Brochure - Cat Marine Electronic Controls

Electronic Engine Controls and Monitoring Systems

W H E R E T H E W O R L D T U R N S F O R P O W E R

AsiaCaterpillar Asia Pte., Ltd.SingaporeTel: (65) 6662-8399Fax: (65) 6662-8414

AustraliaCaterpillar of Australia Pty., Ltd.Victoria, AustraliaTel: (613) 9953-9301Fax: (613) 9338-9021

ChinaCaterpillar China, Ltd.Hong KongTel: (852) 2848-0320Fax: (852) 2848-0223

Eastern EuropeCommonwealth of Independent StatesCaterpillar Overseas S.A.Moscow, RussiaTel: (7) 095-755-8161Fax: (7) 095-785-5688

Europe, Africa, Middle EastCaterpillar S.A.R.L.Geneva, SwitzerlandTel: (41) 22 849-4444Fax: (41) 22 849-4119

JapanCaterpillar Power Systems, Inc.TokyoTel: (81)3-5786-3800Fax: (81)3-5786-3809

Mexico, The Caribbean,South AmericaLatin America Commercial DivisionMiami, Florida, U.S.A.Tel: (305) 476-6800Fax: (305) 476-6801

North AmericaCaterpillar Inc.Peoria, Illinois, U.S.A.Tel: (309) 578-6298Fax: (309) 578-2559

Worldwide FinancingCaterpillar FinancialServices CorporationMarine DivisionNashville, Tennessee, U.S.A.Tel: (615) 341-8000Fax: (615) 341-8588www.CAT.com/CatMarineFinance

Caterpillar web site:www.CAT-marine.comE-mail:[email protected]

Caterpillar follows a policy of continualproduct improvement. For this reason,some material and specifications couldchange without notice.

Caterpillar. Your local resource worldwide.

LEDM2647Supersedes LECM0047 ©2003 Caterpillar

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Boat owners around the world are reaping thebenefits of Caterpillar® electronic engines.

Whether you are cruising on

the open seas of the South

Pacific or meandering down the

Mississippi River, Cat®

electronic marine engines are

the No. 1 choice. With more

than 20 years in the electronic

engine business, Caterpillar has

manufactured, tested, and sold

thousands of electronic engines

in a wide range of applications

from hard working tugboats to

the world’s most luxurious

yachts.

To ensure the highest level of

reliability, Cat marine engines

surpass the requirements set

forth by Marine Classification

Societies throughout the world.

During the last decade,

Caterpillar has emerged as a

global leader in the marine

electronic engine market.

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Caterpillar engineers have made

advancements in engine

electronics by increasing

accuracy, expanding capabilities

while simplifying engine

controls. These achievements are

confirmed by numerous

electronic design excellence

awards and hundreds of patents.

The advancements made by

Caterpillar engineers have

positioned Caterpillar electronic

marine engines as the worldwide

standard in marine diesel

technology. With millions of

hours on the water, these proven

engines ensure unmatched

performance, reliability, and ease

of operation.

Cat Electronic marine engines are designed to provide:

➣ Simplified operation♦ All aspects of engine operation monitored

and communicated to the operator

➣ Outstanding performance♦ Improved engine response♦ Precise engine speed control♦ Optimized engine acceleration♦ Slow engine speed control♦ Increased reserve power

➣ Improved vessel maneuverability♦ Full range throttle movement for precise

control of vessel speed♦ Slow vessel speed operating mode♦ Multiple engine synchronization♦ Trolling mode

➣ Fuel efficiency♦ Better control of fuel delivery♦ Efficient use of turbo♦ Reduced vessel operating costs

➣ Lower emissions ♦ IMO compliant♦ Reduced white smoke during start-up♦ Minimal black smoke during acceleration

and constant operating speeds

➣ Diagnostics and troubleshooting capabilities♦ Detects and logs abnormal conditions♦ Provides visual & audible warning

notification

➣ Greater reliability♦ Primary and back-up ECM*, sensors, battery system ♦ Self-protection system with overrides♦ Transmission alarm and monitoring

➣ System integration♦ Transmission controls ♦ Optional monitoring displays♦ Multi-station controls

*(available on certain models only)

Customer BenefitsCaterpillar takes themystery out of electronicengine control.

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ELECTRONIC CONTROL SYSTEM COMPONENTS

Engine Mounted Remote Mounted

Electronic Control Module (ECM) SwitchesSensors Lamps

Fuel Injectors Throttle Position SensorsCustomer Connector Engine Monitoring Systems

Service Tool Connector Global Positioning System (GPS)

Primary Speed/Timing Sensor(Crankshaft)

Secondary Speed/Timing Sensor(Cam)

CoolantLevelSensor

CoolantTemperatureSensor

FuelTemperatureSensor

Turbo Outlet(Boost) PressureSensor

Inlet AirTemperatureSensor

Service ToolConnector

CustomerConnector

ElectronicControl Module

Fuel Pressure Sensor(LH Service)

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The ECM uses the information

gathered by the sensors

which are located throughout

the engine and transmission

to monitor all aspects of

engine operation.

