BrewingFrom Wikipedia, the free encyclopedia"Brewer" redirects
here. For other uses, seeBrewer (disambiguation).This article is
about the brewing of beer. For making tea, seeTea brewing. For
homebrewing, seeHomebrewing. For other uses, seeBrewing
(disambiguation).
A 16th-century breweryBrewingis the production
ofbeerbysteepingastarchsource (commonlycereal grains) in water
andfermentingthe resulting sweet liquid with yeast. It may be done
in abreweryby a commercial brewer, at home by ahomebrewer, or by a
variety of traditional methods such as communally by theindigenous
peoples in Brazilwhen makingcauim.[1]Brewing has taken place since
around the 6th millennium BC, and archaeological evidence suggests
that emerging civilizations includingancient
Egypt[2]andMesopotamiabrewed beer.[3]Since the nineteenth century
thebrewing industryhas been part of most western economies.The
basic ingredients of beer are water and afermentablestarch source
such asmalted barley. Most beer is fermented with abrewer's
yeastand flavoured withhops.[4]Secondary starch sources (adjuncts),
such as maize (corn), rice, or sugar, may also be used.[5]Less
widely used starch sources includemillet,sorghumandcassava.[6]The
amount of each starch source in a beer recipe is collectively
called thegrain bill.Steps in the brewing process
includemalting,milling,mashing,lautering,boiling,fermenting,conditioning,filtering,
andpackaging. There are three main fermentation
methods,warm,coolandspontaneous. Fermentation may take place in an
open or closed fermenting vessel; a secondary fermentation may also
occur in thecaskorbottle.Contents[hide] 1History 2Ingredients
3Brewing process 4Mashing 4.1Lautering 5Boiling 5.1Brew kettle or
copper 5.2Whirlpool 5.3Hopback 5.4Wort cooling 6Fermenting
6.1Fermentation methods 6.1.1Warm fermentation 6.1.2Cool
fermentation 6.1.3Spontaneous fermentation 7Conditioning 8Filtering
9Packaging 10Brewing methods 11By-products 12Brewing industry
13References 14External linksHistory[edit]Main article:History of
beerBrewing has taken place since around the 6th millennium BC, and
archaeological evidence suggests emerging civilizations
includingancient EgyptandMesopotamiabrewed beer. Descriptions of
various beer recipes can be found incuneiform(the oldest known
writing) from ancientMesopotamia.[2][7][8]In Mesopotamia the
brewer's craft was the only profession which derived social
sanction and divine protection from female deities/goddesses,
specifically:Ninkasi, who covered the production of beer,Siris, who
was used in a metonymic way to refer to beer, andSiduri, who
covered the enjoyment of beer.[3]Ingredients[edit]
Maltedbarleybefore roastingThe basic ingredients of beer are
water; a starch source, such asmaltedbarley, able to be fermented
(converted into alcohol); abrewer's yeastto produce the
fermentation; and a flavouring, such ashops,[4]to offset the
sweetness of the malt.[9]A mixture of starch sources may be used,
with a secondary saccharide, such as maize (corn), rice, or sugar,
often being termed anadjunct, especially when used as a lower-cost
substitute for malted barley.[5]Less widely used starch sources
includemillet,sorghum, andcassavaroot in Africa, potato in Brazil,
andagavein Mexico, among others.[6]The amount of each starch source
in a beer recipe is collectively called thegrain bill.WaterBeer is
composed mostly of water. Regions have water with different mineral
components; as a result, different regions were originally better
suited to making certain types of beer, thus giving them a regional
character.[10]For example,Dublinhashard waterwell suited to
makingstout, such asGuinness; whilePilsenhas soft water well suited
to makingpale lager, such asPilsner Urquell.[10]The waters
ofBurtonin England containgypsum, which benefits makingpale aleto
such a degree that brewers of pale ales will add gypsum to the
local water in a process known asBurtonisation.[11]Starch
sourceMain articles:MaltandMash ingredientsThe starch source in a
beer provides the fermentable material and is a key determinant of
the strength and flavour of the beer. The most common starch source
used in beer is malted grain. Grain is malted by soaking it in
water, allowing it to begingermination, and then drying the
partially germinated grain in a kiln. Malting grain produces
enzymes that will allow conversion from starches in the grain into
fermentable sugars during the mash process.[12]Different roasting
times and temperatures are used to produce different colours of
malt from the same grain. Darker malts will produce darker
beers.[13]Nearly all beer includes barley malt as the majority of
the starch. This is because of its fibrous husk, which is important
not only in the sparging stage of brewing (in which water is washed
over themashedbarley grains to form thewort) but also as a rich
source ofamylase, adigestiveenzymethat facilitates conversion of
starch into sugars. Other malted and unmalted grains (including
wheat, rice, oats, andrye, and, less frequently, maize (corn) and
sorghum) may be used. In recent years, a few brewers have
producedgluten-free beermade with sorghum with no barley malt for
people that cannot digestgluten-containing grains like wheat,
barley, and rye.[14]HopsMain article:Hops
Hop conein aHallertau, Germany, hop yardHops are the female
flower clusters or seed cones of the hop vineHumulus
lupulus,[15]which are used as a flavouring and preservative agent
in nearly all beer made today.[16]Hops had been used for medicinal
and food flavouring purposes since Roman times; by the 7th century
inCarolingianmonasteries in what is now Germany, beer was being
made with hops,[17]though it isn't until the thirteenth century
that widespread cultivation of hops for use in beer is
recorded.[18]Before the thirteenth century, beer was flavoured with
plants such asyarrow,wild rosemary, andbog myrtle, and other
ingredients such asjuniper berries,aniseedandginger, which would be
combined into a mixture known asgruitand used as hops are now used;
between the thirteenth and the sixteenth century, during which hops
took over as the dominant flavouring, beer flavoured with gruit was
known as ale, while beer flavoured with hops was known as
beer.[19][20]Some beers today, such asFraochby the ScottishHeather
Ales companyandCervoise Lancelotby the French Brasserie-Lancelot
company, use plants other than hops for flavouring.[21][22]Hops
contain several characteristics that brewers desire in beer: they
contribute a bitterness that balances the sweetness of the malt;
they provide floral, citrus, and herbal aromas and flavours; they
have anantibioticeffect that favours the activity ofbrewer's
yeastover less desirable microorganisms; and they aid in "head
retention", the length of time that afoamy headwill last.[23]The
preservative in hops comes from the lupulin glands which contain
soft resins with alpha and beta acids.[24][25]Though much studied,
the preservative nature of the soft resins is not yet fully
understood, though it has been observed that unless stored at a
cool temperature, the preservative nature will
decrease.[26][27]Brewing is the sole major commercial use of
hops.[28]YeastMain articles:Brewer's yeast,Saccharomyces
cerevisiaeandSaccharomyces uvarumYeast is themicroorganismthat is
responsible for fermentation in beer. Yeastmetabolisesthe sugars
extracted from grains, which producesalcoholandcarbon dioxide, and
thereby turnswortinto beer. In addition to fermenting the beer,
yeast influences the character and flavour.[29]The dominant types
of yeast used to make beer areSaccharomyces cerevisiae, known as
ale yeast, andSaccharomyces pastorianus, known as lager
yeast;Brettanomycesfermentslambics,[30]andTorulaspora
delbrueckiiferments Bavarianweissbier.[31]Before the role of yeast
in fermentation was understood, fermentation involved wild or
airborne yeasts, and a few styles such aslambicsstill use this
method today.Emil Christian Hansen, a Danish biochemist employed by
theCarlsberg Laboratory, developed pure yeastcultureswhich were
introduced into the Carlsberg brewery in 1883,[32]and pure yeast
strains are now the main fermenting source used
worldwide.[33]Clarifying agentMain article:FiningsSome brewers add
one or moreclarifying agentsto beer, which
typicallyprecipitate(collect as a solid) out of the beer along with
protein solids and are found only in trace amounts in the finished
product. This process makes the beer appearbrightand clean, rather
than the cloudy appearance of ethnic and older styles of beer such
aswheat beers.[34]Examples of clarifying agents includeisinglass,
obtained fromswimbladdersof fish;Irish moss, a seaweed;
kappacarrageenan, from the seaweedKappaphycus
cottonii;Polyclar(artificial); andgelatin.[35]If a beer is marked
"suitable for Vegans", it was generally clarified either with
seaweed or with artificial agents,[36]although the "Fast Cask"
method invented byMarston'sin 2009 may provide another
method.[37]Brewing process[edit]
Diagram illustrating the process of brewing beerHot Water
TankMash
TunMaltHopsCopperHopbackAddYeasttoFermenterHeatexchangerBottlingCaskorKegThere
are several steps in the brewing process, which may include
malting, mashing,
lautering,boiling,fermenting,conditioning,filtering,
andpackaging.[38]Maltingis the process where barley grain is made
ready for brewing.[39]Malting is broken down into three steps in
order to help to release the starches in the barley.[40]First,
during steeping, the grain is added to a vat with water and allowed
to soak for approximately 40 hours.[41]Duringgermination, the grain
is spread out on the floor of the germination room for around 5
days.[41]The final part of malting is kilning when the malt goes
through a very high temperature drying in a kiln; with gradual
temperature increase over several hours.[42]When kilning is
complete, the grains are now termedmalt, and they will be milled or
crushed to break apart the kernels and expose thecotyledon, which
contains the majority of the carbohydrates and sugars; this makes
it easier to extract the sugars during mashing.[43]Mashingconverts
the starches released during the malting stage into sugars that can
be fermented. The milled grain is mixed with hot water in a large
vessel known as amash tun. In this vessel, the grain and water are
mixed together to create a cereal mash. During the mash, naturally
occurring enzymes present in the malt convert the starches (long
chain carbohydrates) in the grain into smaller molecules or simple
sugars (mono-, di-, and tri-saccharides). This "conversion" is
calledsaccharification. The result of the mashing process is a
sugar rich liquid or"wort", which is then strained through the
bottom of the mash tun in a process known aslautering. Prior to
lautering, the mash temperature may be raised to about 7578C
(167172F) (known as a mashout) to deactivate enzymes. Additional
water may be sprinkled on the grains to extract additional sugars
(a process known assparging).[44]The wort is moved into a large
tank known as a "copper" orkettlewhere it is boiled withhopsand
sometimes other ingredients such as herbs or sugars. This stage is
where many chemical and technical reactions take place, and where
