Top Banner

of 123

bongkar pasang mesin

Jul 07, 2018

Download

Documents

Taufik Nugroho
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 8/18/2019 bongkar pasang mesin

    1/123

    PT ASTRA HONDA MOTOR

    TECHNICAL SERVICE DIVISION

     TRAINING DEVELOPMENT

  • 8/18/2019 bongkar pasang mesin

    2/123

    PELATIHAN MEKANIK TINGKAT - I

    BONGKAR & PASANGBONGKAR & PASANG

    MESINMESIN

    ASTRA HONDA TRAINING CENTRE

  • 8/18/2019 bongkar pasang mesin

    3/123

    3

     MENURUNKAN MESIN SEPEDA MOTOR DARI RANGKA

    MENURUNKAN MESIN SEPEDA MOTOR DARI RANGKA

    2. URUT - URUTAN MEMBONGKAR MESIN

    1. Membongk! Me"#n Bg#n K#!#

    2. Membongk! Me"#n Bg#n A$"

    %. Membongk! Me"#n Bg#n Knn

    &. Membongk! Me"#n Bg#n Teng'

  • 8/18/2019 bongkar pasang mesin

    4/123

    4

    1. MEMBONGKAR MESIN BAGIAN KIRI

    Cub Sport

  • 8/18/2019 bongkar pasang mesin

    5/123

    5

    2. MEMBONGKAR MESIN BAGIAN ATAS

    Cub

    Sport

  • 8/18/2019 bongkar pasang mesin

    6/123

    6

    3. MEMBONGKAR MESIN BAGIAN KANAN

    Cub Sport

  • 8/18/2019 bongkar pasang mesin

    7/123

    7

    4. MEMBONGKAR MESIN BAGIAN TENGAH

    Cub Sport

  • 8/18/2019 bongkar pasang mesin

    8/123

    8

    I. URUTAN MEMASANG/MERAKIT MESIN

    1. Membongk! Me"#n Bg#n Teng'

    2. Membongk! Me"#n Bg#n Knn

    %. Membongk! Me"#n Bg#n A$"

    &. Membongk! Me"#n Bg#n K#!#

  • 8/18/2019 bongkar pasang mesin

    9/123

    9

    HA ! HA "ANG HARUS DIPERHATIKAN SAAT MEMASANG MESIN

    A. Bg#n Teng'

    B. Bg#n A$"

    Le$kkn bk me"#n "ebe(' knn )# b*'+ "$ knme!k#$ bg#n $eng' me"#n + ,"$#kn k#k "$!$e! ")'

    $e,$ ,) ))knn/.

    0 A$! ,o"#"# !#ng ,#"$on + "e'#ngg ng - ngn/

    memben$k ")$ 12O

      )#n$!n/+ "$ knmem"kkn ,#"$on ke "#(#n)e!.

    0 Te,$kn ,o"#"# ,#"$on )# TMA "$ ke,( "#(#n)e!)#,"ng

  • 8/18/2019 bongkar pasang mesin

    10/123

    1

    MENURUNKAN MESIN SEPEDA MOTOR

    S,o!$ Cb

  • 8/18/2019 bongkar pasang mesin

    11/123

    1

    AAT & BAHAN

    1. A($ 2. B'n

    0 Kn# - kn# /ng "e"#

    0 Obeng ke$ok

    0 Obeng ,(" - m#n"

    0 A($ - ($ ,embe!"#'

    0 Se,e) Mo$o! & $k )n 2 $k)(m kon)#"# (engk,

    0  C#!n ,embe!"#'

    0 K#n (,

  • 8/18/2019 bongkar pasang mesin

    12/123

    1

    PROSEDUR KER#A MENURUNKAN MESIN

    0 Le$kkn Se,e) Mo$o! ,) "$n)! $m

    0 Ke(!kn m#n/k ,e(m"

    0 Le,"kn $$, "m,#ng knn )n k#!#

    0 Le,"kn ")e( )n $ngk# b'n bk!

    0 Le,"kn k!b!$o!

    0 Le,"kn $$, b"#

    0 Le,"kn kn(,o$

    0 Le,"kn ,e)( k#k "$!$e!

    0 Le,"kn kbe( ko,(#ng )!# $" ,engngk#$ ko,(#ng

  • 8/18/2019 bongkar pasang mesin

    13/123

    1

    Kom,onen - kom,onen "e,e) mo$o! /ng '!" )#(e,"

  • 8/18/2019 bongkar pasang mesin

    14/123

    1

    0Le,"kn kbe( $'ome$e!

    0 Le,"kn ,e)( $!n"m#"#

    0 Le,"kn $$, !o) g#g# ",!oke$

    0 Le,"kn !o) )engn ! me(e," k(#, ,em"ngn !n$#0 Le,"kn konek$o! gene!$o! AC

    0Le,"kn ,#kn kk# )engn ! me(e," & b' b$

    0 Le$kkn )ongk!k )#b*' me"#n

    0Le,"kn b$ ,enggn$ng )e,n )n b!ke$ ,enggn$ngnme"#n

    0Le,"kn b$ ,eng#k$ bg#n me"#n $" )n b*' )n"e(n$n/ $!nkn me"#n.

  • 8/18/2019 bongkar pasang mesin

    15/123

    1

    Me(e," k(#, m$ !n$#

  • 8/18/2019 bongkar pasang mesin

    16/123

    1

    B$ - b$ /ng '!" )#(e,"

  • 8/18/2019 bongkar pasang mesin

    17/123

    1

    MEEPASKAN KOMPONEN ENGINE

    3ENIS SPORT 3ENIS CUB

  • 8/18/2019 bongkar pasang mesin

    18/123

    1

    #ENIS SPORT 

    A. MEEPAS POROS BUBUNGAN

    0 Bk ,en$, (bng ,o!o" engko( )n ,en$, (bng

    ,eme!#k"n *k$ ,eng,#n

    0 Bk $$, "m,#ng k#!# ke,( "#(#n)e! 4$$, ",!oke$ ,o!o"bbngn.

    0 P$! !o$o! gene!$o! )( !' be!(*nn )engn ,$!n

     !m m + '#ngg $n) 5O6 ,) ",!oke$ ,o!o" bbngn$e,$ )engn $n) ,) $$, ke,( "#(#n)e!

