TC-S2D
Sep 08, 2014
TC-S2D
Evolution Never Stops
TC-S2D -O
TC-S2D
TC-S2D -S
The Tapping Center constantly provides
possibilities while seeking maximized
productivity of parts machining.
We are also challenging new areas of
environmental issues to generate excellent
environmental performance.
We will continue to make progress to
achieve much faster, more rigid and
environmentally friendly machining.
This picture shows TC-S2DN-Owith high-column (250mm(9.8inch)).If TC-S2DN-O is standard columnmagazine cover is not attached.
* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.
Transition of CNC Tapping Center Development
TC-2211986
TC-2271990
TC-2111985
TC-2281994
TC-229N1996
TC-S2B2002
TC-S2C2005
TC-2251987
01 TC-S2DN 02TC-S2DN
Basic Configurat ion
03 TC-S2DN
Spindle speed : 10,000 or 16,000 min-1
10,000 high-torque* BT dual contact system is available.
Machine dimensions
Machining range
Selective specifications
CTS: Coolant Through Spindle
Machine specifications
Max. spindlespeed
10,00016,000
10,000 high-torque
10,00016,000
10,000 high-torque
10,00016,000
10,000 high-torque
TC-S2DN
BT dual contactsystem AvailableAvailable Available
Feed axisspeed
Each X/Y/Z axis50
Each X/Y/Z axis50
Each X/Y/Z axis50
No. of doors: Width
CTS Optional OptionalOptional
TC-S2DN-S
1 door : 566(22.3)2 doors : 738(29.1) 2 doors : 625(24.6)1 door : 811(31.9)
2 doors : 1065(41.9)
TC-S2DN-O
(min-1)
(BIG-PLUS)
(m/min)
(mm)
Width
TC-S2DN
Height[When delivered]
2,592[2,350](102.0[92.5])
2,592[2,350](102.0[92.5])
2,592[2,350](102.0[92.5])
2,207(86.9)2,207(86.9) 2,540(100)
1,560(61.4) 1,080(42.5)2,050(80.7)
Depth
TC-S2DN-STC-S2DN-O
mm(inch)
mm(inch)
mm(inch)
* Height when standard column used; Depth when 150 L tank used* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
X stroke 500(19.7) 700(27.6) 300(11.8)
TC-S2DN
Y stroke 400(15.7) 400(15.7) 400(15.7)
825(32.5) 825(32.5)825(32.5)
Z stroke[Standard]
Table surfaceheight
Table size
Table loading capacity[Max.*]
600×400(23.6×15.7)
800×400(31.5×15.7)
600×400(23.6×15.7)
TC-S2DN-S
300[180~480](11.8[7.1~18.9])
300[180~480](11.8[7.1~18.9])
300[180~480](11.8[7.1~18.9])
250[300*](551.2[661.4*])
250[300*](551.2[661.4*])
250[300*](551.2[661.4*])
TC-S2DN-O
(mm)
mm(inch)
kg(lbs)
mm(inch)
mm(inch)
mm(inch)
* Acceleration must be adjusted for X and Y axes.
* Please contact Brother regarding correspondence of 3 MPa CTS.
14-tool magazine or 21- tool magazine
1 door or 2 doors Coolant Through Spindle(CTS)(1.5 MPa)
No. of tools 14/2114/21 14(pcs.)
Width
Height
Depth
X-axis direction
Y-axis direction
Z-axis direction
High Productivity
04TC-S2DN
#40 M/C TC-S2DN #40 M/C TC-S2DN
(s)200180160140120100806040200
50
100
150
200
(pcs.)250
0
Approx.40%DOWN
Tapping Center’s high productivity is notable when the cycle time for mass production workpiece machining program is compared tothat of the #40 Machining Center (M/C).
Technologies supporting high productivity
Example of productivity
Tool change time has been greatly reduced to achieve high productivity.
