MAINE DECK wood composite The Leading Edge... W.Howard Product Range Skirtings • Architraves • Window Boards • Door Linings & Casings • Bespoke Issue No.8 Winter 2011 Manchester London Powys Trading Policy W. Howard customers comprise of merchants and specialist manufacturers. We do not trade directly with builders or end users. Environment At W. Howard we are committed to environmental causes ensuring that our processes are managed and controlled to set standards. All our products are manufactured to quality assurance standard ISO9001. We have achieved environmental standard ISO14001. All our MDF and veneers used in the production of our MDF mouldings are certified by the Forest Stewardship Council (FSC). About Us With over 50 years of experience we pride ourselves in being a progressive and innovative company. Our products include skirtings, architraves, window boards, door casings and door linings, with finishes in white primed, veneered and foil wrapped. We offer first rate distribution of our products using our own fleet of vehicles Our main site in Manchester handles all manufacturing, administration and deliveries. Our site in Newtown, Powys produces the veneered and laminated products. Our London collection and distribution centre offers a next working day collection service or a delivery service within two working days following the date of the order, within a defined area of operation. As well as manufacturing MDF mouldings we also supply a wood composite decking product. Our Mission To be the UK and Europe’s preferred partner to timber and builders merchants. Our Vision Our products in every home. Core Range & Bespoke Our range of core products is the largest in the UK with over 200 profiles and sizes. Our core range contains both Primer Mould and Primer Mould +Plus products Although we have a huge core range offering, we understand that sometimes our customers require non standard products. If you need something different we can manufacture to your exact requirements. * Not applicable at London or Powys depots. We reserve the right to amend or discontinue products without prior notice. All stated dimensions have a tolerance of +/- 1mm, this applies to all products supplied by W. Howard Limited. Manchester Depot: W. Howard Limited, Lower Green Lane, Astley, Manchester, M29 7JZ London Depot: W. Howard London Collection & Distribution Depot Unit 16, Thurrock Trade Park, Oliver Rd, West Thurrock, Essex, RM20 3ED Newtown Depot: Polyco Limited, Unit F, Vastre Enterprise Park, Newtown, Powys, SY16 1DZ Designed by www.spoken-image.com Search for us on: www.whoward.co.uk t: +44 (0)1942 881 900 f: +44 (0)1942 891 544 e: [email protected]V-Card *
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Trading PolicyW. Howard customers comprise of merchants and specialist manufacturers. We do not trade directly with builders or end users. Environment At W. Howard we are committed to environmental causes ensuring that our processes are managed and controlled to set standards. All our products are manufactured to quality assurance standard ISO9001. We have achieved environmental standard ISO14001. All our MDF and veneers used in the production of our MDF mouldings are certified by the Forest Stewardship Council (FSC).
About UsWith over 50 years of experience we pride ourselves in being a progressive and innovative company. Our products include skirtings, architraves, window boards, door casings and door linings, with finishes in white primed, veneered and foil wrapped. We offer first rate distribution of our products using our own fleet of vehicles Our main site in Manchester handles all manufacturing, administration and deliveries. Our site in Newtown, Powys produces the veneered and laminated products. Our London collection and distribution centre offers a next working day collection service or a delivery service within two working days following the date of the order, within a defined area of operation. As well as manufacturing MDF mouldings we also supply a wood composite decking product.
Our MissionTo be the UK and Europe’s preferred partner to timber and builders merchants. Our VisionOur products in every home. Core Range & BespokeOur range of core products is the largest in the UK with over 200 profiles and sizes. Our core range contains both Primer Mould and Primer Mould +Plus products Although we have a huge core range offering, we understand that sometimes our customers require non standard products. If you need something different we can manufacture to your exact requirements.
* Not applicable at London or Powys depots. We reserve the right to amend or discontinue products without prior notice. All stated dimensions have a tolerance of +/- 1mm, this applies to all products supplied by W. Howard Limited.
