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Brochure TEMA Vision Solutions Packaging Industry 10 2010 eBook

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    TEMA vision solutions or the

    packaging industry

    Think different! Act different! Be different!

    Surface inspectionSurface inspectionPrint inspectionPrint inspectionStrategic partnershipsStrategic partnerships

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    Mhlbauer GroupThink dierent! Be dierent! Act dierent!

    The Mhlbauer Group is the only one-stop technology partner or the

    card, Smart Card, passport/ePassport and RFID industry. With 2,200

    employees, technology centers in Germany, Malaysia, the U.S. a nd

    Slovakia and a worldwide sales and service network, the Mhlbauer

    Group is the worlds market leader in innovative systems and sotware

    solutions or the production and personalization o cards, passports and

    RFID applications. Additionally, Mhlbauer supports its customers in

    project planning, technology transer including system integration and

    production support.

    Business unit Cards & TECURITY

    More than 100 dierent standard and customized products and

    intelligent sotware solutions or data enrollment, border control as

    well as personalization and production management have been added

    to the Cards and TECURITY portolio. Mhlbauer is the sole company

    in the world oering a ull range o turnkey manuacturing solutions

    and sotware embedded processes rom micro-chip die bonding to

    cards and passport production and personalization to enrollment and

    veriication o personal data. In the last 30 years Mhlbauer has installed

    more than 80,000 systems across the globe, and was intensively involved

    in over 200 government related ID projects or the manuacturing and

    personalization o ePassports, ID cards and other card related security

    documents. Furthermore, Mhlbauer manuactures complete RFID

    actory processes rom inlay production to RFID converting, testing and

    personalization or contactless card, labels, tickets or baggage tags. Other

    units in our Cards and TECURITY business unit manuacture individual

    solutions or industrial image processing o cards, coins, bank notes, tubes

    and other products.

    Business units Semiconductor Related Products and Traceability

    Mhlbauer also develops and produces innovative systems such as

    micro-chip die sorting, lexible solar cells or carrier tape equipment

    or speciic niche applications in the semiconductor back-end area

    (Semiconductor Related Products), as well as labelling and marking

    systems or traceability o electronic components (Traceability).

    Business unit Precision Parts & Systems

    Mhlbauers Precision Parts and Systems segment produces high

    precision components both or the manuacturing o its own products

    and to other manuacturers in sensitive industries such as aerospace,

    motorsports, medical and semiconductor industry.

    Maximum power due to strong synergies

    While Precision Parts & Systems produces all required components or

    the complete Mhlbauer portolio itsel, the companys core business,

    Cards and TECURITY, beneits rom our specialized know-how in handling

    micro-chips in the Semiconductor Related Products area. These synergies

    enable Mhlbauer to be a powerul and quick reacting complete solution

    provider or the Smart Card, passport and RFID industries.

    Exclusive manufacturer service

    Mhlbauer oers an exclusive manuacturer service. With production and

    service locations on ive continents a reaction time o down to 2 hours is

    achieved. Worldwide spare parts repositories and individual service and

    inancing concepts round-o the unique portolio or all services around

    the main product.

    See & Believe

    In our technology centers all over the world, such as in Germany, Malaysia,

    South Arica and the U.S., we exhibit our complete Smart Card and

    ePassport production and personalization products, as well as RFID inlay

    production and converting processes. Almost any system is available,

    ready or demonstrations. Additionally, the company drives its know-how

    directly to the customers with the TECURITY EXPRESS show truck

    a mobile high security production center, unrivaled worldwide.

    Technology and market leadership

    To ensure its technology and market leadership, Mhlbauer heavily

    invests in the development o new innovative products and technological

    processes. The companys research and development centers with over

    400 highly qualiied engineers and technicians closely collaborate with

    customers and research institutions. In such manner we can eiciently

    launch to market reliable solutions in increasingly shorter development

    and production cycles.

    Open communication

    While aiming to extend our lea ding market position in the emerging areas

    o government security and biometric applications, Mhlbauer ensures

    strict privacy rom project to project. Thus allowing open channels o

    communication with our customers. Speed, quality and clear customer

    orientation make us to the reliable partner or sophisticated industries.