○Workpiece change time: 15 s○1 day (10 hours) x 85% operating rate
When machining workpiece, the tool change (ATC) time accounts for approximately 20% of the machine operation time (based on surveys by Brother). This means that productivity can be improved by reducing the tool change (ATC) time.
The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.
■Cycle time * Data taken by running machining program created by Brother
Production volume per day
*When using 14-tool magazine with spindle speed of 10,000min-1
*When the weight is 2 kg or less per tool, high-speed turn mode can be used.The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.
A motor-driven door is used. This achieves smooth door operation and reduces opening /closing time
The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle (Z-axis) and program details.
Cut-Cut : 1.4s
Production volume per day was compared with the M/C operated under the following conditions:
Major machining details
○D5.1(0.2inch)drilling x 12○M6(1/4-20 UNC)tapping x 12○Spot facing x 7 ○Boring x 2○No. of tools used : 9
Approx.50%UP
1 Magazine turning mechanism (Driven by AC servomotor)
2 Nonstop ATC 3 Automatic door (Motor-driven)(optional)
■Tool change time (measured in compliance with JIS standard) ■Changing farthest tool(Cut-Cut)
2.4S
10,000
Spindle speed (min-1)
Time (s)
GeneralM/C
TC-S2DN
During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 (In case of 10,000 min-1 high-torque specifications)
Air cylinder Motor-driven3.5s 2.2s* Under conditions of standard stroke and single door
Cutt ing Performance
05 TC-S2DN 06TC-S2DN
* The data is Brother's actual test data.
10,000min-1
16,000min-1
10,000min-1
16,000min-1
10,000min-1
16,000min-1
Machining ADC
Tool diameter mm(inch)xFeed mm(inch)/rev
Tool diameter mm(inch)xPitch mm(inch)
Cutting amount cm3/min(inch3/min):Cutting width mm(inch) xCutting depth mm(inch) xFeed rate mm/min(inch/min)
Drilling
Material
Tapping
Facing
Machining capability
Cast iron Carbon steel
960 : 100 x 3.2 x 3,000(58.6 : 3.94 x 0.13 x 118.1)
73 : 40 x 3.2 x 573(4.5 : 1.57 x 0.13 x 22.6)
100 : 40 x 5.2 x 484(6.1 : 1.57 x 0.2 x 19.1)
1,700 : 100 x 5.7 x 3,000(102.4 : 3.94 x 0.22 x 118.1)
660 : 100 x 2.2 x 3,000(40.3 : 3.94 x 0.09 x 118.1)
137 : 40 x 6.0 x 573(8.4 : 1.57 x 0.24 x 22.6)
100 : 40 x 5.2 x 484(6.1 : 1.57 x 0.2 x 19.1)
137 : 40 x 6.0 x 573(8.4 : 1.57 x 0.24 x 22.6)
48 : 40 x 2.5 x 484(2.9 : 1.57 x 0.1 x 19.1)
M27 x 3.0(1-8UNC)
M22 x 2.5(7/8-9UNC)
M39 x 4.0(1 1/2-6UNC)
M24 x 3.0(7/8-9UNC)
M18 x 2.5(5/8-11UNC)
M33 x 3.5(1 1/4-7UNC)
M16 x 2.0(5/8-11UNC)
M14 x 2.0(1/2-13UNC)
M27 x 3.0(1-8UNC)
D32(1.26)x 0.2(0.008)
D24(0.94)x 0.2(0.008)
D40(1.57)x 0.2(0.008)D30(1.18)x 0.7(0.03)
D28(1.1)x 0.15(0.006)
D22(0.87)x 0.15(0.006)
D34(1.34)x 0.15(0.006)D26(1.02)x 0.4(0.02)
D25(0.98)x 0.1(0.004)
D18(0.71)x 0.1(0.004)
D30(1.18)x 0.1(0.004)D26(1.02)x 0.25(0.01)
10,000min-1
high-torque
10,000min-1
high-torque
10,000min-1
high-torque
Examples of target workpieces
①CVT intermediate housing
②Clutch case
③Cylinder head cover
④Cylinder block
⑤EPS housing
⑥Throttle body
⑦Alternator
⑧Starter housing
⑨Crankcase
⑩Cylinder head
⑪Master cylinder
Automotive andmotorcycle parts
Magnesium parts⑫Camera parts
⑬Mobile phone
Personal computer case
Watch parts
Information technology andGeneral machinery parts
①
④
⑧ ⑨ ⑩ ⑪
⑫
⑬
⑤ ⑥ ⑦
② ③
BT dual contact spindle (BIG-PLUS) Heat expansion compensation systemⅡ
The sensorless heat expansion compensation system has been modified to include a function that compensates for biased heat expansion due to the influence of heat generated by the motor or depending on the axis moving position. More stable compensation is ensured.