important decisions about the flavour, colour, and aroma of the
beer are made.[45]The boiling process serves to terminate enzymatic
processes,precipitateproteins,isomerizehopresins, and concentrate
andsterilizethe wort. Hops add flavour,aromaandbitternessto the
beer. At the end of the boil, the hopped wort settles to clarify in
a vessel called a "whirlpool", where the more solid particles in
the wort are separated out.[46]After the whirlpool, the wort is
rapidly cooled via aheat exchangerto a temperature where yeast can
be added. The heat exchanger consists of tubing inside a tub of
cold water. It is very important to quickly cool the wort to a
level where yeast can be added safely as yeast is unable to grow in
high temperatures.[43]After the wort goes through the heat
exchanger, the cooled wort goes into a fermentation tank. A type of
yeast is selected and added, or "pitched", to the fermentation
tank.[45]When the yeast is added to the wort, the fermenting
process begins, where the sugars turn into alcohol,carbon
dioxideand other components. When the fermentation is complete the
brewer may rack the beer into a new tank, called a conditioning
tank.[44]Conditioning of the beer is the process in which the beer
ages, the flavour becomes smoother, and flavours that are unwanted
dissipate.[46]After conditioning for a week to several months, the
beer may befilteredandforce carbonatedfor bottling,[47]orfinedin
thecask.[48]Mashing[edit]Main article:Mashing
A mash tun at theBass Museumin Burton-upon-TrentMashing is the
process of combining a mix of milled grain
(typicallymaltedbarleywithsupplementary grainssuch
ascorn,sorghum,ryeor wheat), known as the "grain bill", and water,
known as "liquor", and heating this mixture in a vessel called a
"mash tun". Mashing is a form of steeping,[49]and defines the act
of brewing, such as with making tea,sake, andsoy
sauce.[50]Technically, wine,ciderandmeadare not brewed but
rathervinified, as there is no steeping process involving
solids.[51]Mashing allows theenzymesin the malt to break down
thestarchin the grain into sugars, typicallymaltoseto create a
malty liquid calledwort.[52]There are two main methods
infusionmashing, in which the grains are heated in one vessel;
anddecoctionmashing, in which a proportion of the grains are boiled
and then returned to the mash, raising the temperature.[53]Mashing
involves pauses at certain temperatures (notably 456273 C or
113144163F), and takes place in a "mash tun" an insulated brewing
vessel with afalse bottom.[54][55][56]The end product of mashing is
called a "mash".Mashing usually takes 1 to 2 hours, and during this
time the various temperature rests activate different enzymes
depending upon the type of malt being used, its modification level,
and the intention of the brewer. The activity of these enzymes
convert the starches of the grains todextrinsand then to
fermentable sugars such asmaltose. A mash rest from 4955C (120131F)
activates variousproteases, which break down proteins that might
otherwise cause the beer to be hazy. This rest is generally used
only with undermodified (i.e. undermalted) malts which are
decreasingly popular in Germany and the Czech Republic, or
non-malted grains such ascornand rice, which are widely used in
North American beers. A mash rest at 60C (140F) activates
-glucanase, which breaks down gummy -glucans in the mash, making
the sugars flow out more freely later in the process. In the modern
mashing process, commercial fungal based -glucanase may be added as
a supplement. Finally, a mash rest temperature of 6571C (149160F)
is used to convert the starches in the malt to sugar, which is then
usable by the yeast later in the brewing process. Doing the latter
rest at the lower end of the range favours-amylaseenzymes,
producing more low-order sugars likemaltotriose,maltose,
andglucosewhich are more fermentable by theyeast. This in turn
creates a beer lower in body and higher in alcohol. A rest closer
to the higher end of the range favours-amylaseenzymes, creating
more higher-order sugars anddextrinswhich are less fermentable by
the yeast, so a fuller-bodied beer with less alcohol is the result.
Duration andpHvariances also affect the sugar composition of the
resulting wort.[57]Lautering[edit]Main article:LauteringLautering
is the separation of thewort(the liquid containing the sugar
extracted during mashing) from the grains.[58]This is done either
in a mash tun outfitted with a false bottom, in a lauter tun, or in
a mash filter. Most separation processes have two stages: first
wort run-off, during which the extract is separated in an undiluted
state from the spent grains, andsparging, in which extract which
remains with the grains is rinsed off with hot water. The lauter
tun is a tank with holes in the bottom small enough to hold back
the large bits of grist and hulls.[59]The bed of grist that settles
on it is the actual filter. Some lauter tuns have provision for
rotatingrakesor knives to cut into the bed of grist to maintain
good flow. The knives can be turned so they push the grain, a
feature used to drive the spent grain out of the vessel.[60]The
mash filter is a plate-and-frame filter. The empty frames contain
the mash, including the spent grains, and have a capacity of around
one hectoliter. The plates contain a support structure for the
filter cloth. The plates, frames, and filter cloths are arranged in
a carrier frame like so: frame, cloth, plate, cloth, with plates at
each end of the structure. Newer mash filters have bladders that
can press the liquid out of the grains between spargings. The grain
does not act like a filtration medium in a mash
filter.[61]Boiling[edit]After mashing, the beerwortis boiled
withhops(and other flavourings if used) in a large tank known as a
"copper" or brew kettle though historically the mash vessel was
used and is still in some small breweries.[62]The boiling process
is where chemical and technical reactions take
place,[45]includingsterilizationof the wort to remove unwanted
bacteria, releasing of hop flavours, bitterness and aroma compounds
throughisomerization, stopping of enzymatic
processes,precipitationof proteins, and concentration of the
wort.[63][64]Finally, the vapours produced during the boil
volatiliseoff-flavours, includingdimethyl sulfideprecursors.[64]The
boil is conducted so that it is even and intense a continuous
"rolling boil".[64]The boil on average lasts between 45 and 90
minutes, depending on its intensity, the hop addition schedule, and
volume of water the brewer expects to evaporate.[65]At the end of
the boil, solid particles in the hopped wort are separated out,
usually in a vessel called a "whirlpool".[46]Brew kettle or
copper[edit]
Brew kettles atCoors Brewing CompanyCopper is the traditional
material for the boiling vessel, because copper transfers heat
quickly and evenly, and because the bubbles produced during
boiling, and which would act as an insulator against the heat, do
not cling to the surface of copper, so the wort is heated in a
consistent manner.[66]The simplest boil kettles are direct-fired,
with a burner underneath. These can produce a vigorous and
favourable boil, but are also apt to scorch the wort where the
flame touches the kettle, causing caramelisation and making cleanup
difficult. Most breweries use a steam-fired kettle, which uses
steam jackets in the kettle to boil the wort.[64]Breweries usually
have a boiling unit either inside or outside of the kettle, usually
a tall, thin cylinder with vertical tubes, called a calandria,
through which wort is pumped.[67]Whirlpool[edit]At the end of the
boil, solid particles in the hopped wort are separated out, usually
in a vessel called a "whirlpool" or "settling tank".[46][68]The
whirlpool was devised by theMolson Breweryin 1960 to utilise the
so-calledtea leaf paradoxto force the denser solids known as "trub"
(coagulated proteins, vegetable matter from hops) into a cone in
the centre of the whirlpool tank.[69]Whirlpool systems vary:
smaller breweries tend to use the brew kettle, larger breweries use
a separate tank,[68]and design will differ, with tank floors either
flat, sloped, conical or with a cup in the centre.[70]The principle
in all is that by swirling the wort thecentripetal forcewill push
the trub into a cone at the centre of the bottom of the tank, where
it can be easily removed.[68]Hopback[edit]A hopback is a
traditional additional chamber that acts as a sieve or filter by
using wholehopsto clear debris (or "trub") from the green (or
unfermented)wort, as the whirlpool does, and also to increase hop
aroma in the finished beer.[71][72]It is a sealed chamber between
the brewing kettle and counter-flow wort chiller. Hops are added to
the chamber, the hot wort from the kettle is run through it, and
then immediately cooled in the wort chiller before entering the
fermentation chamber. Because it is a sealed chamber it facilitates
maximum retention of volatile hop aroma compounds that would
normally be driven off when the hops contact the hot wort.[73]While
a hopback has the same filtering effect as a whirlpool, it operates
differently: a whirlpool uses centrifugal forces, a hopback uses a
layer of whole hops to act as a filter bed. Furthermore, while a
whirlpool is useful only for the removal of pelleted hops (as
flowers do not tend to separate as easily), in general hopbacks are
used only for the removal of whole flower hops (as the particles
left by pellets tend to make it through the hopback).[74]The
hopback has mainly been substituted in modern breweries by the
whirlpool.[75]Wort cooling[edit]After the whirlpool, the wort must
be brought down to fermentation temperatures
(2026Celsius)[54]before yeast is added. In modern breweries this is
achieved through a plateheat exchanger. A plate heat exchanger has
many ridged plates, which form two separate paths. The wort is
pumped into the heat exchanger, and goes through every other gap
between the plates. The cooling medium, usually water, goes through
the other gaps. The ridges in the plates ensure turbulent flow. A
good heat exchanger can drop 95C wort to 20C while warming the
cooling medium from about 10C to 80C. The last few plates often use
a cooling medium which can be cooled to below thefreezing point,
which allows a finer control over the wort-out temperature, and
also enables cooling to around 10C. After cooling, oxygen is often
dissolved into the wort to revitalize the yeast and aid its
reproduction.While boiling, it is useful to recover some of the
energy used to boil the wort. On its way out of the brewery, the
steam created during the boil is passed over a coil through which
unheated water flows. By adjusting the rate of flow, the output
temperature of the water can be controlled. This is also often done
using a plate heat exchanger. The water is then stored for later
use in the next mash, in equipment cleaning, or wherever
necessary.[76]Another common method of energy recovery takes place
during the wort cooling. When cold water is used to cool the wort
in a heat exchanger, the water is significantly warmed. In an
efficient brewery, cold water is passed through the heat exchanger
at a rate set to maximize the water's temperature upon exiting.
