Brief_2010

GEA Heat Exchangers / GEA EGI Co. Ltd.

GEA EGI in Brief

2010

1

GEA Heat Exchangers / GEA EGI Co. Ltd.2

The major Hungarian contracting / engineering company

Founded in 1948, member of GEA Group since 1992

Annual turnover EUR 70-100 million

Production facility in Jászberény (GEA EGI Manufacturing Workshop)

Working in conformance with ISO 9001; the Q.A. system for design and manufacture

is audited by SGS.

Fully computerized detailed engineering (PDMS and AutoCAD work stations)

R&D supported by own laboratory equipped with wind tunnel

GEA EGI’s Business Lines:

- Power & Process Cooling (HELLER)

- Power & Process Technologies

Extensive experience in management of large projects

Projects in Hungary and all over the world

GEA EGI


GEA EGI

3

Owned by GEA Group AG based in Germany – GEA Group Aktiengesellschaft is

one of the largest system providers for food and energy industries. As an

internationally operating technology group the company focuses on process

technology and components for demanding production processes in various end

markets. GEA Group is a market and technology leader in 90 percent of its business

areas and the Group is listed in the MDAX index (G1A, WKN 660200). The activities

of GEA Group are concentrated into 5 segments: Farm Technologies, Heat

Exchangers, Mechanical Equipment, Process Engineering and Refrigeration

Technologies.

Business Units of the Heat Exchangers Segment:

In the matrix organization of the Heat Exchangers Segment, GEA EGI belongs to

the ACC/HELLER, AFC Compact and Wet Cooling Business Units.


GEA EGI’s Organizational Chart

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Shareholders

Meeting

Board of Directors

A. Balogh, T. Lelkes, J. Hangyál, L. Ludvig

President (3)

A. Balogh

Auditor

DELOITTE

Supervisory Board

J. Jeliniewski , W. Virus, Dr. T. Jászay, K. Sandor, G. Kocsis

Accounting, Services

(13)

T. Lelkes

Accounting & Financial

M. Lázár

Legal and socialservices

Data Processing

L. Fixek

Commercial (7)

J. Gajdos

HELLER

Power & Process

Cooling Systems B/L (57)

A. Balogh

Deputy: L. Ludvig

Business Development

Z. Takács

CIS Marketing

J. Szita

Project Management

K. Sándor

Design & Engineering

A. Dancsuly

Manufacturing (58)

Á. Kaszab

Quality Assurance (6)

I. Farkas

Controlling

Energy & Environmental

Engineering

Z. Lontay

Design & Engineering

L. Ercsey / T. Varga

Procurement (8)M. Dékány

Project services (1)

M. Négyessy

Power Technologies &

Industrial Applications

L. Fábián

Nuclear & Conventional

Power Technologies

P. Fazekas

Power & Process

Technologies B/L (48)

J. Hangyál

Deputy: J. Kiss

Business Development Director

J. Budik (2)


Human Resources

Total workforce: 203 employees

in Budapest Head Office Total: 145 employees

HELLER B/L : 57

Power Eng. B/L : 48

Central Org. : 40 (incl. Project Services, Procurement,

Commercial & Administration, etc.)

in Jászberény Manufacturing Workshop: 58 employees

Employees by Education:

Total Number of University Graduates: 117 employees

Mechanical Engineers: 79

Electrical and I&C Engineers: 15

Others 23(Economists, Legals, Mathematicians, Physicists)

Language Capabilities:

English: 82

German: 31

Russian: 29

Others: 14


GEA EGI’s Services Covered by 3 Main Categories

Contracting and Supply:

Engineering and Design:

Manufacturing:

Turnkey contracting

Supply of systems, sub-systems and equipment

Feasibility studies

Investments studies

Energy audits

Environmental impact studies

Site placement and environmental permitting

Facilities and system design

Basic & detailed design

Procurement

Quality assurance

Erection supervision

Commissioning

Manufacturing of power & process air coolers


Sales Split (2004-2009)

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By Business Lines

By Domestic and Export Sales

HELLERCooling Systems

62%

Power Engineering

38%

Domestic sales43%

Export sales57%


Based on Customer’s Country of Power & Process CS B/L

(HELLER Business Line)

Order Intake (2004-2009)

Domestic6%

China24%

Other 1%

Russia23%

EU35%

Turkey11%


Main Fields of Activity

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Power & Process Cooling Systems

Dry and dry/wet cooling systems

Wet cooling plants

Process air coolers

Power Engineering

Thermal power plants

Co-generation power plants

Services for nuclear power plants

Retrofitting and upgrading old units

BOP equipment and services

Project planning, feasibility studies,

site services

Energy, Environmental & Process

Technologies

Energy & Environmental audits and

assessments Energy conservation systems

International presence with major activity in the Middle

& Near East and China

(main customers: MHI, BECHTEL, ALSTOM, GE,

HITACHI, SIEMENS, China Guodian Corp., DATANG

Yangcheng Power Generating Co.Ltd., Shanxi

International, Ningxia Power Generation, Shenhua

Corp., China,)