Improved tool rigidity reduces vibration during machining and tool tilt. In addition to this, air assisted tool washing prevents chips being caught between the tool and the spindle. i iti M t bl ti i d
MachiningtimeMt
moving position. More stable compensation is ensured.
Machiningtime
Effect on machiningsurface
Tool washing
Z-axis heat
expansion
Z-axis heat
expansion
* External factors, such as coolant temperature and ambient temperature, are not considered.* Accuracy may be affected under some conditions.
Highly rigid machine structure High-torque spindle motor
The machine needs to be rigid to ensure high cutting ability. The shape of the base and column, and the arrangement of the ribs have been optimized through CAE analysis.The improvement of various internal sections has achieved stable cutting performance that does not depend on the spindle speed.
High torque in the medium- and high-speed range is one of the features of the TC’s spindle motor. The new high- torque motor further enhances torque in the medium- and high-speed range, and also greatly improves torque in the low-speed range. A wider variety of machining, including large hole drilling and tapping, is possible.
Optimized structure and arrangement of ribs achieve higher machine rigidity. Addition of high-torque specifications lead to high cutting performance.
10,000 min-1 high-torque specifications
Maximum torque 92Nm Maximum output 26.2kW
Machining examples
○Cutting amount : 150cm3/min○Workpiece material : Carbon steel
End milling
Roundness: 1.1 μm(D34 mm(1.3inch))5μm
90
270
180 0
○Workpiece material : Aluminum
Rough cutting○Cutting amount : 1700cm3/min○Workpiece material : AluminumFinishing○Surface roughness : 0.17 μmRa○Workpiece material : Aluminum
D2 × 100mm○Workpiece material : AluminumD6 × 180mm○Workpiece material : AluminumD6 × 120mm○Workpiece material : Carbon steel
Facing
○Hole diameter : 32 mm(1.26inch)○Feed rate : 0.25 mm/rev○Workpiece material : Carbon steel
Large hole drilling
○Peripheral speed: 377m/min (M20×P2.5,S6000)○Workpiece material : Aluminum
High-speed tappingBoring
Deep drilling
(D16mm(0.6inch) end mill used)
(Coolant Through Spindle used)(Throw-away drill used)*Value when high-torque specifications are used (Coolant Through Spindle used)
(D125(4.9inch)face mill used)*Value when high-torque specifications are used
1
2
3
Motor torque characteristics
92NmTorque(Nm)
Spindle speed (min-1)10,0000
Reliabi l i ty
07 TC-S2DN
Environmental Measures
Machine reliability
Locating the chip shower at the upper section inside the machine enhances the effectiveness of chip removal.
Discharge pressure and flow rate have been increased for powerful removal of chips stuck to the holder.
Automatically washes the filter, lengthening filter life.
A Z-axis metal slid cover is used, eliminating damage to the cover due to chips. This prevents direct splashing of coolant and reduces the influence of thermal distortion.
Back washing system(for CTS)(optional)
Z-axis metal solid coverColumn plate cover
Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.
