconnect

Commoning Links

Motor Protectors

Contactors

Motors

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #15 HP

140M-C2E

-C10

100-C09

14 AWG

7.6AFan #25 HP

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #1

140M-C2E

-C10

100-C16

14 AWG

7.5AHeater #2

140M-C2E

-C16

100-C16

14 AWG

14.0APump #1

10 HP

8 AWG

FUSE50A

194R-NJ100P3100A80HP

FUSE35A

FUSE25A

14 AWG

8 AWG 14 AWG

480V, 60 Hz, 3-Phase Power Supply

Fusible Disconnect

3 Fuses

Commoning Links

Motor Protectors

Contactors

Motors

3 Fuses 3 Fuses

6 AWG

Self-Protected (Type E) Installation Group Motor Installation

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Bulletins 140M and 190S/190EMotors Protectors/Compact Starters/Eco Starters

17

Product Overview

Self-Protected (Type E) Installations for Single Motor Panels

The new listing of the 140M as a self-protected combination starter provides for extremely cost-effective and compact single mot or installations as well.

In the diagrams above, a panel consisting of a self-protected (Type E) Manual Combination Starter and a contactor is compared with a traditional fusible combination starter panel. The Type E combination starter consists of a Bulletin 140M and a 100-C contactor. The Bulletin 140M provides both the overload and short circuit protection as well as the disconnecting function for the motor while the 100-C contactor allows for remote operation via push buttons. By contrast, the traditional fusible combination starter consists of a 194R fusible disconnect switch for disconnecting function fuses for short-circuit protection, a 100-C contactor for remote operation and a 193-E overload relay for overload protection.

140M-C2E

-C16

100-C16

14 AWG

14.0APump #1

10 HP

Motor Protector

Contactor

Motor

480Y/277V, 60 Hz, 3-Phase Power Supply

14 AWG

14.0 APump #1

10 HP

FUSE25 A

194R-NJ100P3100 A80 HP

Fusible Disconnect

3 Fuses

Contactor

Motor

100-C16

OverloadRelay

193-E

480V, 60 Hz, 3-Phase Power Supply

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Bulletin 140MMotor Protectors

18

018Product Selection

Motor Protectors For Use as Manual Starters and Motor Disconnects

➊ Horsepower ratings shown in the table above are for reference. The final selection of the manual starter depends on the actual motor full load current and service factor.• For motor with service factor less than 1.15. Use motor nameplate full load current times 0.9 and choose the motor starter with the appropriate current range.

Example: Motor F.L.C. = 4.2 A; S.F. = 1.0. (4.2 A x 0.9 = 3.78 A.) Select Cat. No. 140M-C2E-B40.➋ Magnetic trip is fixed at 13x the maximum value of the current adjustment range.➌ Devices with a fixed magnetic trip set at 16-20x the maximum value of the current adjustment range are available if nuisance tri pping occurs (as with some high-

efficiency motors). To order these products, change the “E” in the catalog number to a “T” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2T-A16).➍ Devices without a thermal trip (i.e., current adjustment range) are also available if separate motor overload protection is requ ired. To order these products, change

the “E” in the catalog number to an “N” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2N-A16).

Motor Protectors — For Use as Manual Starters

Current Adjustment Range [A]

Typical1-phase [HP] ➊

Typical3-phase [HP] ➊

Cat. No. ➋115V 230V 200V 230V 460V 575V

140M-C, High Break

0.10…0.16 — — — — — — 140M-C2E-A16➌➍

0.16…0.25 — — — — — — 140M-C2E-A25➌➍

0.25…0.40 — — — — — 140M-C2E-A40➌➍

0.40…0.63 — — — — — 140M-C2E-A63➌➍

0.63…1.0 — — — — 1/2 3/4 140M-C2E-B10➌➍

1.0…1.6 — 1/10 — — 3/4 1 140M-C2E-B16➌➍

1.6…2.5 1/10 1/6 1/2 1/2 1-1/2 2 140M-C2E-B25➌➍

2.5…4 1/8 1/3 1 1 3 3 140M-C2E-B40➌

4…6.3 1/4 3/4 1-1/2 2 3 5 140M-C2E-B63➌

6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-C2E-C10➌

10…16 1 3 3 5 10 10 140M-C2E-C16➌

14.5…20 1-1/2 3 5 7-1/2 15 20 140M-C2E-C20

18…25 2 3 7-1/2 10 20 25 140M-C2E-C25

140M-D, High Break PLUS

1.6…2.5 1/10 1/6 1/2 1/2 1-1/2 2 140M-D8E-B25➍

2.5…4 1/8 1/3 1 1 3 3 140M-D8E-B40➍

4…6.3 1/4 3/4 1-1/2 2 3 5 140M-D8E-B63➍

6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-D8E-C10➍

10…16 1 3 3 5 10 10 140M-D8E-C16➌➍

14.5…20 1-1/2 3 5 7-1/2 15 20 140M-D8E-C20➌➍

18…25 2 3 7-1/2 10 20 25 140M-D8E-C25➍

140M-F, High Break PLUS

6.3…10 1/2 1-1/2 3 3 7-1/2 10 140M-F8E-C10

10…16 1 3 3 5 10 10 140M-F8E-C16

14.5…20 1-1/2 3 5 7-1/2 15 20 140M-F8E-C20

18…25 2 3 5 10 20 25 140M-F8E-C25➌➍

23…32 3 5 10 10 25 30 140M-F8E-C32➌➍

32…45 3 7-1/2 15 15 30 40 140M-F8E-C45➍

140-CMN

16…25 2 5 7-1/2 10 20 25 140-CMN-2500

25…40 3 7-1/2 10 15 30 40 140-CMN-4000

40…63 5 10 20 20 50 60 140-CMN-6300

63…90 7-1/2 20 30 30 60 75 140-CMN-9000

Cat. No. 140M-FCat. No. 140M-DCat. No. 140M-C

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Bulletin 140MMotor Protectors

19

Product Selection, Continued

Motor Protectors For Use as Manual Starters in Group Installations

➊ Magnetic trip is fixed at 13x the maximum value of the current adjustment range.➋ Ratings apply to specified or larger contactor.➌ Devices with a fixed magnetic trip set at 16-20x the maximum value of the current adjustment range are available if nuisance tripping occurs (as with some high-

efficiency motors). To order these products, change the “E” in the catalog number to a “T” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2T-A16).➍ Devices without a thermal trip (i.e., current adjustment range) are also available if separate motor overload protection is required. To order these products, change

the “E” in the catalog number to an “N” (e.g., Cat. No. 140M-C2E-A16 changes to 140M-C2N-A16).➎ For Type 2 coordination see pages 43 and 44.

Motor Protectors for Group Installation

Current Adjustment Range [A]

Max. Short-Circuit Current [kA]

For Use With Cat. No. ➋

Max Fuse or Circuit

Breaker[A] Cat. No. ➊480V 600V

140M-C, High Break0.10…0.16 65 47 100-C09, 100-M05 400 140M-C2E-A16➌➍

0.16…0.25 65 47 100-C09, 100-M05 400 140M-C2E-A25➌➍

0.25…0.40 65 47 100-C09, 100-M05 400 140M-C2E-A40➌➍

0.40…0.63 65 47 100-C09, 100-M05 400 140M-C2E-A63➌➍

0.63…1.0 65 47 100-C09, 100-M05 400 140M-C2E-B10➌➍

1.0…1.6 65 47 100-C09, 100-M05 400 140M-C2E-B16➌➍

1.6…2.5 65 5 100-C09, 100-M05 400 140M-C2E-B25➌➍

2.5…4 65 5 100-C09, 100-M05 400 140M-C2E-B40➌

4…6.3 65 5 100-C09, 100-M05 400 140M-C2E-B63➌

6.3…10 65 5 100-C09, 100-M05 400 140M-C2E-C10➌

10…16 10 5 100-C12 400 140M-C2E-C16➌

14.5…20 10 5 100-C16 400 140M-C2E-C20

18…25 10 5 100-C23 400 140M-C2E-C25

140M-D, High Break PLUS1.6…2.5 65 10 100-C09, 100-M05 400 140M-D8E-B25➍

2.5…4 65 10 100-C09, 100-M05 400 140M-D8E-B40➍

4…6.3 65 10 100-C09, 100-M05 400 140M-D8E-B63➍

6.3…10 65 10 100-C09, 100-M05 400 140M-D8E-C10➍

10…16 65 10 100-C12 400 140M-D8E-C16➌➍

14.5…20 65 5 100-C16 400 140M-D8E-C20➌➍

18…25 25 5 100-C23 400 140M-D8E-C25➍

140M-F, High Break PLUS6.3…10 65 10 100-C09 500 140M-F8E-C10

10…16 65 10 100-C12 500 140M-F8E-C16

14.5…20 65 10 100-C16 500 140M-F8E-C20

18…25 65 10 100-C23 500 140M-F8E-C25➌➍

23…32 65 10 100-C30 500 140M-F8E-C32➌➍

32…45 50 10 100-C37 500 140M-F8E-C45➍

140-CMN16…25 65 42 100-C16 1000 140-CMN-2500

25…40 65 42 100-C30 1000 140-CMN-4000

40…63 65 42 100-C43 1000 140-CMN-6300

63…90 65 30 100-C72 1000 140-CMN-9000

Cat. No. 140M-C Cat. No. 140M-FCat. No. 140M-D

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Bulletin 140MMotor Protectors

20

0Product Selection, Continued

Motor Protectors For Use as Self-Protected (Type E) Manual Combination Motor Controllers

➊ Horsepower ratings shown in the table above are for reference. The final selection of the manual starter depends on the actual motor full load current and service factor.• For motor with service factor less than 1.15. Use motor nameplate full load current times 0.9 and choose the motor starter with the appropriate current range.

Example: Motor F.L.C. = 4.2 A; S.F. = 1.0. (4.2 A x 0.9 = 3.78 A.) Select Cat. No. 140M-C2E-B40.➋ Magnetic trip is fixed at 13x the maximum value of the current adjustment range.➌ UL Pending. Contact your local Allen-Bradley Sales Office.