    1

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    Competencies

    Our know-how covers all relevant ields o machine vision: image processing,

    control/electrical engineering, and machine construction.

    Expertise

    Our highly qualiied employees never stop improving their knowledge.

    Innovation potential

    Problems are challenges. We turn new requirements into uture solutions.

    Speed and flexibility

    We quickly respond to our customers needs and provide more than

    systems o the rack.

    Dedication

    Our commitment to vision technology gives resh impetus every day.

    Experience

    We base our expert knowledge on many years o experience with image processing.

    Dependability

    For us, highest quality and delivery reliability is a matter o course.

    Customer proximity

    We consider our customers as partners who we work hand in glove with.

    Internationality

    Supported by the worldwide sales and service network o the Mhlbauer Group

    we act as global players.

    Proit rom our strengths to boost your success.

    TEMA GmbHExperience & Innovation

    We grew up with vision technology, and still technical progress

    creates new prospects every day. We are stepping into the future. Be

    a part of it.

    2

    About us

    TEMA was ounded in 1976 and has been involved in camera and

    computer technology rom the word go.

    Today, TEMA is a global leading supplier o one-stop, turnkey

    inspection solutions. We have been setting standards in ully

    automatic 100% quality inspection or more than 25 years now. As

    an ailiated company o the Mhlbauer Group we are a lexible and

    reliable partner or our customers - now and in the uture.

    You get more rom us than a turnkey system. We also attend to

    integrate our vision system in your production process - which

    sometimes starts long beore the installation takes place. Planning and

    consulting are integral parts o our scope o supply, just as a camera or

    the vision sotware. We are not satisfed until our inspection systems

    perectly interact with our customers production environments.

    The main purpose o our inspection systems is as simple as that:

    Improve your product quality at lower manuacturing costs.

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    It has not been long since vision systems were only used in

    laboratories or research purposes. The economical advantages

    o this technology soon became obvious; however, very

    ew people rom industry were able to imagine how vision

    systems could work in a rough production environment three

    shits long, seven days a week. Susceptible hardware such as

    computers and cameras did not seem to be suitable or an

    every day use in plants and production lines.

    Industrial image processing starts with picture acquisition. The

    digital image data is transerred to a computer. Thus, at the start,the picture is nothing but a data pattern.

    For quality assessment oten a golden sample, which

    represents the desired product quality, is stored in the system

    and used as a template the inspection objects are compared

    against by the vision system. The entire process is permanently

    logged or protocols and statistics.

    Presenting the inspection objects to the vision unit in a

    suitable and preerably steady way still has a decisive inluence

    on the eiciency o the inspection system. Minor inaccuracies

    and dislocations can be balanced by means o image

    processing sotware.

    Machine visionHigh speed - high accuracy - high availability

    Modern quality standards require a high precision 100% inspection in a fast-

    running process. Machine vision is the only answer.

    3

    Industrial image processing has incredibly advanced and is

    used in almost every modern mass production by now. Vision

    systems control processes and detect even smallest laws - at

    ull production speed.

    Rugged components and stable sotware processes make

    vision systems capable o being used or almost every

    industrial application. Furthermore, system operation no

    longer requires vision experts.

    As a consequence, machine vision has established itsel as an

    important economic actor with growing sales igures over the

    last years - and there is no end o this trend in sight so ar.

    O course, machine vision is no magic bullet and will not solve

    all problems modern production processes may pose. However,

    our vision systems can help you to achieve optimal results

    in terms o product quality, production costs, and process

    optimization.

    There is no reason to accept

    anything less.

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    Pro VisionWhat do you get out o it?

    Technical aspects

    You can run a high precision 100% inspection at ull production speed,

    three shits or even our shits a day. Quality control is no longer thebottleneck in your production.

    You get a constant objective quality assessment which is not susceptible to

    the individual perception o human inspectors and is not alsiied by errors

    due to atigue.