The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.
Low power consumption Low air consumption
■Power consumption for one cycle* Data taken by running machining program created by Brother
In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.
■Air consumption for one cycle* Data taken by running machining program created by Brother
Example of machining
Reduced CO2 emissions
■CO2 emissions
6.0
5.0
(t)7.0
4.0
3.0
2.0
1.0
0
DOWN
#40 M/C TC-S2DN
#40 M/C TC-S2DN
* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machining conditions, machining program, etc. * For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.
#40 M/C TC-S2DN
Using the TCproduces the sameeffect as planting
720 cedars.
CO2 emissions translated to cedar forest (artificial) absorption.
* The data is calculated based on the amount of carbon per 35-year-old cedar three (20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
DOWN
Measures for chips based on Brother’s accumulated expertise,fully demonstrates their effects on high-speed and highly efficient machining.
Approx.6.8 tons
Approx.1.7 tons
Reduction of total power consumption greatly reduces CO2 emissions, contributing to global environment preservation.
Tool washing (Air assist type)(optional) *Patent Pending
Chip shower(optional)
Low power and air consumption greatly reduces CO2 emissions, creating an earth-friendly plant environment.
Usabi l i ty
Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.
08TC-S2DN
Maintenance timing can be set or notified by an alarm.
High accuracy mode AⅡ
Pressing the [Help] key displays the meaning of the parameter or a description of the setting value.
Help function
User-friendly NC unit
Under the electro-mechanical integrated design concept, the CNC Machine is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.
The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.
Interference-free machining room
Possible range for loading jigs (mm(inch))
TC-S2DN
TC-S2DN-O
X-axis direction
1,000(39.4)
1,290(50.8)
Y-axis direction Z-axis direction(standard column)
480(18.9)
480(18.9)
An alarm is issued when a numerical value not within the set range is entered.
TC-S2DN-S 720(28.4) 480(18.9)
1 door : 600(23.6)2 doors : 500(19.7)
1 door : 600(23.6)2 doors : 500(19.7)
2 doors : 590(23.2)
USB memory interfaceUser-friendly screen configuration, including graphic drawing, menu screens for program creation, alarm recovery screens, etc.
USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.
12.1-inch color display
In addition to the function to improve the shape, a smoothing function to improve the surface quality has been added to enable more accurate finishing. Minute block processing capability has also been greatly improved to ensure high-speed and highly accurate shape machining.
When a G code is selected from the G code list, entry items and descriptions are displayed.
Menu programming function
Maintenance notice functionTool length range setting function
Tap return functionThis function releases the tool caught in the workpiece due to a power failure occurring during tapping.
X-axis direction
Z-axis directionY-axis direction
09 TC-S2DN 10TC-S2DN
Column cover Simpletop cover
When back washing
To spindle
Normal coolant flow
■Optional
■Standard
Memory
Memory
Back washing system (for CTS)This prevents the filter from clogging, enabling long continuous operation without filter replacement.
Cleaning gunHelps clean the workpiece or chips inside the machine after machining.
High column(150mm(5.9inch), 250mm(9.8inch))High-column of 150mm(5.9inch) and 250mm(9.8inch) used in response to customers' needs.
Built-in PLCLadder language programming employed. Ladder programs can be edited or monitored on the NC screen.
Tool washing (Air assist type)Discharge pressure and flow has been increased to efficiently remove chips attached to the holder.A filter clog warning function has been added.
Automatic oil lubricatorRegularly lubricates all lubricating points on the three axes.
Automatic grease lubricatorRegularly greases all greasing points on the three axes.* Use this unit at 5℃ or higher.
Coolant Through Spindle (CTS)CTS (1.5 MPa) used for BT spindle. Manual pulse generator with a cable makes
operation through the maintenance window easier.
Indicator light (1, 2, or 3 lamps)
Chip shower pipes are located at the upper section inside the machine for more efficient flow, and flexible shower nozzles can be directed to the side of the splash guard or sections where chips tend to accumulate.