    0 Longg!kn b$ ,en/e$e( !oke! !m 4 Pe($k 7

  • 8/18/2019 bongkar pasang mesin

    19/123

    1

    0 Longg!kkn !n$# me"#n )engn men)o!ong $ngk#,enegng !n$# ke b*'

    0 Le,"kn ",!oke$ ,o!o" bbngn

    0 Le,"kn ,o!o" bbngn

  • 8/18/2019 bongkar pasang mesin

    20/123

    2

    Me(ongg!kn Rn$#Me(ongg!kn Rn$# Me(e," S,!oke$Me(e," S,!oke$

  • 8/18/2019 bongkar pasang mesin

    21/123

    2

    Po!o" BbngnPo!o" Bbngn

    Me(e," Po!o" BbngnMe(e," Po!o" Bbngn

  • 8/18/2019 bongkar pasang mesin

    22/123

    2

    B. MEEPAS KEPAA SIINDER

    0 Le,"kn $$, ke,( "#(#n)e!

    0 Le,"kn ,#n )o*e(

    0 Le,"kn "eke!, )n ,($ ,em"ngn ,o!o",e($k

    0 Le,"kn ,o!o" ,e($k )engn men/eke!, ke)(m "eb' b$ 8 mm + kem)#n men!#kn/

    0 Le,"kn ,o!o" bbngn

    0 Le,"kn b$ ,em"ngn ke,( "#(#n)e!

    0 Le,"kn ke,( "#(#n)e!

  • 8/18/2019 bongkar pasang mesin

    23/123

    2

    0 Le,"kn ,en'n !n$# me"#n+ ,#n )o*e( )n g"ke$

    0 Le,"kn ,engn# k$,

    0 Le,"kn ,en'n ,eg" + ,eg" + "e( b$ng k$, +

    ))kn ,eg" k$,

    0 Le,"kn k$,

    0 Be!"#'kn kom,onen - kom,onen )engn #!n,embe!"#'

    0 I)en$#9#k"# nm - nm kom,onen

    0 Me!k#$ kemb(#

  • 8/18/2019 bongkar pasang mesin

    24/123

    2

    T$, Ke,( S#(#n)e!T$, Ke,( S#(#n)e! Me(e," P#n Do*e(Me(e," P#n Do*e(

  • 8/18/2019 bongkar pasang mesin

    25/123

    2

    Me(e," Po!o" Pe($kMe(e," Po!o" Pe($k Po!o" Pe($kPo!o" Pe($k

  • 8/18/2019 bongkar pasang mesin

    26/123

    2

    Me(e," Penegng Rn$# me"#nMe(e," Penegng Rn$# me"#n Me(e," Pen'n Rn$# me"#nP#n Do*e( )n G"ke$

    Me(e," Pen'n Rn$# me"#nP#n Do*e( )n G"ke$

  • 8/18/2019 bongkar pasang mesin

    27/123

    2

    Me(e," Pengn# K$,Me(e," Pengn# K$,

    Peg" : K$,Peg" : K$,

  • 8/18/2019 bongkar pasang mesin

    28/123

    2

    C. MEEPAS BOK SIINDER

    0 Le,"kn b(ok "#(#n)e!

    0 Le,"kn )o*e( ,#n )n g"ke$

    0 Le,"kn k(#, ,#n $o!k

    0 Do!ong $o!k ke(! )n (e,"kn $o!k

    0 Le,"kn #n#n $o!k

    0 Be!"#'kn "em kom,onen )n $em,$ ke!

  • 8/18/2019 bongkar pasang mesin

    29/123

    2

    Me(e," b(ok "#(#n)e!Me(e," b(ok "#(#n)e!

    Me(e," g"ke$ )n )o*e( ,#nMe(e," g"ke$ )n )o*e( ,#n

  • 8/18/2019 bongkar pasang mesin

    30/123

    3

    Me(e," To!kMe(e," To!k

    Me(e," C#n#n To!kMe(e," C#n#n To!k

  • 8/18/2019 bongkar pasang mesin

    31/123

    3

    #ENIS CUB

    A. MEEPAS KEPAA SIINDER$ POROS BUBUNGAN DANMEKANISME KATUP

    0 Le,"kn $$, )e,n "e,e) mo$o!

    0 Le,"kn $$, ke,( b"# )n b"#

    0 Me(e," $$, "m,#ng k#!#

    0 Le,"kn kn(,o$

    0 Le,"kn ,#, ,em"kn

    0 Le,"kn $$, k#!# bk me"#n

    0 Le,"kn $$, (bng ,o!o" engko( )n $n) $#m#ng

  • 8/18/2019 bongkar pasang mesin

    32/123

    3

    0Le,"kn $$, "m,#ng k#!# )n g"ke$

    0Le,"kn b$ "#( ,enegng !n$# me"#n + #n#n ,e!,$ + ,eg")n ,o!o" ,enegng !n$#

    0Le,"kn $$, - $$, (bng ,en/e$e(n k$,

    0P$! ,o!o" engko( be!(*nn !' !m m "m,# $n) 5O6,) ",!oke$ ,o!o" bbngn be!$e,$n )engn $n),en/e"# ,) ke,( "#(#n)e!

    0Le,"kn b$ - b$ ,em"ngn ",!oke$ ,o!o" bbngn )nke(!kn ",!oke$

    0Longg!kn b$ - b$ ,em"ngn "#(#n)e!

    0Le,"kn b$ /ng meng#k$ ke,( "#(#n)e! )engn "#(#n)e!

    0Le,"kn & b' m! )n #n#n ,em"ngn $$, ke,("#(#n)e!