    The inspection process is permanently tracked and logged. You can use this

    inormation or deect analysis and quick intervention as well as or analyzing

    your production process in order to eliminate weak points.

    Practical aspects

    You can guarantee constant irst-class product quality, which meets both

    esthetical and unctional requirements o even demanding customers. Your

    products appeal to the eye and comply with various standards.

    Repetitive deects and even deect trends are detected in time. This inormation

    enables speciic repair interventions, increases your process reliability, and

    reduces your reject rates.

    The inspection data is permanently available to you and ready to be processed by

    your internal data management or tracking and evaluation. You are always awareo your production quality.

    Protocols and statistics are valid documents giving details o your quality assurance

    measures and may be used or internal and external purposes, i required.

    Economical aspects

    Higher standardization by machine vision makes your production process more

    transparent, reliable, and cost-eicient - no lawed products are delivered and

    no unnecessary rejects are produced.

    Machine vision is an investment on a one-time basis which reduces your labor

    costs considerably - every day. Only one, maximum two operators are required

    or a 100% inspection at ull production speed.

    The inspection process runs ully automatic and the v ision system is easy to use.

    Your operators can perorm other tasks while the inspection system assures ull

    quality o the lot.

    High end durable hardware keeps maintenance costs low and ensures the

    operational continuity o the inspection process anytime. Your vision systems

    need no holidays and take no sick leaves.

    Short setup times permit or a high system availability and prevent cost-intensivemachine downtimes.

    You save time - and time is money!

    4

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    More than turnkeyWe work hand in glove with our customers

    The range of services we offer covers the full spectrum from feasibility study to

    system implementation, service, and support. We are always available for you.

    Consulting

    You want to optimize your production process and your quality

    assurance measures. Our job is to show you ways how to reach this

    goal. Maybe, we have a ready solution available to be provided just o

    the shel. I not, we will strike a new path!

    Do not expect us to promise you the moon. We will thoroughly veriy

    all aspects o your application, considering your specifc production

    environment and the special quality requirements o your product. Our

    easibility report will inorm you on the best solution you can expect

    rom us and how we intend to put it into practice.

    Find out what we can do or you!

    Integration into your production process

    From the irst design to the inal installation - we integrate our inline

    systems in your manuacturing process or even in your machines.

    Alternatively, we deliver complete stand-alone units best suitable or

    your production low.

    Support

    Additional to our basic system instructions we oer urther trainingunits or those who want to know more. Proound knowledge and

    hands-on experience will help you to optimally exploit a ll system

    eatures and to avoid operating errors.

    Even the best system can get stuck sometime. Our qualiied personnel

    backs up your maintenance measures and is at your disposal or all

    necessary repair work either through remote maintenance or

    on-site service.

    I you do not go orward you go backwards. A ew years may

    revolutionize processes based on high technology. Our products

    are subject to continuous improvement. We keep you up-to-date on

    latest developments.

    We keep in touch and we care aboutwhat you think.

    5

    Range of services

    You get a one-stop machine vision solution - and this is the range o

    services you can expect:

    Computer hardware

    Cameras/optics

    Lighting systems

    Operating units

    Electronics/rames

    Sotware

    Handling

    Installation/integration

    Consulting

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    Caps and closures

    Can ends in dierent shapes and sizes, screw caps, and crown corks - it is a

    wide range o products. Our utmost versatile vision system CCI, which has been

    enhanced and upgraded or several years, is suitable or all these products,

    covering a variety o inspection ields. Another vision system, our CCI Print,

    perorms the print inspection, utilizing the same hardware as CCI. Especially

    developed or the inspection o long caps is our LCI inspection unit.

    So almost nothing is let to be desired.

    Tubes and cans

    We have established a broad quality assurance program or tubes, cups, aerosol

    cans, and similar products. Step one is inspecting the surace o undecorated

    shells by our SI-Cylinder, ollowed by the print inspection perormed by our

    PI-Cylinder. Finally, our CTI inspects shoulder and bead o aerosol cans. Another

    vision system, which is rooted in the closure inspection system CCI, has especially

    been enhanced or the quality control o cones or aerosol cans.