Manchester Depot: W. Howard Limited, Lower Green Lane, Astley, Manchester, M29 7JZ
London Depot: W. Howard London Collection & Distribution Depot Unit 16, Thurrock Trade Park, Oliver Rd, West Thurrock, Essex, RM20 3ED
Newtown Depot:Polyco Limited, Unit F, Vastre Enterprise Park, Newtown, Powys, SY16 1DZ
“ All MDF used in the production of our mouldings is certified by the Forest Stewardship Council FSC” “ We are proud supporters of the ‘Wood for Good’ campaign”
Primed & Ready To Go...
M A I N E D E C Kw o o d c o m p o s i t e
BENEFITS OF PRIMER MOULD• Availableinover160profilesandsizes
• LondonDepot–CustomersservedbytheLondondepotwillreceive deliveries of London core range items within 2 working days. (For clarification of areas served by London depot please contact the sales office on 01942 881900)
Door Lining Standard DLS 20(min) 25 To order Set To orderTrenched Head DLS 20(min) 30 To order Set To order
Door Lining Fire DLFS 20(min) 25 To order Set To orderRated FD30 DLFS 20(min) 30 To order Set To orderTrenched Head
Door Casing Standard DCS 20(min) 30 To order Set To orderTrenched Head
Door Casing Fire Rated FD30 DCFS 20(min) 30 To order Set To orderTrenched Head
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
PRIMER MOULD - JOINERY RANGE
Face Edge Corners Face edge corners are machined to a 2mm radius for linings and 3mm radius on the shoulder for casings.
Door sizesAll sets can be manufactured in both imperial and metric door sizes.
Door stopsAvailable to separate order, ex-stock in 12 x 25mm x 5.49m and 12 x 32 x 5.49m. Alternative sizes are available to order
CertifireW. Howard are CERTIFIRE approved to manufacture MDF door lining and casing sets for use with specified fire doors.
Fire ratingAll Primer Mould FD30 casings and linings are ½ hour fire rated and comply with the requirements of BS 47: part 22. Grooves are 4mm deep x 15mm wide. Intrumescent strip can be supplied separate or as part of the set.
Hanging toleranceSets are machined to provide a hanging tolerance, over and above door size, of 3mm either side, 3mm to the head and 18mm beneath the door. Hanging tolerance can also be specified to accommodate your individual requirements.
Storey height and fanlight setsManufactured to your requirements.
= Available at Manchester depot = Available at London depotM M
OPTION 4 - Recessed Linings & CasingsAvailable in 15 working days
•Intheeventoffireintumescentsealsexpandto5-10timestheir original size sealing the gaps around the door and providing an effective barrier to fire and hot smoke.
• Contactthesalesofficeformoreinformation and prices on 01942 881900
Shrink Wrapped Lining Set
OPTION 3 - Shrink Wrapped AdjustableHeadDoorLiningsandCasingsAvailable in 5 working days nationally.
Moulded SP1948 To order To order To order To order
Chamfered SP0435 To order To order To order To orderand Twice Fluted
Chamfered with SP0120 To order To order To order To orderSingle V Groove
Chamfered with SP To order To order To order To orderSingle Groove
Square and SP To order To order To order To orderGrooved
PRIMER MOULD - MANUFACTURED TO ORDER
• Bespokedesignscanbemanufacturedtoordertoyour specific requirements
• Provideuswithadrawingordetaileddescriptionofyour requirements and we will prepare a quotation
• Onreceiptofyourorderwewillproduceadetaileddrawing for your approval
A NUMBER OF POPULAR EXAMPLES
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
chamfered & rounded
dado rail
door stop
lambs tongue 5
ogee 4
ogee 5
ogee M
ogee M & bead
ovolo 1
ovolo 13
ovolo 14
rounded one edge 9mm
rounded one edge 6mm
rounded two edge 9mm
torus 1
torus 2
door lining standard
door lining �re rated
door casing �re rated
door casing standard
dado rail 2
picture rail 1
reeded 2
victorian
georgian
moulded
chamfered and twice �uted
chamfered with single V groove
chamfered with single groove
squared and grooved
pse
ptg&v
dual skirting torus / ogee
windowboard
ogee 1
windowboard - Returned end
ogee 1a
stair tread
hocky stick
torus 7
Ecologique (Zero formaldehyde)
Ecologique is typically used in environmentally sensitive areas such as museums, laboratories, art galleries, hospitals and schools. The formaldehyde content is less than 1.0mg/100g, which is equivalent or less than natural timber. Ecologique is available in 12, 15 and 18mm thicknesses and in 2.440m lengths. Fire Retardant
Euro Class B & C (also known as Class 1 & Class O) is typically used in hotel foyers, offices, public libraries, schools, hospitals and cinemas.