  • 8/18/2019 bongkar pasang mesin

    33/123

    3

    0 Le,"kn $$, ke,( "#(#n)e!0 Le,"kn g"ke$ $$, ke,( "#(#n)e!

    0 Le,"kn ke,( "#(#n)e!

    0 Le,"kn g"ke$ ke,( "#(#n)e! + #n#n O + o((! )n

    )o*e( ,#n0 Seke!, "eb' b$ ,) ng ,o!o" ,e($k )n

    $!#k ke(! )!# )(m ke,( "#(#n)e!

    0 Le,"kn ,e($k + ,($ "$o,e! )n ,o!o" bbngn

    0 Le,"kn kk k$, + ,eg" )n k$,0 Am$# )n #)en$#9#k"# kom,onen - kom,onen

    0 Rk#$ kemb(# kom,onen )engn (ngk' keb(#knme(e,".

  • 8/18/2019 bongkar pasang mesin

    34/123

    3

    Penem,$n $n) S,!oke$Penem,$n $n) S,!oke$

    Me(e," B$ Ke,( S#(#n)e!Me(e," B$ Ke,( S#(#n)e!

  • 8/18/2019 bongkar pasang mesin

    35/123

    3

    Me(e," $$, ke,( "#(#n)e!Me(e," $$, ke,( "#(#n)e!

    Me(e," "#(#n)e! )n kom,onenn/Me(e," "#(#n)e! )n kom,onenn/

  • 8/18/2019 bongkar pasang mesin

    36/123

    3

    Me(e," ,o!o" ,e($kMe(e," ,o!o" ,e($k

    Me(e," ,e($k )n ,o!o" bbngnMe(e," ,e($k )n ,o!o" bbngn

  • 8/18/2019 bongkar pasang mesin

    37/123

    3

    B(ok "#(#n)e! )n $o!kB(ok "#(#n)e! )n $o!k

  • 8/18/2019 bongkar pasang mesin

    38/123

    3

    B. MEEPAS SIINDER %' TORAK

    0 Le,"kn "e(ng ,embngn k!b!$o! )!# k(#, ,emegngn/

    0 Le,"kn !o((e! ,emb#mb#ng !n$# me"#n

    0 Le,"kn "#(#n)e! )engn menge(!kn b$ - b$ "#(#n)e!

    0 Le,"kn #n#n O + g"ke$ )n )o*e( ,#n

    0 Le,"kn k(#, ,#n $o!k

    0 Do!ong ,#n $o!k ke(! )!# $o!k )n (e,"kn$o!k )!# b$ng$o!k

    0 Le,"kn #n#n $o!k

    0 Be!"#'kn kom,onen - kom,onen

    0 Am$# )n #)en$#9#k"#

    0 P"ng kemb(# #n#n $o!k ke $o!kn/ )n "#m,n ,) meke! /ng mn

  • 8/18/2019 bongkar pasang mesin

    39/123

    3

    Me(e," Ro((e!Me(e," Ro((e!

    Me(e," b(ok "#(#n)e! )n ,#n )o*e(Me(e," b(ok "#(#n)e! )n ,#n )o*e(

  • 8/18/2019 bongkar pasang mesin

    40/123

    4

    0 C! me(e," "ng$ $e!gn$ng kon"$!k"#n/.

    H( -'( /ng ,e!( )#ke!kn "ebe(m me(e," ko,(#ng

    0 Ke(!kn o(#0 Le,"kn kn(,o$

    0 Le,"kn ,#kn kk#

    0 Le,"kn ,e)( k#k "$!$e!

    0 Le,"kn kbe( ko,(#ng )!# 'n)e( ,engngk#$ 4 k'"" "e,e)mo$o! en#" ",o!$

    0 Le,"kn kbe( $'ome$e! 4 k'"" en#" ",o!$ 7

    C. MEEPAS KOPING DAN MEKANIK PEMINDAHA.SPORT 

  • 8/18/2019 bongkar pasang mesin

    41/123

    4

    Se$e(' ,eke!n $e!"eb$ "e(e"# )#(kkn mk)##$e!"kn )engn me(e," bk me"#n

    Bk me"#n knnBk me"#n knn

    0Le,"kn b$,eng#k$ bk me"#n

    0Le,"kn !o$o!"!#ngn )n ,om,m#n/k ,e(m"

  • 8/18/2019 bongkar pasang mesin

    42/123

    4

    0Le,"kn b$ ,eng#k$,e($ ,engngk#$

    0Le,"kn ,e($ ,engngk#$

    0Le,"kn ,eg" - ,eg",e($ ,engngk#$

    0Le,"kn m! ,engn#$eng' ko,(#ng )n #n#n,engn#

    Me(e," ,e($ ,engngk#$ )n ,eg" - ,eg"Me(e," ,e($ ,engngk#$ )n ,eg" - ,eg"