    Sheets and web

    In some cases using quality inspection at an earlier production stage may be

    worth considering, e.g. inspecting metal sheets beore they are decorated, and

    conducting a print inspection beore the sheets are cut or punched. This is where

    our vision systems SI-Sheets and PI-Sheets come into play. The modiied versions

    SI-Web and PI-Web are best suitable or web material.

    Range of productsVision systems or the whole range o packaging applications

    We can either make your systems an integral part of your machinery or provide a

    stand-alone inspection unit to complete your production equipment.

    6

    Normally, our inspection systems are integrated into our customers machines or handling devices; however, this is only one option.

    We can also provide independent inspection units including the complete handling, vision inspect ion, and accept/reject sorting.

    Some machines or handling equipment already provide enough space to receive vision inspection systems - others do not. We

    design our inline solutions to it - even i space conditions are restricted.

    Our inspection systems are adapted and connected to your data management systems to give you ull inormation on the work

    low, the inspection process, and the results o the quality veriication.

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    CCISurace inspection or lids, caps, and closures

    We provide a tailored solution for almost

    every type of lid or closure. Make it a

    valuable part of your proven machinery -

    and get top results.

    Inspection objects

    Lids: circular, special shape

    Caps, screw caps, crown corks

    Easy open ends, easy peel ends

    Cones and domes or aerosol cans

    Long caps

    Cans

    Inspection criteria

    Compound deects, deective liner

    Scratches, dents, stains, curl deects

    Deective rivet or ring pull

    O-center membrane

    Dimensional deviations (outline, lug, corrugation)

    Can interior

    Design

    Inline

    Rugged aluminum design

    High resolution matrix camera, monochrome

    Ring light system, adjustable

    LED lighting, lashable i required

    Dome light i requiredCabinet with UPS and air-condition

    Monitor, keyboard, mouse with trackball,

    operator side variable

    Network connection, remote servicing

    Properties

    Continuous object tracking

    Deect detection in special areas

    Area speciic inspection methods

    Virtual object orientation

    Deect classiication

    Monitoring o the reject process

    Machine stop in case o repetitive deects

    Process analysis tools

    Graphical user interace

    Teach-in

    Protocol, statistics

    Performance

    Object diameter: max. 230 mm

    Throughput: up to 45 p./sec.

    Versions

    Single systems

    Double systems (or double-sided inspection)

    Combination with CCI-Print

    7

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    CCI-PrintPrint inspection on decorated caps

    The final check at the end of the production process is a crucial

    factor. Our proven print inspection helps you to ensure that only best

    quality products leave your factory.

    Inspection objects

    Decorated lids, caps, screw caps

    (circular and special shape)

    Decorated container bottoms

    Decorated crown corks

    Decorated long caps

    Inspection criteria

    Color deviations

    Print voids

    Contaminations

    Oset, out o register

    O-center

    Clear surace deects

    Optional: curl deects

    Design

    Inline

    Rugged aluminum design

    High resolution matrix camera (color or b/w) vertically

    adjustable, i required

    LED lighting, adjustable

    Cabinet with UPS and air-conditionMonitor, keyboard, mouse with trackball operator side variable

    Network connection, remote servicing

    Properties

    Continuous object tracking

    Full inspection o the decoration

    (color or gray value)

    Additional detection o surace deects

    Area speciic inspection methods

    Virtual object orientation

    Deect classiication

    Monitoring o the reject process

    Machine stop in case o repetitive deects

    Process analysis tools

    Graphical user interace

    Teach-in

    Protocol, statistics

    Performance

    Object diameter: max. 113 mm

    Object height: max. 45 mm

    Throughput: approx. 11 p./sec.

    Versions

    Single system

    Combination with CCI

    8

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    LCI 800Interior and print inspection or long caps

    Long caps need to be handled with special care

    while being inspected. Flawless inside and perfectly

    printed on the top - these are the main quality criteria

    we can help you to meet.