This now-hot water is then stored in a hot water
tank.[76]Fermenting[edit]
Modern closed fermentation vesselsFermentationtakes place in
fermentation vessels which come in various forms, from enormous
cylindroconical vessels, through open stone vessels, to wooden
vats.[77][78][79]After the wort is cooled andaerated usually
withsterileair yeast is added to it, and it begins to ferment. It
is during this stage that sugars won from themaltare converted into
alcohol andcarbon dioxide, and the product can be called beer for
the first time.Most breweries today use cylindroconical vessels, or
CCVs, which have a conical bottom and a cylindrical top. The
cone'sapertureis typically around 60, an angle that will allow the
yeast to flow towards the cone's apex, but is not so steep as to
take up too much vertical space. CCVs can handle both fermenting
and conditioning in the same tank. At the end of fermentation, the
yeast and other solids which have fallen to the cone's apex can be
simply flushed out of a port at the apex. Open fermentation vessels
are also used, often for show in brewpubs, and in Europe in wheat
beer fermentation. These vessels have no tops, which makes
harvesting top-fermenting yeasts very easy. The open tops of the
vessels make the risk of infection greater, but with proper
cleaning procedures and careful protocol about who enters
fermentation chambers, the risk can be well controlled.
Fermentation tanks are typically made of stainless steel. If they
are simple cylindrical tanks with beveled ends, they are arranged
vertically, as opposed to conditioning tanks which are usually laid
out horizontally. Only a very few breweries still use wooden vats
for fermentation as wood is difficult to keep clean and
infection-free and must be repitched more or less
yearly.[77][78][79]Fermentation methods[edit]See also:Beer
style
Open vessel showing fermentation taking placeThere are three
main fermentation methods,warm,coolandwild or spontaneous.
Fermentation may take place in open or closed vessels. There may be
a secondary fermentation which can take place in the brewery, in
thecaskor in thebottle.Brewing yeasts are traditionally classed as
"top-cropping" (or "top-fermenting") and "bottom-cropping" (or
"bottom-fermenting").[80]Yeast were termed top or bottom cropping,
because in traditional brewing yeast was collected from the top or
bottom of the fermenting wort to be reused for the next
brew.[81]This terminology is somewhat inappropriate in the modern
era; after the widespread application of brewing mycology it was
discovered that the two separate collecting methods involved two
different yeast species that favoured different temperature
regimes, namelySaccharomyces cerevisiaein top-cropping at warmer
temperatures andSaccharomyces pastorianusin bottom-cropping at
cooler temperatures.[82]As brewing methods changed in the 20th
century, cylindro-conical fermenting vessels became the norm and
the collection of yeast for bothSaccharomycesspecies is done from
the bottom of the fermenter, thus the method of collection no
longer implies a species association. There are a few remaining
breweries who collect yeast in the top-cropping method, such as
Samuel Smiths brewery in Yorkshire, Marstons in Staffordshire and
several German hefeweizen producers.[81]For both types, yeast is
fully distributed through the beer while it is fermenting, and both
equallyflocculate(clump together and precipitate to the bottom of
the vessel) when fermentation is finished. By no means do all
top-cropping yeasts demonstrate this behaviour, but it features
strongly in many English yeasts that may also exhibit chain forming
(the failure of budded cells to break from the mother cell), which
is in the technical sense different from true flocculation. The
most common top-cropping brewer's yeast,Saccharomyces cerevisiae,
is the same species as the common baking yeast. However, baking and
brewing yeasts typically belong to different strains, cultivated to
favour different characteristics: baking yeast strains are more
aggressive, in order to carbonatedoughin the shortest amount of
time; brewing yeast strains act slower, but tend to tolerate higher
alcohol concentrations (normally 12-15% abv is the maximum, though
under special treatment some ethanol-tolerant strains can be coaxed
up to around 20%).[83]Modern quantitative genomics has revealed the
complexity ofSaccharomycesspecies to the extent that yeasts
involved in beer and wine production commonly involve hybrids of
so-called pure species. As such, the yeasts involved in what has
been typically called top-cropping or top-fermenting ale may be
bothSaccharomyces cerevisiaeand complex hybrids ofSaccharomyces
cerevisiaeandSaccharomyces kudriavzevii. Three notable
ales,Chimay,OrvalandWestmalle, are fermented with these hybrid
strains, which are identical to wine yeasts from
Switzerland.[84]Warm fermentation[edit]In general, yeasts such
asSaccharomyces cerevisiaeare fermented at warm temperatures
between 15 and 20C (59 and 68F), occasionally as high as 24C
(75F),[85]while the yeast used byBrasserie Dupontforsaisonferments
even higher at 29 to 35C (84 to 95F).[86]They generally form a foam
on the surface of the fermenting beer, as during the fermentation
process itshydrophobicsurface causes the flocs to adhere to CO2and
rise; because of this, they are often referred to as "top-cropping"
or "top-fermenting"[87] though this distinction is less clear in
modern brewing with the use of cylindro-conical
tanks.[88]Generally, warm-fermented beers are ready to drink within
three weeks after the beginning of fermentation, although some
brewers will condition them for several months.Cool
fermentation[edit]This sectionneeds additional citations
forverification.Please helpimprove this articlebyadding citations
to reliable sources. Unsourced material may be challenged and
removed.(April 2013)
Main article:LagerLager is beer that has been cool fermented at
around 10C (50F) (compared to typical warm fermentation
temperatures of 18C (64F)), then stored for around 30 days at
temperatures close tofreezingpoint;[citation needed]during this
storagesulphurcomponents developed during fermentation
dissipate.[citation needed]Though it is the cool fermentation that
defines lager, the main technical difference with lager
yeast,Saccharomyces pastorianus, is its divergent genome and its
ability to metabolize both melibiose, a disaccharide of galactose
and glucose andraffinose(atrisaccharidecomposed of the
sugarsgalactose,fructose, andglucose).[citation
needed][clarification needed]Ale yeasts,Saccharomyces cerevisiae,
can only partially metabolize raffinose and cannot metabolize
melibiose at all. Nonetheless, these sugars are not present in
typical beer wort made from malted barley and their metabolism or
lack of it will not affect the subsequent beer organoleptic
qualities in any way.[89]Brewers inBavariahad for centuries been
selecting cold-fermenting yeasts by storing ("lagern") their beers
in cold alpine caves. The process of natural selection meant that
the wild yeasts that were most cold tolerant would be the ones that
would remain actively fermenting in the beer that was stored in the
caves. A sample of these Bavarian yeasts was sent from the Spaten
brewery in Munich to the Carlsberg brewery in Copenhagen in 1845
who began brewing with it. In 1883 Emile Hansen completed a study
on pure yeast culture isolation and the pure strain obtained from
Spaten went into industrial production in 1884 as Carlsberg yeast
No 1. Another specialized pure yeast production plant was soon
installed at the Heineken Brewery in Rotterdam the following year
and together they began supply of pure cultured yeast to brewers
across Europe.[90][91]This yeast strain was originally classified
asSaccharomyces carlsbergensisa now defunct species name which has
been superseded by the currently accepted taxonomic
classificationSaccharomyces pastorianus.Today, lagers represent the
vast majority of beers produced. Examples includeBudweiser
Budvar,Birra Moretti,Stella Artois,Red Stripe, andSingha. Some
lagers are marketed asPilsner, which originated inPilsen, Czech
Republic(Plze inCzech).[clarification needed][citation needed]Lager
yeast normally ferments at a temperature of approximately 5C (41F).
Lager yeast can be fermented at a higher temperature normally used
for top-fermenting yeast, and this application is often used in a
beer style known asCalifornia Commonor colloquially as "steam
beer".Spontaneous fermentation[edit]"Wild yeast" redirects here.