  • 8/18/2019 bongkar pasang mesin

    43/123

  • 8/18/2019 bongkar pasang mesin

    44/123

    4

    Me(e," ,e($ ko,(#ngMe(e," ,e($ ko,(#ng

    Me(e," !m' ko,(#ngMe(e," !m' ko,(#ng

  • 8/18/2019 bongkar pasang mesin

    45/123

    4

    Kom,onen - kom,onen n#$ ko,(#ngKom,onen - kom,onen n#$ ko,(#ng

    0 Le,"kn #n#n "e,(#n ,) bg#n (! ko,(#ng

    0 Le,"kn bg#n (! ko,(#ng )n !o) g#g# ,engge!k ,!#me!

  • 8/18/2019 bongkar pasang mesin

    46/123

    4Me(e," ,#n b$ng ,engngk#$

    Me(e," ,#n b$ng ,engngk#$

    0 Me(e,"kn b$ng ,engngk#$ )n ,eg" ,engngk#$)!# $$, bk me"#n bg#n knn

  • 8/18/2019 bongkar pasang mesin

    47/123

    4

    Me(e," b$ng ,engngk#$Me(e," b$ng ,engngk#$

    Mem"ng b$ng ,engngk#$Mem"ng b$ng ,engngk#$

  • 8/18/2019 bongkar pasang mesin

    48/123

    4

    0 T!#k ke(! b$ng ,engngk#$ )n ,eg" ,engngk#$ )!#$$, bk me"#n bg#n knn

    0 Pe!#k" kon)#"# bg#n - bg#n /ng )#(e," )!# gnggn$ ke!"kn )n b#( ,e!( gn$#(' bg#n - bg#n /ng!"k $e!"eb$

    0 Se$e(' n) /k#n $#)k ) gnggn ,"ng kemb(#kom,onen -kom,onen $e!"eb$ )engn ! <

    0P"ng b$ng ,engngk#$ ke )(m $$, bk

    me"#n "#"# knn

    0P"ng ,eg" )n )o!ong ke(! ,#n b$ng,engngk#$ "ebn/k 2 - % mm )!# !' /ngbe!(*nn

  • 8/18/2019 bongkar pasang mesin

    49/123

    4

    KOMPONEN PEMINDAH GIGI TRANSMISI

    0 Le,"kn ,o!o" ,engge!k ,em#n)' g#g# $!n"m#"#

    0 Le,"kn "$o,,e! $!omo( ,em#n)' g#g# )n,eg"n/

    0 Le,"kn b$ ,em"ngn ,($ "$o,,e! $!omo(

    0 Le,"kn ,($ "$o,,e! $!omo(

    0 Le,"kn )o*e( ,#n

    0 Pe!#k" $e!'), kemngk#nn ke!"kn )nbe!"#'kn

  • 8/18/2019 bongkar pasang mesin

    50/123

    5

    Po!o" ,engge!k g#g $!n"m#"#Po!o" ,engge!k g#g $!n"m#"#

  • 8/18/2019 bongkar pasang mesin

    51/123

    5

    P($ "$o,,e! $!omo(P($ "$o,,e! $!omo(

  • 8/18/2019 bongkar pasang mesin

    52/123

    5

    Do*e( ,#nDo*e( ,#n

  • 8/18/2019 bongkar pasang mesin

    53/123

    5

    C. MEEPAS KOPING DAN MEKANIK PEMINDAH

    B. CUB0 Le,"kn $$, knn bk me"#n

    0 Le,"kn )o*e( ,#n )n g"ke$

    0 Le,"kn 'n)e( )n bbngn ,engngk#$ ko,(#ng

    0 Le,"kn $$, !o$o! "!#ngn o(#

    0 L!"kn (#)' #n#n ,engn#

    0 P"ng ($ ,en'n ko,(#ng )n mengenngkn "eke!,,enegngn/.

    0 Dengn menggnkn ($ 5Lok N$ =!en'6 + (e,"kn m!,engn# #n#n ,engn# )n #n#n *"'e! b#".

  • 8/18/2019 bongkar pasang mesin

    54/123

    5

    Ro$o! : Pengngk#$Ro$o! : Pengngk#$

    C#n#n : M! ,engn# bbngnC#n#n : M! ,engn# bbngn

  • 8/18/2019 bongkar pasang mesin

    55/123

    5

    Me(e," m! ,engn#Me(e," m! ,engn#

    Me(e," ko,(#ng "$ !'Me(e," ko,(#ng "$ !'

  • 8/18/2019 bongkar pasang mesin

    56/123

    5

    0 Le,"kn #n#n ,eg" ,engn# )n ,($ "$o,,e! ko,(#ng

    "$ !'

    0 Ke(!kn ,enge(#n)#ng ko,(#ng + ,eg" )n bg#n )(mko,(#ng "$ !'

    0 Le,"kn bn$(n ,engngk#$ ko,(#ng

    0 Le,"kn b$ - b$ $$, b*' ko,(#ng

    0 Le$kkn ge! 'o()e! n$! !o) g#g# ,!#me! )n !o) g#g#ko,(#ng /ng )#ge!kkn

    0 Le,"kn m! ,engn# ko,(#ng mn( )engn

    menggnkn (ok n$ *!en'0 Le,"kn $!omo( ko,(#ng + ""nn ko,(#ng mn( )n

    $$, b*' ko,(#ng

  • 8/18/2019 bongkar pasang mesin

    57/123

    5

    Me(e," m! ,engn# ko,(#ng mn(Me(e," m! ,engn# ko,(#ng mn(

    Me(e," ko,(#ng mn(Me(e," ko,(#ng mn(

  • 8/18/2019 bongkar pasang mesin

    58/123

  • 8/18/2019 bongkar pasang mesin

    59/123

    5

    0 C! membongk! ko,(#ng mn( /#$ )engn men'nbg#n (! ko,(#ng )engn ($ 9(/*'ee( 'o()e! )n(ongg!kn b$ - b$ ko,(#ng men!$ ,o( be!"#(ng)(m bebe!, (ngk'.

    Me(e," kom,onen ko,(#ng mn(Me(e," kom,onen ko,(#ng mn(

  • 8/18/2019 bongkar pasang mesin

    60/123

    6

    0Le,"kn "$o,,e! $!omo(ko,(#ng )n ,eg"

    0T'n ke !' b*'k! ,o!o" ,em#n)'

    g#g# )n $!#k ke(! ,o!o",em#n)' g#g#

    0Le,"kn b$ ,($ "$o,e!,em#n)' g#g# )n ,($

    Me(e," ,e!($n ,em#n)' g#g#Me(e," ,e!($n ,em#n)' g#g#

  • 8/18/2019 bongkar pasang mesin

    61/123

    6

    Me(e," ,e!($n ,em#n)' g#g#Me(e," ,e!($n ,em#n)' g#g#

  • 8/18/2019 bongkar pasang mesin

    62/123

    6

    D. MEEPAS ATERNATORA. SPORT 

    0 Le,"kn $$, "m,#ng

    0 Le,"knkonek$o! kbe( (#"$!#k gene!$o! AC

    0 Le,"kn ,e)( $!n"m#"#

    0 Le,"kn $$, bk me"#n k#!# be(kng

    0 Longg!kn "eke!, ,e($ ,ene,#$ kbe(

    0 Ke(!kn b$ )n $!#k ke(! ,embngk#$ ,("

  • 8/18/2019 bongkar pasang mesin

    63/123

    6

    T$, "m,#ng k#!#T$, "m,#ng k#!#

    Konek$o! kbe( gene!$o!Konek$o! kbe( gene!$o!