    Inspection objects

    Long caps

    Areas of interest

    Printed top ace

    Interior

    Inspection criteria top face

    Stains, contamination, scratches

    Damages

    Print errors, out o register print

    Wrong product type

    Inspection criteria interior

    Stains, contamination, scratches, creases

    Damages

    Misplaced layer, missing layer

    Blobs on interior and curl

    Design

    Rugged handling machine, vacuum conveying

    Separate control cabinet with integrated operating unit

    incl. monitor, keyboard, and mouse

    Additional devices or inline connection available

    Inspection station interior

    Inspection station print

    High resolution matrix cameras (b/w and color)

    LED lighting, adjustable

    Reject channel

    Alterable switch or accepted parts

    Properties

    Steplessly variable or heights up to 60 mm

    Continuous object tracking

    Full inspection o top ace print on color basis

    Area speciic inspection methods

    Virtual object orientationFull inspection o cap interior

    Deect classiication

    Monitoring o the reject process

    Protocols and statistics always available

    Graphical user interace

    Teach-in

    Performance

    Object diameter: 28 - 31.5 mm (other sizes on request)

    Object height: 36 - 60 mm (other sizes on request)

    Throughput: approx. 800 p./min.

    (higher speed on request)

    Versions

    Oline system

    Inline system

    9

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    SI-CylinderSurace inspection on undecorated tubes or cans

    If you want to ensure that only flawless material gets into the

    printing process just use our surface inspection systems integrated

    into your machinery - step one towards 100% quality.

    Inspection objects

    Tubes

    Cans

    Inspection criteria

    Stains, spots

    Coating deects

    Deormations

    Holes

    Scratches

    Dents

    Design

    Inline

    Vision integrated into the printing machine

    High resolution line scan camera, monochrome

    LED lighting system, adjustable

    UPS - uninterruptible power supply

    Separate control cabinet, air-conditioned

    Mobile operating unit

    Network connection, remote servicing

    PropertiesAutomatic detection o tube length

    Detection o mechanical and optical deects

    Distinction o mechanical deects against optical deects

    Precise ull scan o the shell

    No orientation marks required

    Easy to use graphical user interace

    Protocol, statistics

    Performance

    Object diameter: up to approx. 90 mm

    Object length: up to approx. 260 mm

    Throughput: approx. 6 p./sec.

    Versions

    Standard system

    Combination with print inspection

    10

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    PI-CylinderPrint inspection on tubes, cans, etc.

    Print inspection can be an integral part of your printing process. Decoration and

    quality checks work hand in hand for optimized production results.

    Inspection objects

    Decorated tubes

    Decorated cans

    Decorated cups

    etc.

    Inspection criteria

    Color variations

    Wrong color

    Oset/out o register

    Distorted print

    Color splatter, stains

    Inhomogeneous varnish

    Blisters

    Voids, missing print elements

    Smear

    Design

    Inline

    Vision integrated in the printing machine

    High resolution color line scan camera

    LED lighting (indirect or direct), current controlled

    Separate control cabinet, air-conditionedUPS uninterruptible power supply

    Mobile operating unit incl. monitor, keyboard, and mouse

    Network connection, remote servicing

    Properties

    Full inspection o the decoration

    Dierent tolerances and accuracies within one print image

    allocable

    No print/orientation mark required

    High accuracy print inspection

    Inspection on color basis

    Fully automatic adjustment o lighting and camera

    Automatic positioning o shit/oset marks

    Live deect images

    Deect image storing

    Easy to use, teach-in

    Protocol, statistics

    Performance

    Object diameter: up to approx. 90 mm

    Object length: up to approx. 260 mm

    Throughput: approx. 3 p./sec.

    max. 10 p/sec. or cups

    Versions

    Standard inline system

    11

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    CTIInspection o bead and shoulder o aerosol cans

    Aerosol cans should be save, functional, and esthetically pleasing.

    Our can top inspection system CTI 2000 can do its bit to ensure that

    all quality aspects are considered.