Chip showerCan be selected from 50L, 100L, or 150L, depending on the purpose. (Photo: 150L chip shower with CTS)
Coolant unitA motor-driven door is used. This has achieves smooth door operation and reduces opening/closing time.
Automatic door (motor-driven)
Manual pulse generatorSimple top cover and column cover are available. Simple top cover / Column cover
Conventional 25-pin connector can be attached to the side of the control box.
RS-232C 9 pin to 25 pin conversion cableA flexible plastic hose is prepared for washing jigs, allowing jigs of any shape to be washed easily. (Customers shall prepare the pipes inside the machine.)
Jig shower valve unit
LED lights are used. There are no bulbs to burn out, making it completely maintenance free.
Spindle overrideSpindle speed can be changed without changing the program.
Multi-face machining is possible by adding one or two axes.
B-axis cord (1 axis, 2 axes)
A touch switch type tool breakage detector is used. This can also be used for automatic tool length measurement when a program is created for this purpose. (NC language only)
Tool breakage detector (touch type)
External light is taken in to make the inside of the machine brighter and improve visibility.
Side cover (natural lighting)
●Coolant unit ① 50L(with valve and 180W pump) ②100L(with chip shower, valve, and 250W + 250W pumps) ③150L(with chip shower, valve, and 250W + 400W pumps) ④150L(with chip shower, CTS, valve, and 250W + 400W + 750W pumps)
●PLC programming software (for Windows 2000, XP, Vista)
●RS232C 9-pin to 25-pin conversion cable (for control box)●Built-in PLC (PLC function, ladder editing)●Expantion I/O board (EXIO board) EXIO board standard assembly EXIO board PNP assembly Additional EXIO board standard assembly Additional EXIO board PNP assembly●Switch panel (6 holes, 10 holes)
●Coolant Through Spindle(CTS)●Mesh basket●Tool washing (Air assist type)●Tool breakage detector (touch type)●Chip shower●Cleaning gun●Jig shower valve unit●Back washing system (for CTS)
●B-axis cord (1 axis, 2 axes)●Automatic workpiece measurement software●Spindle override●High column (150mm(5.9inch), 250mm(9.8inch))●Grip cover●Simple top cover / Column cover●Side cover (transparent board type) ●Memory expansion (approx. 120 Mbytes)
Optional specifications
Windows is a trademark or registered trademark of MicrosoftCorporation in the United States and/or other countries.* Please contact your Brother dealer for details.
Switch panel (6 holes, 10 holes)The position of the USB memory interface or manual pulse generator can be changed together with the switch hole, avoiding these being positioned behind the roller conveyor or similar.
Memory expansionMemory can be expanded up to 120 Mbytes.
●Automatic oil lubricator●Automatic grease lubricator●LED type work light (1 or 2 lamps)●Indicator light (1, 2, or 3 lamps)●Automatic door (motor-driven)●Area sensor●Specified color●Manual pulse generator
(7.9inch)
* Please contact Brother regarding correspondence of 3 MPa CTS.
LED lamps are used to extend lamp life and save energy.