Hungarian market: MVM, MOL, TVK, MAV, SINERGY,

etc.,

Central-Eastern Europe & the Baltic States

Mainly Hungarian market


Power & Process Cooling Systems (HELLER) Business Line

Main Products & Technologies of the

Dry Cooling Systems

Dry/Wet Cooling Systems Plume abatement hybrid towers

Water conserving dry/wet combinations in

parallel and series connection

Minimum water consuming dry/deluged

HEAD Cooling System

Evaporative Cooling Systems Mechanical draft wet cooling cells with

concrete, wood or steel structure

Reduced plume wet towers

Retrofitting wet cooling plants

Process and Auxiliary Air Coolers Air coolers for industrial plants (chemical

and petrochemical plants, oil refineries,

steel and glass factories)

High pressure gas coolers

Oil coolers for gas compressor stations

Transformer coolers

- Air coolers for different media (water, steam,

glycol, organics)

- Dry or dry/wet service water coolers for

steam and gas turbo generators

Direct and indirect oil coolers for gas turbines

Air coolers made of different materials (all

aluminum with or without protecting coating,

Al fin-steel tube, Al fin-copper tube)

Indirect dry cooling Heller System®

- Natural draft dry towers (with shells made of

reinforced concrete or steel structured)

- Low & ultra low noise cooling plants

- Mechanical draft tower cells

- Freeze-proof indirect dry cooling systems

for low and extremely low ambient air

temperatures

- Natural draft dry cooling tower integrated

with FGD plant

- Low-profile, seasonal cooling systems for urban

co-generation plants


Indirect Dry Cooling HELLER System®


GEA EGI’s Air Cooler Manufacturing Plant, Jászberény

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Products:

FORGÓ-type all aluminum bundle

(3/4” tube diameter)

Skyved-fin

Manufacturing capacity:

3.5 million m2 air side

surface/ year

Land area: 43000 m2

Workshop area: 9360 m2

Indoor storing: 860 m2

Outdoor storing: 3500 m2

Social premises: 540 m2

The newest development: TA-67 all

aluminum bundle (1” tube diameter)

Heat exhangers before delivery


Development of Integrated All Aluminum ACC

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HELLER System References

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1200 MWe Trakya CCPP, Turkey,

EPC contractor ABB

4 x 250 MWe Natural Draft Cooling Towers

at Shahid Rajai TPP, Iran

4 x 200 MWe Esfahan PS 1. – steel towers (1980s)

4 x 200 MWe Esfahan PS 2. – concrete towers (1990s)

Iran

2 x 200 MWe Datong PS (1988), China,

HELLER towers on the right



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2x160 MWe CAN TPP by Alstom (2003), Turkey

The single cooling tower shell - through which the

flue gas is exhausted serves 2 units.

Al Zara 3 x 220 MWe T.P.P. (2000), Syria

Turn-key supplier of plant: MHI, Japan

GEBZE & ADAPAZARI CCPP 3 x 770 MWe (2002), Turkey

EPC Contractor: BECHTEL-ENKA, End-User: INTERGEN

The largest dry-cooled CCPP ever built in the world

1400 MWe Bursa CCPP (1999), Turkey

Main contractors: MHI and ENKATeshrin PS 2 x 210 MWe (Syria)

In operation since 1991-92


2 × 600 MWe coal fired Yangcheng PS, China


Natural draft concrete cooling towers with louvers and surface condensers

commissioned in 2007

(surface condensers ordered prior to HELLER System)


Nasserieh CCPP 540 MWe

EPC: Siemens (2007)

Zayzoun CCPP 540 MWe

EPC: Siemens (2007)

Deir Ali CCPP 750 MWe

EPC: Siemens (2008)


GEA EGI’s recent Syrian-projects



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Moscow City 2. Co-gen CCPP

120 MWe, (2008); winter proof up to -42°C

Strogino Co-gen CCPP, 2x200 MWe (2008);

winter proof up to -42°C

Winter cells + add. summer cells

GEA EGI’s recent Russian-projects


Mechanical Draft HELLER References

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Újpest Co-generation CCPP 150 MWe, Hungary

Dry/deluged Mechanical Draft HELLER System (2001) Mechanical Draft Heller System in Kaneka

Chemical Works, Japan (1974)

Modugno CCPP 800 MWe, Italy (2008),

Induced draft, low noise, near sea shore

Low-profile Mechanical Draft Main Dry Cooling

Tower at Sochi Combined Heat and Power Station

Sochi (2004)


Stack-in-tower Concept

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How flue gases are routed from the boiler

to the stack-in-tower at the 320 MWe CAN TPP, Turkey


Flue Gas Exhausting

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Flue gas desulphurizer placed inside the