    Inspection objects

    Deep drawn aerosol cans

    Inspection criteria

    Bead (coated, pigmented, brushed, machined)

    Cracks, burrs, dents, deormation

    Oil stains, color stains, pollution

    Neck/shoulder (coated, decorated, labeled)

    Oil stains, color stains, pollution

    Dents, deormation

    Coating deects

    Print deects

    Design

    Inline

    Compact design

    High resolution matrix camera, monochrome

    LED dual multi-unction lighting system

    UPS - uninterruptible power supply

    Separate control cabinet, air conditioned

    Network connection, remote servicing

    Properties

    Combined sot-/hardware position compensation

    Segmentation o the inspection area

    Full inspection o bead and neck/shoulder

    Detection o optical and mechanical deects

    Detection o print deects

    Inspection in decorated areas

    Detection o dents in dark colored cans

    Deect detection on brushed or machined beads

    Easy to use, teach-in

    Protocol, statistics, classiication o deect dimensions

    Performance

    Diameter o bead: up to approx. 30 mm

    Diameter o can: up to approx. 65 mm

    Throughput: approx. 5 p./sec.

    Versions

    Box design

    Tube design

    Integration in necking machine

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    SI-Sheets/SI-WebSurace inspection or sheets/web material

    Processing flawed sheets or web material is a waste of time and money. SI-Sheets

    and SI-Web help you to maintain a high quality level - from scratch.

    Inspection objects

    Sheet and web material:

    Metal (e.g. aluminum, steel), plastic, pulp

    Inspection criteria

    Mechanical deects:

    Scratches, grooves

    Holes, dents

    Creasing, edge deects, etc.

    Optical deects:

    Stains, mat patches, abrasionPollution, etc.

    Design

    Modular design

    Line scan camera(s) - type and quantity according to the application

    LED double line lighting, adjustable

    UPS uninterruptible power supply

    Separate control cabinet, air-conditioned

    Operating terminal: one monitor per camera

    Network connection, remote servicing

    Properties

    Automatic edge detectionSheet tracking (SI-Sheets only)

    Suitable or mat and relective suraces

    Detection o mechanical and optical deects

    Customized deect classiication

    Live images: ull screen and zoom-in unction

    Easy to use

    Protocol, statistics

    Performance

    Depending on application and system coniguration

    Versions

    Variable quantity o cameras and downstream hardware

    Double-sided inspection

    13

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    PI-Sheets/PI-WebPrint inspection or sheets/web material

    Printed sheets and web not meeting your quality standards can be

    rejected before being further processed - PI-Sheets and PI-Web get

    down to the roots of printing defects.

    14

    Inspection objects

    Sheet and web material:

    Decorated metal, plastic, pulp

    Inspection criteria

    Color variation, wrong color

    Out o register, oset

    Twisted print, distorted print

    Inhomogeneous substrate or varnish, blisters

    Color splatter, color stains, smear

    Voids, missing print elementsOptional: dimensional deviations (PI-Sheets only)

    Design

    Modular design

    High resolution color line-scan camera(s) or print inspection -

    type and quantity according to the application

    Measurement option: matrix cameras

    (PI-Sheets only)

    LED double line lighting, adjustable

    UPS uninterruptible power supply

    Separate control cabinet, air-conditioned

    Operating terminal: one monitor per camera

    Network connection, remote servicing

    Properties

    Dierent tolerances and accuracies within one

    print image allocable

    Automatic edge detection

    High accuracy inspection o the decoration

    Inspection on color basis

    Fully automatic adjustment o lighting and camera

    Automatic positioning o shit/oset marks

    Live images: ull screen and zoom-in unction

    Easy to use, teach-in

    Protocol, statistics

    Option: Measurement o sheet size and print position on the

    sheet

    Performance

    Depending on application and system coniguration

    Versions

    Print inspection

    Print inspection + measurement

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    15

    ISI-CupInterior surace inspection o plastic cups

    Food packaging is regulated by strict norms and standards.

    ISI-Cup ensures that there are no residue or color splatters in your

    containers before they are filled.