LED type work light (1 or 2 lamps)
Optional Specifications to Meet a Wide Range of Requirements
11 TC-S2DN 12TC-S2DN
TC-S2D TC-S2D -O
1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]
400(15.7)〈machining range〉
35(1.4)
100100100100
199(7.8) 199(7.8)600(23.6)
2031(80.0)
67(2.6)
133(5.2)
775(30.5)
835(32.9)
943(37.1)
2030(79.9)783(30.8)
948(37.3)
748(29.4)
1049(41.3)
140(5.5)
Jig loading range
B
1149(45.2)
865(34.1)
2829(111.4)
31(1.2) 772(30.4)1606(63.2)962(37.9)
1560(61.4) 32
299299(11.8)(11.8)
500(19.7)〈machining range〉
164(6.5)〈1door〉
154(6.1)〈2doors〉
(3.9)(3.9)(3.9)(3.9)
Front
553(21.8)〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
Leveling
50~60
(2.0~2.4)
600(23.6)〈805(31.7):2doors〉
32(1.3) (1.3)
Motor cover(automatic door type)
545(21.5)
〈full cover〉
585(23.0)
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
MAX.2592(102.0)
[2742(108.0):High column150(5.9), 2842(111.9):High column250(9.8)]
252
(9.9)
181(7.1)[100L]244(9.6)[150L]
344(13.5)[50L]
495(19.5)[100L]
511(20.1)[150L]
220(8.7)
397(15.6)
162(6.4)
450
(17.7)
271(10.7)
Secure 700 mm(27.6inch) between machines as maintenance space. Secure 700 mm(27.6inch) between machines as maintenance space.
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H814(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
A
+2(+0.079)0(0)
mm(inch)
1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]
164(6.5)〈1door〉
154(6.1)〈2doors〉
35(1.4)
100
545(21.5)
〈full cover〉
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
100100100
(3.9)(3.9)(3.9)(3.9)
244(9.6) 244(9.6)800(31.5)
2031(80.0)
585(23.0) 22039716267(2.6)
133(5.2)
450775(30.5)
835(32.9)
943(37.1)
252
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
553(21.8)〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
MAX.2592(102.0)
[2742(108.0):High column150(5.9)/2842(111.9):High column250(9.8)]
2030(79.9)
783(30.8)
948(37.3)
Leveling
50~60
(2.0~2.4)
748(29.4)
1049(41.3)
140(5.5)
(9.9)
B
A
1149(45.2)
865(34.1)
2829(111.4)
181(7.1)[100L]244(9.6)[150L]
385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]
31(1.2) 271 772(30.4)1606(63.2)
344(13.5)[50L]
495(19.5)[100L]
511(20.1)[150L]
962(37.9)
2050(80.7)
845(33.3)〈1132(44.6):2doors〉
32
544(21.4)544(21.4)
Motor cover
(1.3)32
(1.3)
(8.7)(15.6)(6.4)
(17.7)
(10.7)
mm(inch)
External Dimensions
400(15.7)〈machining range〉
700(27.6)〈machining range〉
Jig loadingrangeFront
(0.47)
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H8
14(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
+2(+0.079)0(0)
(0.47)
(automatic door type)
350(13.8)
350(13.8)
TC-S2D -S
13 TC-S2DN
External Dimensions1149(45.2)
865(34.1)
2829(111.4)
2540(100.0)
88(3.5)
154
35(1.4)
100100100100
59(2.3) 59(2.3)600(23.6)
B
545(21.5)
〈full cover〉
2052(80.8)
585(23.0) 220559(22.0)88
162 406
450
775(30.5)
608(23.9)
1163(45.8)
259
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
488(19.2)
930(36.6)
31(1.2) 271 772(30.4)1606(63.2)
510(20.1)
2030(79.9)783(30.8)
948(37.3)
Leveling
50~60
(2.0~2.4)
748(29.4)
1049(41.3)
140(5.5)
962(37.9)
1080(42.5)
695 350
3232
5959
A
(2.3) (2.3)
(1.3) (1.3)
(13.8)(27.4)
Motor cover
MAX.2592(102.0)
[2742(108.0):High-column150(5.9)/2842(111.9):High-column250(9.8)]
(10.2)
(17.7)
(10.7)
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
(16.0)(8.7)(3.5)
(6.4)
(6.1)
(3.9)(3.9)(3.9)(3.9)
400(15.7)〈machining range〉
Jig loading range
300(11.8)〈machining range〉
Front
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H8
14(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
+2(+0.079)0(0)
(0.47)
(automatic door type)
Secure 700 mm between machines as maintenance space.
mm(inch)
14TC-S2DN
Machine Specifications and NC Unit Specifications
*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS. *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6. Acceleration must be adjusted for X and Y axes.