Natural Draft Dry HELLER cooling towers at MÁTRA coal-fired PP., Hungary


Auxiliary Coolers References

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Dry/Deluged Coolers (HEAD Cooling System)

at Shahid Rajai TPP (Iran)

Dry/Deluged Auxiliary Water Cooler in

Neil Simpson Station, Unit II. (Wyoming, USA)

BURSA CCPP, Turkey

Gas Turbine and Steam Turbine Auxiliary

Fin-Fan Coolers at Gebze & Adapazari

3 x 770 MWe CCPP in Turkey


Gas Turbine Auxiliary Cooling Water Modules standardized

for General Electric projects in USA

Auxiliary Coolers References


Some Wet Cooling References in Hungary

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Wet cooling tower at

BorsodChem MDI Plant

Wet cooling tower at

Nitrogen Chemical Works, Pét Wet Cooling Tower for Linde Gas,

Kazincbarcika

Performance upgrading of a dry cooling

system by an add-on wet cooling

system at Matra PS

Concrete structure mechanical draft

Wet Cooling Tower at TVK


Power & Process Technologies Business Line

Main Products & Technologies of the

Power Plant Engineering• thermal and combined cycle basic engineering

• detailed engineering

• CAD, stress analyses, finite element analyses

Fuel handling systems• coal transportation, storage, pulverization

• rail & road oil unloading stations, tank farms

• or emulsion firing

Ash removal & delivery systems• pneumatic, hydraulic transportation

• dense slurry systems

• ash disposal

Bio-fuel applications• front-end engineering for bio-ethanol plants

• bio-diesel fuel production plants

Water treatment plants• conventional ion exchange systems

• membrane-based systems

• waste water treatment systems

Retrofits, remaining life analysis,

reconstructions• boilers & accessories

• steam turbine & auxiliaries

• electrical and I&C systems

• balance of plant systems

Industrial & district heating systems• boiler plants

• cogeneration plants

• heating centers (modernization)

Biomass power plants• wood-chip firing power plants

Nuclear power plants• safety improvement projects (earthquake analysis, etc.)

• refurbishment


References – Power & Process Technologies

2 x 30 MWe combined cycle extention

for the 6 x 30 MWe Aliaga CCPP, Turkey

Engineering & Contracting services

for the Dunaferr co-generation PS

A ‘mini’ co-generation unit

for a large industrial plant

Oil handling & storage system

(4 x 20,000 m3) at the Tisza PS


Fly-ash handling & deposition

system at the Borsod PS

Water treatment plant at the Debrecen PS

BOP equipment and installations

for the 132 MWe quick starting gas turbines

by ALSTOM in Sajószöged, Hungary



3 x 150 m3/h membrane based Water

Treatment Plant in TVK Chemical Plant

Tiszaújváros, Hungary

References


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Gas engine based CHP Power Plant

- Tatár utca 5 x 4 MWe

- Diósgyőr 1 x 4 MWe

- Bulgárföld 1 x 1 MWe

Miskolc, Hungary

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3 x 6 MWe

Tatabánya, Hungary




3 x 6.6 MWe

Újpalota, Hungary



The green-field CHP plant contains 2x10 MWe TBM-Mars100 Solar and 1x30 MWe RB211-T Rolls-

Royce Gas Turbines coupled with three Waste Heat Recovery Hot Water Boilers.

The generated heat and electricity are fed into the North-Buda District Heating system and into

the Hungarian Electricity Network respectively.

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North-Buda Gas Turbine Cogeneration Power Plant:

50 MWe + 100 MWth, Hungary



Bio-diesel fuel plant, Hungary, 40 000 t/year


GEA EGI is the EPC contractor of the core technology

Rape-seed oil

production plant


GEA EGI: EPC contractor for the construction of a

20 MWe biomass-fired condensing power plant.

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20 MWe Biomass firing power plant – turn-key, Hungary


First-of-its-kind project in Hungary, with positive

effect on regional economic development.


Contacts at GEA EGI

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H - 1117 Budapest, Irinyi J. Str. 4-20. Science Park, Building „B” Tel.: (+36-1) 225 6100 Fax: (+36-1) 225 6193

E-mail: [email protected] Internet: www.egi.hu

András Balogh

President & CEO

phone: (+36-1) 225 6300, 225-6301

fax: (+36-1) 225 6302

e-mail: [email protected]

János Gajdos

Head of Commercial Department

phone: (+36-1) 225 6358

fax: (+36-1) 225 6356


Zoltán Takács

Head of Business Development Dept.

Power & Process Cooling Systems B/L

phone: (+36-1) 225 6196

fax: (+36-1) 225 6193


János Hangyál

Head of Power Engineering

Business Line

phone: (+36-1) 225 6287

fax: (+36-1) 225 6264


Joseph Budik phone: (36-1) 225 6190

Business Development Director fax: (36-1) 225 6193


Brief_2010

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gea egis services

gea group ag

member of gea group

activities of gea group

process engineering

power process technologies

heat exchangers segment

process technology