Brochure - Pump

PT JOTAM

Phone: +62 21 451 3089 Fax : +62 21 451 5743 Email : [email protected]

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Welcome!

PIAB’s first product was a pair of compasses that could draw both very small and very large circles with high precision. The com-passes have also given the company its name. Pi (=3.14) AB

In 1972 PIAB introduced the patented multistage ejector, which still is the guiding-star for many companies in this market.

The PIAB mission is to be a global leader in industrial vacuum technology and to offer innovative solutions in order to improve the productivity and working en-vironment of vacuum users around the world.

Today we are on the cutting edge of vacuum technology, and we have been creating new opportunities for customers since our founding in 1951. Prod-ucts and systems developed in-house at PIAB are always a step ahead of the competition. Used primarily for automated materials handling and in produc-tion processes, they are being marketed throughout the world.

PIAB’s latest patent: COAX™ technology, a further development of the multi-stage principle, now with integrated functions.

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� Better working environmentPleasant working temperature – the lack of moving parts means that no heat (due to friction) is generated.

Clean air to breath – as PIAB’s vacuum pumps have no moving parts they do not require any lubrication with oil, for example, that causes oil mist on the premises.

Low noise level – no moving parts that vibrate or cause noise.

Advantages of compressed air

Leading robot manu-facturers solve their vacuum-related prob-lems by using PIAB products because they are so small, powerful and easy to install.

� Economical operation (= save money)PIAB’s vacuum pumps are driven by compressed air. The unique design is that of a multistage ejector that uses the energy in multiple stages, and therefore con-sumes a minimum of energy.The energy consumption can be further reduced (= sav-ing even more money) by using PIAB’s Energy Saving (ES) system, which allows for a minimum of energy con-sumption in sealed systems.

� Low investment costsPIAB’s vacuum pumps are small but powerful, which makes possible installation at the very suction point it-self. The vacuum pumps can therefore be optimally di-mensioned so that you can avoid any drop of flow in the vacuum pipelines.

� Reliable production...PIAB’s vacuum pumps do not have any moving parts that might be broken or need to be replaced. Therefore, no production stoppages will be experienced.

...despite varying feed pressurePIAB’s new vacuum pumps are developed to display good performance at low feed pressures as well as at high feed pressures, which means that the vacuum pumps work perfectly even when the pressure in the compressed air pipeline fluctuates, for example, when compressed air pistols are used.

Example: Vacuum pump P3010 gives a vacuum level of 90 –kPa at a feed pressure of 0.3 MPa.

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Principle of the COAXTM technologyThis new technology is derived from the multi-stage ejector principle. Note that both a filter and check valves are integrat-ed into the ejector section.

When compressed air (1) passes through the nozzles (2), air is pulled through with the stream of compressed air. “Suction” is thus created at the opening of each stage (3), resulting in low pressure, vacuum (4).

Principle of PIAB vacuum pumps

When compressed air (1) passes through the nozzles (2), air is pulled through with the stream of compressed air. “Suction” is thus created at the opening of each stage (3).

PIAB vacuum pumps are compressed air-driven vacuum pumps. The unique construction makes maximum use of the compressed air and therefore consumes less energy. Large vacuum flows and high levels of vacuum are characteristic of PIAB’s vacuum pumps.

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Vacuum systems

Fully decentralized systemDecentralized system, i.e., a locally placed vacuum pump at each suction cup.

Centralized systemSystem with centrally placed vacuum pump and control system.

Partly decentralized systemThe control system is centrally placed and the vacuum pump is placed closer to the point of suction.

Energy Saving systemOne way of saving additional energy is to use the PIAB energy-saving sys-tem (ES). The ES system is a pneumatic control system that shuts off the vacuum pump as soon as the required vacuum has been reached, thus minimising the compressed air consumption of the vacuum pump. When the vacuum drops below the start-up level, the pump automatically restarts.

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Vacuum flow at recommended feed pressure (to be used in non-sealed systems)

Pump type

Model Maxvacuum

Feed pressure

Vacuum flow (Nl/s) at different vacuum levels (-kPa)

-kPa MPa 0 10 20 30 40 50 60 70 80 90

P3010 Pi12-383 0.6 1.35 1 0.49 0.4 0.34 0.29 0.19 0.06 0.0290 0.314 1.3 0.62 0.46 0.29 0.17 0.14 0.1 0.076 0.038 0.0149 0.17 0.95 0.39 0.22 0.15 0.086

L

Mini L7 75 0.6 0.72 0.49 0.29 0.25 0.2 0.16 0.105 0.067Mini L14 75 0.6 1.47 1.04 0.57 0.45 0.39 0.32 0.24 0.13Mini L28 75 0.6 2.55 1.67 1.05 0.89 0.74 0.55 0.36 0.17Mini L56 75 0.6 5.14 3.47 1.95 1.66 1.43 1.14 0.81 0.43Classic L25 75 0.6 6.08 3.33 2.19 1.43 0.81 0.64 0.45 0.29Classic L50 75 0.6 10.9 5.7 3.8 2.5 1.4 1.1 0.8 0.48Classic L100 75 0.6 16.5 9.6 7.5 5 2.9 2.3 1.6 0.95Classic MP L150 75 0.6 29.45 16.15 11.97 7.51 3.8 2.66 1.71 0.76Classic MP L200 75 0.6 38 22.99 16.06 11.21 6.46 4.94 2.95 1.14Classic MP L300 75 0.6 45.6 30.4 22.8 14.7 9.0 7.1 5.2 3.1Classic MP L400 75 0.6 51.3 38.67 28.5 16.44 11.88 9.5 6.65 3.99

