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1 Bosu Rim Replacement (D-Ring) Kit Parts Include Tools Required (2) 10-24 x 7/8 Serrated Bolt (1) 5/16" Ratchet and Socket (Remove bolt) (2) 10-24 Serrated Nut (1) 3/8" Ratchet and Socket (Remove nut) (2) Rims (1) Assembly Instruction Fig 1 Place your Bosu upside down so that the black base is facing upward. Pull the plug out to defl (FIG 1) Fig 2 With the 5/16" ratchet/socket and 3/8" ratchet/s DISCARD OLD NUT AND BOLT KEEP THE D-RING remove the bolt, nut and D-Ring from each side. Bottom of Bosu Side of Bosu - nut/bolt area Plug at the bottom of Bosu Bladder Rim Platform Serrated Bolt Area Serrated Bolt Area
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Bosu-Rim Replacement (D-Ring) Kit Instruction Assembly

Oct 22, 2015

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Page 1: Bosu-Rim Replacement (D-Ring) Kit Instruction Assembly

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Bosu Rim Replacement (D-Ring) Kit

Parts Include Tools Required(2) 10-24 x 7/8 Serrated Bolt (1) 5/16" Ratchet and Socket (Remove bolt)(2) 10-24 Serrated Nut (1) 3/8" Ratchet and Socket (Remove nut)(2) Rims(1) Assembly Instruction

Fig 1

Place your Bosu upside down so that the blackbase is facing upward. Pull the plug out to deflate (FIG 1)

Fig 2With the 5/16" ratchet/socket and 3/8" ratchet/socket,

DISCARD OLD NUT AND BOLT

KEEP THE D-RING

remove the bolt, nut and D-Ring from each side. (Fig 2)

Bottom of Bosu

Side of Bosu - nut/bolt area

Plug at the bottom of Bosu

Bladder

Rim

Platform

Serrated Bolt Area Serrated Bolt Area

Page 2: Bosu-Rim Replacement (D-Ring) Kit Instruction Assembly

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Fig 3

After removing the fasteners and D-Ring,remove the rims, make sure the bladderis positioned as shown on the base.

To aid in positioning the rim on the Bosu,the lip of the bladder must fit flat on the platform.

ATTACHING THE REPLACEMENT RIMS

Fig 4

Set the base and bladder on a flat surface.Align the rims and push them onto theplatform / bladder.

NOTEFor correct alignment of the rims to theplatform, the tab on the inside of one of therims must slide into the notch on the platform.See figures 5 & 6

Fig 5 Fig 6

Notch on Platform

Tab slides into the platform

notch

Page 3: Bosu-Rim Replacement (D-Ring) Kit Instruction Assembly

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Fig 7Insert the bolt through the mounting hole on the D-Ringthen insert the bolt through the mounting holes on the rim

Tighten the bolt with a 5/16 ratchet/socket and a

Fig 8

BoltNut (opposite side)

Repeat on other side

INFLATING YOUR BOSU:

(Use the pump that came with your Bosu).Place your Bosu flat on the floor with the platform side up. Press against the center of the vinyl andhold the valve opening in place. Insert the pump nozzle firmly and begin to inflate. Inflate your Bosuuntil the bladder feels firm to touch. It's a good idea to lubricant the plug with Vaseline® or otherpetroleum based lubricant. Lubricating the plug will facilitate easy insertion and removal.

Inflate your Bosu to approximately 9 inches high. DO NOT exceed 10 inches high.

and thread the nut onto the bolt. Fig 7

3/8 ratchet/socket. Fig 8D-Ring

Rims

Page 4: Bosu-Rim Replacement (D-Ring) Kit Instruction Assembly

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Revision Date: 7-Jan-05