8/4/2019 Brh Highpressurecontrolvalve g http://slidepdf.com/reader/full/brh-highpressurecontrolvalve-g 1/16 December 1998 Product Flier PF51.2:HP D102432X412 HighPressure Control Valves W6848 S Globe- and angle-style valves for high-pressure steam, hydro- carbon, or general service, including cavitating liquids or noisy gases and vapors S Temperatures to 537_C and pressures to PN 250 (Class 2500) and sizes from DN 25 through DN 150 DIN and 1 through 20 inch- es ANSI; balanced or unbalanced trim S Increased pressure capabilities available (ANSI Intermediate Standard or Intermediate Special ratings). Many trim selections allow pressure drops up to the full valve rating. S ENVIRO-SEAL R and HIGH-SEALt packing systems to help en- sure compliance with environmental emissions requirements S FIELDVUE R digital valve controllers offer digital control and re- mote diagnostics. The proven line of Fisher positioners, control- lers, transmitters, and switches also is available
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S Globe- and angle-style valves for high-pressure steam, hydro-carbon, or general service, including cavitating liquids or noisygases and vapors
S Temperatures to 537_C and pressures to PN 250 (Class 2500)and sizes from DN 25 through DN 150 DIN and 1 through 20 inch-es ANSI; balanced or unbalanced trim
S Increased pressure capabilities available (ANSI IntermediateStandard or Intermediate Special ratings). Many trim selectionsallow pressure drops up to the full valve rating.
S ENVIRO-SEALR and HIGH-SEALt packing systems to help en-sure compliance with environmental emissions requirements
S FIELDVUER
digital valve controllers offer digital control and re-mote diagnostics. The proven line of Fisher positioners, control-lers, transmitters, and switches also is available
These high-pressure valves areextremely rugged, single-port, cage-guided globe and angle valves for
applications in power, refining,hydrocarbon, chemical, and otherindustries.Select from several flowcharacteristics and trimtypes...linear, equal percentage,Micro-Flow, Micro-Flute, Cavitrol ® III
trim and Whisper Trim ® III noise-attenuating trim.
For Low-FlowRequirements...Micro-Flute and
Micro-Flow valve plugs provideexcellent control for applicationsrequiring a maximum C
vas low as
.354 for a 1-inch valve.
Cavitating Liquids...Two- andthree-stage Cavitrol III trims caneliminate cavitation noise anddamage in a valve that has beensized for the flow conditions. Thetrim is normally used wherepressure drop is up to 149 bar for
two-stage and 207 bar for threestage trim.
Liquid passes through cage orificesin each stage, undergoing a portionof the total required pressure drop.This partial pressure drop in eachstage of a properly sized valvenormally prevents the liquidpressure from falling to or below itsvapor pressure, eliminating theformation of vapor bubbles.
The High-Pressure Valve Family
Typical Globe Valve
W5815-1/IL
W5816-1/IL
Cavitrol ® III Three-Stage Trim (Typical F L
Coefficient for Two- or Three-Stage Trim is .98)
W5818-1/IL
Micro-Flute Valve Plug for Control of Low Flow Rates
PTFE ENVIRO-SEAL® Packing System Graphite HIGH-SEAL™ Packing System
W5803-1* W5801-1*/IL
Noisy Gases andVapors...Whisper Trim III cagescan substantially reduce noise ingas, vapor, or steam applications.Whisper Trim III cages usemultiple orifices of a specialshape, size and spacing. Theorifices break up turbulent fluidstreams, reducing noise-producinginteractions. The trim is availablein several performance levels, andis used for various ratios ofpressure drop to inlet pressure(∆P/P
1).
Trims for Sour-Gas
Service...Trims can be furnishedfor compliance to NACE (NationalAssociation of CorrosionEngineers). If needed, chemicaland physical test data, heattreatment documentation,hardness test data, and acertificate of compliance to thespecification can be provided.
Protection Against ProcessFluid Emissions...Optional
ENVIRO-SEAL and HIGH-SEALpacking systems provide asuperior stem seal to prevent lossof valuable or hazardous processfluids. These live-loaded systemsprovide longer packing life andreliability.