M

Mini M5L 810.6 0.73 0.5 0.26 0.14 0.12 0.1 0.076 0.048 0.019

0.38 0.58 0.3 0.22 0.18 0.14 0.1 0.076 0.038 0.01

Mini M10L 810.6 1.31 0.91 0.48 0.29 0.26 0.21 0.133 0.086 0.029

0.38 1.09 0.57 0.39 0.35 0.3 0.21 0.124 0.057 0.019

Mini M20L 810.6 2.4 1.66 0.95 0.57 0.48 0.38 0.285 0.19 0.057

0.38 2.04 1.24 0.76 0.67 0.53 0.41 0.33 0.19 0.019

Classic M25L 910.6 6.65 4.09 1.9 1.55 1.36 1.1 0.69 0.3 0.1

0.34 5.89 2.66 1.83 1.24 0.75 0.51 0.38 0.28 0.11 0.02

Mini M40L 810.6 4.8 3.14 1.71 1.14 0.93 0.74 0.57 0.361 0.114

0.38 4.04 2.23 1.4 1.24 1.0 0.71 0.43 0.19 0.05

Classic M50L 910.6 11.4 7.32 3.61 3.23 2.66 2 1.24 0.38 0.1

0.34 10.26 4.94 3.52 2.24 1.28 1.02 0.75 0.52 0.19 0.01

Classic M100L 910.6 15.5 9.6 7.2 6.3 5.1 3.8 2.1 0.67 0.29

0.34 13.6 8.2 5.8 3.5 2.4 1.9 1.4 1.0 0.48 0.01

Classic MP M150L 910.6 29.83 18.81 11.12 9.79 8.17 6.37 3.8 1.33 0.38

0.34 25.65 13.78 10.26 6.46 3.8 2.95 2.19 1.52 0.67 0.05

Classic MP M200L 910.6 32.78 21.09 14.63 12.73 10.64 8.17 4.56 1.52 0.57

0.34 29.45 17.29 12.54 7.89 5.04 3.9 2.85 2.09 0.95 0.1

Classic MP M300L 910.6 54.15 34.68 22.42 19.57 16.53 12.45 6.84 2.19 0.95

0.34 45.6 27.27 20.14 12.83 7.6 5.99 4.47 3.23 1.33 0.19

Classic MP M400L 910.6 67.3 40.4 29.5 25.7 20.9 15.7 9.0 2.85 0.95

0.34 56.1 34.7 24.7 15.2 10 7.6 5.7 3.8 1.62 0.19Maxi MLL200 91 0.6 47.5 26.6 18.1 9.5 4.8 3.3 2.4 1.14 0.48 0.01Maxi MLL400 91 0.6 92 51.5 35 18.4 9.2 6.4 4.6 2.21 0.92 0.02Maxi MLL800 91 0.6 176 98.6 66.9 35.2 17.6 12.3 8.8 4.2 1.76 0.04Maxi MLL1200 91 0.6 255 143 97 51 25.5 17.9 12.8 6.1 2.6 0.05

X

Mini X5L 930.6 0.62 0.43 0.2 0.105 0.095 0.086 0.074 0.052 0.0270.4 0.48 0.24 0.12 0.11 0.1 0.086 0.071 0.057 0.03 0.006

Mini X10L 930.6 1.02 0.67 0.31 0.23 0.15 0.13 0.105 0.067 0.0290.4 0.76 0.35 0.24 0.21 0.16 0.13 0.105 0.067 0.038 0.01

Mini X20L 930.6 2.39 1.69 0.84 0.42 0.34 0.29 0.247 0.171 0.0760.4 1.9 1 0.5 0.44 0.38 0.3 0.25 0.17 0.1 0.02

Mini X40L 930.6 4.47 2.9 1.33 0.81 0.67 0.55 0.48 0.34 0.140.4 3.2 1.5 1.0 0.9 0.7 0.6 0.5 0.4 0.17 0.038

H

Classic H40 99.8 0.6 2.8 2.1 1.5 0.9 0.4 0.3 0.2 0.14 0.1 0.095Classic H120 100.8 0.6 8.4 6.6 4.7 2.7 1.5 1.2 0.86 0.62 0.43 0.1Classic MP H240 100.8 0.6 16.8 12.6 8.9 5.0 2.9 2.3 1.8 1.2 0.86 0.19Classic MP H480 100.8 0.6 33.6 25.5 18.2 10.3 5.9 4.9 3.4 2.3 1.71 0.48

WHICH PUMP SHOULD I SELECT?