Motor Protectors For Use As Self-Protected (Type E) Manual Combination Motor Controller

Current Adjustment Range [A]

Typical1-phase [HP] ➊

Typical3-phase [HP] ➊

Max. Short-Circuit

Current[kA]

Cat. No. ➋115V 230V 200V 230V 460V 575V 480Y/277V

140M-C, High Break0.10...0.16 — — — — — — 65 140M-C2E-A16

0.16...0.25 — — — — — — 65 140M-C2E-A25

0.25...0.40 — — — — — 65 140M-C2E-A40

0.40...0.63 — — — — — 65 140M-C2E-A63

0.63...1.0 — — — — 1/2 3/4 65 140M-C2E-B10

1.0...1.6 — 1/10 — — 3/4 1 65 140M-C2E-B16

1.6...2.5 1/10 1/6 1/2 1/2 1-1/2 2 65 140M-C2E-B25

2.5...4 1/8 1/3 1 1 3 3 65 140M-C2E-B40

4...6.3 1/4 3/4 1-1/2 2 3 5 65 140M-C2E-B63

6.3...10 1/2 1-1/2 3 3 7-1/2 10 65 140M-C2E-C10

10...16 1 3 3 5 10 10 10 140M-C2E-C16

14.5...20 1-1/2 3 5 7-1/2 15 20 10 140M-C2E-C20

18...25 2 3 7-1/2 10 20 25 10 140M-C2E-C25

140M-D, High Break PLUS

1.6...2.5 1/10 1/6 1/2 1/2 1-1/2 2 65 140M-D8E-B25

2.5...4 1/8 1/3 1 1 3 3 65 140M-D8E-B40

4...6.3 1/4 3/4 1-1/2 2 3 5 65 140M-D8E-B63

6.3...10 1/2 1-1/2 3 3 7-1/2 10 65 140M-D8E-C10

10...16 1 3 3 5 10 10 65 140M-D8E-C16

14.5...20 1-1/2 3 5 7-1/2 15 20 65 140M-D8E-C20

18...25 2 3 7-1/2 10 20 25 25 140M-D8E-C25

140M-F, High Break PLUS6.3...10 1/2 1-1/2 3 3 7-1/2 10 ➌ 140M-F8E-C10

10...16 1 3 3 5 10 10 ➌ 140M-F8E-C16

14.5...20 1-1/2 3 5 7-1/2 15 20 ➌ 140M-F8E-C20

18...25 2 3 5— 10 20 25 ➌ 140M-F8E-C25

23...32 3 5 10 10 25 30 ➌ 140M-F8E-C32

32...45 3 7-1/2 15 15 30 40 ➌ 140M-F8E-C45

Cat. No. 140M-C Cat. No. 140M-F

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Bulletin 140MMotor Protectors

21

Accessories

➊ X = Contact ClosedO = Contact Open

Description

Connection Diagram➋For Use

With Cat. No.

Operator Position ➊

Term. No.

Desc.OFF ON Tripped

Front-Mounted Auxiliary Contact• 1-pole or 2-pole• No additional

space required• For use with

140M

O X O 13-14 N.O. Aux 140M 140M-C-AFA10

X O X 11-12 N.C. Aux 140M 140M-C-AFA01

O X O 13-14 N.O. Aux140M 140M-C-AFA11

X O X 21-22 N.C. Aux

O X O 13-14 N.O. Aux

140M 140M-C-AFA20

O X O 23-24 N.O. Aux

X O X 11-12 N.C. Aux

140M 140M-C-AFA02

X O X 21-22 N.C. Aux

Right Side -Mounted Auxiliary Contact• 2-pole• Adds 9 mm to the

width of the device• For use with 140M

O X O 33-34 N.O. Aux

140M 140M-C-ASA20

O X O 43-44 N.O. Aux

X O X 31-32 N.C. Aux

140M 140M-C-ASA02

X O X 41-42 N.C. Aux

O X O 33-34 N.O. Aux

140M 140M-C-ASA11

X O X 41-42 N.C. Aux

I >>

13

14

I >>

11

12

13

14

21

22

I >>

I >>

13

14

23

24

I >>

11

12

21

22

I >>

33

34

43

44

I >>

31

32

41

42

33

34

41

42

I >>

I >>

140 M Operator

Overload (thermal) TripShort-Circuit (magnetic) Trip

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Bulletin 140MMotor Protectors

22

Accessories, Continued

➊ X = Contact ClosedO = Contact Open

Description

Connection Diagram➋➋➋➋For Use

With Cat. No.

Operator Position ➊

Term. No.

Desc.OFF ON Tripped

Front-MountedTrip Contact• 2-pole• Indicates tripping

of device• No additional

space required• For use with 140M

O X O 13-14 N.O. Aux

140M 140M-C-AFAR10A10

O O X 27-28N.O. Trip

(Short-Circuit & Overload)

X O X 11-12 N.C. Aux

140M 140M-C-AFAR10A01

O O X 27-28N.O. Trip

(Short-Circuit & Overload)

Right Side-Mounted Trip Contact• 2-pole• Indicates tripping

of Motor Protector• Adds 9 mm to the

width of the circuit breaker

• For use with 140M

O O X 57-58N.O. Trip

(Short-Circuit & Overload) 140M 140M-C-ASAR10M10

O O X 67-68N.O. Trip

(Short-Circuit)

O O X 57-58N.O. Trip

(Short-Circuit & Overload) 140M 140M-C-ASAR10M01

X X O 65-66N.C. Trip

(Short-Circuit)

X X O 55-56N.C. Trip

(Short-Circuit & Overload) 140M 140M-C-ASAR01M10

O O X 67-68N.O. Trip

(Short-Circuit)

X X O 55-56N.C. Trip

(Short-Circuit & Overload) 140M 140M-C-ASAR01M01

X X O 65-66N.C. Trip

(Short-Circuit)

O O X 77-78N.O. Trip

(Short-Circuit)

140M 140M-C-ASAM11X X O 65-66

N.C. Trip (Short-Circuit)

13 27

14I >>

28

11

12I >>

27

28

57

58

67

68

I >>

I >>

57

58

65

66

I >>

55

56

67

68

I >>

65

66

55

56

I >>

77

78

65

66

I >>

140 M Operator

Overload (thermal) TripShort-Circuit (magnetic) Trip

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Bulletin 140MMotor Protectors

23

Accessories, Continued

➊ X = Contact ClosedO = Contact Open

Description

Connection Diagram➋For Use

With Cat. No.

Operator Position ➊

Term. No.

Desc.OFF ON Tripped

Front-Mounted Auxiliary Contacts• Internal• 2-Pole

O X O 13-14 N.O. Aux

140-CMN

140-CA20

O X O 23-24 N.O. Aux

X O X 11-12 N.C. Aux

140-CA02

X O X 21-22 N.C. Aux

O X O 13-14 N.O. Aux

140-CA11

X O X 21-22 N.C. Aux

Front-MountedTrip Indicating Auxiliary Contacts• Internal• 2-Pole

O O X 37-38 N.O. Trip(Overload)

140-CMN

140-CT10-10

O O X 43-44N.O. Trip

(Short-Circuit)

X X O 35-36 N.C. Trip(Overload)

140-CT01-01

X X O 41-42N.C. Trip

(Short-Circuit)

X X O 35-36 N.C. Trip(Overload)

140-CT01-10

O O X 43-44N.O. Trip

(Short-Circuit)

O O X 37-38 N.O. Trip(Overload)

140-CT10-01

X X O 41-42N.C. Trip

(Short-Circuit)

13

14

23

24

I >>

140-CMN

140-CA20

I >>

21

22

11

12

140-CMN

140-CA02

I >>

13

14

21

22

140-CMN

140-CA11

37

38

43

44

I >>

140-CMN

140-CT10-10

a

b

a) Overload Tripb) Short-Circuit Trip

I >>

41

42

35

36

140-CMN

140-CT01-01

a

b

a) Overload Tripb) Short-Circuit Trip

I >>

35

36

43

44

140-CMN

140-CT01-10

a

b

a) Overload Tripb) Short-Circuit Trip

I >>

37

38

41

42

140-CMN

140-CT10-01

a

b

a) Overload Tripb) Short-Circuit Trip

I >>

140 M Operator

Overload (thermal) TripShort-Circuit (magnetic) Trip

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Bulletin 140MMotor Protectors

24

0Accessories, Continued

Description Connection Diagram➊

For Use With Cat. No.

Undervoltage Trip• Left-side mounted• Adds 18 mm to the width

of the circuit breaker• Trips motor protector

when voltage is removed

24V, 50 Hz/28V, 60 Hz110V, 50 Hz/127V, 60 Hz

220...230V, 50 Hz240...260V, 60 Hz

240V, 50 Hz/277V, 60 Hz380...400V, 50 Hz/440...460V, 60 Hz

415V, 50 Hz/480V, 60 Hz21V, 50 Hz/24V, 60 Hz110V, 50Hz/27V, 60 Hz

140M

140M-C-UXK140M-C-UXD140M-C-UXF140M-C-UXA140M-C-UXT140M-C-UXN140M-C-UXB140M-C-UXJ140M-C-UXC

Shunt Trip• Left-side mounted• Adds 18 mm to the width

of the circuit breaker• Trips motor protector

when voltage is applied

24V, 50 Hz/28V, 60 Hz110V, 50 Hz/127V, 60 Hz

220...230V, 50 Hz240...260V, 60 Hz

240V, 50 Hz/277V, 60 Hz380...400V, 50 Hz/440...460V, 60 Hz

415V, 50 Hz/480V, 60 Hz21V, 50 Hz/24V, 60 Hz

110V, 50 Hz/127V, 60 Hz

140M

140M-C-SNK140M-C-SND140M-C-SNF140M-C-SNA140M-C-SNT140M-C-SNN140M-C-SNB140M-C-SNJ140M-C-SNC

Undervoltage Trip Unit• Internal, front mounted• Integrated short-circuit

trip indication• Trips motor protector

when voltage is removed

24V 50/60 Hz110V 50 Hz/120V 60 Hz220V 50 Hz/240V 60 Hz

140-CMN140-CUV-KJ140-CUV-D140-CUV-A

Shunt Trip Unit• Internal, front mounted• Integrated short-circuit

trip indication• Trips motor protector

when voltage is applied

24V 50/60 Hz110V 50 Hz/120V 60 Hz220V 50 Hz/240V 60 Hz

140-CMN140-CRT-KJ140-CRT-D140-CRT-A

D1

D2I >>

U <

C1

C2I >>

I >>

140-CMN

b) Short-Circuit Trip

b

D1

D2

U <

43

44

140-CUV...

I >>

140-CMN

b) Short-Circuit Trip

b

C1

C2

43

44

140-CRT...

I >>

140 M Operator

Overload (thermal) TripShort-Circuit (magnetic) Trip

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Bulletin 140MMotor Protectors

25

Accessories, Continued

Description For Use With Cat. No.

Anti Tamper Shield• Provides protection against inadvertent adjustment of the current setting

140M 140M-C-CA

Lockable Twist Knob• For 1 padlock 4...8 mm (5/16") dia. shackle• Can be locked in OFF position

black 140M 140M-C-KN

red/yellow 140M 140M-C-KRY

Padlockable Operating Knob• Accepts 8mm (5/16") padlock — up to three

padlocks.• Permits padlocking in the off position.

black

140-CMN

140-KN

red/yellow 140-KRY

Door Coupling Handle• For 3 padlocks 4...8 mm (5/16") in diameter• IP66 Protection/Type 1,3,3R,4,4x,13• Interlock override capability• Can be modified for locking in "ON" position• Ships with coupling — order extension shaft and legend plate

separately• Mounting depth (adapter-door):

140-C: 105.5 mm ± 5 mm (4.15" ± 3/16")140-D: 114.5 mm ± 5 mm (4.5" ± 3/16")140-F: 137.1 mm ± 5 mm (5.4" ± 3/16")

black

140M 140M-C-DN66

140-CMN 140-CDN66

red/yellow

140M 140M-C-DRY66

140-CMN 140-CDRY66

Extension Shaft• Cut to required length for mounting depth (adapter-door)

140-C: 117...338 mm (4.6"…13.3")140-D: 126...347 mm (5.0"…13.7")140-F: 149...369 mm (5.4"…14.5")

140M-C-DN66140M-C-DRY66

140M-C-DS

Legend Plate• Marking: "Haupschalter" and "Main Switch"• Marking: "Not-Aus" and "Emergency Off"

140M-C-DN66 140M-C-DFCN

140M-C-DRY66 140M-C-DFCRY

Locking Tag• Padlock attachment to the lockable handles• Up to three padlocks 4...8 mm (5/16") shackle

140M-C-KN140M-C-KRY140M-F-KRY

140M-C-M3

IP65 Non-Metallic Enclosure• Knockouts for PG16 and PG21 fittings• Suitable for flexible cable with internal ground wire or conduit

when externally grounded around the outside of the enclosure

black handle140M-C140M-D

198E-AYTJ2

IP65 Non-Metallic Enclosure• Knockouts for PG16 and PG21 fittings• Suitable for flexible cable with internal ground wire or conduit

when externally grounded around the outside of the enclosure

red/yellow handle

140M-C140M-D 198E-AYTG2

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Bulletin 140MMotor Protectors

26

Accessories, Continued

Description For Use With Cat. No.