    0 Le,"kn kbe( "ke(! (m, ne$!( )!# "ke(!

    0 Le,"kn $$, bk k#!#

  • 8/18/2019 bongkar pasang mesin

    64/123

    6

    0Do!ong ke(! g!ome$ k!e$ )n kbe( gene!$o! AC "e$e('me(e," ke) "eke!, ,em"ngn

    0Le,"kn km,!n "$$o!

    0Le,"kn b$ ,em"ngn !o$o!

    0Ke(!kn !o$o! )engn menggnkn 9(/*'ee( ,((e!

    0Le,"kn ,"k

  • 8/18/2019 bongkar pasang mesin

    65/123

    6

    Me(e," $$, bk me"#n k#!#Me(e," $$, bk me"#n k#!#

    Kom,onen !o$o!Kom,onen !o$o!

  • 8/18/2019 bongkar pasang mesin

    66/123

    6

    Me(e," b$ !o$o!Me(e," b$ !o$o! Me(e," !o$o!Me(e," !o$o!

  • 8/18/2019 bongkar pasang mesin

    67/123

    6

    #ENIS SPORT G 2(( ) TIGER 2((( *

    0 Le,"kn ")e(

    0 Le,"kn "mbngn konek$o! kbe( ($e!n$o! +,embngk#$ ,(" )n "ke(!

    0 Le,"kn $$, ",!oke$ ,engge!k0 Le,"kn o((! : kbe( "ke(! ne$!( )!# "ke(!n/

    0 Le,"kn b$ ,em"ng ,($ ,en'n *#!e '!ne""be!"m ,($ ,en'n

    0 Le,"kn b$ - b$ )n $$, !o) g#g# !e)k"# "$!$e!0 Pe!#k" #n#n 5O6 /ng meng(m# ke(e('n $

    ke!"kn

  • 8/18/2019 bongkar pasang mesin

    68/123

    6

    0 Le,"kn !o) g#g# !e)k"# "$!$e! )n ,o!o" !o) g#g#

    0 Le,"kn b$ - b$ )nn$$, k#!# bk

    0 Le,"kn g"ke$ )n ,#n )o*e(

    0 Le,"kn ,o!o" !o) g#g# ,ene!" )n !o) ,ene!"

    0 T'n !o) g#( menggnkn 9(/*'ee( 'o()e! )n(e,"kn b$ !o) g#( )n #n#nn/

    0 P"ng !o$o! ,((e! )n ke(!kn !o) g#(

    0 Le,"kn ,"k 4 ",#e 7

  • 8/18/2019 bongkar pasang mesin

    69/123

    6

    Me(e," b$ !o) g#(Me(e," b$ !o) g#(

    Me(e," ,o!o" !o) g#g#Me(e," ,o!o" !o) g#g#

  • 8/18/2019 bongkar pasang mesin

    70/123

    7

    B. CUB C.1((K

    D. MEEPAS ATERNATOR

    0 Le,"kn $$, )e,n )n ,e)( $!n"m#"#

    0 Le,"kn $$, bk me"#n k#!#

    0 T'n !o$o! )engn n#;e!"( 'o()e! )n (e,"kn m! !o$o!0 Le,"kn !o$o! )engn menggnkn 9(/*'ee( ,((e!

    0 Le,"kn ,"k ,o!o" engko(

  • 8/18/2019 bongkar pasang mesin

    71/123

    7

    Me(e," !o$o!Me(e," !o$o!

  • 8/18/2019 bongkar pasang mesin

    72/123

    7

    0 Le,"kn $$, "ke(! ne$!(0 Le,"kn konek$!o! ($e!n$o!

    0 Le,"kn kbe( "ke(! ne$!( )n kbe( "ke(! g#g#em,$

    0 Le,"kn "eke!,- "eke!, ,em"ngn "$$o!($e!n$o!

    0 T!#k ke(! "$$o! )n (e,"kn #n#n 5O6 

  • 8/18/2019 bongkar pasang mesin

    73/123

    7

    B. CUB C. 1(( M0 Le,"kn $$,)e,n )n ,e)( $!n"m#"#

    0 Le,"kn $$, ",!oke$ ,engge!k

    0 Le,"kn $$, "ke(! #n)#k$o! g#g# em,$

    0 Le,"kn #n)#k$o! g#g# em,$ )n kbe( "ke(! ne$!(

    0 Le,"kn konek$o! kbe( ($e!n$o!

    0 Le,"kn $$, bk me"#n k#!#

  • 8/18/2019 bongkar pasang mesin

    74/123

    7

    Me(e," $$, bk me"#n k#!#Me(e," $$, bk me"#n k#!#

  • 8/18/2019 bongkar pasang mesin

    75/123

    7

    0Le,"kn g"ke$ )n ,#n )o*e(

    0Le,"kn m! !o$o! )n #n#n *"'e! "emen$!

    men'n !o$o! )engn 9(/*'ee( 'o()e!

    0Le,"kn !o$o! )engn menggnkn 9(/*'ee( ,((e!

    0Le,"kn ,ene,#$

    0Le,"kn ke) b$ )n )"! "$!$e! ($e!n$o! )!#

    $$, bk me"#n k#!#

  • 8/18/2019 bongkar pasang mesin

    76/123

    7

    Me(e," !o$o!Me(e," !o$o!

  • 8/18/2019 bongkar pasang mesin

    77/123

    7

     MEEPAS KOPING STARTER C.1(( M

    0 Le,"kn ,($ "$o,e! )n ,en'n !n$# me"#n

    0 Le,"kn k(#, ,engn#

    0 Le,"kn !n$# + ",!oke$ ,engge!k "$!$e! )n

    ",!oke$ /ng )#ge!kkn "ebg# "$ ke"$n.