IEC 534-4 and ANSI/FCI 70-2-1991 Class V Shutoff at HighTemperatures —With balanced C-seal trim, available in some
(larger) sizes permits Class Vshutoff with temperatures up to593°C.
Typen 657 andn 667 spring-returndiaphragm actuators are thestandard actuators for these valves.
Typen 585C and 585CR nType470 piston actuators are availablefor very high thrust requirements.n Series 490 piston actuatorsfeature high thrust and long travelsfor very large valves.nType 350andnType 323 electrohydraulicactuators permit valve operation inlocations where supply pressure airis difficult to supply.
Accessories
FIELDVUE ® Digital Valve
Controller...The controller isavailable mounted on the actuators.
Positioners andTransducers...Pneumaticpositioners and electro-pneumaticpositioners and transducers can beprovided with these actuators.
Position Transducers, SolenoidValves, and Limit Switches...Alsoavailable.
Only a few of the more commonly selected product materials, sizes,options, and accessories are covered in this flier.
Contact your nearest sales office or sales representative (refer to the backcover) for assistance in selecting and sizing these products. More detailedspecifications are available on request.
Selecting Valve ComponentsValve Trim and Body Style .................................................................. 6End Connections and Valve Body Materials ........................................ 6Valve Plug, Seat Ring, and Cage (Trim) Materials ............................... 7Other Valve Parts ................................................................................ 8Temperature and Pressure Drop Summary .......................................... 8
SpecificationsTypical Actuator-Valve Size Combinations .......................................... 9Typical Actuator-Valve Dimensions and Weights ................................. 9Selected Flow Coefficients ................................................................ 10Conversion of Sizing Coefficients....................................................... 10
Selecting an Actuator and AccessoriesType 657 and 667 Pneumatic Diaphragm Actuators .......................... 11FIELDVUE ® Digital Valve Controller .................................................. 12Valve Positioners ............................................................................... 13
Other Accessories ............................................................................ 14
Reference InformationOrdering Information .......................................................................... 15Sales Offices and Sales Representatives .......................................... 16
In most applications, thetemperature limits for a control valveassembly are determined by a fewpart materials...Trim Type: Elastomeric plug-cage
seal, graphite plug-cage seal, or noplug-cage sealPacking Type: PTFE or graphiteValve Body Material: Varioussteel materials or CF8MGaskets and Seals: Graphite,metal, or elastomeric O-ring seals.Body-to-Bonnet Bolting: Steel or
Temperature and Pressure Drop Summary
stainless steel (strainhardened or annealed).
The following table includes asummary of the generaltemperature capabilities of
these valves. However, manyother parts (bolting, etc.) mustbe capable of withstanding theprocess temperature. Makeonly a preliminary selectionfrom this table. Always requestassistance from your salesoffice or sales representative
for selecting materials.Pressure Drop
For most of the selections in thisflier, pressure drops equal to thepressure-temperature ratings at lowtemperatures. As temperature
increases, the inlet pressure andpressure drop capabilites arereduced.Also, pressure drop is limited by thestrength of the actuator.Contact your sales office or salesrepresentative for assistance indetermining operating limits and inselecting an actuator.
Other Valve Parts (Sizes to DN 150 or 14 inches)
J404T05
PART MATERIALSTEMPERATURE
RANGE, °CNOTES
Body-to-bonnet bolting
Use forBody
Material:
Stud and Nut Material - - -
For DIN valves attemperatures below -10°C,contact your sales office or
Typical Actuator-Valve Size Combinations, Weights, and Dimensions
Shown are common sizes ofdiaphragm actuators that will matewith the valves. Ability of theactuator to operate the valvesdepends on size, operatingpressure, and valve pressure drop.
Contact your nearest sales officeor sales representative for sizingand selection.