For the role of wild yeast in winemaking, seeYeast in
winemaking.Lambicbeers are historically brewed inBrusselsand the
nearbyPajottenlandregion of Belgium without any yeast
inoculation.[92][93]They are fermented in oak barrels with the
resident microbiota present in the wood and can take up to 2 years
to come into condition for sale.[94]However, with the advent of
yeast banks and theNational Collection of Yeast Cultures, brewing
these beers albeit not through spontaneous fermentation is possible
anywhere. Specific bacteria cultures are also available to
reproduce certain styles.[citation needed]Brettanomycesis a genus
of yeast important in brewinglambic, a beer produced not by the
deliberate addition of brewer's yeasts, but by spontaneous
fermentation with wild yeasts and
bacteria.[95]Conditioning[edit]
Conditioning tanks atAnchor Brewing CompanyAfter an initial or
primary fermentation, beer is conditioned, matured or aged,[96]in
one of several ways,[97]which can take from 2 to 4 weeks, several
months, or several years, depending on the brewer's intention for
the beer. The beer is usually transferred into a second container,
so that it is no longer exposed to the dead yeast and other debris
(also known as "trub") that have settled to the bottom of the
primary fermenter. This prevents the formation of unwanted flavours
and harmful compounds such asacetylaldehydes.[98]KruseningKrusening
is a conditioning method in which fermentingwortis added to the
finished beer.[99]The active yeast will restart fermentation in the
finished beer, and so introduce fresh carbon dioxide; the
conditioning tank will be then sealed so that the carbon dioxide is
dissolved into the beer producing a lively "condition" or level of
carbonation.[99]The krusening method may also be used to condition
bottled beer.[99]LageringLagersare stored at near freezing
temperatures for 16 months while still on the yeast.[100]The
process of storing, or conditioning, or maturing, or aging a beer
at a low temperate for a long period is called "lagering", and
while it is associated with lagers, the process may also be done
with ales, with the same results that of cleaning up various
chemicals, acids and compounds.[101]Secondary fermentationDuring
secondary fermentation, most of the remaining yeast will settle to
the bottom of the second fermenter, yielding a less hazy
product.[102]Bottle fermentationSome beers undergo a fermentation
in the bottle, giving natural carbonation.[103]This may be a second
or third fermentation. They are bottled with a viable yeast
population in suspension. If there is no residual fermentable sugar
left, sugar orwortor both may be added in a process known as
priming. The resulting fermentation generatesCO2that is trapped in
the bottle, remaining in solution and providing natural
carbonation. Bottle-conditioned beers may be either filled
unfiltered direct from the fermentation or conditioning tank, or
filtered and then reseeded with yeast.[104]Cask conditioningMain
article:Cask aleCask ale or cask-conditioned beer
isunfilteredandunpasteurisedbeer that is conditioned (including
secondary fermentation) and served from a cask, either pumped up
from a cellar via abeer engine(hand pump), or from a tap by
gravity.[105]Sometimes acask breatheris used to keep the beer fresh
by allowing carbon dioxide to replace oxygen as the beer is drawn
off the cask.[106]The term "real ale" as used by theCampaign for
Real Ale(CAMRA) refers to beer "served without the use ofextraneous
carbon dioxide", which would disallow the use of a cask
breather.[107][108]Filtering[edit]This sectiondoes
notciteanyreferences or sources.Please help improve this section
byadding citations to reliable sources. Unsourced material may be
challenged andremoved.(April 2012)
Main article:Filtered beer
A mixture ofdiatomaceous earthandyeastafter filtering.Filtering
the beer stabilizes the flavour, and gives beer its polished shine
and brilliance. Not all beer is filtered. When tax determination is
required by local laws, it is typically done at this stage in a
calibrated tank.Filters come in many types. Many are in the form of
sheets or "candles". Others use a fine powder such asdiatomaceous
earth, also called kieselguhr. The powder is added to the beer and
recirculated past screens to form a filtration bed.Filters range
from rough filters that remove much of the yeast and any solids
(e.g., hops, grain particles) left in the beer, to filters tight
enough to strain colour and body from the beer. Filtration ratings
are divided into rough, fine, and sterile. Rough filtration leaves
some cloudiness in the beer, but it is noticeably clearer than
unfiltered beer. Fine filtration removes almost all cloudiness.
Sterile filtration removes almost all microorganisms.Sheet (pad)
filtersThese filters use sheets that allow only particles smaller
than a given size to pass through. The sheets are placed into a
filtering frame, sanitized (with boiling water, for example) and
then used to filter the beer. The sheets can be flushed if the
filter becomes blocked. The sheets are usually disposable and are
replaced between filtration sessions. Often the sheets contain
powdered filtration media to aid in filtration.Pre-made filters
have two sides. One with loose holes, and the other with tight
holes. Flow goes from the side with loose holes to the side with
the tight holes, with the intent that large particles get stuck in
the large holes while leaving enough room around the particles and
filter medium for smaller particles to go through and get stuck in
tighter holes.Sheets are sold in nominal ratings, and typically 90%
of particles larger than the nominal rating are caught by the
sheet.Kieselguhr filtersFilters that use a powder medium are
considerably more complicated to operate, but can filter much more
beer before regeneration. Common media includediatomaceous
earthandperlite.Packaging[edit]See also:Beer bottle,Beverage
can,Widget (beer),Draught beerandCask alePackaging is putting the
beer into the containers in which it will leave the brewery.
Typically, this means putting the beer into bottles, aluminium cans
andkegs/casks, but it may include putting the beer into bulk tanks
for high-volume customers.Brewing methods[edit]Main article:Brewing
methodsThere are several additional brewing methods, such as barrel
aging, double dropping, and Yorkshire
Square.By-products[edit]Brewing by-products are "spent grain" and
the sediment (or "dregs") from the filtration process which may be
dried and resold as "brewers dried yeast" for poultry feed,[109]or
made into yeast extract.Yeast extractYeast extractis used in brands
such asVegemiteandMarmite.[110]The process of turning the yeast
sediment into edible yeast extract was discovered by a German
scientistJustus Liebig.[111]Spent grain
Spent grainBrewer's spent grain (also called spent grain,
brewer's grain or draff) consists of the residue of malt and grain
which remains in the mash-kettle after the mashing and lautering
process.[112]It consists primarily of grain husks,pericarp, and
fragments ofendosperm.[113]As it mainly consists
ofcarbohydratesandproteins,[113]and is readily consumed by
animals,[114]spent grain is used inanimal feed.[114]Spent grains
can also be used asfertilizer, whole grains in bread,[115]as well
as in the production ofbiogas. Spent grain is also an ideal medium
for growingmushrooms, such asshiitake, and already some breweries
are either growing their own mushrooms or supplying spent grain to
mushroom farms.[116]Spent grains can be used in the production of
red bricks, to improve the open porosity and reduce thermal
conductivity of the ceramic mass.[117]Brewing industry[edit]The
brewing industry is a global business, consisting of several
dominantmultinational companiesand many thousands of smaller
producers known asmicrobreweriesor regional breweries depending on
size and region.[118][119]More than 133billion liters (3.51010U.S.
gallons; 2.91010imperial gallons) are sold per yearproducing total
global revenues of $294.5 billion (147.7 billion) as of
2006.[120]SABMillerbecame the largest brewing company in the world
when it acquired Royal Grolsch, brewer of Dutch premium beer
brandGrolsch.[121]InBevwas the second-largest beer-producing
company in the world andAnheuser-Buschheld the third spot, but
after the acquisition of Anheuser-Busch by InBev, the
newAnheuser-Busch InBevcompany is currently the largest brewer in
the world.[122]Brewing at homeis subject to regulation and
prohibition in many countries. Restrictions on homebrewing were
lifted in the UK in 1963,[123]Australia followed suit in
1972,[124]and the USA in 1978, though individual states were
allowed to pass their own laws limiting production.[125]
Mashing
Inbrewinganddistilling,mashingis the process of combining a mix
of milledgrain(typicallymaltedbarleywithsupplementary grainssuch
ascorn,sorghum,ryeorwheat), known as the "grain bill", and water,
known as "liquor", and heating this mixture. Mashing allows
theenzymesin the malt to break down thestarchin the grain
intosugars, typicallymaltoseto create a malty liquid
calledwort.[1]There are two main methodsinfusionmashing, in which
the grains are heated in one vessel; anddecoctionmashing, in which
a proportion of the grains are boiled and then returned to the
mash, raising the temperature.[2]Mashing involves pauses at certain
temperatures (notably 456273 C or 113144163F), and takes place in a
"mash tun"an insulated brewing vessel with a false
bottom.[3][4][5]The end product of mashing is called a
"mash".[citation needed]Infusion mashing[edit]Most breweries
useinfusionmashing, in which the mash is heated directly to go from
rest temperature to rest temperature. Some infusion mashes achieve
temperature changes by adding hot water, and there are also
breweries that do single-step infusion, performing only one rest
beforelautering.Decoction mashing[edit]Decoctionmashing is where a
proportion of the grains are boiled and then returned to the mash,
raising the temperature. The boiling extracts more starch from the
grain by breaking down the cell walls of the grain. It can be
classified into one-, two-, and three-step decoctions, depending on
how many times part of the mash is drawn off to be boiled.[6]It is
a traditional method, and is common in German and Central European
breweries.[7][8]It was used out of necessity before the invention
ofthermometersallowed simpler step mashing. But the practice
continues for many traditionalbeersbecause of the unique malty
flavor it lends to the beer; boiling part of the grain results
inMaillard reactions, which createmelanoidinsthat lead to rich,
malty flavours.[9]Ingredient selection[edit]See also:Mash
ingredientsEach particular ingredient has its own flavor that
contributes to the final character of the beverage. In addition,
different ingredients carry other characteristics, not directly
relating to the flavor, which may dictate some of the choices made
in brewing: nitrogen content, diastatic power, color, modification,
and conversion.Nitrogen content[edit]Thenitrogencontent of a grain
refers to the mass fraction of the grain that is made up ofprotein,
and is usually expressed as apercentage; this fraction is further
refined by distinguishing what fraction of the protein
iswater-soluble, also usually expressed as a percentage; 40% is
typical for most beermaking grains. Generally, brewers favor
lower-nitrogen grains, while distillers favor high-nitrogen
grains.In most beermaking, an average nitrogen content in the
grains of at most 10% is sought; higher protein content, especially
the presence of high-mass proteins, causes "chill haze", a cloudy
visual quality to the beer. However, this is mostly a cosmetic
desire dating from the mass production ofglasswarefor presenting
serving beverages; traditional styles such assahti,saison, andbire
de garde, as well as severalBelgian styles, make no special effort
to create a clear product. The quantity of high-mass proteins can
be reduced during the mash by making use of aproteaserest.In
Britain, preferred brewers' grains are often obtained from winter
harvests and grown in low-nitrogen soil; in central Europe, no
special changes are made for the grain-growing conditions and
multi-step decoction mashing is favored instead.Distillers, by
contrast, are not as constrained by the amount of protein in their
mash as the non-volatile nature of proteins means that none will be
included in the final distilled product. Therefore, distillers seek
out higher-nitrogen grains in order to ensure a more
efficiently-made product; higher-protein grains generally have more
diastatic power.Diastatic power[edit]Diastatic power (DP), also
called the "diastatic activity" or "enzymatic power", is a property
ofmalts, grains that have begun togerminate, and is used to measure
the malt's ability to break down starches into simpler fermentable
sugars during the mashing process. The act of germination produces
a number ofenzymessuch asamylasethat can convert thestarchnaturally
present in barley and other grains into sugar. The mashing process
activates these enzymes by soaking the grain in water at a
controlled temperature.In general, the hotter a grain is kilned,
the less its diastatic activity; as a consequence, only lightly
colored grains can be used as base malts, withMunich maltbeing the
darkest base malt generally available.Diastatic activity can also
be provided by diastatic malt extract or by inclusion of
separately-prepared brewing enzymes.Diastatic power for a grain is
measured in degreesLintner(Lintneror L, although the latter can
conflict with the symbol L for Lovibond color); or in Europe
byWindisch-Kolbach units(WK). The two measures are related by
.A malt with enough power to self-convert has a diastatic power
near 35 Lintner (94 WK). Until recently, the most active, so-called
"hottest", malts currently available were American six-row pale
barley malts, which have a diastatic power of up to 160 Lintner
(544 WK). Wheat malts have begun to appear on the market with
diastatic power of up to 200 Lintner. Although with the huskless
wheat being somewhat difficult to work with, this is usually used
in conjunction with barley, or as an addition to add high diastatic
power to a mash.Color[edit]In brewing, the color of a grain or
product is evaluated by theStandard Reference
Method(SRM),Lovibond(L),American Society of Brewing Chemists(ASBC)
orEuropean Brewery Convention(EBC) standards. While SRM and ASBC
originate in North America and EBC in Europe, all three systems can
be found in use throughout the world; degrees Lovibond has fallen
out of industry use but has remained in use inhomebrewingcircles as
the easiest to implement without aspectrophotometer. The darkness
of grains range from as light as less than 2 SRM/4 EBC for Pilsener
malt to as dark as 700 SRM/1600 EBC for black malt and roasted
barley.Modification[edit]The quality of starches in a grain is
variable with the strain of grain used and its growing conditions.