Connecting Modules - 25 A• The Eco-connecting modules provide electrical and mechanical interconnection of

140M and 100M (with AC or DC coils) or 100C (with AC coils) for use as combination starters

• Suitable for reversing and star/delta kits• Eco-starters mount on single DIN Rail (140M on DIN Rail)

140M-Cto

100-M140M-C-PEM12

140M-Cto

100-C09...C23140M-C-PEC23

140M-Dto

100-C09...C23140M-D-PEC23

Connecting Modules - 45 A• Electrical interconnection between 140M-F motor protector and 100-C contactors

(with AC coils)• Contactor and motor protector must be mounted separately

140M-Fto

100-C30...C37140M-F-PNC37

140M-Fto

100-C43140M-F-PNC43

Commoning Link Feeder Terminal• For supply of commoning links — 600V, 65 A max.• Top feed — overlaps commoning link

140M-C140M-D

140M-C-WT

140M-F 140M-F-WT

Three-Phase Commoning Link for 25A Motor Protectors – 63A Max. Continuous Current

• 45 mm spacing• For use with front-mounted auxiliary contact

2 x 3 connections

140M-C140M-D

140M-C-W452

3 x 3 connections 140M-C-W453

4 x 3 connections 140M-C-W454

5 x 3 connections 140M-C-W455

• 54 mm spacing• For use with side-mounted auxiliary contact

2 x 3 connections

140M-C140M-D

140M-C-W542

3 x 3 connections 140M-C-W543

4 x 3 connections 140M-C-W544

5 x 3 connections 140M-C-W545

• 63 mm spacing• For use with side-mounted undervoltage trip and

shunt trip

2 x 3 connections

140M-C140M-D

140M-C-W632

3 x 3 connections 140M-C-W633

4 x 3 connections 140M-C-W634

5 x 3 connections 140M-C-W635

Jumper for 140M-D to 140M-C• Accommodates difference in depth from 140M-D

to 140M-C• Can be used with all other commoning links• 54 mm spacing

2 x 3 connections140M-D

to 140M-C

140M-C-WD542

Three-Phase Commoning Link for 45A Motor Protectors

• 54 mm spacing• For use with front-mounted auxiliary contact

2 x 3 connections

140M-F

140M-F-W542

3 x 3 connections 140M-F-W543

4 x 3 connections 140M-F-W544

• 63 mm spacing• For use with side-mounted auxiliary contact

2 x 3 connections

140M-F

140M-F-W632

3 x 3 connections 140M-F-W633

4 x 3 connections 140M-F-W634

Terminal Cover• For covering of unused connection terminals• IP2X finger protection

140M-C140M-D

140M-C-WS

140M-F 140M-F-WS

Screw Adapter• For screw arrangement of a motor protector

140M 140M-C-N45

DIN (#3) Symmetrical Rail• 35mm x 7.5mm x 1m long• Zinc-plated, yellow chromated • EN 50022

10 pcs per Pkg 199-DR1

140M-D 140M-C

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Bulletin 140MMotor Protectors

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Specifications

UL / CSA Performance DataManual Motor Controller(UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device)

Self-Protected (Type E) Manual Combination Motor Controller (UL 508)

➊ Contact your local Allen-Bradley Sales Office.

Cat. No. 140M-C2E-

A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25

Rated Operational Current, Ie [A] 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6.3 10 16 20 25Magnetic Release Current [A] 2.1 3.3 5.2 8.2 13 21 33 52 82 130 208 260 325

Max. Short-Circuit Current480V [kA] 65 65 65 65 65 65 65 65 65 65 10 10 10600V [kA] 47 47 47 47 47 47 5 5 5 5 5 5 5

Motor Load, Single-Phase115V [HP] — — — — — — 1/10 1/8 1/4 1/2 1 1-1/2 2

230V [HP] — — — — — 1/10 1/6 2/3 3/4 1-1/2 3 3 3Motor Load, Three-Phase

230V [HP] — — — — — — 1/2 1 2 3 5 7-1/2 10

460V [HP] — — — — 1/2 3/4 1-1/2 3 3 7-1/2 10 15 20575V [HP] — — — — 3/4 1 2 3 5 10 10 20 25

Maximum Rated Current of Protection Device [A] 400

Cat. No. 140M-C2E-

A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25

Rated Operational Current, Ie [A] 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6.3 10 16 20 25Magnetic Release Current [A] 2.1 3.3 5.2 8.2 13 21 33 52 82 130 208 260 325

Max. Short-Circuit Current480Y/277V [kA] 65 65 65 65 65 65 65 65 65 65 10 10 10

600Y/347V [kA] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊

Motor Load, Single-Phase115V [HP] — — — — — — 1/10 1/8 1/4 1/2 1 1-1/2 2

230V [HP] — — — — — 1/10 1/6 2/3 3/4 1-1/2 3 3 3Motor Load, Three-Phase

230V [HP] — — — — — — 1/2 1 2 3 5 7-1/2 10

460V [HP] — — — — 1/2 3/4 1-1/2 3 3 7-1/2 10 15 20575V [HP] — — — — 3/4 1 2 3 5 10 10 20 25

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Bulletin 140MMotor Protectors

28

Specifications, Continued

UL / CSA Performance DataManual Motor Controller(UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device)

Type E Combination Motor Controller(UL 508)

➊ Contact your local Allen-Bradley Sales Office.

Cat. No. 140M-D8E- Cat. No. 140M-F8E-

B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45

Rated Operational Current, Ie [A] 2.5 4.0 6.3 10 16 20 25 10 16 20 25 32 45Magnetic Release Current [A] 33 52 82 130 208 260 325 130 208 260 325 416 585

Max. Short-Circuit Current480V [kA] 65 65 65 65 65 65 25 65 65 65 65 65 50600V [kA] 10 10 10 10 10 5 5 10 10 10 10 10 10

Motor Load, Single-Phase115V [HP] 1/10 1/8 1/4 1/2 1 1-1/2 2 1/2 1 1-1/2 2 3 3

230V [HP] 1/6 1/3 3/4 1-1/2 3 3 3 1-1/2 3 3 3 5 7-1/2Motor Load, Three-Phase

230V [HP] 1/2 1 2 3 5 7-1/2 10 3 5 7-1/2 10 10 15

460V [HP] 1-1/2 3 3 7-1/2 10 15 20 7-1/2 10 15 20 25 30575V [HP] 2 3 5 10 10 20 25 10 10 20 25 30 40

Maximum Rated Currentof Protection Device [A] 400 500

Cat. No. 140M-D8E- Cat. No. 140M-F8E-

B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45

Rated Operational Current, Ie [A] 2.5 4.0 6.3 10 16 20 25 10 16 20 25 32 45Magnetic Release Current [A] 33 52 82 130 208 260 325 130 208 260 325 416 585

Max. Short-Circuit Current480Y/277V [kA] 65 65 65 65 65 65 25 ➊ ➊ ➊ ➊ ➊ ➊

500Y/347V [kA] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊

Motor Load, Single-Phase115V [HP] 1/10 1/8 1/4 1/2 1 1-1/2 2 1/2 1 1-1/2 2 3 3230V [HP] 1/6 1/3 3/4 1-1/2 3 3 3 1-1/2 3 3 3 5 7-1/2

Motor Load, Three-Phase230V [HP] 1/2 1 2 3 5 7-1/2 10 3 5 7-1/2 10 10 15

460V [HP] 1-1/2 3 3 7-1/2 10 15 20 7-1/2 10 15 20 25 30

575V [HP] 2 3 5 10 10 20 25 10 10 20 25 30 40

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Bulletin 140MMotor Protectors

29

Specifications, Continued

UL / CSA Performance DataManual Motor Controller(UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device)

Cat. No. 140M-C2N-

A16 A25 A40 A63 B10 B16 B25

Rated Operational Current, Ie [A] 0.16 0.25 0.40 0.63 1.0 1.6 2.5

Magnetic Release Current [A] 2.1 3.3 5.2 8.2 13 20 32

Max. Short-Circuit Current480V [kA] 65 65 65 65 65 65 65

600V [kA] 47 47 47 47 47 47 5

Motor Load, Single-Phase115V [HP] — — — — — — 1/10

230V [HP] — — — — — 1/10 1/6

Motor Load, Three-Phase230V [HP] — — — — — — 1/2460V [HP] — — — — 1/2 3/4 1-1/2575V [HP] — — — — 3/4 1 2

Maximum Rated Currentof Protection Device [A] 400

Cat. No. 140M-D8N- Cat. No. 140M-F8N-

B25 B40 B63 C10 C16 C25 C25 C32 C45

Rated Operational Current, Ie [A] 2.5 4.0 6.3 10 16 25 25 32 45

Magnetic Release Current [A] 32 52 82 130 208 325 325 416 585

Max. Short-Circuit Current480V [kA] 65 65 65 65 65 25 65 65 50

600V [kA] 10 10 10 10 10 5 10 10 10

Motor Load, Single-Phase115V [HP] 1/10 1/8 1/4 1/2 1 2 2 3 3

230V [HP] 1/6 1/3 3/4 1-1/2 3 3 3 5 25

Motor Load, Three-Phase230V [HP]

1/2 1 2 3 5 10 10 10 15

460V [HP] 1-1/2 3 3 7-1/2 10 20 20 25 30575V [HP] 2 3 5 10 10 25 25 30 40

Maximum Rated Currentof Protection Device [A] 400 500

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Bulletin 140MMotor Protectors

30

Specifications, Continued

UL / CSA Performance DataManual Motor Controller(UL 508, CSA C22.2 No.14 for Group Installation, in Connection with a Short-Circuit Protection Device)

Cat. No. 140M-C2T-

A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16

Rated Operational Current, Ie [A] 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 10 16

Magnetic Release Current [A] 3.2 5.2 8.2 13 21 32 52 82 130 208 260

Max. Short-Circuit Current480V [kA] 65 65 65 65 65 65 65 65 65 65 10

600V [kA] 47 47 47 47 47 47 5 5 5 5 5

Motor Load, Single-Phase115V [HP] — — — — — — 1/10 1/8 1/4 1/2 1

230V [HP] — — — — — 1/10 1/6 2/3 3/4 1-1/2 3

Motor Load, Three-Phase230V [HP] — — — — — — 1/2 1 2 3 5460V [HP] — — — — 1/2 3/4 1-1/2 3 3 7-1/2 10

575V [HP] — — — — 3/4 1 2 3 5 10 10Maximum Rated Currentof Protection Device [A] 400

Cat. No. 140M-D8T- Cat. No. 140M-F8T-

C16 C20 C25 C32

Rated Operational Current, Ie [A] 16 20 25 32

Magnetic Release Current [A] 260 325 416 585

Max. Short-Circuit Current480V [kA] 65 65 65 65

600V [kA] 10 10 10 10

Motor Load, Single-Phase115V [HP] 1 1-1/2 2 3

230V [HP] 3 3 3 5

Motor Load, Three-Phase230V [HP] 5 7-1/2 10 10460V [HP] 10 15 20 25

575V [HP] 10 20 25 30Maximum Rated Currentof Protection Device [A] 400 500

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Bulletin 140MMotor Protectors

31

Specifications, Continued

0 00

IEC Performance Data

➊ No back-up fuse required.