Euro Class B & C is available in thicknesses ranging from 15mm to 25mm and in 2.440 and 3.050 metre lengths. For identification purposes it is pink in colour so it is easily distinguishable from your standard Primer Mould moisture resistant MDF mouldings.
Standard Grade
Standard grade is predominantly used for stair tread application. Standard grade is only suitable for internal dry conditions. Standard grade is available in thicknesses ranging from 15mm-60mm and in 2.440, 3.050, 3.660, 5.100 and 5.490 metre lengths.
Exterior Grade
Exterior MDF can be used in a wide range of external applications including soffits and facia boards or exterior mouldings as an alternative to softwood, hardwood or plastic.
Exterior MDF has been proved to withstand extreme weather conditions and complies with requirements for use in exterior conditions.
OTHER AVAILABLE GRADES OF MDF
For further information please contact our sales office on +44 (0)1942 881 900
• Bespokeprofilescanalsobemanufacturedwithaveneer or foil finish. Please contact our sales office for more details - 01942 889100
• Bespokeordersforprimedmaterialscanbemanufactured and delivered within 7 working days nationally and 5 working days from our London depot.
Please note: For products which are not available in an FSC board, we will state clearly on all documentation “Not FSC Certified” This only applies to bespoke mouldings manufactured from MDF boards which are wider than 38mm. All quotations will be subjecttorawmaterialavailability.Alllengthsaresubjecttoavailability.
HOW TO ORDERArchitrave Block: Quantity, face detail, thickness x width x height, edge detail eg. 100No / B4, 25 x 80 x 80, Beaded. Plinth Block:Quantity, face detail, thickness x width x height, edge detail eg. 100No / B4, 25 x 80 x 130, Beaded.
“ All veneers used in the production of our mouldings are certified by the Forest Stewardship Council FSC” “ Our Veneered MDF Mouldings offer the same look and feel as solid timber but uses significantly less timber”
Please note: Due to the wood veneer being a natural timber product, colour variations may occur between veneers. As with real wood, high levels of exposure to direct sunlight can lead to discolouration.
• Skirtingsandarchitravescanbefixedwithagapfillingadhesive or traditional hardwood pellets.
DELIVERY & COLLECTION
Items held ex-stock at Manchester depot
Items held ex-stock at London depot
• NationalDeliveries–Corerangeproductsdelivered within 5 working days
• LondonDepot–CustomersservedbytheLondondepot will receive deliveries of London core range items within 2 working days. (For clarification of areas served by London Depot please contact the sales office on 01942 881900)
VENEERED5 working days nationally / 2 working days from London depot
= Available at Manchester depot = Available at London depotM M
EASiWOOD Flexible Veneer Sheets Flexible and easy to use – real Wood!Easiwood is a high-quality genuine wood veneer sheet with a strong fleece backing. It links the natural beauty of wood with very simple application.
ORIGINAL...Available ex-stock in Oak and Walnut
Available to order in Ash, Steamed Beech, Cherry, Ebony*, Maple, White, Bamboo, Sepele, Wenge* and Zebrano
*Reconstituted veneer
SIMPLE...• Highlyflexible,tear-resistantand particularly easy to work with.
• Canbecuteasilywithscissorsoracraftknife
• Canbegluedsecurelytoalldrysubstrate.
• Suppliedsandedandreadyforstaining, polishing, varnishing or finishing as required.