    0 Le,"kn ke) "eke!, + ,($ )"! "n ke$#g #n#n 5O6 

    0 Le,"kn b$ ,e!,$ ,enegng + #n#n *"'e! + ,eg")n b$ng ,enegng

    0 Le,"kn b$ eng"e( )n ,enegng !n$# me"#n

  • 8/18/2019 bongkar pasang mesin

    78/123

    7

    Me(e," ,($ "$o,e! )n ,($ )"!Me(e," ,($ "$o,e! )n ,($ )"!

  • 8/18/2019 bongkar pasang mesin

    79/123

    7

    Me(e," ,enegng !n$# me"#nMe(e," ,enegng !n$# me"#n

  • 8/18/2019 bongkar pasang mesin

    80/123

    8

    Kom,onen /ng $e!(eb#' )'( '!" )#(e,"

    0 Kbe( - kbe( ke(#"$!#kn

    0 Kbe( ko,(#ng

    0 Kom,onen "#"$#m b'n bk!

    0 Men!nkn me"#n

    0 Ke,( "#(#n)e! + k$, )n ke(engk,nn/

    0 B(ok "#(#n)e! + $o!k )n ke(engk,nn/

    0 Ko,(#ng + ,e!($n ,em#n)' $!n"m#"#0 A($e!n$o!

    0 Pom, m#n/k ,e(m"

  • 8/18/2019 bongkar pasang mesin

    81/123

    8

    #ENIS SPORT 

    Pemegng kbe( ko,(#ngPemegng kbe( ko,(#ng Pemegng !n$# $#m#ngPemegng !n$# $#m#ng

  • 8/18/2019 bongkar pasang mesin

    82/123

    8

    0 Le,"kn ($ ,emegng kbe( ko,(#ng

    0 Longg!kn b$ ,en/e$e( $egngn !n$# $#m#ng )n)o!ong(' b$ng ,enegng ke !' $"

    0 Ke(!kn (engn ,enegng !n$# $#m#ng

    0 T!#k b$ng ,enegng !n$# $#m#ng ke b*' )nke(!kn be!"m ,enegng !n$# $#m#ng

    0 (e,"kn !n$# $#m#ng

    0 Le,"kn b$ )n ,($ ,en'n ",!oke$

    0 Le,"kn ",!oke$

    0 Longg!kn b$ - b$ ,eng#k$ bk me"#n "e!be!$', )(m !$n men/#(ng

  • 8/18/2019 bongkar pasang mesin

    83/123

    8

    0 T#)!kn bk me"#n )engn "#"# knn ,) bg#n b*'

    0 P#"'kn be('n bk me"#n k#!# )n knn

    0 Le,"kn g"ke$ )n ,#n )o*e(

    0 Ke(!kn ,o!o" engko(

  • 8/18/2019 bongkar pasang mesin

    84/123

    8

    Me(e," ",!oke$Me(e," ",!oke$

    Me(e," bk me"#nMe(e," bk me"#n

  • 8/18/2019 bongkar pasang mesin

    85/123

    8

    Mem#"'kn bk me"#n

    Mem#"'kn bk me"#n

    G"ke$ )n ,#n )o*e(

    G"ke$ )n ,#n )o*e(

  • 8/18/2019 bongkar pasang mesin

    86/123

    8

    Mem#"'kn bk me"#nMem#"'kn bk me"#n

    G"ke$ )n P#n )o*e(G"ke$ )n P#n )o*e(

  • 8/18/2019 bongkar pasang mesin

    87/123

    8

    T!omo( )n g!, ,em#n)'

    T!omo( )n g!, ,em#n)'