"Modification" refers specifically to the extent to which starch
molecules in the grain consist of simple chains of starch molecules
versus branched chains; a fully modified grain contains only
simple-chain starch molecules. A grain that is not fully modified
requires mashing in multiple steps rather than at simply one
temperature as the starches must be de-branched before amylase can
work on them. One indicator of the degree of modification of a
grain is that grain's Nitrogen ratio; that is, the amount of
soluble Nitrogen (or protein) in a grain vs. the total amount of
Nitrogen(or protein). This number is also referred to as the
"Kolbach Index" and a malt with a Kolbach index between 36% and 42%
is considered a malt that is highly modified and suitable for
single infusion mashing. Maltsters use the length of the acrospire
vs. the length of the grain to determine when the appropriate
degree of modification has been reached before drying or
kilning.Conversion[edit]Conversion is the extent to which starches
in the grain have been enzymatically broken down into sugars. A
caramel or crystal malt is fully converted before it goes into the
mash; most malted grains have little conversion; unmalted grains,
meanwhile, have little or no conversion. Unconverted starch becomes
sugar during the last steps of mashing, through the action of alpha
and beta amylases.Grain milling[edit]The grain used for making beer
must first bemilled. Milling increases the surface area of the
grain, making the starch more accessible, and separates the seed
from thehusk. Care must be taken when milling to ensure that the
starch reserves are sufficiently milled without damaging the husk
and providing coarse enough grits that a good filter bed can be
formed during lautering.Grains are typically dry-milled. Dry mills
come in four varieties: two-, four-, five-, and six-roller mills.
Hammer mills, which produce a very fine mash, are often used when
mash filters are going to be employed in the lautering process
because the grain does not have to form its own filterbed. In
modern plants, the grain is often conditioned with water before it
is milled to make the husk more pliable, thus reducing breakage and
improving lauter speed.Two-roller millsTwo-roller mills are the
simplest variety, in which the grain is crushed between two rollers
before it continues on to the mash tun. The spacing between these
two rollers can be adjusted by the operator. Thinner spacing
usually leads to better extraction, but breaks more husk and leads
to a longer lauter.Four-roller millsFour-roller mills have two sets
of rollers. The grain first goes through rollers with a rather wide
gap, which separates the seed from the husk without much damage to
the husk, but leaves large grits. Flour is sieved out of the
cracked grain, and then the coarse grist and husks are sent through
the second set of rollers, which further crush the grist without
damaging the crusts. There are three-roller mills, in which one of
the rollers is used twice, but they are not recognized by the
German brewing industry.Five- and Six-roller millsSix-roller mills
have three sets of rollers. The first roller crushes the whole
kernel, and its output is divided three ways: Flour immediately is
sent out the mill, grits without a husk proceed to the last roller,
and husk, possibly still containing parts of the seed, go to the
second set of rollers. From the second roller flour is directly
output, as are husks and any possible seed still in them, and the
husk-free grits are channeled into the last roller. Five-roller
mills are six-roller mills in which one of the rollers performs
double-duty.Mashing-in[edit]Mixing of the strike water, water used
for mashing in, and milled grist must be done in a such a way as to
minimize clumping and oxygen uptake. This was traditionally done by
first adding water to the mash vessel, and then introducing the
grist from the top of the vessel in a thin stream. This has led to
a lot of oxygen absorption, and loss of flour dust to the
surrounding air. A premasher, which mixes the grist with mash-in
temperature water while it is still in the delivery tube, reduces
oxygen uptake and prevents dust from being lost.Mashing in
(sometimes called "doughing-in") is typically done between 35 and
45C (95 and 113F), but, for single-step infusion mashes, mashing in
must be done between 6267C (144153F) for amylases to break down the
grain's starch into sugars. The weight-to-weight ratio of strike
water and grain varies from12for dark beers in single-step
infusions to14or even15, ratios more suitable for light-colored
beers and decoction mashing, where much mash water is boiled
off.Enzymatic rests[edit]Optimal rest temperatures for major
mashing enzymes
Temp CTemp FEnzymeBreaks down
4045 C104.0113.0 F-Glucanase-Glucan
5054 C122.0129.2 FProteaseProtein
6267 C143.6152.6 F-AmylaseStarch
7172 C159.8161.6 F-AmylaseStarch
In step-infusion and decoction mashing, the mash is heated to
different temperatures at which specific enzymes work optimally.
The table at right shows the optimal temperature ranges for the
enzymes brewers pay the most attention to and what material those
enzymes break down. There is some contention in the brewing
industry as to just what the optimal temperature is for these
enzymes, as it is often very dependent on thepHof the mash, and its
thickness. A thicker mash acts as a buffer for the enzymes. Once a
step is passed, the enzymes active in that step aredenaturedby the
increasing heat and become permanently inactive. The time spent
transitioning between rests is preferably as short as possible;
however, if the temperature is raised more than 1 C per minute,
enzymes may be prematurely denatured in the transition layer near
heating elements.-Glucanase rest[edit]-glucanis a general term
forpolysaccharides, such ascellulose, made up of chains
ofglucosemolecules connected by betaglycosidic bonds, as opposed to
alphaglycosidic bondsin starch. These are a major constituent of
thecell wallof plants, and make up a large part of thebranin
grains. A-glucanase restdone at 40C (104F) is practiced in order to
break down cell walls and make starches more available, thus
raising the extraction efficiency. Should the brewer let this rest
go on too long, it is possible that a large amount of -glucan will
dissolve into the mash, which can lead to a stuck mash on brew day,
and cause filtration problems later in beer production.Protease
rest[edit]Proteindegradation via aproteolytic restplays many roles:
production of free-amino nitrogen (FAN) for yeast nutrition,
freeing of small proteins from larger proteins for foam stability
in the finished product, and reduction of haze-causing proteins for
easier filtration and increased beer clarity. In all-malt beers,
the malt already provides enough protein for good head retention,
and the brewer needs to worry more about more FAN being produced
than the yeast can metabolize, leading to off flavors. The haze
causing proteins are also more prevalent in all-malt beers, and the
brewer must strike a balance between breaking down these proteins,
and limiting FAN production.Amylase rests[edit]Theamylase restsare
responsible for the production of free fermentable and
nonfermentable sugar from starch in a mash.Starch is an enormous
molecule made up of branching chains of glucose molecules. -amylase
breaks down these chains from the end molecules forming links of
two glucose molecules, i.e.maltose. -amylase cannot break down the
branch points, although some help is found here through low
-amylase activity and enzymes such as limit dextrinase. The maltose
will be the yeast's main food source during fermentation. During
this rest starches also cluster together forming visible bodies in
the mash. This clustering eases the lautering process.The -amylase
rest is also known as thesaccharification rest, because during this
rest the -amylase breaks down the starches from the inside, and
starts cutting off links of glucose one to four glucose molecules
in length. The longer glucose chains, sometimes
calleddextrinsormaltodextrins, along with the remaining branched
chains, give body and fullness to the beer.Because of the closeness
in temperatures of peak activity of -amylase and -amylase, the two
rests are often performed at once, with the time and temperature of
the rest determining the ratio of fermentable to nonfermentable
sugars in the wort and hence the final sweetness of the fermented
drink; a hotter rest gives a fuller-bodied, sweeter beer as
-amylase produces more unfermentable sugars. 66C (151F) is a
typical rest temperature for apale aleor Germanpilsener, while
Bohemian pilsener andmild aleare rested more typically at 6768C
(153154F).Decoction "rests"[edit]In decoction mashing, part of the
mash is taken out of the mash tun and placed in a cooker, where it
is boiled for a period of time. This caramelizes some of the
sugars, giving the beer a deeper flavor and color, and frees more
starches from the grain, making for a more efficient extraction
from the grains. The portion drawn off for decoction is calculated
so that the next rest temperature is reached by simply putting the
boiled portion back into the mash tun. Before drawing off for
decoction, the mash is allowed to settle a bit, and the thicker
part is typically taken out for decoction, as the enzymes have
dissolved in the liquid, and the starches to be freed are in the
grains, not the liquid. This thick mash is then boiled for around
15 minutes, and returned to the mash tun.The mash cooker used in
decoction should not be allowed to scorch the mash, but maintaining
a uniform temperature in the mash is not a priority. To prevent a
scorching of the grains, the brewer must continuously stir the
decoction and apply a slow heating.A decoction mash brings out a
higher malt profile from the grains and is typically used in Bocks
orDoppelbock-style beers.Mash-out[edit]After the enzyme rests, the
mash is raised to its mash-out temperature. This frees up about 2%
more starch, and makes the mash lessviscous, allowing thelauterto
process faster. Although mash temperature and viscosity are roughly
inversely proportional, the ability of brewers and distillers to
use this relationship is constrained by the fact that -Amylase
quickly denatures above 78C (172.4F). Any starches extracted once
the mash is brought above this temperature cannot be broken down,
and will cause a starch haze in the finished product, or in larger
quantities an unpleasantly harsh flavor can develop. Therefore, the
mash-out temperature rarely exceeds 78C (172.4F).If the lauter tun
is a separate vessel from the mash tun, the mash is transferred to
thelautertun at this time. If the brewery has a combination
mash-lautertun, the agitator is stopped after mash-out temperature
is reached and the mash has mixed enough to ensure a uniform
temperature.Advanced Mashing Techniques11/30/-1MASHING 102 ADVANCED
MATERIALThe above is a simple overview of mashing and might be
sufficient to guide the novice masher through a basic mash. I want
to cover some concepts here that help to explain further the
process of mashing.In a way, mashing is the natural progression of
malting. Both act to take a raw ingredient (barley or malt) and
through enzymatic processes reduce the material into sugars that
are consumable by yeast. You may be surprised to think of malting
as producing sugars, but this is exactly what occurs in the
production of caramel malts. Caramel malts, depending on how dark
they are, contain sugars already converted for the brewer.A
significant part of the mashing process involves protein
degradation. Proteins are organic matter of relatively high
molecular weight and are composed of amino acids. Amino acids are
Natures building blocks and play an important role in healthy yeast
metabolism during fermentation. Properly malted and mashed grains
will produce a wort that is high in free amino nitrogen (FAN),
which ensures a healthy fermentation.Proteins can be grouped into
three classes: large, medium, and small. One of the goals of
mashing is to break down large proteins into free amino acids while
retaining some medium proteins; medium-sized proteins provide
beneficial viscosity to the wort, which aids in head retention and
mouthfeel. Large and medium proteins are reduced by the action of
proteolytic enzymes during the protein rests in a mash program.