VACUUM PUMPS

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Evacuation time at recommended feed pressure (to be used in sealed systems)

Pump type

Model Feed pressure

Air con-sumption

Evacuation time (s/l) to reach different vacuum levels (-kPa)

MPa Nl/s 10 20 30 40 50 60 70 80 90

P3010 Pi12-30.6 0.75 0.052 0.17 0.39 0.67 1.01 1.46 2.4 8.38

0.314 0.44 0.063 0.21 0.45 0.96 1.64 2.53 3.82 6.14 300.17 0.29 0.12 0.42 0.98 1.9

L

Mini L7 0.6 0.49 0.093 0.314 0.721 1.21 1.81 2.58 3.75Mini L14 0.6 0.98 0.064 0.168 0.36 0.59 0.88 1.28 1.85Mini L28 0.6 1.97 0.047 0.106 0.2 0.32 0.46 0.69 1.11Mini L56 0.6 3.95 0.023 0.053 0.101 0.16 0.23 0.33 0.5Classic L25 0.6 1.75 0.042 0.074 0.12 0.21 0.36 0.56 0.88Classic L50 0.6 3.5 0.015 0.033 0.06 0.11 0.19 0.29 0.45Classic L100 0.6 7.01 0.008 0.018 0.033 0.06 0.1 0.15 0.23Classic MP L150 0.6 10.5 0.005 0.0115 0.021 0.04 0.07 0.12 0.22Classic MP L200 0.6 14 0.004 0.009 0.016 0.03 0.05 0.07 0.13Classic MP L300 0.6 21 0.004 0.008 0.013 0.02 0.03 0.05 0.08Classic MP L400 0.6 28 0.004 0.007 0.011 0.02 0.03 0.04 0.06

M

Mini M5L0.6 0.55 0.132 0.363 0.996 1.8 2.77 3.99 5.74 9.36

0.38 0.38 0.199 0.61 1.17 1.81 2.62 3.77 5.89 11.1

Mini M10L0.6 1.1 0.079 0.203 0.504 0.92 1.41 2.05 2.97 4.97

0.38 0.76 0.13 0.306 0.574 0.9 1.33 1.96 3.17 7.13

Mini M20L0.6 2.21 0.038 0.1 0.242 0.43 0.68 1.02 1.5 2.47

0.38 1.52 0.052 0.143 0.26 0.42 0.64 0.99 1.66 3.67

Classic M25L0.6 3 0.019 0.048 0.097 0.16 0.24 0.35 0.58 1.52

0.34 1.9 0.023 0.058 0.115 0.23 0.4 0.64 0.99 1.58 3.89

Mini M40L0.6 4.42 0.031 0.064 0.129 0.22 0.34 0.5 0.74 1.26

0.38 3 0.03 0.074 0.133 0.21 0.32 0.51 0.95 1.56

Classic M50L0.6 6 0.011 0.026 0.051 0.08 0.12 0.19 0.33 0.82

0.34 3.7 0.014 0.033 0.062 0.12 0.21 0.33 0.5 0.82 2.5

Classic M100L0.6 12 0.011 0.022 0.035 0.05 0.07 0.11 0.20 0.49

0.34 7.5 0.015 0.027 0.045 0.08 0.12 0.18 0.26 0.43 1.20Classic MP M150L

0.6 18 0.006 0.014 0.022 0.03 0.05 0.07 0.11 0.350.34 11.3 0.007 0.014 0.025 0.05 0.075 0.11 0.17 0.28 0.76

Classic MP M200L

0.6 24 0.005 0.011 0.018 0.03 0.04 0.05 0.1 0.240.34 15.1 0.005 0.011 0.021 0.04 0.06 0.09 0.13 0.21 0.54

Classic MP M300L

0.6 36 0.003 0.006 0.01 0.012 0.02 0.025 0.04 0.090.34 22.6 0.004 0.009 0.015 0.03 0.04 0.06 0.09 0.14 0.36

Classic MP M400L

0.6 47.9 0.003 0.005 0.008 0.012 0.018 0.026 0.05 0.120.34 30.1 0.003 0.006 0.011 0.02 0.03 0.05 0.07 0.11 0.29

Maxi MLL200 0.6 14 0.003 0.008 0.014 0.03 0.06 0.1 0.16 0.29 0.82Maxi MLL400 0.6 28 0.0015 0.004 0.007 0.015 0.03 0.05 0.08 0.15 0.41Maxi MLL800 0.6 56 0.0008 0.0018 0.0035 0.008 0.014 0.024 0.04 0.072 0.2Maxi MLL1200 0.6 84 0.0005 0.0012 0.0023 0.0052 0.009 0.016 0.027 0.048 0.14

X

Mini X5L0.6 0.55 0.11 0.41 1.35 2.41 3.74 5.39 7.27 10.80.4 0.39 0.17 0.82 1.69 2.69 3.91 5.4 7.41 10.56 22.47

Mini X10L0.6 1.1 0.093 0.28 0.73 1.33 2.09 2.95 4.16 6.540.4 0.79 0.112 0.472 0.937 1.51 2.2 3.06 4.25 6.61 13.89

Mini X20L0.6 2.2 0.038 0.106 0.303 0.56 0.91 1.34 1.86 2.790.4 1.56 0.055 0.199 0.403 0.65 0.97 1.36 1.91 2.74 5.06

Mini X40L0.6 4.42 0.027 0.068 0.17 0.30 0.46 0.68 0.93 1.380.4 3.1 0.038 0.12 0.22 0.33 0.48 0.68 1.21 2.21 3.21

H

Classic H40 0.6 2.62 0.032 0.075 0.152 0.32 0.64 1.07 1.7 2.58 3.85Classic H120 0.6 7.6 0.018 0.033 0.06 0.11 0.18 0.27 0.42 0.62 1.33Classic MP H240 0.6 15.2 0.0065 0.015 0.03 0.06 0.10 0.15 0.22 0.32 0.64Classic MP H480 0.6 30.4 0.004 0.008 0.016 0.03 0.05 0.08 0.11 0.16 0.33

VACUUM PUMPS

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Various vacuum switches are available for more relia-ble operation and accurate control of the process - mini-aturized design, analogue and static outputs and an LED display are some of the standard alternatives.