Item TC-S2DN TC-S2DN-O TC-S2DN-S
CNC-B00
700(27.6)
400(15.7)
300(11.8)
180~480(7.1~18.9)
800×400(31.5×15.7)
250[300 ](551[661 ])
MAX. 6,000
7/24 tapered no.30
Available
50×50×50(1,969×1,969×1,969)
1~10,000(0.04~394)(X、Y)、1~20,000(0.04~787)(Z)
MAS-BT30
MAS-P30T-2
Random shortcut method
0.9
1.6
1.4
1.0(X、Y)、1.5(Z)
ACV±10% 3-phase、50/60Hz±1Hz
0.4~0.6
45 (at atmospheric pressure)
2,592(102.0)
2,050×2,207[2,829](80.7×86.9[111.4])
2,400(5,291)
0.005(0.0002) / 300(11.8)
±0.003(0.00012)
Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)
500(19.7)
600×400(23.6×15.7)
1,560×2,207[2,829](61.4×86.9[111.4])
2,250(4,960)
300(11.8)
600×400(23.6×15.7)
14
200(7.9)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~200(6.3~7.9)/D40
3.0(6.6)〈total tool weight: 25(55.1) for 14 tools〉
1,080×2,540[2,829](42.5×100.0[111.4])
2,130(4,696)
2 doors
*4
*6 *6
*1
*2
*5
*3
CNC unit
Front door
Standard accessories
Toolchange time
NC Unit specification
Machine Specifications
CNC-B00
5 axes (X, Y, Z, two additional axes)
Positioning
Interpolation
0.001 mm, 0.0001 inch, 0.001 deg.
±9999.999 mm 999.9999 inch
12.1-inch color LCD
Approx.10 Mbytes(Total capacity of program and data bank)
USB memory interface, RS232C 1ch, Ethernet
1,024(Total capacity of program and data bank)
CNC model
Control axes
Least input increment
Max. programmable dimension
Display
Memory capacity
External communication
No.of registrable programs
14/21
250(9.8)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~250(6.3~9.8)/D40
1 door / 2 doors
X axis
Y axis
Z axis
Distance between table top and spindle nose end
Work area size
Max. loading capacity (uniform load)
Spindle speed
Speed during tapping
Tapered hole
BT dual contact system(BIG-PLUS)
Rapid traverse rate (XYZ-area)
Cutting feed rate
Tool shank type
Pull stud type
Tool storage capacity
Max. tool length
Max. tool weight
Tool selection method
Tool To Tool
Chip To Chip
Cut To Cut
Main spindle motor(10 min / continuous)
Axis feed motor
Power supply
Power capacity(continuous)
Air supply
Height
Required floor space[with control unit door open]
weight(including control unit splash guard)
Positioning accuracy
Repeatability
Travels
Table
Spindle
Feed rate
ATC unit
Electricmotor
Powersource
Machiningdimensions
Accuracy
mm(inch)
mm(inch)
mm(inch)
mm(inch)
mm(inch)
kg(lbs)
min-1
min-1
m/min(inch/min)
mm/min(inch/min)
pcs.
mm(inch)
mm(inch)
kg(lbs)
sec.
sec.
sec.
kW
kW
kVA
MPa
L/min
mm(inch)
mm(inch)
kg(lbs)
mm(inch)
mm(inch)
Regular air pressure
Required flow
Simultaneouslycontrolled axes
5 axes (X, Y, Z, A, B)
Linear : 4 axes (X, Y, Z, one additional axis)
Circular : 2 axes
Helical / conical : 3 axes (X, Y, Z)
NC language, conversation (changed by parameter), conversion from conversation program toNC language program available
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with (NC) and (conv.) are available only for NC programs and conversation programs respectively.