    Mengngk$ $!n"m#"#

    Mengngk$ $!n"m#"#

  • 8/18/2019 bongkar pasang mesin

    88/123

    8

    0 Ke(!kn ,o!o" g!,

    0 Ke(!kn g!, ,e!#n$'

    0 Le,"kn $!omo( ,em#n)' g#g# $!n"m#"#

    0 Ke(!kn ""nn ,o!o" $m )n ,o!o" (*n $!n"m#"#"e! be!"m "m

    0 Le,"kn g#g# - g#g# ,) ,o!o" $m )n ,o!o" (*n

  • 8/18/2019 bongkar pasang mesin

    89/123

    8Kon"$!k"# !o)" g#g# $!n"m#"#

    Kon"$!k"# !o)" g#g# $!n"m#"#

  • 8/18/2019 bongkar pasang mesin

    90/123

    9

    Kon"$!k"# !o) g#g# $!n"m#"#Kon"$!k"# !o) g#g# $!n"m#"#

    MEMASANG GIGI TRANSMISI

  • 8/18/2019 bongkar pasang mesin

    91/123

    9

     MEMASANG GIGI TRANSMISI

    0 Membe!# ,e(m"n )n ,e!#k" $e!'), ke'("nge!kn

    0 P"ng ""nn ,o!o" $m )n ,o!o" (*n "ebg#"$ ke"$n ke )(m bk me"#n "eb(' knn

    0 P"ng ,e(! b )n ,eg" ,) g!, ,em#n)' k#!#+kem)#n ,"ng g!, $e!"eb$ ,) ng ,o!o"

    0 P"ng $!omo( ,em#n)' g#g#

    0 P"ng g!, - g!, ,em#n)' g#g#

    0 M"kkn ,o!o" g!, ,em#n)' '#ngg ,e(! b )#)(m g!, ,em#n)' g#g# k#!# be!'en$# ,) (! )#)(m ,o!o"

    0 P"ng k#k "$!$e!

  • 8/18/2019 bongkar pasang mesin

    92/123

    9

    0 P"ng )o*e( ,#n )n g"ke$ b! ,) bk me"#n knn

    0 P"ng bk me"#n knn

    0 P"ng )n kenngkn b$ - b$ bk me"#n "e!be!"#(ngn )(m 2 $ % $',

    0 P"ng ",!oke$ ,engge!k )engn ,($ ,em"ngn)engn b$ - b$ )n kenngkn

    0 P"ng !n$# $#m#ng + (engn ,enegng !n$# )n b$ng,enegng )(m !$n keb(#kn )!# ,),embongk!n

  • 8/18/2019 bongkar pasang mesin

    93/123

    9

    Membe!# ,e(m" ,) !o) - !o)g#g# $!n"m#"#

    Membe!# ,e(m" ,) !o) - !o)g#g# $!n"m#"#

    Mem"ng kemb(#$!n"m#"# ,) bk me"#n

    Mem"ng kemb(#$!n"m#"# ,) bk me"#n

  • 8/18/2019 bongkar pasang mesin

    94/123

    9

    Mem"ng g!,Mem"ng g!, Mem"ng ,o!o" g!, :

    $!omo( ,em#n)'

    Mem"ng ,o!o" g!, :$!omo( ,em#n)'

  • 8/18/2019 bongkar pasang mesin

    95/123

    9

    Mem"ng k#k "$!$e!Mem"ng k#k "$!$e!

  • 8/18/2019 bongkar pasang mesin

    96/123

    9

    Mem"ng ",!oke$Mem"ng ",!oke$

    Mem"ng ,enegng !n$# $#m#ngMem"ng ,enegng !n$# $#m#ng

  • 8/18/2019 bongkar pasang mesin

    97/123

    9

    MEMASANG KOMPONEN PEMINDAH TENAGA GIGI TRANSMISI

    0 P"ng )o*e( ,#n ke )(m (bng ,) $!omo( ,em#n)' g#g#

    0 P"ng ,($ "$o,e! )engn menem,$kn (bng )engn)o*e( ,#n

    0 P"ng "$o,e! $!omo( ,em#n)' )n kenngkn b$,em"ngnn/

    0 P"ng ,o!o" ,engge!k ,em#n)' g#g#

    0 P"ng ,e,)( ,em#n)' g#g#

  • 8/18/2019 bongkar pasang mesin

    98/123

    9

    Mem"ng )o*e( ,#n )n,($ "$o,e! $!omo(

    Mem"ng )o*e( ,#n )n,($ "$o,e! $!omo( Mem"ng "$o,e! $!omo(

    ,engge!k ,em#n)' $eng

    Mem"ng "$o,e! $!omo(,engge!k ,em#n)' $eng

  • 8/18/2019 bongkar pasang mesin

    99/123

  • 8/18/2019 bongkar pasang mesin

    100/123

  • 8/18/2019 bongkar pasang mesin

    101/123

    1

    0 P"ng #n#n ,engn# )engn $(#"n 5O$ S#)e6meng'), ke(!

    0 P"ng m! ,engn# bg#n $eng' ko,(#ng )nkenngkn "e"# momen$ ,engenngn Kg.m

    0 P"ng ,eg" ko,(#ng + ,($ ,engngk#$ )n kenngknb$- b$ ,engngk#$

    0 P"ng ""nn ,om, m#n/k ,e(m" )n !o$o!"!#ngn m#n/k ,e(m"

    0 P"ng g"ke$ )n ,#n )o*e(

    0 P"ng b$ng ,engngk#$ ko,(#ng

    0 P"ng $$, bk me"#n knn

    0 Kenngkn b$ ,em"ngn $$, bk me"#n "ebe(' knn

  • 8/18/2019 bongkar pasang mesin

    102/123

    1

    e g b$ ,e " g $$, b e" "ebe

    0 Hbngkn kbe( ko,(#ng ke $" ,engngk#$ ko,(#ng

    0 Rk#$ kemb(#n#$ ($e!n$o!

    0 Rk#$ kemb(# n$# $o!k )n b(ok "#(#n)e!

    0 Rk#$ kemb(# n#$ ke,( "#(#n)e!

    0 Kenngkn b$ - b$ "e"# $o!"# /ng )##ng#nkn

    0 P"ng !ngk#n kbe( ke(#"$!#kn

    0 P"ng kom,onen "#"$#m b'n bk!

    0 Lkkn ,en/e$e(n "$ me"#n m$#0 H#),kn me"#n ,) "e,e) mo$o! )n (kkn ,en/e$e(n

    (n$

    #ENIS CUB

  • 8/18/2019 bongkar pasang mesin

    103/123

    1

    #ENIS CUB

    0 Le,"kn $$, k!e$

    0 Longg!kn )n ke(!kn b$- b$ bk me"#n )nb$ ,emegng $!omo( ,em#n)' g#g# )(m !$nbe!"#(ng )(m 2 - % (ngk'

    0 Le,"kn k(#, ,engn# ,) ,o!o" kok "$!$e!

    0 Le,"kn ,en'n ,eg" )n ,eg"

    0 Le,"kn bk me"#n ,) "#"# k#!#n/

    0 P#"'kn bk me"#n k#!# )n knn

    0 Le,"kn g"ke$ )n ,#n )o*e(

    0 Le,"kn ,o!o" engko( )n ,o!o" k#k "$!$e!

  • 8/18/2019 bongkar pasang mesin

    104/123

    1

    0 Tem,$kn kom,onen ,) me ke! )engn

    b#k

    0 Am$# ke)n kom,onen "e$e(' me"#n)#be('

    0 Ke(!kn ,o!o" $m+ ,o!o" (*n )n

    $!omo( ,em#n)' g#g# )(m "$ ""nn0 Bongk! ,o!o" $m )n ,o!o" (*n

  • 8/18/2019 bongkar pasang mesin

    105/123

    1

    Kon)#"# me"#n "ebe(m )#be('Kon)#"# me"#n "ebe(m )#be(' K(#, ,engn# ,en'n ,eg" )n

    ,eg" ,o!o" k#k "$!$e!

    K(#, ,engn# ,en'n ,eg" )n,eg" ,o!o" k#k "$!$e!