Cat. No. 140M-C2E-

A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16 C20 C25

Rated Operational Current, Ie [A] 0.16 0.25 0.4 0.63 1 1.6 2.5 4 6.3 10 16 20 25

Magnetic Release Current [A] 2.1 3.3 5.2 8.2 13 21 33 52 82 130 208 260 325Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] — — —0.06/0.09

0.120.18/0.25

0.370.55/0.75

1.1/1.5

2.23.0/4.0

4.0/5.5

400/415V [kW] 0.02 0.06 0.090.12/0.18

0.250.37/0.55

0.75 1.1/1.5 2.23.0/4.0

5.5/7.5

7.5/10 11

500V [kW] — — — 0.180.25/0.37

0.55/0.75

1.1 1.5/2.22.5/3.0

4.0/6.3

7.5/10 11 15

690V [kW] — — — 0.250.37/0.55

0.75/1.1

1.8 2.2/3.0 4.05.5/7.5

11/13 15/1718.5/

22Back-Up Fuses

gG, gL, only if Icc > Icu

230/240V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 100 100400/415V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 80 100 100440/460V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 63 63 80 80

500V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 80 80 80 80

690V [A] ➊ ➊ ➊ ➊ ➊ 16 20 35 50 50 63 63 63Ultimate Short-Circuit

Breaking Capacity Icu

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100 50 50400/415V [kA] 100 100 100 100 100 100 100 100 100 100 50 15 15440/460V [kA] 100 100 100 100 100 100 100 100 100 50 10 10 10

500V [kA] 100 100 100 100 100 100 100 100 100 50 10 6 6690V [kA] 100 100 100 100 100 8 8 8 4 4 3 3 3

Rated Service Short-CircuitBreaking Capacity

Ics

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100 50 50400/415V [kA] 100 100 100 100 100 100 100 100 100 100 50 15 15

440/460V [kA] 100 100 100 100 100 100 100 100 100 50 6 6 6

500V [kA] 100 100 100 100 100 100 100 100 100 50 6 6 6

690V [kA] 100 100 100 100 100 8 8 8 4 4 3 3 3

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Bulletin 140MMotor Protectors

32

Specifications, Continued

IEC Performance Data

➊ No back-up fuse required.➋ Contact your local Allen-Bradley Sales Office.

Cat. No. 140M-D8E- Cat. No. 140M-F8E-

B25 B40 B63 C10 C16 C20 C25 C10 C16 C20 C25 C32 C45

Rated Operational Current, Ie [A] 2.5 4.0 6.3 10 16 20 25 10 16 20 25 32 45Magnetic Release Current [A] 33 52 82 130 208 260 325 130 208 260 325 416 585

Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] 0.370.55/0.75

1.1/1.5 2.2 3.0/4.0 4.0/5.5 — 2.2 3.0/4.0 4.0/5.5 5.5/6.3 7.5 11/13

400/415V [kW] 0.75 1.1/1.5 2.2 3.0/4.0 5.5/7.5 7.5/10 11 3.0/4.0 5.5/7.5 7.5/10 11 1518.5/

22500V [kW] 1.1 1.5/2.2 2.5/3.0 4.0/6.3 7.5/10 11 15 4.0/6.3 7.5/10 11 15 15/20 22/30

690V [kW] 1.8 2.2/3.0 4.0 5.5/7.5 11/13 15/1718.5/

225.5/7.5 11/13 15/17 18.5/22 22/25 30/40

Back-Up FusesgG, gL, only if Icc > Icu

230/240V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊

400/415V [A] ➊ ➊ ➊ ➊ ➊ 100 100 80 100 100 100 125 125440/460V [A] ➊ ➊ ➊ ➊ 80 100 100 ➋ ➋ ➋ ➋ ➋ ➋

500V [A] ➊ ➊ ➊ ➊ 80 80 80 80 80 80 80 100 100

690V [A] 20 35 50 50 63 63 63 50 63 63 63 80 80Ultimate Short-Circuit

Breaking Capacity Icu

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100 100 100

400/415V [kA] 100 100 100 100 100 50 50 50 50 50 50 50 50

440/460V [kA] 100 100 100 100 50 50 50 ➋ ➋ ➋ ➋ ➋ ➋

500V [kA] 100 100 100 40 25 25 25 10 10 10 10 10 10690V [kA] 10 10 10 10 6 6 6 6 6 6 6 6 6

Rated Service Short-CircuitBreaking Capacity

Ics

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100 100 100400/415V [kA] 100 100 100 100 50 25 25 50 50 25 25 25 25440/460V [kA] 100 100 100 100 50 25 25 ➋ ➋ ➋ ➋ ➋ ➋

500V [kA] 100 100 100 100 50 25 25 10 10 10 10 10 10

690V [kA] 10 10 10 6 4 4 4 6 6 6 6 6 4

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Bulletin 140MMotor Protectors

33

Specifications, Continued

0 00

IEC Performance Data

➊ No back-up fuse required.

Cat. No. 140M-C2N-

A16 A25 A40 A63 B10 B16 B25

Rated Operational Current, Ie [A] 0.16 0.25 0.4 0.63 1 1.6 2.5

Magnetic Release Current [A] 2.1 3.3 5.2 8.2 13 21 32Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] — — — 0.06/0.09 0.12 0.18/0.25 0.37

400/415V [kW] 0.02 0.06 0.09 0.12/0.18 0.25 0.37/0.55 0.75

500V [kW] — — — 0.18 0.25/0.37 0.55/0.75 1.1

690V [kW] — — — 0.25 0.37/0.55 0.75/1.1 1.8Back-Up Fuses

gG, gL, only if Icc > Icu þ

230/240V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊

400/415V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊

440/460V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊

500V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊

690V [A] ➊ ➊ ➊ ➊ ➊ 16 20Ultimate Short-Circuit

Breaking Capacity Icu

230/240V [kA] 100 100 100 100 100 100 100400/415V [kA] 100 100 100 100 100 100 100440/460V [kA] 100 100 100 100 100 100 100

500V [kA] 100 100 100 100 100 100 100

690V [kA] 100 100 100 100 100 8 8Rated Service Short-Circuit

Breaking Capacity Ics

230/240V [kA] 100 100 100 100 100 100 100

400/415V [kA] 100 100 100 100 100 100 100

440/460V [kA] 100 100 100 100 100 100 100500V [kA] 100 100 100 100 100 100 100690V [kA] 100 100 100 100 100 8 8

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Bulletin 140MMotor Protectors

34

Specifications, Continued

IEC Performance Data

➊ No back-up fuse required.➋ Contact your local Allen-Bradley Sales Office.

Cat. No. 140M-D8N- Cat. No. 140M-F8N-

B25 B40 B63 C10 C16 C25 C25 C32 C45

Rated Operational Current, Ie [A] 2.5 4.0 6.3 10 16 25 25 32 45Magnetic Release Current [A] 32 52 82 130 208 325 325 416 585

Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] 0.37 0.55/0.75 1.1/1.5 2.2 3.0/4.0 — 5.5/6.3 7.5 11/13400/415V [kW] 0.75 1.1/1.5 2.2 3.0/4.0 5.5/7.5 11 11 15 18.5/22

500V [kW] 1.1 1.5/2.2 2.5/3.0 4.0/6.3 7.5/10 15 15 15/20 22/30690V [kW] 1.8 2.2/3.0 4.0 5.5/7.5 11/13 18.5/22 18.5/22 22/25 30/40

Back-Up FusesgG, gL, only if Icc > Icu

230/240V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊

400/415V [A] ➊ ➊ ➊ ➊ ➊ 100 100 125 125440/460V [A] ➊ ➊ ➊ ➊ 80 100 ➋ ➋ ➋

500V [A] ➊ ➊ ➊ ➊ 80 80 80 100 100

690V [A] 20 35 50 50 63 63 63 80 80Ultimate Short-Circuit

Breaking Capacity Icu

230/240V [kA] 100 100 100 100 100 100 100 100 100

400/415V [kA] 100 100 100 100 100 50 50 50 50

440/460V [kA] 100 100 100 100 50 50 ➋ ➋ ➋

500V [kA] 100 100 100 10 50 25 10 10 10690V [kA] 10 10 10 6 6 6 6 6 6

Rated Service Short-CircuitBreaking Capacity

Ics

230/240V [kA] 100 100 100 100 100 100 100 100 100400/415V [kA] 100 100 100 100 100 25 25 25 25440/460V [kA] 100 100 100 100 50 25 ➋ ➋ ➋

500V [kA] 100 100 100 100 50 25 10 10 10

690V [kA] 10 10 10 6 4 4 6 6 4

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Bulletin 140MMotor Protectors

35

Specifications, Continued

IEC Performance Data

➊ No back-up fuse required.

Cat. No. 140M-C2T-

A16 A25 A40 A63 B10 B16 B25 B40 B63 C10 C16

Rated Operational Current, Ie [A] 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 10 16Magnetic Release Current [A] 3.2 5.2 8.2 13 21 32 52 82 130 208 260

Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] — — —0.06/0.09

0.120.18/0.25

0.370.55/0.75

1.1/1.5 2.2 3.0/4.0

400/415V [kW] 0.02 0.06 0.090.12/0.18

0.250.37/0.55

0.75 1.1/1.5 2.2 3.0/4.0 5.5/7.5

500V [kW] — — — 0.180.25/0.37

0.55/0.75

1.1 1.5/2.2 2.5/3.0 4.0/6.3 7.5/10

690V [kW] — — — 0.250.37/0.55

0.75/1.1

1.8 2.2/3.0 4.0 5.5/7.5 11/13

Back-Up FusesgG, gL, only if Icc > Icu

230/240V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊

400/415V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 80

440/460V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 63 63500V [A] ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ ➊ 80 80690V [A] ➊ ➊ ➊ ➊ ➊ 16 20 35 50 50 63

Ultimate Short-CircuitBreaking Capacity

Icu

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100400/415V [kA] 100 100 100 100 100 100 100 100 100 100 15440/460V [kA] 100 100 100 100 100 100 100 100 100 50 10

500V [kA] 100 100 100 100 100 100 100 100 100 50 6

690V [kA] 100 100 100 100 100 8 8 8 4 4 3Rated Service Short-Circuit

Breaking Capacity Ics

230/240V [kA] 100 100 100 100 100 100 100 100 100 100 100

400/415V [kA] 100 100 100 100 100 100 100 100 100 100 15440/460V [kA] 100 100 100 100 100 100 100 100 100 50 6

500V [kA] 100 100 100 100 100 100 100 100 100 50 6690V [kA] 100 100 100 100 100 8 8 8 4 4 3

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Bulletin 140MMotor Protectors

36

Specifications, Continued

IEC Performance Data

➊ No back-up fuse required.➋ Contact your local Allen-Bradley Sales Office.