    Inspection objects

    Plastic cups

    (e.g. or margarine)

    Square

    Rectangular

    Oval

    Inspection criteria

    Color splatter (lateral wall, bottom)

    Dirt (lateral wall, bottom)

    Foreign bodies (lateral wall, bottom)Holes, cracks (lateral wall, bottom)

    Shape (deormations)

    Design

    Inline

    Integrated in a vacuum transport system

    High resolution matrix camera, monochrome

    Area lighting, lashable

    Diuser

    Separate control cabinet, air-conditioned

    UPS uninterruptible power supply

    Mobile operating unit incl. monitor, keyboard, and mouse

    Network connection, remote servicing

    Properties

    Continuous object tracking

    Deect detection on interior lateral wall

    Deect detection on interior bottom

    Detection o shape variations

    Deect classiication

    Monitoring o the reject process

    Machine stop in case o repetitive deects

    Process analysis tools

    Graphical user interace

    Teach-in

    Protocol, statistics

    Performance

    Standard: object length up to 140 mm (illing quantity 500 gr.),

    other dimensions possible

    Throughput: 15 p./sec. or more

    Versions

    Single system

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    Design MatcherPerect match between customers artwork and your inal print result

    Design Matcher enables a reliable detection o potential transcription errors during the process rom

    customers artwork to the inal print result.

    Advantages:

    Quick, reliable matching or perect subscription

    Creation o an evidence document

    Results can be analyzed and archived

    Applications:

    A: Comparison o customers artwork with the artwork createdby the printer:

    Compare PDF ile against PDF ile

    B: Comparison o customers artwork with the binary fles created bythe printer or clich abrication:Compare PDF ile against TIF ile

    C: Comparison o customers artwork with a digital image* o thefnal print result:

    Compare PDF fle against BMP ile (or maybe compressed ormats)

    * Among others you can use image fles created by our inspection system PI-Cylinder or our simulator

    PI-Cylinder SIM.

    Features:

    Deinition o individual inspection areas or image matching

    Automatic alignment o images to be compared

    No onts required - pixel comparison

    Detection o all deviations in the inspection area regarding presence, shape

    and position o character or graphic elements

    Deviations are highlighted in the image

    Protocol o detection deviations, input ield or comments

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    Other fieldsWe are always ready to think outside the box

    What do can ends have in common with Euro Coins? On the

    face of it: nothing. However, when thinking twice, there could

    be some interesting similarities...

    Sometimes we are all trapped in our ways to look upon certain

    things. When developing vision systems or inspecting can ends,

    thinking about crown corks is no big leap. However, i we allow

    ourselves to think a little sideways we may get exciting results.

    And this is what we love to do.

    When disregarding what a can end is used or, we have nothing

    but a circular disk made o metal, showing dierent areas o

    interest. And suddenly other items which have nothing in

    common with can ends are just the same: washers, coin blanks,

    and even stamped coins.

    Saying that a coin can be treated just like a can end would surely oversimpliy the matter. However, the starting signal was

    given to develop a new vision system - routed in can end inspection and designed to meet new challenges: The coin inspection

    machine SIF 2500, a complete machine vision solution, including handling, vision, and good/bad sorting.

    Today, our coin inspection machine SIF 2500 supports Central Banks and Mints, reducing labor costs and scrap rates while, at the

    same time, increasing the output capacity.

    The SIF 2500 is a smart combination o sophisticated vision technology

    and rugged, well designed handling machinery. Its maintainability is based

    upon the easy accessibility o mechanical, electric, and optical components

    advantages that save time and money.

    The versatile coin inspection machine SIF 2500 is suitable or a variety o

    alloys, sizes, and shapes, incl. rings and polygons. Each coin runs through

    obverse inspection, reverse inspection, measurement, and sorting in a high

    speed process.

    The SIF 2500 is also capable o inspecting stamped coins. Changing rom

    blank to coins and vice versa takes less than a minute. For special printed

    coins we provide our color camera version to achieve excellent detection

    perormance down to the smallest detail o the design.