Pump module

The Quick-release module speeds up the re-lease of a part or restoring the system to at-mospheric pressure. For higher capacity, an extra tank that offers additional volume can be fitted to the quick- release module.

The pump performance can be doubled by adding an extra pump module.

The “click-in” rail is available in several versions. Up to four pumps can be docked to a single rail.

Solenoid valve for controlling the pump.

The PIAB P3010 uses the COAX™ technology, which makes it small, robust and easy to install. This vacuum pump consists of a cassette with integrated nozzles, non-return valves, silencers and filters for compressed air and vac-uum. The P3010 vacuum pump series includes control and monitoring func-tions such as solenoid valves, vacuum switches and quick-release modules.

Performance

Max vacuum:

Max vacuum flow:Noise level:

90 -kPa(110 mbar abs.)0.95–2.7 Nl/s66–68 dBA

Order form and dimensioned drawings for complete P3010 pumpsDescription Art. No. Weight

gMaterial Working tem-

perature °C

Pi12-3 with connections 3 x 1/8” NPSF 01 04 279 96 PA, nitril, Al, SS -10–50

Pi12-3 x 2 with connections 6 x 1/8” NPSF 01 04 281 226 PA, Nitrile, Al, SS -10–50

Pi12-3 with quick release including tank 3 cm3 01 04 282 156 PA, Nitrile, Al, SS -10–50

Pi12-3 with quick release and tank 30 cm3 01 04 283 200 PA, Nitrile, Al, SS -10–50

Pi12-3 x 2 with quick release and tank 60 cm3 01 04 284 320 PA, Nitrile, Al, SS -10–50

Pi12-3 x 2 with energy-saving system, ES 01 06 224 300 PA, Nitrile, Al, SS -10–50

VACUUM PUMPS P3010

Create your own P3010!The PIAB P3010 enables you to decide for yourself the functions you need, and you can eliminate all costly, needless refinements. The performance can therefore be upgraded in pace with your changing needs.

Connection modules are available in several versions, with 3 or 6 connections.

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The width of all pump modules is 16.6 mm

Pi12-3 with connections 3 x 1/8” NPSF1. Compressed air 1/8” NPSF2. Vacuum 3 x 1/8” NPSF3. Exhaust Through-flow silencer Pi12-3 x 2 with connections 6 x 1/8” NPSF

1. Compressed air 1/8” NPSF2. Vacuum 6 x 1/8” NPSF3. Exhaust Through-flow silencer

Pi12-3 with quick release including tank 3 cm3

1. Compressed air Push-in Ø 6 mm2. Vacuum Push-in Ø 8 och 6 mm3. Exhaust Through-flow silencer

Pi12-3 with quick release and tank 30 cm3

1. Compressed air Push-in Ø 6 mm2. Vacuum Push-in Ø 8 and 6 mm3. Exhaust Through-flow silencer

Pi12-3 x 2 with quick release and tank 60 cm3

1. Compressed air Push-in Ø 6 mm2. Vacuum Push-in Ø 10 and 6 mm3. Exhaust Through-flow silencer

Pi12-3 x 2 with energy-saving system, ES1. Compressed air Push-in Ø 6 mm2. Vacuum 4 x 1/8” NPSF3. Exhaust Through-flow silencer

VACUUM PUMPS P3010

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Order form and dimensioned drawings for components and accessoriesDescription Art. No. Weight

gMaterial Working tem-

perature °CPi12-3 pump module with compressed air connection 1/8” NPSFPi12-3 pump module with compressed air connection 1/8” NPSF and non-return valve

01 04 65701 06 677

52 Al, SS, Nitrile -10–50

Pi12-3 pump module with compressed air connection Push-in Ø 6 mmPi12-3 pump module with compressed air connection Push-in Ø 6 mm and non-return valve

01 04 65601 06 183


Pi12-3 pump module extraPi12-3 pump module extra and non-return valve

01 04 65801 06 210


Connection module, vacuum 3 x 1/8” NPSF 01 04 269 36 Al -20–80

Connection module, vacuum 6 x 1/8” NPSF 01 04 270 86 Al -20–80

Connection module, vacuum connections G3/8” orPush-in Ø 12 mm and 2 x 1/8” NPSF

01 06 169 190 Al, PPS -20–80

Quick release module, vacuum connections Push-in Ø 8 and 6 mmQuick release module, vacuum connections Push-in Ø 10 and 6 mm

01 04 27101 04 351


Quick release tank module 30 cm3 01 04 272 44Al, SS,

Nitrile, PA-10–50

Quick release tank module 60 cm3 01 04 273 86Al, SS,

Nitrile, PA-10–50

“Click-in” rail for 1 pump module“Click-in” rail for 2 pump modules“Click-in” rail for 4 pump modules