Cat. No. 140M-D8T- Cat. No. 140M-F8T-

C16 C20 C25 C32

Rated Operational Current, Ie [A] 16 20 25 32Magnetic Release Current [A] 260 325 416 585

Switching of StandardThree-Phase Motors

AC-2, AC-3

230/240V [kW] 3.0/4.0 4.0/5.5 5.5/6.3 7.5400/415V [kW] 5.5/7.5 7.5/10 11 15

500V [kW] 7.5/10 11 15 15/20690V [kW] 11/13 15/17 18.5/22 22/25Back-Up Fuses

gG, gL, only if Icc > Icu

230/240V [A] ➊ ➊ ➊ ➊

400/415V [A] 80 100 100 125440/460V [A] 80 100 ➋ ➋

500V [A] 80 80 80 100

690V [A] 63 63 63 80Ultimate Short-Circuit

Breaking Capacity Icu

230/240V [kA] 100 100 100 100

400/415V [kA] 50 50 50 50440/460V [kA] 50 50 ➋ ➋

500V [kA] 25 25 10 10690V [kA] 6 6 6 6

Rated Service Short-CircuitBreaking Capacity

Ics

230/240V [kA] 100 100 100 100400/415V [kA] 25 25 25 25

440/460V [kA] 25 25 ➋ ➋

500V [kA] 25 25 10 10

690V [kA] 4 4 6 6

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Bulletin 140MMotor Protectors

37

Specifications, Continued

General Data

Cat. No. 140M-C... 140M-D... 140M-F...

Rated Insulation VoltageIEC, SEV, VDE 0660 690 V

UL, CSA 600 V

Rated Impulse Withstand VoltageUimp/pollution degree 6 kV / 3

Rated Frequency 50/60 Hz

Utilization Category: - IEC 947-2 (Motor Protector) - IEC 947-4-1 (Motor Starter)

AAC-3

Life SpanMechanical [operations] 100,000 30,000Electrical (Ie max.) [operations] 100,000 30,000

Switching Frequency [operations] max. 25 / h. (motor starts)

Ambient TemperatureStorage - 40 °C ... + 80 °C

Operation - 25 °C ... + 60 °C

Resistance to Climatic Change IEC 68-2

Site Altitude to 2,000 m N.N.

Protection Class IP20 all round, when wired

Resistance to Shock 30 G, 11 ms

Resistance to Vibration IEC 68-2

Rated Thermal Current IthIEC, SEV, VDE 0660Up to 60 °C ambient temperature [A] 0.1 ... 25 1.6 ... 25 6.3 ... 45

Overload ProtectionCharacteristics IEC 947-4-1 Motor protection (except 140M-C2N, 140M-D8N, 140M-F8N)

Ambient temperature compensation - 20°C...+ 60°C

Phase-failure protection yes differential release

Magnetic ReleaseResponse current fixed setting

13 x Iemax. (for 140M-C2E, 140M-D8E, 140M-F8E, 140M-C2N, 140M-D8N, 140M-F8N)16…20 x Iemax. (for 140M-C2T, 140M-D8T, 140M-F8T)

Iemax. = maximum values of setting ranges

Total Power Loss PvMotor protector at rated load operatingtemperature [W] 6…8 6…8 9…16

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Bulletin 140MMotor Protectors

38

Specifications, Continued

General Data

Accessories for Bulletin 140M Motor Protectors

Cat. No. 140M-C... 140M-D... 140M-F...

Conformity to Standards IEC 947;EN 60947;

UL 508; CSA 22.2

Approvals CE, UL, CSA

Terminal PartsType of terminals

ScrewdriverPozidriv No. 2 / Blade No. 3 Pozidriv No. 2 / Blade No. 3

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

1...4 / No. 16...121...4 / No. 16...12

2.5...16 / No.14...62.5...10 / No. 14...8

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

1...6 / No. 16...81...6 / No. 16...8

2.5...25 / No. 14...42.5...16 / No. 14...6

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

1.5...6 / No. 16...81.5...6 / No. 16...8

2.5...25 / No. 14...42.5...16 / No. 14...6

Tightening torque [Nm] / [lb-in] 1…2.5 / 8.9…22 1.5...3.5 / 13…31

Auxiliary Contact Blocks for Front Mounting

Cat. No. 140M-C-AFA.., 140M-C-AFAR...

Auxiliary Contact Blocks for Right-Side MountingCat. No. 140M-C-ASA.., 140M-C-ASAR...

Rated Thermal Current Ithat 40°C ambient temperature [A]at 60°C ambient temperature [A]

54

106

Contact Class Coordination According to NEMA(UL/CSA-Standards) AC

DCB 300Q 300

B 600Q 600

Back-Up Fuses gG, gL [A] 10 10

Rated Supply Current [V]AC-15: [A]

244

1203

2401.5

246

1205

2403

4152

6900.7

DC-13: [V][A]

242

1200.5

2400.25

242

1200.5

2400.25

4150.15

Terminal PartsType of terminals

Screwdriver Pozidriv No. 2 / Blade No. 3

1. conductor [mm2] / [AWG]2. conductor [mm2] / [AWG]

0.5…2.5 / No. 18…140.5…2.5 / No. 18…14

1. conductor [mm2] / [AWG]2. conductor [mm2] / [AWG]

0.75…2.5 / No. 18…140.75…2.5 / No. 18…14

1. conductor [mm2] / [AWG]2. conductor [mm2] / [AWG]

0.75…2.5 / No. 18…140.75…2.5 / No. 18…14

Tightening torque [Nm] / [lb-in] 1.5 / 13.3

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Bulletin 140MMotor Protectors

39

Specifications, Continued

Accessories for Bulletin 140M Motor Protectors

Weights

Undervoltage Tripfor Left-Side MountingCat. No. 140M-C-UX...

Undervoltage Trip with 2 Auxiliary Contacts

for Left-Side MountingCat. No. 140M-C-UC...

Shunt Trip for Left-Side MountingCat. No. 140M-C-SN...

Actuating VoltagePull-inDrop-out

0.85...1.1 x Us0.7...0.35 x Us

0.85...1.1 x Us0.7...0.35 x Us

0.7...1.1 x Us

Rated Control Voltage min.:max.:

21V 50 Hz, 24V 60 Hz600V 50 Hz

21V 50 Hz, 24V 60 Hz600V 50 Hz

21V 50 Hz, 24V 60 Hz600V 50 Hz

On-Time 100% 100% 100%

Coil Rating Pull-inHold

8.5 VA, 6 W3 VA, 1.2 W

8.5 VA, 6 W3 VA, 1.2 W

8.5 VA, 6 W3 VA, 1.2 W

Terminal PartsType of terminals

Screw Driver Pozidriv No. 2 / Blade No. 3

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

0.5...2.5 / No. 18...140.5...2.5 / No. 18...14

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

0.75...2.5 / No. 18...140.75...2.5 / No. 18...14

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

0.75...2.5 / No. 18...140.75...2.5 / No. 18...14

Tightening torque [Nm] / [lb-in] 1.5 / 13.3

Commoning Link Feeder Terminal140M-C-WT

Commoning Link140M-C-W

Rated Thermal Current Ithat 60×C ambient temperature [A]

63 63

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

4…164…10 —

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

6…25 / No. 14…46…16 / No. 14…6

1.conductor [mm2] / [AWG]2.conductor [mm2] / [AWG]

6…25 / No. 14…46…16 / No. 14…6

Tightening torque [Nm] / [lb-in] 3 / 27 —

Description Cat. No. Weight

Motor Protectors

140M-C2E-...140M-D8E-...140M-F8E-...

317 g373 g782 g

140M-C2N-...140M-D8N-...140M-F8N-...

315 g365 g782 g

140M-C2T-...140M-D8T-...140M-F8T-...

315 g365 g782 g

Auxiliary Contacts

140M-C-AFA10140M-C-AFA01

10 g140M-C-AFA11140M-C-AFA20

140M-C-ASA...140M-C-AFAR10A...

15 g140M-C-ASAR...M...140M-C-ASAM11

Undervoltage Trip

140M-C-UX... 108 g

140M-C-SN... 110 g140M-C-UC... 116 g

Anti-tamper Cover 140M-C-CA 2 g

Description Cat. No. Weight

Lockable Twist Knob 140M-C-KN140M-C-KRY

5 g

Locking Tag 140M-C-M3 30 g

Door Coupling Handle 140M-C-DN66140M-C-NRY66

123 g

Extension Shaft 140M-C-DS 46 g

Legend Plate 140M-C-DFC... 4 g

Feeder Terminal 140M-C-WT140M-F-WT

172 g

Commoning Links

140M-C-W452140M-C-W453140M-C-W454140M-C-W455

47 g80 g

104 g132 g

140M-C-W542140M-C-W543140M-C-W544140M-C-W545

52 g86 g

118 g154 g

140M-C-W632140M-C-W633140M-C-W634140M-C-W635

56 g92 g

134 g170 g

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Bulletin 140MMotor Protectors

40

Specifications, Continued

Time-Current Characteristic140M Motor Protector 1) Thermal Release Trip Current:

The adjustable current-dependent delayed bimetal release protects motors against overload. The curve shows the mean operating current at an ambient temperature of 20°C starting from the cold state. Careful testing and setting ensures effective motor protection even in the case of single-phasing. The overload characteristic is also valid for transformer protection.

2) Magnetic Release Trip Current:The instantaneous magnetic trip has a fixed operating current setting. This corresponds to 13 times the maximum value of setting range. (Transformer protection up to 20 x Ie max.) At a lower setting it is correspondingly higher.

Current Setting IeF:

The overload trip corresponds to a thermal overload relay in a motor starter conforming to IEC 947-4-1. If a different value is prescribed (e.g. reduced Ie for cooling medium having a temperature higher than 40°C or a place of installation higher than 2000 m above sea level), the setting current is equal to the reduced rated current Ie of the motor.0.8

1 000

10 000

100

10

1

0.1

0.01

0.001

1 2 4 6 20 40 60 10010

1h

1

2

Multiple of set current IeF

Trip

ping

tim

e [s

]

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Bulletin 140M Motor Protectors

41

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

9(23/64)

24.8 (31/32)

90 (

3-35

/64)

18(23/32)

4.5

(3/1

6)

45(1-25/32)

➋ 54 (2-1/8)

72 (2-53/64) 7.5(19/64)

4.5(3/16)

45 (

1-25

/32)

45 (

1-25

/32)

44 (1-47/64)

62 (2-7/16)

4.5(3/16) 7.5

(19/64)

45 (

1-25

/32)

45 (

1-25

/32)

45 (

1-25

/32)

90˚ 90˚90˚ 90˚

➊ Mounting on 35 mm DIN Rail EN 50 022-35➋ Auxiliary contact (side-mounted)➌ Undervoltage trip or Shunt trip➍ Auxiliary contact (front-mounted)

..