    The more you try the more you know. This is not just a truism. We have always realized applications beyond our standard range

    o products since sometimes, standard is just not enough. And we have learnt a lot.

    We are always approachable and open or customers requests. We develop new vision and handling systems or special

    applications, provided that they are not too ar beyond our product portolio. It is our intention to change requirements into

    know-how, and our prototypes always have the potential to become serial products.

    Your product or your production environment is special but your are thinking about implementing a vision inspection

    nevertheless? Do not hesitate to contact us. From the irst drawing made by our design engineers to the inal setup o the

    vision system our experts are at your disposal.

    We have seen many plants and shop-loors in recent years. We have an eye or the potential problems and we have many ideasin store, how to solve them. When visiting your production site, we can bring your know-how and our expertise together to get

    the best possible results.

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    ServiceSupport on a global basis

    We are at your side even before you place an order, and we service

    our machine vision systems wherever and as long as they are used -

    in quick and competent manner.

    Service for the whole life span

    TEMA, as a member o the global acting, inancially strong and uture oriented Mhlbauer Group has the potential to be a reliable

    long-term partner or you. We can help you to plan, realize, and run your vision projects - now and in the uture.

    We keep you updated on new developments and we are always prepared to discuss with you in detail how you can make a good

    system even better by implementing latest upgrades.

    Service throughout the world

    Supported by the global presence o the Mhlbauer

    Group, TEMA provides a closely-knit network o

    services. No matter where you are situated on theGlobe, consulting, trouble-shooting, and preventive

    maintenance are just a phone call away.

    Short reaction times

    Whenever service and support is required, our

    competent sta is immediately available to answer

    questions, eliminate deects, and install upgrades.

    Our short reaction times reduce downtimes and keep

    resultant losses to a minimum.

    The whole range of services

    Maintenance

    We oer maintenance on a regular basis to preserve the

    eiciency o hardware, sotware, and data management

    included in our machine vision systems.

    Repair work

    It may be necessary to provide on-site repair service in certain

    cases. Mhlbauers global service network ensures quick and

    eicient intervention.

    Remote servicing

    Oten help can be provided on-line. We veriy problems, assist

    you with system settings and install updates via remote service

    - the most convenient way to receive support.

    Spare parts

    We provide you with all system relevant wear and spare

    parts. We purchase our components rom irst-class long-

    term partners to ensure best compatibility o all system

    components.

    Service contractsYou can place a service contract with us to arrange

    maintenance measures and delivery o spare parts.

    Maintenance will no longer be an issue - one problem less or

    you to worry about.

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    Mhlbauer - always on site

    Mhlbauer Europe Mhlbauer Americas Mhlbauer Asia Pacific

    Legal notice

    Rights concerning licensed processes have to be clarifed with the license holder. This brochure includes

    approximate fgures, data and any product inormation or descriptive purposes an has no legal binding.

    All inormation does not constitute any legal warranties. For detailed and exact inormation please ask orour technical data sheets or an oer .The manuacturer reserves the right to make technical improvements.

    2010 Mhlbauer Group

    Mhlbauer AG

    HeadquartersJose-Mhlbauer-Platz 193426 Roding, GermanyPhone: +49 9461 952-0Fax: +49 9461 [email protected]

    TEMA GmbHWilhelmstrasse 41 - 4358332 SchwelmGermanyPhone: +49 2336 9298 50Fax: +49 2336 9298 [email protected]

    Mhlbauer, Inc.226 Picketts LineNewport News, VA 23603-1366,U.S.A.Phone: +1 757 947-2820Fax: +1 757 [email protected]

    Muehlbauer Technologies Sdn. Bhd.3 Jalan TU 62

    Taman Tasik Utama, 75450 Melaka,MalaysiaPhone: +60 6 2517 100Fax: +60 6 2517 [email protected]

    For a complete listing of all locations please visit ou r websites

    Australia | Brazil | China | France | Germany | India | Malaysia | Mexico | Russia | Serbia | Slovakia

    South Arica | Uganda | South Korea | Taiwan | Turkey | Uganda | United Arab Emirates | U.S.A .