Connected to the ECM by the

wiring harness, the sensors

detect and convert changes in

pressure, temperature or

mechanical movement into

electrical signals. The electrical

signals are sent to the ECM.

The ECM uses information such

as desired engine speed, and

load to determine the fuel

injection pressure, timing and

duration. Based on sensor

inputs, the ECM actuates the

individual unit injectors to

control engine speed.

The customer connector allows

the engine’s ECM to interface

with Caterpillar monitoring

systems or other manufacturer’s

monitoring systems. These

systems display engine-

operating parameters such as

speed, load, fuel consumption,

temperature, pressure,

maintenance and diagnostic

information, as well as trip

and historical data. Additional

switches, lamps, and optional

components can be installed

and linked to the customer

connector.

The service technician

communicates with the ECM by

means of computer, cable, and

service tool connector, to

perform diagnostic tests and

modify operating parameters.

The Electronic Control Module (ECM) is the "brain" orcenter of the engine control system.

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ELECTRONIC ENGINE CONTROL SYSTEM

Electronic ControlledEUI - TimingHEUI -Timing • Pressure • Duration

Speed/Timing Sensor

Timing Calibration Sensor

CustomerConnector

Monitoring Systems

Service ToolConnector

ThrottlePosition

ThrottlePosition

• Engine Monitoring System

Lamps

Switches

Injection ActuationPressure Control Valve (HEUI®)

Injection Actuation Pressure Sensor (HEUI)

Pressure Sensor:Engine Oil, Boost, Turbo Outlet, Fuel,Turbo Inlet, Crankcase

Temperature Sensor:Engine Coolant, Fuel, Engine Oil,Inlet Air, Aftercooler

Coolant Level Sensor

Transmission Oil Pressure Sensor

Transmission Oil Temperature Sensor

Maintenance

Warning

Diagnostic

MaintenanceClear

Trolling Mode

Slow Vessel Mode

Engine Synchronization

ECM

High / Low Pressure or Temperature

• Marine Power Display

• Engine Vision Display

• Marine Analog Power Display

This diagram is a visual representation of typicalelectronic engine system components, which varyby engine.

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3126B C12 3406E C18 3412E C30 3508B 3512B 3516BECM • • • • • • •

SECONDARY ECM •* • • •

UNIT INJECTORS 6 6 6 6 12 12 8 12 16EUI • • • • • •

HEUI • • •

SENSORSPrimary Speed/Timing • • • • • • • • •

Secondary Speed/Timing • • • • • • • • •Timing Calibration • • • • • • • •

Injection Actuation PressureControl Valve • • •

Injection Actuation Pressure • • •Aftercooler Temperature • • •

Fuel Pressure • • • • •Filtered Fuel Pressure • • •

Unfiltered Fuel Pressure • • •Fuel Temperature • • • • •

Filtered Oil Pressure • • • • • • • • •Unfiltered Oil Pressure • • •

Oil Temperature • •Turbocharger Outlet Pressure • • • • • • • • •

Right Turbo Inlet Pressure • • •Left Turbo Inlet Pressure • • •

Atmospheric Pressure • • • • • •Crankcase Pressure • • •

Coolant Temperature • • • • • • • • •Coolant Level ❍ • • • • •

Right Exhaust Temperature • • •Left Exhaust Temperature • • •

Inlet Manifold Air Temperature • • • • •Transmission Oil Temp • • • • • • • • •

Transmission Oil Pressure • • • • • • • • •

CUSTOMER CONNECTOR • • • • • • • • •

SERVICE TOOL CONNECTOR • • • • • • • • •

THROTTLE POSITION SENSORS ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍

LAMPSLow Oil Pressure ❍ ❍ ❍ ❍ ❍ ❍ • • •

High Coolant Temperature ❍ ❍ ❍ ❍ ❍ ❍ • • •Low Coolant Level ❍ ❍ ❍ ❍ ❍ • • •

Maintenance ❍ ❍ • • • • • • •Warning ❍ ❍ • • • • • • •

Diagnostic ❍ ❍ • • • •

SWITCHESMaintenance Clear ❍ ❍ • • • •

Trip Clear ❍ ❍ ❍ ❍ ❍ ❍Trolling Mode ❍ ❍ ❍ ❍ ❍ ❍

Slow Vessel Mode ❍ ❍ ❍ ❍ ❍ ❍Engine Throttle Synchronization ❍ ❍ ❍ ❍ ❍ ❍ • • •

Engine Control • • •Engine Protection Override • • •

Prelube Pressure • • •Prelube Override • • •

Override Verify • • •

RELAYSAir Shutoff • • •

Shut /Down Notify • • •Starting Motor • • •Inlet Air Heater ❍

Inlet Air Heater Relay ❍GPS Interface Module ❍ ❍ ❍ ❍ ❍ ❍

Hourmeter ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍

MONITORING SYSTEMSEngine Monitoring System ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍

Marine Analog Power Display ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍Marine Power Display ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍

Engine Vision ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍

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❍ Customer installed components • Components installed on engine •* optional

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Cat Electronic Engines

from 254 mhp (186 bkW) to

1570 mhp (1156 bkW)

Cat electronic engines from

the 3126B at 7.2 L to the C30

at 30 L offer all the benefits of

electronic control in a compact

design. They are ideal for

installation in everything from

pleasure craft to push boats.