Temperature and Pressure Drop Summary (Continued)
J404T01
C
E
A
VALVE SIZE
SPRING-RETURNPNEUMATICDIAPRAGMACTUATOR
DIN INCHES Type 657 or 667
DN 25 -80
1 - 3 Size 40, 45, or 46
DN 100,150
4, 6 Size 50, 60, or 70
- - - 8 - 14 Size 100
- - - 20 Size 100
Representative Dimensions (mm) and Weights (kg) with Standard Bonnet and Stem Diameter. For
Information Only; Do Not Use for Planning an Installation
VALVE
SIZE DIMENSION A
DIAPHRAGM
ACTUATOR
DINANSI,Inches
DIN ANSIDim.
CDim.
E
Weightwith
Valve
DN 25DN 50DN 80DN 100DN 150
12346
269344424489691
292375442511714
473473473473473
91992094810841149
97107152356510
- - -- - -- - -- - -
8101214
- - -- - -- - -- - -
1137116817151727
729729729729
2559255925772577
2244244444444444
For Sizes to DN 150 DIN and 4 Inches ANSI Only
TrimType
Plug-CageSeal
Packing Body Material
TemperatureCapability of Valve
Assembly withStandard Materials,
°C
Notes
T PTFE
PTFELCC steel and
CF8M
Other steel
-40 to 232-29 to 232 For DIN valves at
temperatures below-10°C, contact yoursales office or sales
These heavy-duty actuators featurespring-return action and a varietyof operation options and actuator-mounted accessories.
The actuator can be used for on-offor throttling service, with or withouta positioner.
The Type 657 is air to close, andthe Type 667 is air to open.
Options...n Adjustable travel stop,n top-mounted handwheel, and nside-mounted manual actuator.
Specifications...Refer to thefollowing table and the actuator-valve selection tables.
Accessories...Refer to thefollowing pages for n pneumaticand electro-pneumatic valvepositioners,n FIELDVUE digital valvecontrollers, and n positiontransmitters.
FIELDVUE digital valve controllersare communicating,microprocessor-based controllersthat convert a current signal to apressure signal to operate theactuator. Through the HART® communications protocol, thecontroller gives easy access toactuator-valve information that iscritical to process operation.
The Type DVC5010 controller isavailable to mount on sliding-stemactuators.
ValveLink™ Software...ValveLink software allows easyaccess to the information availablefrom the FIELDVUE controller. Thesoftware provides diagnostic
information such as dynamic errorband and step response on easy-to-interpret screens.
Access to diagnostics is through aModel 275 HART communicator or
a personal computer usingWindows™ software.
Options...Process PID, auto-calibrate (AC) for automaticcalibration and ease of installation,advanced diagnostics (AD), andpressure gauges.
CE Mark...The Type DVC5010 hasthe CE Mark to EMC Directive(electromagnetic compatibility): It
meets the requirements of EN50081-1 (emissions for lightindustry) and EN 50082-2 (immunityfor industrial environment).
H472T02
H415T02
H410T07
FIELDVUE Valve Controller Physical Specifications
SUPPLY PRESSURE, BAROUTPUTSIGNAL
STEADY-STATE
AIRCONSUMPTION,
Nm3/h
TEMPERATURELIMITS
WEIGHT HOUSINGMinimum andRecommended
Maximum
As needed by
actuator6.5
Up to 95%of supplypressure
Less than 0.3 at1.4 bar supply
pressure-40 to 80°C 2.7 kg
IP 65 per IEC 529
classification
Digital Controller Electrical Specifications
ELECTRICAL INPUT
REVERSEPOLARITY
PRORTECTION
Point-to-Point ConnectionMulti-Drop
Connection
Analog InputSignal
Minimum VoltageAvailable atInstrument
Terminals
MinimumControlCurrent
MinimumCurrent withoutMicroprocessor
Restart
MaximumVoltage
OvercurrentProtection
InstrumentPower
4 to 20 mA dc
nominal
Analog Control:11.5 Vdc
HARTCommunication:
12 Vdc
4.0 mA 3.5 mA 30 Vdc
Input circuit limitscurrent to preventinternal damage
(hardware revisions4 and 5 only)
12 to 30 Vdc atapproximately 8
mA
No damageoccurs from
reversal of loopcurrent
Digital Controller Cert if icat ions
I N TR I N SIC S A FETY
INTRINSICSA FETY O R
N O N - I N C EN D I -V E
F LAM E P R O OF D IV IS IO N 2EXPLO SI O N -
P R O O F
LC IE C S A (1) or FM (1) S A A C E NE L E C S A A C S A F M C S A or F M
EE x ia IIC T5
Class I, Division1, Groups (1) A ,
B, C, D T5 (Tam b
80°C)
Ex n IIC T5, T6Ex ia IIC T4, T5,
T6
EEx d IIB +H
2T5
(Tam b
80°C )
Ex d IIB +H
2T6
(Tam b
80°C)
Class 1 Div is ion2, Groups A, B ,C, D C lass 2 ,
Div is ion 2,Groups E , F, G
Class 1 Div is ion2, Groups A, B,C, D C lass 2 ,
Div is ion 2,Groups F, G
Class I, Division1, Groups B, C ,
D C lass II,Div is ion 1,
Groups E , F, G
1. Contact your nearest sales off ice or sales representative for the appropriate FM entity ratings and CSA parametric ratings foreach group.