01 04 27601 04 27701 04 278

183464

Al, SS -10–50

Rail for 1 pump moduleRail for 2 pump modulesRail for 3 pump modulesRail for 4 pump modules

01 06 16701 06 16201 06 16801 06 160

6080

100120

Al, SS -10–50

Common-feed adapter, pump connection 2 x Ø6 mmCommon-feed adapter, pump connection 3 x Ø6 mmCommon-feed adapter, pump connection 4 x Ø6 mm

01 06 15701 06 15801 06 159

203040

Al, PPS -10–50

Exhaust adapter 01 06 344 8 Al -10–50

VACUUM PUMPS P3010

Pi12-3 pump module with compr. air connection 1/8” NPSF1. Compressed air 1/8” NPSF3. Exhaust Through-flow silencer

Pi12-3 pump module with compr. air connection Push-in Ø 6 mm1. Compressed air Push-in Ø 6 mm3. Exhaust Through-flow silencer

Pi12-3 pump module extra3. Exhaust Through-flow silencer

Connection module, vacuum 3 x 1/8” NPSF2. Vacuum 3 x 1/8” NPSF

Connection module, vacuum 6 x 1/8” NPSF2. Vacuum 6 x 1/8” NPSF

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The width of all pump modules is 16.6 mm

VACUUM PUMPS P3010

Common-feed adapter 2x cpl. Common-feed adapter 3x cpl. Common-feed adapter 4x cpl.

“Click-in” rail for 1 pump module

“Click-in” rail for 2 pump modules

“Click-in” rail for 4 pump modules

33

G1/4"

16Ø

17.5

P3

01

0M

odu

le MR

/00

3

75.2

13

.2

75.2

==

2x Ø5.2

29 23.75 13

6

P3010 M

odule MR

/001

75.2

53

29 23.75

4x Ø5.2

85

1

P3010 M

odule MR

/002

75.2

21

2x Ø5.2

15

3

29 23.75

P3010 M

odule MR

/004

37

75.2

2x Ø5.2

16

9

29 23.75

Rail for 1 pump module Rail for 2 pump modules Rail for 3 pump modules Rail for 4 pump modules

Connection module1. Compressed air 1/8” NPSF2. Vacuum G3/8” or Push-in Ø 12 mm

and 2 x 1/8” NPSF

Quick release module2. Vacuum Push-in Ø 8 and 6 mm4. Quick release tank G1/8”

Quick release module2. Vacuum Push-in Ø 10 and 6 mm4. Quick release tank G1/8”

Quick release tank module 30 cm3 Quick release tank module 60 cm3 Exhaust adapter

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These are small and lightweight vacuum pumps, MINI, with large ca-pacity that can compensate for leakages. The MINI pumps are avail-

able with different characteristics, accessories and designs so that they can be adapted to different applications. The pump can be mounted onto various types of bottom plates and, through this, be given numerous connection possibilities. It can also be

fitted with valves and/or a vacuum sensor. By doing so, a complete system is created, and such a system can, when necessary, be dimensioned for larger flows.

Performance

Max vacuum:


84–95 -kPa(170–60 mbar abs.)0.5–2.4 Nl/s57–70 dBA

VACUUM PUMPS MINI

Order form and dimensioned drawings for vacuum pumps MINI

Model MINI with connection plate Connections DesignCompressed air Vacuum Exhaust

A in light compos-ite material, ABS

M5 1/8” NPSFInternal silencer with cen-tral exhaust 3 x Ø5 mm

L7, M5L, M10L, X5L, X10L

B in light compos-ite material, ABS

1/8” NPSF 3/8” NPSFInternal silencerwith “Diffusor”

L14, L28, M20L, X20L

B1 in aluminium G 1/8” G3/8”Internal silencer with cen-tral exhaust 2 x Ø7 mm

L14, L28, M20L, X20L

C in light compos-ite material, ABS

1/8” NPSF 3/8” NPSF 3/8” NPSF L14, L28, M20L, X20L

K in aluminium 2 x 1/8” NPSF 2 x G1/2” 4 x G3/8” L56, M40L, X40L

Description Art. No.Std.

Art. No.with non-return valve

Weightg

Material Working temperature °C

L7 with connection plate A 01 02 853 01 02 854 28 PA, POM -20–80

L14 with connection plate BL14 with connection plate B1L14 with connection plate C

01 03 05501 02 83101 02 743

01 03 05601 02 83201 02 744

356035

PA, ABS, POMAl, PA, POM

PA, ABS, POM-20–80

L28 with connection plate BL28 with connection plate B1L28 with connection plate C

01 03 06101 02 83301 02 749

01 03 06201 02 83401 02 750

356035



L56 with connection plate K 01 02 797 01 02 798 420 Al, PA, POM -20–80

M5L with connection plate A 01 02 865 01 02 866 28 PA, POM -20–80

M10L with connection plate A 01 02 871 01 02 872 28 PA, POM -20–80

M20L with connection plate BM20L with connection plate B1M20L with connection plate C