Mounting position 140M-C..., 140M-D..., 140M-F…

18(23/32)

4.5

(3/1

6)

55 (

2-11

/64)

110

(4-2

1/64

)

29.4 (1-5/32)

54(2-1/8)

9(23/64)

91 (3-37/64)

55 (

2-11

/64)

4.5(3/16) 102 (4-1/64) 7.5

(19/64)

45 (

1-25

/32)

min. 100

53.5

53.5

a

1.5...535...45

4.5

3.5

4...8

b

+ 5 mm

2.4

4.5

c2c1

a b c1 c2140M-C… 117...338 105.5 ±5 49.5 40.5140M-D… 126...347 114.5 ±5 49.5 40.5140M-F… 148.6...369.6 137.1 ±5 59.35 50.35

140M-C..., 140M-D... 140M-C.... 140M-D...

140M-F....

140M-C-D...66

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Bulletin 140MMotor Protectors

42

Approximate Dimensions

DimensionsDimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Cat. No. 140-CMN

Mounting position of Cat. No. 140-CMN

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Bulletin 140MMotor Protectors

43

Type 2 Coordination

Type 2 Coordination per UL508E

Definition of Type "2" short-circuit coordination per UL 508E:• The contactor or starter must not endanger persons or plant in the event of a short-circuit.• No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be

easily separated without appreciable deformation (such as with a screwdriver).

In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully short-circuit coordinated starter combinations in accordance with UL508E, Type "2" coordination.

➊ Ratings apply to specified or larger contactor.

Voltage: 480V, 60 HZ

Motor ProtectorCat. No.

Thermal Overload Release

Setting Range[A]

Magnetic ReleaseResponse Current

[A]ContactorCat. No. ➊

Short-Circuit Current, Iq

[kA]

140M-C2E-A16 0.10...0.16 2.1 100-C09, 100-M05 65

140M-C2E-A25 0.16...0.25 3.3 100-C09, 100-M05 65

140M-C2E-A40 0.25...0.40 5.2 100-C09, 100-M05 65

140M-C2E-A63 0.40...0.63 8.2 100-C09, 100-M05 65

140M-C2E-B10 0.63...1.0 13 100-C09, 100-M05 65

140M-C2E-B16 1.0...1.6 21 100-C09, 100-M05 65

140M-C2E-B25 1.6...2.5 33 100-C09 50

140M-C2E-B40 2.5...4.0 52 100-C30 50

140M-C2E-B63 4.0...6.3 82 100-C30 50

140M-C2E-C10 6.3...10.0 130 100-C30 50

140M-C2E-C16 10.0...16.0 208 100-C30 10

140M-C2E-C20 14.5…20.0 260 100-C30 10

140M-C2E-C25 18.0…25.0 325 100-C30 10

140M-D8E-B25 1.6...2.5 33 100-C09 65

140M-D8E-B40 2.5...4.0 52 100-C09 65

140M-D8E-B63 4.0...6.3 82 100-C09 65

140M-D8E-C10 6.3...10.0 130 100-C09 65

140M-D8E-C16 10.0...16.0 208 100-C12 65

140M-D8E-C20 14.5…20.0 260 100-C23 65

140M-D8E-C25 18.0…25.0 325 100-C23 50

140M-F8E-C10 6.3...10.0 130 100-C16 65

140M-F8E-C16 10.0...16.0 208 100-C16 65

140M-F8E-C20 14.5…20.0 260 100-C23 65

140M-F8E-C25 18.0…25.0 325 100-C23 65

140M-F8E-C32 23.0...32.0 416 100-C30 65

140M-F8E-C45 32.0...45.0 585 100-C37 50

140-CMN-2500 16.0…25.0 350 100-C30 65

140-CMN-4000 25.0…40.0 560 100-C30 65

140-CMN-6300 40.0...63.0 882 100-C43 65

140-CMN-9000 63.0...90.0 1260 100-C72 65

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Bulletin 140MMotor Protectors

44

Type 2 Coordination

Type 2 Coordination according to UL 508E

Definition of Type "2" short-circuit coordination per UL 508E:• The contactor or starter must not endanger persons or plant in the event of a short-circuit.• No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be

easily separated without appreciable deformation (such as with a screwdriver).

In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully short-circuit coordinated starter combinations in accordance with UL508, Type "2" coordination.

➊ Ratings apply to specified or larger contactor.

Voltage: 600V, 60 HZ

Motor ProtectorCat. No.

Thermal Overload Release

Setting Range[A]

Magnetic ReleaseResponse Current

[A]ContactorCat. No. ➊

Short-Circuit Current, Iq

[kA]

140M-C2E-A16 0.10...0.16 2.1 100-C09, 100-M05 47

140M-C2E-A25 0.16...0.25 3.3 100-C09, 100-M05 47

140M-C2E-A40 0.25...0.40 5.2 100-C09, 100-M05 47

140M-C2E-A63 0.40...0.63 8.2 100-C09, 100-M05 47

140M-C2E-B10 0.63...1.0 13 100-C09, 100-M05 47

140M-C2E-B16 1.0...1.6 21 100-C09, 100-M05 47

140M-C2E-B25 1.6...2.5 33 100-C09 10

140M-C2E-B40 2.5...4.0 52 100-C16 5

140M-C2E-B63 4.0...6.3 82 100-C23 5

140M-C2E-C10 6.3...10.0 130 100-C30 5

140M-C2E-C16 10.0...16.0 208 100-C30 5

140M-C2E-C20 14.5…20.0 260 100-C30 5

140M-C2E-C25 18.0…25.0 325 100-C30 5

140M-D8E-B25 1.6...2.5 33 100-C09 10

140M-D8E-B40 2.5...4.0 52 100-C16 10

140M-D8E-B63 4.0...6.3 82 100-C23 10

140M-D8E-C10 6.3...10.0 130 100-C30 10

140M-D8E-C16 10.0...16.0 208 100-C30 10

140M-D8E-C20 14.5…20.0 260 100-C30 5

140M-D8E-C25 18.0...25.0 325 100-C30 5

140M-F8E-C10 6.3...10.0 130 100-C30 10

140M-F8E-C16 10.0...16.0 208 100-C30 10

140M-F8E-C20 14.5…20.0 260 100-C30 10

140M-F8E-C25 18.0…25.0 325 100-C30 10

140M-F8E-C32 23.0...32.0 416 100-C30 10

140M-F8E-C45 32.0...45.0 585 100-C37 10

140-CMN-2500 16.0…25.0 350 100-C30 42

140-CMN-4000 25.0…40.0 560 100-C30 42

140-CMN-6300 40.0...63.0 882 100-C43 30

140-CMN-9000 63.0...90.0 1260 100-C72 15

Page 45: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Bulletin 190Compact Combination Starters

45

0Circuit Breaker00

Bulletin 190 Compact

Combination Starters

• Power Range 0.1...45 A• Bulletin 190E Modular

Eco Starters• Bulletin 190S Pre-wired

Compact Starters• Uses Bulletin 140M Motor

Protectors and Bulletin 100-C Contactors• 140M is UL/CSA

Approved as Self-Protected (Type E) Manual Combination Starters

• Type 2 Coordination with 100-C Contactors

• Mounts to DIN Rail(s) or Screw Mounts

TABLE OF CONTENTSDescription Page Description PageProduct Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Specifications

Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Type 2 Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Conformity to Standards: Approvals:

IEC 947-1/2/4 CE

IEC 204-1 Your order must include:• Cat. No. of the motor protector

selected.

• If required, Cat. No. of any accessories.

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Bulletin 190ECompact Combination Starters

46

Product Selection

➊ 1 N.O. auxiliary contact on contactor is standard. See Factory Options on p. 49 for additional auxiliary contact configurations.

⊗ Standard Voltage Suffix Codes for DC Control

Thermal Trip[A]

Magnetic Trip[A] Icu

Typical 3-phase [HP] Non-Reversing Starter ➊Cat. No.200V 230V 460V 575V

Uses 140M-C, High Break

0.10...0.16 2.1 65 — — — — 190E-MN⊗ 2-CA16X

0.16...0.25 3.3 65 — — — — 190E-MN⊗ 2-CA25X

0.25...0.40 5.2 65 — — — — 190E-MN⊗ 2-CA40X

0.40...0.63 8.2 65 — — — — 190E-MN⊗ 2-CA63X

0.63...1.00 13 65 — — 0.5 0.75 190E-MN⊗ 2-CB10X

1.00...1.60 21 65 — — 1 1 190E-MN⊗ 2-CB16X

1.60...2.50 33 65 0.5 0.5 1.5 2 190E-MN⊗ 2-CB25X

2.50...4.00 52 65 1 1 3 3 190E-MN⊗ 2-CB40X

4.00...6.30 82 65 1.5 2 3 5 190E-NN⊗ 2-CB63X

6.30...10.0 130 65 3 3 5 5 190E-NN⊗ 2-CC10X

Voltage 24V 48V 100V 100…120V 220…230V 230…240V 380V

50 Hz KD KH D — A — KK

60 Hz KD KH — D — A KK

DC 24 — — — — — —

• 190E Modular Eco Starter using 140M Motor Protector and 100M Mini Contactor• Mounting Options:

- Snap Fixing on (1) 35 mm DIN Rail• AC or DC Control Coils

Factory Installed Options — Page 49140M Accessories — Page 21100M Accessories — Publication No. 0100C-1.0.1

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Bulletin 190ECompact Combination Starters

47

Product Selection, Continued

➊ 1 N.O. auxiliary contact on contactor is standard. See Factory Options on p. 49 for additional auxiliary contact configurations.

⊗⊗⊗⊗ Standard Voltage Suffix Codes for AC Control

Thermal Trip[A]

Magnetic Trip[A] Icu

Typical 3-phase [HP] Non-Reversing Starter ➊Cat. No.200V 230V 460V 575V

Uses 140M-C, High Break

0.10...0.16 2.1 65 — — — — 190E-AN⊗ 2-CA16X

0.16...0.25 3.3 65 — — — — 190E-AN⊗ 2-CA25X

0.25...0.40 5.2 65 — — — — 190E-AN⊗ 2-CA40X

0.40...0.63 8.2 65 — — — — 190E-AN⊗ 2-CA63X

0.63...1.00 13 65 — — 0.5 0.75 190E-AN⊗ 2-CB10X

1.00...1.60 21 65 — — 1 1 190E-AN⊗ 2-CB16X

1.60...2.50 33 65 0.5 0.5 1.5 2 190E-AN⊗ 2-CB25X

2.50...4.00 52 65 1 1 3 3 190E-AN⊗ 2-CB40X

4.00...6.30 82 65 1.5 2 3 5 190E-AN⊗ 2-CB63X

6.30...10.0 130 65 2 3 7.5 10 190E-BN⊗ 2-CC10X

10.0…16.0 208 10 3 5 10 10 190E-CN⊗ 2-CC16X

14.5…20.0 260 10 5 7.5 15 15 190E-DN⊗ 2-CC20X

18.5…25.0 325 10 5 7.5 15 15 190E-DN⊗ 2-CC25X

Uses 140M-D, High Break PLUS

1.60…2.50 33 65 0.5 0.5 1.5 2 190E-AN⊗ 2-DB25X

2.50…4.00 52 65 1 1 3 3 190E-AN⊗ 2-DB40X

4.00…6.30 82 65 1.5 2 3 5 190E-AN⊗ 2-DB63X

6.30…10.0 130 65 2 3 7.5 10 190E-BN⊗ 2-DC10X

10.0…16.0 208 65 3 5 10 10 190E-CN⊗ 2-DC16X

14.5…20.0 260 65 5 7.5 15 15 190E-DN⊗ 2-DD20X

18.5…25.0 325 25 5 7.5 15 15 190E-DN⊗ 2-DD25X

Type [V]12 24 32 36 42 48 100

100…110 110 120 127 200

200…220

200…230 208

208…240

190E

50 Hz R K V W X Y KP — D P S KG — — — —

60 Hz Q J — V — X — KP — D — — KG — H L

50/60 Hz — KJ — — — KY KP — KD — — KG — KL — —

[V]220…230 230

230…240 240 277 347 380

380... 400 400

400…415 440 480 500 550 600

50 Hz F — VA T — — — N — G B — M C —

60 Hz — — — A T I E — — — N B — — C

50/60 Hz — KF — KA — — — — KN — KB — — — —

• 190E Modular Eco Starter using 140M Motor Protector and 100C MCS Contactor• Mounting Options:

- Snap Fixing on (1) 35 mm DIN Rail• AC Control Coils

Factory Installed Options — Page 49140M Accessories — Page 21100M Accessories — Publication No. 0100C-1.0.1

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Bulletin 190SCompact Combination Starters

48

Product Selection, Continued

➊ 1 N.O. + 1 N.C. auxiliary contacts on 140M is standard. 1 N.O. auxiliary contact on 100C contactor is standard. See Factory Options on p. 50 for additional auxiliary contact configurations.