These rests are typically performed between 112 and 140 F (4460 C).
The malting process also reduces proteins, particularly in the
production of British pale ale malts. This is one of the reasons it
is easier to mash this malt using a single saccharification rest
the protein rest has already largely been done by the
maltster.Starches are degraded in three steps: gelatinization,
liquefaction, and finally saccharification. Liquefaction is the
process by which the starch absorbs water, and the process is
enzymatically driven by alpha-amylase. It is a slow process in
ungelatinized starch but occurs rapidly in gelatinized starch;
therefore, liquefaction cannot occur effectively in mashing until
the starches are gelatinized (1). Gelatinization is the process by
which the starch molecules break open, allowing them to be more
readily converted by amylase enzymes.Malt starch is composed of
long chains of glucose molecules amylose and amylopectin (see
Figure 2). Amylose is built of linear chains of glucose, whereas
amylopectin is built of multi-branched chains of glucose units (4).
The linear bonds of amylose are connected by 14 carbon links (the
number 1 carbon binds with the number 4 carbon with an oxygen
molecule between the 1 and 4 carbons). Amylopectin contains both 16
carbon links and 14 links. Beta-amylase breaks the 14 bond,
producing maltose, but is incapable of breaking the 16 linkage in
amylopectin. The 16 linkage can, however, be broken by
alpha-amylase.Rests in the 140s F (low 60s C) will favor
beta-amylase activity, which increases the concentration of maltose
in the wort and therefore results in higher fermentability. Often,
these rests are termed beta rests or maltose rests. Rests in the
high 150s F (~70 C) favor alpha-amylase activity and produce a wort
higher in dextrin content. Dextrins are not consumable by brewers
yeast and survive into the finished beer, providing beneficial
mouthfeel.Another issue in mashing is that of beta glucans. Beta
glucans are gums that are products of the breakdown of the
hemicellulosic cell walls. They are produced during the malting
process under the action of the enzyme beta-glucanase.
Beta-glucanase enzymes can survive the malting process but are
rapidly deactivated above 122 F (50 C). They remain quite active at
104 F (40 C), and as a result a rest in the 104 F (40 C) range will
help to dissolve the beta glucans. Beta-glucanase survives to a
much higher degree in lightly kilned pale lager malts than in ale
malts (2).Beta glucans have an effect on wort viscosity. Higher
levels left intact may lead to more-viscous wort and subsequently
more difficult lautering. In general, more highly modified malt
will have lower levels of beta glucans.Wheat malt, in particular,
has high levels of gums and for this reason a low temperature rest
is almost mandatory when mashing wheat. Also, because ferrulic acid
is liberated at 111 F (44 C), a rest at this temperature is most
beneficial for wheat beers. Ferrulic acid binds to pentosanes in
grains with ester bonds, and because beta-glucanase degrades both
beta glucans and pentosanes, this rest will liberate free ferrulic
acid. Free ferrulic acid is important in wheat beers because it is
decarboxylized into 4-vinyl guaiacol during fermentation (5), which
contributes to the characteristic phenolic flavor.The combination
of temperature rests favoring each amylase leads to maximum extract
yield. It is also the different characteristics of these amylases
that allows brewers to carefully control the composition of the
wort and the character of the finished beer.DECOCTION
MASHINGDecoction mashing is the traditional technique used in
brewing to process undermodified to moderately modified malt,
primarily in the production of lagers and Weizens. In decoction
mashing, a protein rest is performed at around 122 F (50 C) for 15
min. After this rest, a thick portion of the grains (about 2035%)
containing little fluid is removed and separately mashed at
saccharification temperatures between 148 and 158 F (6570 C),
followed by a 1545 min period of boiling.Significant changes to the
malt occur at the elevated mashing temperatures, primarily those
between 165 F (74 C) and boiling. Starch molecules that survive
into the higher temperatures literally explode, liberating their
components and furthering reduction and conversion. Boiling the
grains dissolves gums, which are especially troublesome in Weizen
beers. Boiling also darkens the wort and helps to further reduce
proteins.At the completion of the boil, the decocted portion is
combined with the rest of the mash, and the resulting mash is held
at saccharification temperatures until conversion is complete.
Alternatively, a second or even third decoction may be pulled after
the mashes are recombined (double and triple decoction mashing,
respectively).At the end of the saccharification period, the mash
is raised to mash-off by the addition of heat or a decocted portion
of the mash. Decoction mashes usually produce a slightly higher
degree of extract and a somewhat maltier flavor. For more complete
discussions of decoction mashing, see references 5 and 6.Decoction
mashing is losing favor in lager brewing because of its high energy
costs and because of the production of ever more highly modified
malts. German brewmasters are continually raising the dough-in
temperatures to upwards of 140 F (60 C) in an effort to preserve
some beneficial proteins that accentuate the foam stand of a beer.
This practice is a direct response to the over-modification of
modern continental Pils malts.SCIENCE SERVES ARTMashing is a
complex mix of enzymatic reactions that each have optimum
temperature and pH ranges. It is easy to say that beta-amylase is
most active at 140149 F (6065 C), but it is also somewhat active at
154 F (68 C) and even higher temperatures. Similarly, alpha-amylase
is most active in the high 150s F (low 70s C), but it survives to
some extent into the 170s F (high 70s C). By carefully controlling
the time spent at each of the optimum ranges, you can successfully
predict wort composition.It is the art of the brewer to devise mash
programs that optimize the conversion of the raw malt into wort
that meets the requirements of a particular beer style (see Figures
37). Mashing provides the brewer tools that can be used to create
both variety and consistent, repeatable results.As home brewing
becomes ever more popular in Ireland we've had increasing numbers
of requests for a glossary of brewing. Many of the more technical
activities in brewing are described by terms we tend not to see
elsewhere in ordinary life, and several others have a meaning in
brewing quite distinct from what we're used to. So, as an
enhancement to the brewing chat in ourForums, and as a general
reference tool, we've initiated this guide to the language of
brewing.The bulk of the initial work was carried out by Dr Jacoby,
with contributions from Hendrixcat and some overview from the
Editorial Team. It is intended to grow organically with the needs
of the whole community, so if there's a term you think should be
included, let us know inthis thread.- The Editorial TeamA
Acid restan optional rest period during the mash of between
fifteen and thirty minutes where thegristis held at 35 - 40C to
acidify the mash and aid the action of malt amylases.Adjunctsany
secondary source of starches and/or sugars used in brewing, the
primary source being malted barley. Adjuncts include (but are not
limited to) flaked cereal grains, sugars, syrups, corn, and
rice.Aerate the process of mixing air into wort, usually at the
beginning of fermentation, to provide oxygen for the
yeast.Airlocktypically a plastic water lock which allows carbon
dioxide produced by yeast to escape from the fermentation vessel,
while preventing the influx of outside air (which may carry
infectious microbes).Alcohol By Volume (ABV)a standard measure of
how much alcohol is contained in an alcoholic beverage. It is
expressed as a percentage of total volume.The ABV for a beer can be
calculated based on Specific Gravity readings taken before and
after fermentation using the formula: ABV = (Original Gravity -
Final Gravity) X 131For example:(1.045-1.009) X 131= Alcohol by
Volume.0.036 X 131=Alcohol by Volume.4.716 = Alcohol by
Volume.Alebroadly speaking, a beer brewed using a top-fermenting
yeast; one that ferments best at warmer temperatures (usually
between 16C 24C). (Contrast withLager).Alkalinitythe concentration
of carbonates in brewing water. Highly alkaline water requires
acidification before it is suitable for mashing. Alkaline water
prevents the correct pH being met during mashing, causing problems
with extract and original gravity.All-Grain Brewingthe use of raw
malted barley as the primary source of malt sugars in a brewing
session (as opposed to the use of malt extracts). Since all-grain
brewing requires mashing and sparging, it is considered the most
"advanced" form of home brewing. (Contrast withKit
BrewingandExtract Brewing). See also thisguide to all-grain
brewing.Amylasemalt enzyme responsible for the breakdown of malt
starch into simpler sugars during mashing.Alpha Acidsacids present
in hops which are isomerised during the boil into isoalpha
acids.Alpha Acid Units (AAU) the amount of bitterness in hops. Low
alpha acid hops are in the 2% 5% range; high alpha hops are in the
9% and over range. Brewers also measure hopping volumes in IBUs
(International Bittering Units). IBUs tell how bitter the beer is,
whereas AAUs tell how bitter the hops themselves are.Aroma Hops
hops added near the end of the boil in order to extract and
preserve their delicate aromatic oils.Attenuation the extent to
which yeast converts sugar to alcohol and CO2.Autolysisthe tendency
for yeast to feed on each other after fermentation finishes,
releasing unpleasant aromas and flavours into the beer. For beers
which will remain in the fermenter for an extended period of time
(more than 2-3 weeks), the potential for autolysis can be reduced
by using a secondary fermenter to reduce the amount of sediment
present.