Cat Electronic Engines

from 786 mhp (578 bkW) to

3042 mhp (2238 bkW)

The 3508 at 34.5 L to 3516B at 78

L engines get a big boost from

electronic control of fuel injection

timing, with dramatically

enhanced power, performance

and fuel economy. Future

enhancements, such as

automatic shifting of multi-speed

gears, are made possible through

electronic programming.

Selecting the right electronic engine for your application

C30 3516B3126B

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Cat electronic engines have an

open architecture, allowing an

interface with Cat monitoring

systems or any monitoring and

control system on the market.

Caterpillar offers four optional

monitoring systems tailored to

your application and budget.

Optional monitoring systems for Caterpillar electronicmarine engines

Cat Marine Analog Power Display

MAPDMarine Analog Power Display

MPDMarine Power Display

EVDEngine Vision Display

EMSEngine Monitoring System

MONITORING SYSTEMS CAPABILITIES

PARAMETER EVD MPD MAPD EMS

Engine Speed • • • •Vessel Speed1 • •1 •1

Coolant Temperature • • • •Oil Pressure • • • •Inlet Man Temperature2 • • •Oil Temperature • • •Coolant Level • • •Boost Pressure • • •Trans Pressure • • • •Trans Temperature • • • •Battery Voltage • • • •Fuel Rate • • • •Synch Status • • •Trolling Status • • •Engine Hours • • • •Engine Totals • •Trip Totals • •Histograms • FuturePercent Load • • • •Diagnostics • • • •GPS Interface • • •

FEATURES

Display Type Color LCD Graphical LCD Analog Fixed SegmentDisplay Layout Customize Customize Fixed FixedDimensions (in) 13.5w x 12.7h 9.0w x 5.8h 2,3,5 Diameters 3 @ (5.2w x4.3h)Dimensions (mm) 342w x 323h 229w x 148h 51,76,127 Diameters 3 @ 131w x 110hQuantity Needed Multi-Engine 1 Set Per Engine 1 Set Per Engine 1 Set Per EngineDatalink Cat Data Link J1939 J1939 Cat Data Link

ENGINE COMPATIBILITY All Current Caterpillar Electronic Marine Engines1Not Available on 3406E or 3196 2Not Available on 3406E

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When you purchase a Cat

electronic marine engine, you

have access to the best product

and dealer support network

worldwide. No matter what the

time, Caterpillar product

support is available around the

clock. Our unmatched dealer

support network reaches every

corner of the world. More than

1800 Cat authorized parts and

service centers worldwide are

linked by Caterpillar’s computer

network. Our commitment to

complete parts availability

keeps your vessels on the water

and running smoothly.

Caterpillar Financial Services

offer customers added

flexibility. Our dedicated

Marine Division provides retail,

construction, and floor plan

financing for Cat-powered

commercial and pleasure

craft boats.

Unmatched product support and financial services

Electronic Engine Controls and Monitoring Systems

W H E R E T H E W O R L D T U R N S F O R P O W E R

AsiaCaterpillar Asia Pte., Ltd.SingaporeTel: (65) 6662-8399Fax: (65) 6662-8414

AustraliaCaterpillar of Australia Pty., Ltd.Victoria, AustraliaTel: (613) 9953-9301Fax: (613) 9338-9021

ChinaCaterpillar China, Ltd.Hong KongTel: (852) 2848-0320Fax: (852) 2848-0223

Eastern EuropeCommonwealth of Independent StatesCaterpillar Overseas S.A.Moscow, RussiaTel: (7) 095-755-8161Fax: (7) 095-785-5688

Europe, Africa, Middle EastCaterpillar S.A.R.L.Geneva, SwitzerlandTel: (41) 22 849-4444Fax: (41) 22 849-4119

JapanCaterpillar Power Systems, Inc.TokyoTel: (81)3-5786-3800Fax: (81)3-5786-3809

Mexico, The Caribbean,South AmericaLatin America Commercial DivisionMiami, Florida, U.S.A.Tel: (305) 476-6800Fax: (305) 476-6801

North AmericaCaterpillar Inc.Peoria, Illinois, U.S.A.Tel: (309) 578-6298Fax: (309) 578-2559

Worldwide FinancingCaterpillar FinancialServices CorporationMarine DivisionNashville, Tennessee, U.S.A.Tel: (615) 341-8000Fax: (615) 341-8588www.CAT.com/CatMarineFinance

Caterpillar web site:www.CAT-marine.comE-mail:[email protected]

Caterpillar follows a policy of continualproduct improvement. For this reason,some material and specifications couldchange without notice.

Caterpillar. Your local resource worldwide.

LEDM2647Supersedes LECM0047 ©2003 Caterpillar