⊗ Standard Voltage Suffix Codes for AC Control

⊗ Standard Voltage Suffix Codes for DC Control

Thermal Trip[A]

Magnetic Trip[A] Icu

Typical 3-phase [HP] Non-Reversing Starter ➊Cat. No.200V 230V 460V 575V

Uses 140M-C, High Break

0.10...0.16 2.1 65 190S-AN⊗ 2-CA16C

0.16...0.25 3.3 65 190S-AN⊗ 2-CA25C

0.25...0.40 5.2 65 190S-AN⊗ 2-CA40C

0.40...0.63 8.2 65 190S-AN⊗ 2-CA63C

0.63...1.00 13 65 0.5 0.75 190S-AN⊗ 2-CB10C

1.00...1.60 21 65 1 1 190S-AN⊗ 2-CB16C

1.60...2.50 33 65 0.5 0.5 1.5 2 190S-AN⊗ 2-CB25C

2.50...4.00 52 65 1 1 3 3 190S-AN⊗ 2-CB40C

4.00...6.30 82 65 1.5 2 3 5 190S-AN⊗ 2-CB63C

6.30...10.0 130 65 2 3 7.5 10 190S-BN⊗ 2-CC10C

10.0...16.0 208 10 3 5 10 10 190S-CN⊗ 2-CC16C

14.5...20.0 260 10 5 7.5 15 15 190S-DN⊗ 2-CC20C

18.5...25.0 325 10 5 7.5 15 15 190S-DN⊗ 2-CC25C

Uses 140M-D, High Break PLUS

1.60...2.50 33 65 0.5 0.5 1.5 2 190S-AN⊗ 2-DB25C

2.50...4.00 52 65 1 1 3 3 190S-AN⊗ 2-DB40C

4.00...6.30 82 65 1.5 2 3 5 190S-AN⊗ 2-DB63C

6.30...10.0 130 65 2 3 7.5 10 190S-BN⊗ 2-DC10C

10.0...16.0 208 65 3 5 10 10 190S-CN⊗ 2-DC16C

14.5...20.0 260 65 5 7.5 15 15 190S-DN⊗ 2-DC20C

18.5...25.0 325 25 5 7.5 15 15 190S-DN⊗ 2-DC25C

190S

[V]12 24 32 36 42 48 100

100-110 110 120 127 200

200-220

200-230 208

208-240

50 Hz R K V W X Y KP — D P S KG — — — —

60 Hz Q J — V — X — KP — D — — KG — H L

50/60 Hz — KJ — — — KY KP — KD — — KG — KL — —

[V]220-230 230

230-240 240 277 347 380

380-400 400

400-415 440 480 500 550 600

50 Hz F — VA T — — — N — G B — M C —

60 Hz — — — A T I E — — — N B — — C

50/60 Hz — KF — KA — — — — KN — KB — — — —

190S Voltage [V]6…12 12 24

24 w/diode 36 48 60 64 72 80 110 115 125 220 230 240

Code ZR ZQ ZJ DJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT

• 190S Compact Combination Starter using 140M Motor Protector and 100-C Contactor • Auxiliary Contacts Wired to Terminal Block at Bottom of Starter Assembly• Mounting Options:

- Screw Fixing- Snap Fixing on (1) or (2) 35 mm DIN Rails- Snap Fixing on (1) 75 mm DIN Rail

• AC or DC Control Coils

Factory Installed Options — Page 50140M Accessories — Page 21100M Accessories — Publication No. 0100C-1.0.1

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Bulletin 190Compact Combination Starters

49

Specifications

190E Factory Options:

• For modifications add (option code ➊ ) and — (option code ➋ ) for desired features to catalog number.

➊ Replace option code X with desired auxiliary contact: 190E-MND2-CA16X

➋ Add desired option codes AFTER auxiliary contact option code: 190E-MND2-CA-16X-Y

140M Auxiliary and Trip Contacts

X Without Auxiliary and Trip Contacts (STANDARD)

A Auxiliary Contact 1 N.C.

B Auxiliary Contact 1 N.C.

C Auxiliary Contact 1 N.O. + 1 N.C.

D Auxiliary Contact 2 N.O.

R 1 N.O. Trip + 1 N.C. Auxiliary Contact

S 1 N.O. Trip + 1 N.O. Auxiliary Contact

Modifications, Accessories

JE Electronic Interfaces (100-C)

R Surge Suppressor RC (100-C)

V Surge Suppressor Varistor (100-C)

D Surge Suppressor Diode (100-C)

KN Lockable Twist Knob (140M) - Black

KY Lockable Twist Knob (140M) - Red/Yellow

Additional Contactor Auxiliaries (Side Mount)

S01 1 N.C.

S10 1 N.O.

S11 1 N.O. + 1 N.C.

S20 2 N.O.

Additional Contactor Auxiliaries (Front Mount)

F11 1 N.O. + 1 N.C.

F20 2 N.O.

F22 2 N.O. + 2 N.C.

Additional 140M Auxiliaries (Side Mount)

A02 2 N.C.

A20 2 N.O.

A11 1 N.O. + 1 N.C.

Additional 140M Trip Contacts (Side Mount)

R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only

R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only

R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only

M11 1 N.O. Mag Only + 1 N.C. Mag Only

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Bulletin 190Compact Combination Starters

50

Specifications, Continued

190S Factory Options:

• For modifications add (option code ➊ ) and — (option code ➋ ) for desired features to catalog number.

➊ Replace option code C with desired auxiliary contact: 190S-AND2-CA16C

➋ Add desired option codes AFTER auxiliary contact option code: 190S-AND2-CA16C-Y

140M Auxiliary and Trip Contacts

C Auxiliary Contact 1 N.O. + 1 N.C. (STANDARD)

D Auxiliary Contact 2 N.O.

R 1 N.O. Trip + 1 N.C. Auxiliary Contact

S 1 N.O. Trip + 1 N.O. Auxiliary Contact

Modifications, Accessories

JE Electronic Interfaces (100-C)

R Surge Suppressor RC (100-C)

V Surge Suppressor Varistor (100-C)

D Surge Suppressor Diode (100-C)

SP Socket and Plug for Control Circuit

KN Lockable Twist Knob (140M) - Black

KY Lockable Twist Knob (140M) - Red/Yellow

Additional Contactor Auxiliaries (Side Mount)

S01 1 N.C.

S10 1 N.O.

S11 1 N.O. + 1 N.C.

S20 2 N.O.

Additional 140M Auxiliaries (Side Mount)

A02 2 N.C.

A20 2 N.O.

A11 1 N.O. + 1 N.C.

Additional 140M Trip Contacts (Side Mount)

R00 1 N.O. Thermal-Mag + 1 N.O. Mag Only

R01 1 N.O. Thermal-Mag + 1 N.C. Mag Only

R10 1 N.C. Thermal-Mag + 1 N.O. Mag Only

M11 1 N.O. Mag Only + 1 N.C. Mag Only

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Bulletin 190Compact Combination Starters

51

Wiring Diagrams

Wiring Diagram 190S-A…D

Wiring Diagram 190S-E…G

23 24 21 22 BA

13 14 21 22 13 14

B

A

T1 T2 T3 A2 A1

K1M

2 4 6

1 3 5

A2

A1

2 4 6

1 3 5

L1 L2 L3190S-A...D

21 22 BA

13 14 27 28 13 14

B

A

T1 T2 T3 A2 A1

K1M

2 4 6

1 3 5

A2

A1

2 4 6

1 3 5

L1 L2 L3190S-A...D

Trip Contact

A2 E1

A2

A1A1

N1

+ -

E2 A1

With ElectronicInterface JE

190S-_ _ _ 2-_ _ _ _ C 190S-_ _ _ 2-_ _ _ _ S

- JE Option

23 24 23 BA

13 14 21 22 13

14 B

A

T1 T2 T3 A2 A1

K1M

2 4 6

1 3 5

A2

A1

2 4 6

1 3 5

L1 L2 L3190S-E...G

A2 E1

A2

A1A1

N1

+ -

E2 A1

With ElectronicInterface JE

23

24

23

24

24

21

14

Q

13

14

21

22

13

14

21

22

23 BA

13 14 27 28 13

14 B

A

T1 T2 T3 A2 A1

K1M

2 4 6

1 3 5

A2

A1

2 4 6

1 3 5

L1 L2 L3190S-E...G

23

24

24

21

14

Q

13

14 27

28

13

14

21

22

Trip Contact

190S-_ _ _ 2-_ _ _ _ S190S-_ _ _ 2-_ _ _ _ C

- JE Option

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Bulletin 190Compact Combination Starters

52

Approximate Dimensions

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190E Approximate Dimensions

Cat. No. a a1 b b1 b2 c c1

190E Eco Starters190E-MN…190E-NN

45 (1-25/32) 0164 (6-15/32)

45 (1-25/32) —45 (1-25/32)

70 (2-49/64)190E-AN…190E-DN 178 (7) 83.5 (3-19/64)

191E Reversing Eco Starters

191E-MN…191E-NN45 (1-25/32) 0

164 (6-15/32)45 (1-25/32) —

45 (1-25/32)70 (2-49/64)

191E-AN…191E-DN 178 (7) 83.5 (3-19/64)

a1 c

c1

3 (3

/32)

aa

b1b2 b

a

b1b2 b

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Bulletin 190Compact Combination Starters

53

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.140M + 100-C/104-C Approximate Dimensions – Separate Mount

Cat. No. a a1 b b1 b2 c c1

140M-C2 OR 140M-D8 + 100C…(must be separately mounted on 2 DIN Rails)100-C09ZU…100-C16ZU

45 (1-25/32) 0 178 (7) 45 (1-25/32) —109 (4-19/64)

70 (2-49/64)100-C23ZU 127 (5)

140M-C2 OR 140M-D8 + 104C…(must be separately mounted on 2 DIN Rails)