Autosyphona syphon tube with a built-in pump to deliver the
suction needed to start the syphoning process. Autosyphons do not
require the user to physically suck on the end of the tube (as is
the case with a simple syphon), and so are less likely to be a
source of infection.
BBall lockthe most common type of keg fitting used on corny kegs
for the liquid and gas connections. The quick-disconnect locks onto
a groove in the keg fitting using a spring-loaded collar, and small
steel ball bearings.Barley the grain that provides the most common
source of fermentable sugar in beer.Base maltthe malt that
contributes the majority of fermentable sugars in the grist.
(Contrast withSpeciality Malt)Batch primingthe practice of adding
the full quantity of priming sugar for a batch of beer to the
bottling bucket prior to bottling. This can be contrasted with the
method of priming each bottle individually with an equal quantity
of priming sugar.Batch sparginga method in which the mash tun is
first completely drained of wort, then an additional amount of hot
liquor is infused into the mash tun, stirred to help dissolve more
extract and then drained again into the brewpot. (Contrast
withContinuous sparging).Beer kit seeKit brewingBench capper
seeBottle Capper.
Bittering Hopshops added at the beginning of the boil and
provide the bitter flavour to beer. (Contrast withAroma
Hops).Blow-off-tube a tube (one side of which is inserted into a
fermenter and the other submerged into a bucket of water) which
allows for the release of carbon dioxide and excess fermentation
material.Body refers to the fullness or mouthfeel of a beverage. In
beer, body is the result of residual malt sugars, dextrins and
alcohol. Boilerthe vessel, usually plastic or stainless steel, in
which you boil your beer to prepare it for fermentation. Smaller
brewpots can be used on a normal kitchen stove top. Larger vessels
may require the installation of heating elements or the use of a
gas burner to bring the liquid to a rolling boil. Also known as
aCopperor aKettle.Boiling timethe period during which wort is
boiled. Generally one hour is sufficient. The boil must be vigorous
and rolling to maximise utilisation of hop alpha acids, good break
formation, sterilisation of the wort and removal of volatiles in
steam. An evaporation rate of 10% per hour indicates that the boil
is vigorous enough.Bottling wanda device which allows beer bottles
to be filled with minimal splashing, thereby reducing
aeration/oxidation of the finished beer. A typical bottling wand
consists of a rigid plastic tube long enough to reach the bottom of
the bottle, and a valve which is opened by pressing the tip of the
filler against the bottom of the bottle. Can be attached directly
to the end of a siphon hose, or to the spigot of a bottling bucket.
See also thisguide to bottling beer.Bottle cappera device for
crimping metal caps onto beer bottles. The two most common bottle
cappers are the hand-held, double lever type, and the somewhat more
expensive bench capper.See also thisguide to bottling beer.Bottle
conditioning a method of carbonating bottled beer by adding a small
amount of extra sugar (see Priming) at the point of bottling. The
residual yeast creates carbon dioxide under pressure, carbonating
the beer.Bottling bucketa vessel from which beer is syphoned off
and placed into bottles. Generally beer is racked from a fermenter
into the bottling bucket, leaving behind unwanted yeast matter. A
fixed amount of primingsugar is added before bottling to provide
carbonation through the action of the entrained yeast.See also
thisguide to bottling beer.Break material seeCold breakandHot
break.Bungin brewing, an apparatus (usually rubber) used to seal a
fermentation vessel. Unlike a lid, which encloses a container from
the outside, a bung is partially inserted inside the container to
act as a seal. Bungs can also be purchased bored to allow an
airlock to be fitted to a fermenter.Brew beltan electric heating
belt which can be wrapped around a fermenter.Brewpot
seeBoiler.Brixunit of measurement of sugar in wort. Functionally
equivalent to degreesPlatoCCalcium an essential component in
brewingliquor. Essential for good mashing, break formation,
fermentation and clarification. Values of between 50 and 150 ppm
are common.Calcium Chloride a source of calcium in brewing water.
Chloride provides fullness to the mouthfeel of beer. Should be
balanced with sulphate.Calcium Sulphate seeGypsumCaramel malt see
Crystal Malt.Carbonation the concentration of carbon dioxide gas
present in beer. Expressed in volumes of carbon dioxide, and
generally between 1 and 5 volumes, depending on the beer style.
Determined by the amount of sugar used whenpriming.Carboy a
fermenter with a large body and narrow neck, the advantage of which
is minimal surface area exposed to air contact (which can lead to
oxidation and infection). Carboys come in glass and plastic
varieties, glass being the preferred alternative due to the fact
that they are less susceptible to infections and less permeable to
air. Each variety is available in several sizes, the standard size
being 5 gallons (25L).Cask-conditioned beer seeReal Ale.Chill
hazehaze that forms in beer upon chilling. Very common in home
brewed beer and Real Ale due to a lack of filtration. The haze
disappears upon warming and does not generally appear above 10 C.
Caused by the interaction of tannins and protein.Clone recipea
recipe that purports to clone a commercially brewed beer.Cold
breakrefers to the proteins that precipitate out of the wort when
it is rapidly cooled after the boil has come to an end. If the wort
is not cooled rapidly, the proteins will remain in the beer and may
causeChill haze. (Contrast withHot break).Continuous hoppingthe
constant addition of hops to wort during the boil, in contrast to
the more traditional batch addition of hops at specific times. Best
typified by the 120 minute IPA brewed by Dogfish Head Brewery,
Delaware USA.Continuous sparging a method in which water is
continuously introduced to the top of the mash, usually with the
aid of a sprinkler system. This water then percolates down through
the grain bed increasing in sugar concentration as it goes.The goal
is to gradually replace the wort with the water, stopping the
sparge when the gravity is 1.008 or when enough wort has been
collected, whichever comes first. This method demands more
attention by the brewer, butis generally considered the most
efficient sparge method. (Contrast withBatch sparging).Copper
seeBoiler.Crystal maltone of the three main categories of brewing
grains. Crystal malts are created by the maltster by steeping wet
grains to achieve the production of sugars within the whole grains.
When the grains are then dried and heated in kilns, the sugars are
crystallised and caramelised to varying degrees of darkness. Since
crystal malts do not require mashing, they may be used by extract
and all-grain brewers alike.Clarify to remove haze-causing
particles and solids out of solution, often with the help of
finings. Clarification is primarily a cosmetic process since
haze-causing particles usually have no effect on flavour.Cold break
proteins that coagulate and fall out of solution when the wort is
rapidly cooled prior to pitching the yeast.Conditioning the
residual activity of the yeast following primary fermentation,
which helps to refine the flavour of the beer.Cornelius keg(aka
corny keg)a tall, skinny stainless steel keg, typically 5 gallons
in capacity, manufactured by the Cornelius company. Probably the
most popular system for kegging homebrew.Corn
sugarseeDextrose.Corny kegseeCornelius keg. Craft brewing a newer,
less common term for "microbrewed" beer. Craft breweries generally
produce all-malt beers from quality ingredients, emphasising
flavour and individuality rather than industrial cost-cutting
measures and marketing gimmicks.
D
Decoctiona mashing technique classically employed by lager
brewers due to the use of under modified malt. Malt is held at a
number of rest periods to aid efficiency during the mash. Increases
in mash temperature are achieved by removing a portion of the mash,
boiling it and returning it to the mash tun where it raises the
temperature of the entire mash to the next pre-set mash
temperature. The process can be carried out over a number of
steps.Demijohna one-gallon glass jar with straight shoulders and
two handles at the top. They are often used for smaller
experimental batches of beer.Dextroseglucose monohydrate. Can be
used as a priming sugar.Dimethyl SulphideCommonly referred to as
DMS. A pungent sulphur compound considered an off flavour if found
in high concentrations in ales, but acceptable in low concentration
in lagers. Stems from lager and pale malt, but is generally driven
off in steam during the boil. Has been described as smelling like
cooked corn, rotten cabbage or cat's urine, depending upon the
concentration.Dip tube a tube, usually made from metal, which
extends from a fitting on the top of a keg, down into the body of
the keg. On a standard soda keg, the dip tube on the "out" fitting
extends all the way to the bottom of the keg, allowing beer to be
drawn off. The dip tube on the "in" fitting is short, and is used
to inject CO2into the headspace.
DMEabbreviation for "Dry Malt Extract" (sometimes referred to as
"spray malt"). SeeMalt.DMS seeDimethyl sulphideDoughing-inthe
process of adding the grist to the strike water.Dry-hopping the
addition of hops during or after primary fermentation to boost the
hop aroma of the beer.