Type 3582 and 3582i Valve Positioners (for Type 657 and 667 Actuators)
The Type 3582 pneumatic and3582i electro-pneumatic valvepositioners are accurate, efficientpositioners for use with Type 657and 667 actuators.
The field-proven design is fast torespond to input signal changesand is able to withstand thevibrations of most plants.
W5500
Options...nGauges and n bypassvalve for direct-acting positioners
using full input signal range.CE Mark...This product has the CEMark to EMC Directive(electromagnetic compatibility):n EN 50081 n EN 50082 Namurrecommendations--increasedlevels (refer to the table for othercertifications)
H411T11
H411T10
H411T12
Type 3582 and 3582i Positioner Specifications
Type Input Signal Supply PressureInput
BellowsRating
OperativeTemperature
WEIGHT Connections
3582n 0.2 to 1.0 or
n 0.4 to 2.0 bar
n 3 to 15 or n 6 to 30
psig
0.3 bar above theactuator requirement up
to 3.4 bar maximum2.4 bar -40 to 71°C 2.5 kg
Pressure and VentConnections: 1/4-inch
NPTType 3582i Conduit:
1/2 NPT3582i
4 to 20 mA constant current with30 Vdc maximum compliance
voltage; equivalent circuit is 120ohms shunted by three 5.6 V
zener diodes
0.3 bar above theactuator requirement up
to 3.4 bar maximum- - - -40 to 71°C 3.6 kg
Type 3582 and 3528i Capacities and Housing
SUPPLYPRESSURE,
BAR
SUP PLY AIRDEMAND, Nm3/h
AIR CONSUMPTION, Nm3/hHOUSING
Type 3582 Type 3582i
1.4 4.7 0.38 0.42 IP 5 4 pe r IEC 529 classification (weatherproof);vent should be on the side or bottom for
weatherproof applications2.0 7.0 0.48 0.53
2.4 8.1 0.54 0.59
Type 582i Certifications
INTRINSIC SAFETY OR NON-
INCENDIVE
INTRINSIC
SAFETY OR NON-INCENDIVE FLAMEPROOF DIVISION 2
EXPLOSION-
PROOF
PTB CSA(1)or FM(1) SAA LCIE SAA CSA FM CSA or FM
EEx ia IIC T6Class I, Division 1,Groups(1) A, B, C,
D T5
Ex ia IIC T4Ex n IIC T4
EEx dIICT6
Ex d IIB T6
Class I Division 2,Groups A, B, C, DClass III, Division 2,
Groups E, F, G
Class I Division 2,Groups A, B, C, DClass II, Division 2,
Groups F, G
Class I, Division 1,Groups A, B, C, DClass II Division 1,
Groups E, F, G
1. Contact your nearest sales office or sales representative for the appropriate FM entity ratings and CSA parametric ratings for each group.