NCfunction
●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode AⅡ●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system (NC)●Helical / conical interpolation●Scaling (NC)
●Tool washing filter with filter clogging detection●Mirror image (NC)●Menu programming (NC)●Program compensation (NC)●Tool length compensation (NC)●Cutter compensation (NC)●Operation program (conv.)●Schedule program (conv.)●Automatic tool selection (conv.)●Automatic cutting condition setting (conv.)●Automatic tool length compensation setting (conv.)●Automatic cutter compensation setting (conv.)●Automatic calculation of unknown number input (conv.)●Machining order control (conv.)●Macro function (NC)●Automatic power off●Servomotor off standby mode ●Chip shower off delay●Automatic coolant off●Automatic work light off●Local coordinate system (NC)●One-way positioning (NC)●Operation in tape mode (NC)●Heat expansion compensation systemⅡ (X, Y, Z axes)●Tap return function
Program format
Distance from taper gauge lineMax. tool diameter
3.0(6.6) / tool〈total tool weight: 25(55.1) for 14 tools, 35(77.2) for 21 tools〉
10,000min-1specifications:10~10,000 16,000min-1specifications:16~16,000 10,000min-1 high-torque specifications:10~10,000
10,000min-1specifications:10.1/6.7 16,000min-1specifications:7.4/4.9 10,000min-1 high-torque specifications:12.8/8.8
10,000min-1specifications:9.5 16,000min-1specifications:9.5 10,000min-1 high-torque specifications:10.4
Frankfurt, Germany(Technical center)
Chicago, U.S.A.(Technical center)
Bangkok, Thailand(Technical center)
Shanghai, China(Technical center)
Local dealers are available to provide services in each region, in addition to the sites below. Global Service Sites
HeadquartersAichi, Japan
BROTHER INTERNATIONAL CORP.MACHINE TOOLS DIV. TECHNICAL CENTER
BROTHER MACHINERY XIAN CO., LTD. SHANGHAI BRANCH(MACHINE TOOLS DIV.)SHANGHAI TECHNICAL CENTER
2200 North Stonington Avenue,Suite 270 Hoffman Eatates,IL 60169, U.S.A.
PHONE : (1) 224-653-8415FAX : (1) 224-653-8821
PHONE : (49) 69-977-6708-0FAX : (49) 69-977-6708-80
PHONE : (66) 2-374-6447FAX : (66) 2-374-2706
PHONE : (86) 21-3251-9837FAX : (86) 21-3251-9839
Hoechster Str.94, 65835Liederbach, Germany
BROTHER INTERNATIONALEINDUSTRIEMASCHINEN GmbHMACHINE TOOLS DIVISIONFRANKFURT TECHNICAL CENTER
BROTHER COMMERCIAL THAILAND LTD.MACHINE TOOLS TECHNICAL CENTER
1232 Rama 9 Road, Suanluang Sub-District,Suanluang District, Bangkok 10250, Thailand
3F,Haiyi Commercial bldg. No.310TianShan Road, ChangNing District,Shanghai 20036,CHINA
BROTHER MACHINERY XIAN CO., LTD.DONGGUAN BRANCH(MACHINE TOOLS DIV.)DONGGUAN TECHNICAL CENTER
PHONE : (86) 769-2238-1505FAX : (86) 769-2238-1506
Unit807, HongxiCommercial Building, No.23, Guantai Road,Dongguan, Guangdong, China
Figures in brackets ( ) are the country codes.
U.S.A.
Thailand
China
●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin, take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries. ●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, Trade and Industry(METI) in Japan. Therefore, please apply for
export license in advance of export. If necessary, please contact METI.
Germany
Dongguan, China(Technical center)
Brother Industries, Ltd. Machinery & Solution CompanyKariya plant acquired ISO 9001 and 14001 certifications.
Specifications may be subject to change without any notice. The information in this catalogue is current as of October 2010. ver.1010