E
Efficiencythe percentage of available extract that is retrieved
from malt during mashing. Home brewers can expect around 75%
efficiency with the most common mashing methods employed.Enzymes--
see thisarticle about understanding enzymes in brewing.Ester a
fermentation by-product that contributes fruity characteristics to
the aroma and flavour of the beer.Extract brewing- the use of malt
extract as the primary source of malt sugars in a brewing session
(as opposed to using raw malted barley grain). Malt extract comes
in two varieties: a dry powdered extract (known as dry malt extract
or 'DME') and a thick liquid extract (known as liquid malt extract
or 'LME'). Each variety may be purchased pre-hopped, for extra
flavour, or unhopped, giving the brewer greater control over the
final product. (Contrast withAll-Grain Brewing). See also thisguide
to extract brewing.
F
False bottoma raised perforated platform in a mash/lauter tun,
designed to allow for drainage of sweet wort during the sparge
while retaining the grain bed. False bottoms range from fitted
metal screens to perforated plastic domes to simple mesh
bags.Fermentation the process by which yeast converts sugar to
alcohol and carbon dioxide.Fermentation lock seeAirlock.Fermenter
the vessel into which you add the wort and yeast to ferment into
beer.Final Gravitythe measure of theSpecific Gravityof the beer
after it has finished fermenting.Finings gelatinous products added
to the boil to brighten and clarify the beer. Irish moss (a type of
seaweed) is a classic example.Finishing hops seeAroma Hops.First
runningsthe heavy, sugar-laden liquid which comes out of the mash
tun first, before sparging. In a parti-gyle scheme, the first
runnings are used to brew a very strong beer (e.g. a Barleywine),
while the second runnings are used for a lower gravity beer.First
wort hoppingThe addition of hops directly to the kettle as the
first runnings are added before the boil commences. Proponents
suggests that a more favourable bitterness in acheive with this
method.Flocculationthe tendency of yeast to clump together and fall
from solution when fermentation is complete. Extent and timing of
flocculation is often yeast strain specific.Force carbonating
carbonating beer by applying CO2under pressure. This is typically
achieved in corny kegs, but may also be done in plastic soda
bottles, with the proper fittings (e.g. carbonator cap). By force
carbonating, the beer can be drinkable as soon as it finishes
fermenting and falls clear, rather than having to wait 1-2 weeks
for natural carbonation to develop after priming.
Fruit press a device used to separate fruit solids (such as
stems, skins, seeds, pulp, leaves, and detritus) from fruit juice.
It is typically used in cider-making.
Fusel alcohols larger alcohol molecules other than ethanol
produced by yeast during sub optimal fermentation conditions. Also
referred to as 'higher alcohols', they cause off flavours best
characterised as 'hot'.
G
Gas burnera popular device, especially in the US, for heating
hot liquor tanks and brewpots. Less popular in Ireland, however,
due to the fact that they must be used outdoors. (Contrast
withHeating Element).Grain baga fine mesh bag, usually made of
nylon or cotton. Typically used by extract brewers to steep
specialty grains in the brewing water.Grain bed depththe depth of
grain in the mash tun. The bed depth dictates the speed of wort run
off and the likelihood of a stuck mash.Grain bill a list of the
types and quantities of malt and other grains used in a beer
recipe.
Grain milla device used to crack open grain, providing access to
the starch within. The extent of milling is significant. Too little
and the starch cannot be accessed. Too much and there will be
insufficient husk to provide an effective filter bed for wort run
off.Gravity the concentration or density of malt sugar in the wort.
The higher the concentration of sugar in a beer the higher the
gravity. The term has three central uses in homebrewing: specific,
original and final. Specific gravity is the measure of the density
of beer compared to the density of water. Original gravity is the
density of the beer before it ferments. And final gravity is the
density of the beer after it has finished fermenting.Green Beer
immature beer containing a number of fragrant flavour compounds
that are eliminated from the beer during maturation.
Grist in all-grain brewing, "grist" refers to the mixture of
crushed grains (and adjuncts, if they are used) which form the raw
material for the mash. Mashing begins when the strike water is
mixed with the grist.Growler glass jug, typically 1/2 gallon
capacity. Commonly used by brewpubs and micro breweries in the US
to sell fresh draft beer for carry-out.
Gypsumcalcium sulphate. A source of calcium when added to
brewing liquor. Also a source of sulphate, which enhances hop
crispness.
HHead retentionthe ability to hold a layer of foam on top of the
beer. A beer with good head retention will maintain some residual
foam until the beer has been completely consumed, leaving
"lacework" down the sides of the glass.Headspacethe area at the top
of a vessel (fermenter, bottle, or keg) which does not contain any
liquid. In general, the goal is to minimize headspace, to prevent
oxidation of the beer by oxygen in the air. Headspace in the
primary fermenter is not a serious concern, because the CO2produced
by fermentation forms a protective blanket on top of the beer, and
forces nearly all of the oxygen out of the fermenter.Heat Exchange
Recirculating Mash Systemcommonly abbreviated as "HERMS". A mashing
system in which the mash temperature is controlled by circulating
the liquid part of the mash through a heat exchanger. The main
difference between a HERMS and a RIMS system is that in a HERMS
system, the wort never comes into direct contact with the heating
element. This supposedly results in less scorching, and a
cleaner-tasting wort. (Contrast withRIMS).Heating Element an
electric element attached to the inside of a hot liquor tank or
brewpot for heating and boiling the liquid. (Contrast withGas
Burner).HERMSseeHeat Exchange Recirculating Mash System.High alpha
hopshops which contain a high percentage of alpha acids (the cut
off is generally considered to be around 9%). High alpha hops are
typically used for bittering rather than finishing, since the high
alpha acid content means that less hops are needed to produce a
given level of bitterness, and they also tend to have less refined
flavour and aroma characteristics.Homebrew kita starter kit
containing the basic equipment necessary for brewing beer. A good
kit should include at least the following: a 25L fermentation
vessel, a 25L secondary fermentation vessel or bottling bucket,
thermometer, airlock, bung (usually bored), trial jar, bottling
wand, hydrometer, bottle brush, syphon, large non-wooden spoon,
bottle capper, crown caps and some steriliser. Distinct from a beer
kit used forkit brewing.Hop bag a mesh bag for hops that can be
submerged in the brewpot (or the fermenter, in the case of dry
hopping). Hop bags are useful in helping to minimise the spread of
hop sludge, especially in relation to pellet hops which have a
tendency to completely disintegrate in liquid. However, hop bags
can also reduce the efficiency with which hop bitterness, flavour,
and aroma is extracted.
Hop oilthe aromatic fraction of hop compounds. Provides aroma
and flavour. They are volatile and easily driven off in steam if
added too early in the boil.Hop Pelletswhole leaf hops that have
been shredded and compacted into pellets. Forms included type 90
and type 45, in which 10% and 55% respectively of extraneous hop
matter has been removed. Fewer hop pellets are required for a given
volume of whole leaves. Also hop oils are more readily accessible
due to damage to lupulin glands.Hop strainera slotted pipe or
manifold attached to the inside of the outlet tap on a brewpot to
allow the wort to be drained off while leaving behind the hop
sludge.HopsHumulus Lupulus, Cannabinaceafamily.The hops used in
brewing are the flower of a tall-growing vine of the same name. The
green buds are covered with lupulin glands, tiny sacks containing
acids and aromatic oils which provide the bitterness and aromatic
qualities for which hops are so highly prized. Along with balancing
the flavour of beer and enhancing its aroma, hops act as a
preservative by inhibiting many potentially spoiling organisms.
They can generally be purchased as whole leaves or in compressed
pellet form.Hot break proteins that coagulate and fall out of
solution during the wort boil. The hot break appears as a vigorous
layer of foam that quickly recedes. It can sometimes cause a boil
over if the brewpot lacks sufficient head space. Contrast withCold
Break.Hot liquor tanka vessel designed to bring water to strike
temperature for mashing. In a three-tier set-up, the hot liquor
tank occupies the top level. Hot-side aerationa much debated
process in brewing. Hot wort readily takes up oxygen when aerated.
This can result in the development of off flavours in the finished
beer through oxidation of wort constituents.Huskthe shell around a
barley kernel. It is a rich source of polyphenols and silica and is
essential for good run off from infusion mash tuns.Hydrogen
Sulphidea pungent gas produced by yeast during the early stages of
fermentation. It smells of rotten eggs and is driven off my carbon
dioxide production during fermentation leaving little trace of it
in the finished beer. It can also be produced in larger quantities
by unwanted contaminating bacteria. Hydrogen sulphide of bacterial
origin often persists into the finished beer.Hydrometer a graduated
glass instrument for measuring the specific gravity of a liquid.
Hydrometers are particularly useful for estimating the alcohol
content of a beer and for monitoring the progress of
fermentation.
IIBUseeInternational bittering unit.Immersion chillerseeWort
Chiller.Infectionthe presence of micro organisms in sufficient
numbers, other than the pitched yeast strain, to taint the beer
with off flavours. SeeWild YeastInfusion mashThe process of mashing
in which no addition heat is added to the mash tun during mashing.
The strike water is adjusted to a temperature that will allow the
mash to settle out to a desired temperature of between 65 - 68 C
once the malt is added. (Contrast withDecoction).International
bittering unit(IBU) part per million of alpha acids present in
beer. Calculation can be hard to do accurately because of great
variations in hop utilisation between brewing equipment. (Contrast
withAlpha Acid Unit).
Irish moss a seaweed commonly used as a clarifying agent in the
brewing process. A small amount is boiled with the wort, attracting
proteins and other solids, and then removed from the mixture after
cooling.Isinglass a beer clarifier made from the swim bladders of
certain fish. Like gelatin, it causes yeast to settle out more
rapidly. Isinglass is the traditional clarifier for British cask
ales, and is added at the end of fermentation.Iso Alpha Acidsthe
form that alpha acids take afterisomerisationduring the boil. They
provide the bitterness in beer.Isomerisationa chemical process in
which a molecule is rearranged in structure, but still contains the
same number of atoms.
KKeg conversionany DIY project for converting a 10 gallon
stainless steel keg into a hot liquor tank, a mash tun, or a
brewpot. Typically, this involves removing the lid of the keg with
an angle-grinder and drilling holes near the