Type 3065 Limit Switch Box (for Type 657 and 667 Actuators)
The limit switch box can beinstalled on the actuator to hold
proximity or microswitches, whichcan turn on an alarm or displaydevice when a pre-set limit isreached. Additional microswitchesare available.
The device has separate cams foropen and closed positions, andadjustment of one cam does notaffect the other.
Certifications...CE Mark to EMCdirective n EN 50081 and
n EN 50082
Self-Adjusting...Complicatedadjustments are not required.
StandardizedInstallation...Covered by IEC534-6 (NAMUR). The box can besupplied with a mounting kit.
W6682B
H411T08
Other Accessories
Type 67AFR Filter-Regulator...TheType 67AFR provides constantlycontrolled supply pressure toactuator accessories system. Thisregulator features an internal filterand limited-capacity internal relief,allowing partial reduction ofdownstream pressure.
Type 3583 Pneumatic PositionTransmitter...Provides a standardpneumatic signal that is proportionalto valve plug position. The outputsignal can operate remote indicatingdevices.
Type 646 or 846 Electro-Pneumatic Transducers...Thesetransducers convert a standard 4 to
20 mA dc signal to a proportionalpneumatic signal.
Type 2625 Volume Booster...Thevolume booster can be used inconjunction with a postioner toincrease actuator stroking speed.
Type 3065 Limit Switch Specifications
HOUSING
Makrolon plastic or aluminum housing
-40 to 80°C ambient temperature for housing
DIN 40 050-IP65 housing enclosure
SWITCHES
Type EI - S inductive proximity switch, slot shapedEEx ia IIC T6
Type EI - Z inductive proximity switch, cylindrical shapedEEx ia IIC T6
P & F Model SJ3.5 N or SN P & F Model NJ 2-11-N-G or SN-G
-25 to 75°C (N)-40 to 100°C (SN)DIN 40 050--IP 67
-25 to 100°C (N-G)-25 to 100°C (SN-G)
DIN 40 050--IP 68
Rating voltage is 8 V = (Ri ~ 1k)
Operating voltage is 5 - 25 V
Power input is > 3 mA with active surface uncovered; < 1mA with active surface coveredType EM Microswitch
Type EM-Ex microswitchEEx d IIC T6
Burgess V4NT7AR1 Bartec 07-2501-6-30/63
-40 to 80°CDIN 40 050--IP 54
-25 to 70°CDIN 40 050--IP 54
Alternating current switching capacity at 125 or 250 V:5.0 A resistive load0.5 A light-bulb load5.0 A inductive load
Alternating current switching capacity at 125 or 250 V:7.0 A resistive load0.5 A light-bulb load5.0 A inductive load
Direct current switching capacity:5 A at 30 V or 0.25 A at 250 V resistive load
2 A (opening) and 1.5 A (closing) at 30 V light-bulb load
0.1 A (opening) and 0.2 A (closing) at 250 V light-bulb load3 A at 30 V or 0.03 A at 250 V inductive load
Direct current switching capacity:10 A at 15 V or 0.25 A at 250 V resistive load
2 A at 15 V or 0.2 A at 250 V light-bulb load10 A at 15 V or 0.03 A at 250 V inductive load
From this or other product flier, select your choice whereever a choice is offered. If you cannot find the selectionyou need, contact your nearest sales office or salesrepresentative.
Marshalltown, Iowa 50158 USASao Paulo 05424 BrazilSingapore 128461
The contents of this publicat ion are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicabilit y. We reserve the right to
modify or improve the designs or specifications of such products at any time without notice.
This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending patents. Cavitrol, ENVIRO-SEAL, FIELDVUE, FloVue, Fisher,Fisher-Rosemount, HIGH-SEAL, M anaging The Process Better, ValveLink, and Whisper Trim are marks owned by Fisher Co ntrols Internati onal, Inc. or Fisher-Rosemount Systems, Inc. HART ismark owned by The HART Communications Foundation, Inc. All other marks are the property of their respective owners.
Product Flier PF51.2:HP
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AUSTRIAFisher-RosemountIndustrie - Zentrum No SudStraße 2a, obj M29A- 2351 Wr. Neudorf)