01 03 07901 02 83901 02 767

01 03 08001 02 84001 02 768

356035



M40L with connection plate K 01 02 805 01 02 806 420 Al, PA, POM -20–80

X5L with connection plate A 32 22 127 32 22 127A 28 PA, POM -20–80

X10L with connection plate A 32 22 157 32 22 157A 28 PA, POM -20–80

X20L with connection plate BX20L with connection plate B1X20L with connection plate C

32 22 27801 03 20332 22 279

32 22 278A01 03 20432 22 279A

467146



X40L with connection plate K 01 00 423 01 00 425 420 Al, PA, POM -20–80

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MINI with connection plate A in light composite materialL7, M5L, M10L, X5L, X10L1. Compressed air M52. Vacuum 1/8” NPSF3. Exhaust 3 x Ø 4.5 mm

Internal silencer

MINI with connection plate B1 in aluminiumL14, L28, M20L, X20L1. Compressed air G 1/8”2. Vacuum G3/8”3. Exhaust 2 x Ø7 mm

Internal silencer

MINI with connection plate C in light composite materialL14, L28, M20L, X20L1. Compressed air 1/8” NPSF2. Vacuum 3/8” NPSF3. Exhaust 3/8” NPSF

MINI with connection plate K in aluminiumL56, M40L, X40L1. Compressed air 2 x 1/8” NPSF2. Vacuum 2 x G1/2”3. Exhaust 4 x G3/8”

VACUUM PUMPS MINI

MINI with connection plate B in light composite materialL14, L28, M20L, X20L1. Compressed air 1/8” NPSF2. Vacuum 3/8” NPSF3. Exhaust Internal silencer

with “Diffusor”

14

PIAB CLASSIC vacuum pump series in various sizes and cha-racteristics. Large capacity despite its small size and low weight. Suitable for a great number of applications as a se-

parate vacuum source or as the base unit of a system with medium capacity requirements. Flexible and simple design that can be provided with an energy-saving sys-tem (ES).

Performance

Max vacuum:


75–100.8 -kPa(250–5 mbar abs.)2.8–16.5 Nl/s60–65 dBA

VACUUM PUMPS CLASSIC

Order form and dimensioned drawings for CLASSIC vacuum pumpsDescription Art. No.

Std.Art. No.

with non-return valveWeight

kgMaterial Working temperature

°C

L25 ES (Energy Saving) in aluminiumL25 in aluminiumL25 in PPSL25 in PPS, sealings in Viton

—01 02 11701 02 02501 02 212

01 03 09501 02 11801 02 02601 02 213

0.730.650.6

Al, PPSAl, PPS

PPSPPS

-20–80


—01 02 11901 02 02701 02 216

01 03 09701 02 12001 02 02801 02 217

0.730.650.6

Al, PPSAl, PPS

PPSPPS

-20–80


—01 02 12101 02 02901 02 220

01 03 09901 02 12201 02 03001 02 221

0.90.820.75

Al, PPSAl, PPS

PPSPPS

-20–80

M25L ES (Energy Saving) in aluminiumM25L in aluminiumM25L in PPSM25L in PPS, sealings in Viton

—01 02 13301 02 03101 02 236

01 03 09001 02 134

——

0.730.650.6

Al, PPSAl, PPS

PPSPPS

-20–80

M50L ES (Energy Saving) in aluminiumM50L in aluminiumM50L in PPSM50L in PPS, sealings in Viton

—01 02 13501 02 03301 02 240

01 03 09201 02 136

——

0.730.650.6

Al, PPSAl, PPS

PPSPPS

-20–80

M100L in aluminiumM100L in PPSM100L in PPS, sealings in Viton

01 02 13701 02 03501 06 736

01 02 138——

0.820.75

Al, PPSPPSPPS

-20–80

H40 in aluminiumH40 in PPSH40 in PPS, sealings in Viton

01 02 12901 00 19201 00 194

01 02 13001 00 19501 00 197

0.650.6

Al, PPSPPSPPS

-20–80

H120 in aluminiumH120 in PPSH120 in PPS, sealings in Viton

01 02 13101 00 21001 00 212

01 02 13201 00 21301 00 215

0.820.75

Al, PPSPPSPPS

-20–80

� To filter dust and other small particles from the vacuum flow.

� Reduces the risk of operation breakdown or stoppage in the pump.

� Replaceable filter element.

Protect your vacuum pump with a vacuum filter.

15

CLASSIC in aluminium or PPSL25, L50, M25L, M50L, H40 1. Compressed air G1/4” 1/8” NPSF (PPS)2. Vacuum G3/4”3. Exhaust G3/4”

CLASSIC ES (Energy Saving) in aluminiumL25, L50, M25L, M50L1. Compressed air Hose, outer diameter 8 mm2. Vacuum G3/4”3. Exhaust G3/4”4. Vacuum level adjustment

VACUUM PUMPS CLASSIC

CLASSIC ES (Energy Saving) in aluminiumL1001. Compressed air Hose, outer diameter 8 mm2. Vacuum G3/4”3. Exhaust G3/4”4. Vacuum level adjustment

CLASSIC in aluminium or PPSL100, M100L, H1201. Compressed air G1/4” 1/8” NPSF (PPS)2. Vacuum G3/4”3. Exhaust G3/4”