Shrink Wrapped Door Lining Set Adjustable head inc 12 x 32 stop
Shrink Wrapped Fire Lining Set Adjustable head inc 12 x 32 stop. Grooved 15 x 4 for intumescent strip (intumescent strip not supplied)
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AMERICAN WHITE OAK SHRINK WRAPPED ADJUSTABLE HEAD DOOR LININGS• Theheadofthesetcanbecutonsitetofitthedoorwidth.
FULLY ADJUSTABLE VENEERED DOOR LINING SETS TO SPECIAL ORDER Fully AdjustableThesedoorliningsetsareinfinitelyadjustabletosuitfinished wall thicknesses of between 88mm and 220mm.
Door SizeThejambsandheadoftheliningareadjustabletosuit imperial or metric doors up to 1652 wide.
Edging StripEdging strip for Window Board is available upon request.
Plinth & Architrave Blocks Solid plinth and architrave blocks available upon request.
Door Stops All sets are supplied with a 12 x 32 door stop.
• Endcapsandmitrejointsareavailableinthefinishof the window board.
DELIVERY & COLLECTIONCore Range
• Allcorerangeproductsareavailablefor delivery in 10 working days
• CollectionisavailablefromNewtowndepotonly
• Collectionscanbearrangeduponrequestfrom Manchester or London but will not be eligible for the 5% collection discount.
Polyco by Design
• ThePolycobyDesignrangecanofferflexibilityonminimum order quantities, shortened lead times and stock management programmes. Please contact the sales office for more details.
EDGING01025GOML5000 Edging Strip 01 x 25 x 5000, Golden Oak
EDGING01025LOML5000 Edging Strip 01 x 25 x 5000, Light Oak
EDGING01025MGML5000 Edging Strip 01 x 25 x 5000, Mahogany
EDGING01025WHML5000 Edging Strip 01 x 25 x 5000, White
ACCESSORIES
Please note: The colour swatches used throughout this brochure are for guidance only. Actual colours may vary slightly on product - product and foil samples available on request. 4400mm are nominal sizes finishing at 4370mm. Window Board may vary in size from -2mm to -5mm
10 working days
10 working days
10 working days
10 working days
Dark Walnut ElmEllmey Beech French WalnutFerrara Oak
Please note: The colour swatches used throughout this brochure are for guidance only. Actual colours may vary slightly on product. Product and foil samples available on request.
• Glossfinishesavailable
• ThePolycobyDesignrangeoffersflexibilityonminimum order quantities, shortened lead times and stock management programmes
“ A range of bespoke mouldings and finishes manufactured to your exact requirements”
BENEFITS • Anidealsolutionforoutdooruseingarden decks, verandas, balconies, terrace areas, marinas and boardwalks, as well as many other challenging applications
• PrimerMould+PlusMaineDeckWoodCompositeDecking is manufactured using recovered hardwood fibre and recycled premium grade polyethylene plastic
BENEFITS OF MAINE DECK WOOD COMPOSITE DECKING
• PrimerMould+PlusMaineDeckboardsareprofiled and then allowed to air cool which means they will not twist or warp
• Unlikesomeothercompositedeckingproductswhich need to be elevated, Primer Mould +Plus Maine Deck wood composite decking can have direct ground contact.
WOOD COMPOSITE DECKING Application
Wood composite decking is suitable around swimming pools and hot tubs and is ideal for verandas, balconies, bridge decks, paths, walkways and marinas.
Maintenance
In an outdoor environment periodic cleaning is recommended. A pressure washer can be used to clean the deck. Always use a fan tip blade with no more than 1300PSI.
Technical information
BS7976-2002 and BS-EN1341-2001 slip resistance. The product will fade by around 10% over the initial 6 months depending on light and weather conditions. It is only the wood flour that fades and not the pigmented polyethylene. Any initial natural colour variance in the wood flour will all eventually fade to the same tone once weathered.
Due to the extremely low moisture absorption rate, water cannot have any deteriorating impact.
INSTALLATION We recommend a Trap Ease composite decking screw by Fasten Master allowing twoscrewsperboardperjoist.Screwsshouldbeaminimumof20mmfromanyboard edge. Allow 6mm side to side spacing between the deck boards.
We also recommend the use of GRK Trimhead screws to offer the appearance of a screw free deck surface.