100-C09ZU…100-C16ZU45 (1-25/32) 10 (25/64) 178 (7) 45 (1-25/32) —

109 (4-19/64)70 (2-49/64)

100-C23ZU 127 (5)

140M-F8 + 100-C Contactors (must be separately mounted on 2 DIN Rails)100-C30…100-C37

45 (1-25/32) 0 164 (6-15/32) 55 (2-11/64) 105 (4-9/64)101 (4)

110 (4-21/64)100-C30Z…100-C37Z 145 (5-45/64)

100-C4354 (2-1/8) 0 178 (7) 55 (2-11/64) 105 (4-9/64)

104 (4-1/8)110 (4-21/64)

100-C43Z 148 (5-13/16)

140M-F8 + 104-C Reversing Contactors (must be separately mounted on 2 DIN Rails)100-C30…100-C37

45 (1-25/32) 10 (25/64) 164 (6-15/32) 55 (2-11/64) 105 (4-9/64)101 (4)

110 (4-21/64)100-C30Z…100-C37Z 145 (5-45/64)

100-C4354 (2-1/8) 10 (25/64) 178 (7) 55 (2-11/64) 105 (4-9/64)

104 (4-1/8)110 (4-21/64)

100-C43Z 148 (5-13/16)

a1 c

c1

3 (3

/32)

aa

b1b2 b

a

b1b2 b

140M + 100-C 140M + 104-C

Page 54: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Bulletin 190Compact Combination Starters

54

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190S-A…D Approximate Dimensions

A[mm]

B[mm]

C[mm]

190S-AN140M-C 112

107100-FA, 100-FC

100-FPT100-FL

138157160

190S-BN

190S-CN140M-D 122

190S-DN

190S-ANZ140M-C 134.5

132.5 100-FA, 100-FC 163.5190S-BNZ

190S-CNZ 140M-D 144.5

190S-DNZ140M-C 157

150 100-FA, 100-FC 181140M-D 167

5.5

45

9

Ø5.4

918

9

178

Ø5.4

345.5 5.5

215

A

4

8

BC

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Bulletin 190Compact Combination Starters

55

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190S-A…D Approximate Dimensions

����

����

115˚

25˚

25

90˚ 90˚

25

Safety Clearance

����yyyy���������25

��

75

135

21

�����15

35

101.

5

11

��

35

3.5

46.2

7.5

125±

1

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Bulletin 190Compact Combination Starters

56

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190S-E and 190S-F Approximate Dimensions

A[mm]

B[mm]

C[mm]

190S-EN

140M-F

135 124100-FB

100-FPT100-FL

154.5173.5176.5190S-FN

190S-ENZ179 168 100-FB 198.5

190S-FNZ

5.5

54

9

Ø5.4

918

9

200

Ø5.4

435.5 5.5

238

A

4

8

BC

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Bulletin 190Compact Combination Starters

57

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190S-G Approximate Dimensions

A[mm]

B[mm]

C[mm]

190S-GN

140M-F

135 118.5100-FB

100-FPT100-FL

157176179

190S-GNZ 179 162.5 100-FB 201

5.5

54

9

Ø5.4

918

9

200

Ø5.4

435.5 5.5

238

A

4

8

BC

Page 58: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Bulletin 190Compact Combination Starters

58

Approximate Dimensions, Continued

Dimensions are shown in millimeters. Dimensions are not intended for manufacturing purposes.190-E…G Approximate Dimensions

�� ���90

˚

25˚

25

90˚ 90˚

25

AC

25˚

DC

Safety Clearance

��

35

3.5

56

7.5

125±

1

��yy�����

25

75

145.

5

21

Page 59: Bulletin 140M/190E/190S Motor Protectors and … Protectors and Compact Starters . File Name: ... Type 2 coordination with 100C contactors at 480V can be ... • Different operation

Bulletin 190ECompact Combination Starters

59

Type 2 Coordination

Type 2 Coordination per UL 508E• 190E Modular Eco Starter using 140M Motor Protector and 100M Mini Contactors or 100-C MCS Contactors

Definition of Type "2" short-circuit coordination per UL 508E:• The contactor or starter must not endanger persons or plant in the event of a short-circuit.• No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be

easily separated without appreciable deformation (such as with a screwdriver).

In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully short-circuit coordinated starter combinations in accordance with UL 508E, Type "2" coordination.

Voltage: 480V, 60 HZ

Eco StarterCat. No.

Thermal Overload ReleaseSetting Range

[A]

Magnetic ReleaseResponse Current

[A]Short-Circuit Current, Iq

[kA]

190E-MN⊗⊗⊗⊗ 2-CA16X 0.10...0.16 2.1 65

190E-MN⊗⊗⊗⊗ 2-CA25X 0.16...0.25 3.3 65

190E-MN⊗⊗⊗⊗ 2-CA40X 0.25...0.40 5.2 65

190E-MN⊗⊗⊗⊗ 2-CA63X 0.40...0.63 8.2 65

190E-MN⊗⊗⊗⊗ 2-CB10X 0.63...1.0 13 65

190E-MN⊗⊗⊗⊗ 2-CB16X 1.0...1.6 21 65

190E-AN⊗⊗⊗⊗ 2-CA16X 0.10...0.16 2.1 65

190E-AN⊗⊗⊗⊗ 2-CA25X 0.16...0.25 3.3 65

190E-AN⊗⊗⊗⊗ 2-CA40X 0.25...0.40 5.2 65

190E-AN⊗⊗⊗⊗ 2-CA63X 0.40...0.63 8.2 65

190E-AN⊗⊗⊗⊗ 2-CB10X 0.63...1.0 13 65

190E-AN⊗⊗⊗⊗ 2-CB16X 1.0...1.6 21 65

190E-AN⊗⊗⊗⊗ 2-CB25X 1.6…2.5 33 50

190E-AN⊗⊗⊗⊗ 2-DB25X 1.6…2.5 33 65

190E-AN⊗⊗⊗⊗ 2-DB40X 2.5...4.0 52 65

190E-AN⊗⊗⊗⊗ 2-DB63X 4.0...6.3 82 65

190E-BN⊗⊗⊗⊗ 2-DC10X 6.3...10.0 130 65

190E-CN⊗⊗⊗⊗ 2-DC16X 10.0...16.0 201 65

190E-DN⊗⊗⊗⊗ 2-DC20X 14.5...20.0 260 65

190E-DN⊗⊗⊗⊗ 2-DC25X 18.0...25.0 325 50

Voltage: 600V, 60 HZ

Eco StarterCat. No.

Thermal Overload ReleaseSetting Range

[A]

Magnetic ReleaseResponse Current

[A]Short-Circuit Current, Iq

[kA]

190E-MN⊗⊗⊗⊗ 2-CA16X 0.10...0.16 2.1 47

190E-MN⊗⊗⊗⊗ 2-CA25X 0.16...0.25 3.3 47

190E-MN⊗⊗⊗⊗ 2-CA40X 0.25...0.40 5.2 47

190E-MN⊗⊗⊗⊗ 2-CA63X 0.40...0.63 8.2 47

190E-MN⊗⊗⊗⊗ 2-CB10X 0.63...1.0 13 47

190E-MN⊗⊗⊗⊗ 2-CB16X 1.0...1.6 21 47

190E-AN⊗⊗⊗⊗ 2-CA16X 0.10...0.16 2.1 47

190E-AN⊗⊗⊗⊗ 2-CA25X 0.16...0.25 3.3 47

190E-AN⊗⊗⊗⊗ 2-CA40X 0.25…0.40 5.2 47

190E-AN⊗⊗⊗⊗ 2-CA63X 0.40…0.63 8.2 47

190E-AN⊗⊗⊗⊗ 2-CB10X 0.63…1.0 13 47

190E-AN⊗⊗⊗⊗ 2-CB16X 1.0…1.6 21 47

190E-AN⊗⊗⊗⊗ 2-CB25X 1.6…2.5 33 10

190E-AN⊗⊗⊗⊗ 2-DB25C 1.6…2.5 33 10

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Bulletin 190SCompact Combination Starters

60

Type 2 Coordination

Type 2 Coordination per UL 508E• 190S Compact Combination Starter using 140M Motor Protector and 100-C Contactor

Definition of Type "2" short-circuit coordination per UL 508E:• The contactor or starter must not endanger persons or plant in the event of a short-circuit.• No damage to the overload relay or other parts may occur with the exception of welding of the contactor or starter contacts if t hese can be

easily separated without appreciable deformation (such as with a screwdriver).

In the event of short-circuit, fast-opening, strong current-limiting Bulletin 140M motor protectors make it possible to build economical, fully short-circuit coordinated starter combinations in accordance with UL 508E, Type "2" coordination.

Voltage: 480V, 60 HZ

Compact StarterCat. No.

Thermal Overload ReleaseSetting Range

[A]

Magnetic ReleaseResponse Current

[A]Short-Circuit Current, Iq

[kA]

190S-AN⊗⊗⊗⊗ 2-CA16C 0.10...0.16 2.1 65

190S-AN⊗⊗⊗⊗ 2-CA25C 0.16...0.25 3.3 65

190S-AN⊗⊗⊗⊗ 2-CA40C 0.25...0.40 5.2 65

190S-AN⊗⊗⊗⊗ 2-CA63C 0.40...0.63 8.2 65

190S-AN⊗⊗⊗⊗ 2-CB10C 0.63...1.0 13 65

190S-AN⊗⊗⊗⊗ 2-CB16C 1.0...1.6 21 65

190S-AN⊗⊗⊗⊗ 2-CB25C 1.6…2.5 33 65

190S-AN⊗⊗⊗⊗ 2-DB25C 1.6…2.5 33 65

190S-AN⊗⊗⊗⊗ 2-DB40C 2.5…4.0 52 65

190S-AN⊗⊗⊗⊗ 2-DB63C 4.0…6.3 82 65

190S-BN⊗⊗⊗⊗ 2-DC10C 6.3…10.0 130 65

190S-CN⊗⊗⊗⊗ 2-DC16C 10.0…16.0 208 65

190S-DN⊗⊗⊗⊗ 2-DC20C 14.5…20.0 260 65

190S-DN⊗⊗⊗⊗ 2-DC25C 18.0…25.0 325 50

Voltage: 600V, 60 HZ

Compact StarterCat. No.

Thermal Overload ReleaseSetting Range

[A]

Magnetic ReleaseResponse Current

[A]Short-Circuit Current, Iq

[kA]

190S-AN⊗⊗⊗⊗ 2-CA16C 0.10...0.16 2.1 47

190S-AN⊗⊗⊗⊗ 2-CA25C 0.16...0.25 3.3 47

190S-AN⊗⊗⊗⊗ 2-CA40C 0.25...0.40 5.2 47

190S-AN⊗⊗⊗⊗ 2-CA63C 0.40...0.63 8.2 47

190S-AN⊗⊗⊗⊗ 2-CB10C 0.63...1.0 13 47

190S-AN⊗⊗⊗⊗ 2-CB16C 1.0...1.6 21 47

190S-AN⊗⊗⊗⊗ 2-CB25C 1.6…2.5 33 10

190S-AN⊗⊗⊗⊗ 2-DB25C 1.6…2.5 33 10

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Publication 140M-SG001A-US-P — January 2000 © 1999 Rockwell International Corporation. All rights reserved. Printed in USA.