16

VACUUM PUMPS CLASSIC MP

Order form and dimensioned drawings for CLASSIC MP vacuum pumpsDescription Art. No. Weight


°C

L150 in aluminiumL150 with mounting brackets and silencer

01 03 62201 04 138

3.4 Al, PPS -20–80


01 03 62401 04 140

3.5 Al, PPS -20–80


01 03 62601 04 142

5.6 Al, PPS -20–80


01 03 62801 04 144

5.6 Al, PPS -20–80

M150L in aluminiumM150L with mounting brackets and silencer

01 03 76201 04 160

3.4 Al, PPS -20–80


01 03 76401 04 162

3.5 Al, PPS -20–80


01 03 76601 04 164

5.6 Al, PPS -20–80


01 03 76801 04 166

5.6 Al, PPS -20–80

H240 in aluminiumH240 with mounting brackets and silencer

01 03 64001 04 156

3.5 Al, PPS -20–80

H480 in aluminiumH480 with mounting brackets and silencer

01 03 64201 04 158

5.6 Al, PPS -20–80

A compact vacuum pump for large flows and deep vacuum levels, that is especially suitable when high productivity and secure func-tion are required in mounting, packaging and automation process-

es. This vacuum pump is easy to control and very reliable. Because it is almost maintenance-free operation stoppages are negligible. To improve the economy even more it can be provided with an energy-saving system (ES).

Performance

Max vacuum:


75–100.8 -kPa(250–5 mbar abs.)25.6–67.3 Nl/s64–78 dBA





17

VACUUM PUMPS CLASSIC MP

CLASSIC MP with connection plate V in aluminiumL150, L200, M150L, M200L, H2401. Compressed air G1/2”2. Vacuum G1 1/2”3. Exhaust G1 1/2”

T-slot for M6 screw DIN 931/933

CLASSIC MP with connection plate V in aluminiumL300, L400, M300L, M400L, H4801. Compressed air G1/2”2. Vacuum G1 1/2”3. Exhaust G1 1/2”

T-slot for M6 screw DIN 931/933

18

Large vacuum pump for applications where large volumes need to be evacuat-ed or to compensate for large leakage flows. Can also be used for vacuum conveying. May also be provided with an en-

ergy-saving system (ES) and cen-tral exhaust.

Performance

Max vacuum:


91 -kPa(100 mbar abs.)47–255 Nl/s72–76 dBA

Order form and dimensioned drawings for MAXI vacuum pumpsDescription Art. No. Weight


°C

MLL200 ES (Energy Saving)MLL200 in aluminium

01 00 74131 01 056

5.34.9

Al, PPS -20–80


01 00 74231 01 057

5.35.0

Al, PPS -20–80


01 00 74331 01 058

8.47.7

Al, PPS -20–80


01 00 74431 01 059

10.09.0

Al, PPS -20–80

VACUUM PUMPS MAXI





Energy-saving system (ES)One way of saving additional energy is to use the PIAB energysaving sys-tem (ES). The ES system is a pneumatic control system that shuts off the vacuum pump as soon as the required vacuum has been reached, thus minimising the compressed air consumption of the vacuum pump. When the vacuum drops below the start-up level, the pump automatically restarts.

19

MAXI MLL200, MLL4001. Compressed air G1/2”2. Vacuum G1 1/2”3. Exhaust

MAXI MLL8001. Compressed air G3/4”2. Vacuum G2”3. Exhaust

MAXI MLL12001. Compressed air G3/4”2. Vacuum G2”3. Exhaust

VACUUM PUMPS MAXI

MAXI MLL200 ES, MLL400 ES1. Compressed air G1/2”2. Vacuum G1 1/2”3. Exhaust4. Vacuum level adjustment

MAXI MLL800 ES1. Compressed air G3/4”2. Vacuum G2”3. Exhaust4. Vacuum level adjustment

MAXI MLL1200 ES1. Compressed air G3/4”2. Vacuum G2”3. Exhaust4. Vacuum level adjustment

20

Vacuum filter

TECHNICAL DATA

REPLACEMENT PARTS

SPECIAL FILTER IN POLYESTER

Pressure range: -0.1–0 MPa

Removal efficiency: 10 µm

Material: PA, PC, PE

Working temperature: -20˚C–100˚C




Type Vacuum filter 3/8” Vacuum filter 3/4” Vacuum filter 1 1/2”Art. No. 31 16 671 31 16 652 31 16 653Internal volume cm3 45 205 675Max. flow Nl/s 2.5 15 85Filter area cm2 31.6 103 226Weight g 70 182 534

Type Art. No. Filter Material Weight, gFilter element 3/8” 31 16 673 Vacuum filter 3/8” PE 7Filter element 3/4” 31 16 674 Vacuum filter 3/4” PE 26Filter element 1 1/2” 31 16 676 Vacuum filter 1 1/2” PE 74

VACUUM FILTER 3/8”ART. NO. 31 16 671

VACUUM FILTER 3/4”ART. NO. 31 16 652

VACUUM FILTER 1 1/2”ART. NO. 31 16 653

Type Art. No. Filter MaterialFilter element 3/4” 31 16 223 Vacuum filter 3/4” PEFilter element 1 1/2” 31 16 224 Vacuum filter 1 1/2” PE

VACUUM PUMPS

21

VACUUM PUMPS

Resistance of various materials

+++ Recommended++ Good, minor chemical attack+ Limited, moderate chemical attack, limited service— Not recommended

� PA = Polyamide, Nylon for example

� PPS = Composite, Polyphenylene sulphide

� POM = Acetal plastic, Polyoxymethylene, Delrin and Hostaform for example

� ABS = Thermoplastic

� PTFE = Polytetrafluoroethylene, Teflon for example

� Al = Aluminium

Resistance PA PPS POM ABS PTFE Al Nitrile rubber NBR

EPDMrubber

Vitonrubber

Weather, ozone — +++ + ++ +++ ++ + +++ +++

Heat, aging ++ +++ ++ + +++ +++ ++ ++ +++

Oil, petrol ++ +++ ++ + +++ + +++ — +++

Hydrolysis — +++ ++ + +++ +++ ++ ++ ++

Acid and alkali + +++ + — +++ — ++ +++ ++

Acetone +++ +++ +++ — +++ +++ — +++ —

Ammonia + ++ — — +++ ++ + +++ —

Amyl alcohol +++ +++ +++ — +++ ++ ++ +++ ++

Benzene +++ +++ +++ — +++ ++ — — +++

Butanol — +++ +++ +++ +++ ++ ++ ++ +++

Cyclohexane +++ +++ +++ — +++ +++ ++ — +++

Ethanol +++ +++ +++ ++ +++ ++ + +++ +++

Ethyl acetate +++ +++ +++ — +++ ++ — ++ —

Hexane ++ +++ +++ — +++ +++ +++ — +++

Carbon tetrachloride — +++ ++ — +++ — — — +++

Chlorobenzene — +++ — — +++ +++ — — +++

Chloroform +++ +++ +++ — +++ + — — +++

Methanol ++ +++ +++ — +++ ++ +++ +++ +

Methylene chloride + +++ ++ — +++ + — ++ +++

Methyl ethyl ketone, MEK

+++ +++ + — +++ ++ — +++ —

NaOH +++ +++ + + +++ — ++ +++ ++

Propanol — +++ +++ ++ +++ ++ +++ +++ +++

Sulphuric acid — +++ — ++ +++ — + ++ +++

Tetrahydrofuran +++ +++ +++ — +++ — — ++ —

Tetrachlorethylene +++ +++ +++ — +++ — — — +++

Toulene +++ +++ + — +++ +++ — — +++

Trichlorethane + +++ +++ — +++ — — — +++

Trichlorethylene + +++ — — +++ — — — +++

Xylene +++ +++ +++ — +++ ++ — — +++

Acetic acid — +++ — — +++ + + +++ ++

22

VACUUM PUMPS

Recommended hose dimensions in mm (internal diameter)

Applies to hoses up to 2 m long.

IMPORTANT!

A very important part of the vacuum system is correctlydimensioned hoses and couplings. Please consult thetable above to obtain the highest possible performancefrom each vacuum pump.

Pressure drop in compressed air hosesWhen installing compressed air hoses, it is importantthat the dimension (diameter) and length do not lead toexcessive pressure drops. PIAB vacuum pumps aresupplied with recommended hose dimensions that willnot cause excessive pressure drops at lengths below 2m.

In cases when the pressure drop has to be calculated,the formula below can be used.

Pump design Compressed air Vacuum Exhaust

P3010 > 4 > 8 > 10

M5L > 2 > 5 > 8

M10L, L7 > 2 > 8 > 10

M20L, L14 > 4 > 10 > 12

M25L / L25 / L28 > 4 > 12 > 12

M40L > 6 > 12 > 15

M50L / L50 / L56 > 6 > 15 > 15

M100L / L100 > 8 > 19 > 22

M150L > 8 > 25 > 32

MLL200L / L200 > 10 > 32 > 40

M300L / L300 > 12 > 40 > 60

MLL400 / M400L / L400 > 12 > 40 > 60

MLL800 > 15 > 50 > 75

MLL1200 > 20 > 75 > 100

X5L > 2 > 5 > 8

X10L > 4 > 5 > 8

X20L > 6 > 10 > 12

X40L > 6 > 8 > 10

H40 > 6 > 8 > 10

H120 > 9 > 15 > 19

H240 > 10 > 19 > 32

H480 > 12 > 40 > 60

∆ P = Pressure drop in kPa

qv = Flow in m3/s

d = Inner diameter in mm

L = Length of compressed air hoses in m

P1 = The absolute starting pressure in kPa

∆P 1.6x1012xqv1.85xL

d5xP1

-----------------------------------------------=

d 1.6x1012xqv1.85xL∆PxP1

-----------------------------------------------

0.2

=

23

Suction cups provide an easy, inexpensive, and — above all — reliable technique for moving different prod-ucts and materials; fragile, awkward, compact or porous objects with flat, spherical, angled, curved or uneven surfaces. Suction cups can handle objects weighing from a few grams to several hundred kilograms. Availa-ble in sizes from 2 up to 300 mm.

Detailed technical information

Information can be found at www.piab.com and in our new catalogue on Vacuum Technique, which you can or-der from PIAB.

CAD filesAt www.piab.com you will also find 2- and 3-dimensional CAD files in different formats.

Suction cups for economical and safe material handling

Brochure - Pump

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