  • 8/18/2019 bongkar pasang mesin

    106/123

    1

    Membe(' me"#nMembe(' me"#n

    Kon)#"# me"#n ")' )#be('Kon)#"# me"#n ")' )#be('

  • 8/18/2019 bongkar pasang mesin

    107/123

    1

    Kom,onen ,o!o" $m )n ,o!o" (*nKom,onen ,o!o" $m )n ,o!o" (*n

    PEMASANGAN

  • 8/18/2019 bongkar pasang mesin

    108/123

    1

    0 P"ng ,o!o" $m + ,o!o" (*n )n $!omo( ,em#(#'"ebg# "$ ke"$n

    0 P"ng k#k "$!$e!

    0 P"ng )o*e( ,#n )n g"ke$ ,) bk me"#n "ebe('knn

    0 P"ng bk me"#n "ebe(' knn ke$" bk me"#n "ebe('k#!#

    0 P"ng )n kenngkn b$ - b$ bk me"#n )engn,o( be!"#(ng 2 $ % $',

    0 P"ng b$ )n #n#n )engn *"'e! $!omo( ,em#n)'g#g#

    0 Kenngkn b$ )engn ben! )n ,"ng $$, k!e$

  • 8/18/2019 bongkar pasang mesin

    109/123

    1

    Me!k#$ $!n"m#"#Me!k#$ $!n"m#"#

    0 P"ng ,($ "$o,e! + )engn menem,$kn (bng - (bng

  • 8/18/2019 bongkar pasang mesin

    110/123

    1

    g , , g , g g

    ,) ,($ "$o,e! )engn )o*e( ,#n /ng (eb#' ,nng0 Kenngkn b$ ,($ "$o,e!

    0 P"ng ,o!o" ,em#n)' g#g#

    0 P"ng ,eg" "$o,e! $!omo( )n b$ ,emegngn/

    0 L,#"# k!m )n ,($ ko,(#ng mn( )engn m#n/k ,e(m"

    0 Rk#$ ,($ ,enekn ko,(#ng+ k!m+ ,($+ bg#n $eng' ko,(#ng)n bg#n (! ko,(#ng

    0 P"ng ,eg" + ,($ ,engngk#$+ )n b$ ko,(#ng

    0 T'n bg#n (! ko,(#ng )engn 9(/*'ee( 'o()e! )nkenngkn b$ ko,(#ng

  • 8/18/2019 bongkar pasang mesin

    111/123

  • 8/18/2019 bongkar pasang mesin

    112/123

    1Me!k#$ ko,(#ng mn(

    Me!k#$ ko,(#ng mn(

  • 8/18/2019 bongkar pasang mesin

    113/123

    1

    0 P"ng o((! ,) ,o!o" $m0 P"ng #n#n e,(#n )engn $(#"n O$ S#)e meng'),

    ke(!

    0 Tem,$kn (#)' #n#n "$o,e! $e,$ ,) (!n/

    0 P"ng o((! bg#n $eng' ko,(#ng ,) ,o!o" $m0 P"ng #n#n ,) ,o!o" engko(

    0 P"ng $!omo( ko,(#ng + ""nn ko,(#ng mn( )n $$,bg#n b*'

    0 ,"ng #n#n )engn $(#"n o$ "#)e meng'), ke(!0 P"ng m! ,engn# ko,(#ng mn( ,) ,o!o" $m

  • 8/18/2019 bongkar pasang mesin

    114/123

    1

    Mem"ng o((! )n #n#nMem"ng o((! )n #n#n

  • 8/18/2019 bongkar pasang mesin

    115/123

  • 8/18/2019 bongkar pasang mesin

    116/123

  • 8/18/2019 bongkar pasang mesin

    117/123

    1

    0 P"ng #n#n )$! + #n#n ,engn# )n m!,engn#ko,(#ng "en$!#9g(

    0 P"ng ($ ($' 'o()e!

    0 Kenngkn m! ,engn#

    0 Tekk (#)' #n#n ,engn# )n $ekn m"k ke)(m )!#(! ,) m! ,engn#

    0 P"ng $$, !o$o! "!#ngn o(# )n g"ke$

    0 Kenngkn !o$o! "!#ngn o(#

  • 8/18/2019 bongkar pasang mesin

    118/123

    1

    Mengenngkn m! ,engn#Mengenngkn m! ,engn#

  • 8/18/2019 bongkar pasang mesin

    119/123

    1

    Mem"ng ko,(#ng "$ !'Mem"ng ko,(#ng "$ !'

  • 8/18/2019 bongkar pasang mesin

    120/123

    1

    Mengenngkn m! ,engn# ko,(#ng "$ !'Mengenngkn m! ,engn# ko,(#ng "$ !'

    0 P"ng bn$( ,engngk#$ )n bbngn ,engngk#$

  • 8/18/2019 bongkar pasang mesin

    121/123

    1

    ko,(#ng0 P"ng $" ,engngk#$ ko,(#ng ,) ,o!o" ,em#n)'

    g#g# )engn menem,$kn $n) $#$#k )engn $n)$ekkn ,) ,o!o"

    0 P"ng )o*e( ,#n )n g"ke$

    0 P"ng $$, bk me"#n knn )n kenngkn b$-b$ ,em"ngnn/

    0 P"ngkn ,#kn kk# )n ,e)( k#k "$!$e!

    0 Rk#$ n#$ ($e!n$o!

    0 Rk#$ n#$ $o!k )n b(ok "#(#n)e!

    0 Rk#$ n#$ ke,( "#(#n)e!

  • 8/18/2019 bongkar pasang mesin

    122/123

    1

    0 Kenngkn b$ - b$ "e"# $o!"#

    0 P"ng !ngk#n kbe( ke(#"$!#kn

    0 P"ng kom,onen "#"$#m b'n bk!

    0 Lkkn ,en/e$e(n "$ me"#n m$#

    0 H#),kn me"#n "e,e) mo$o! )n (kkn ,en/e$e(n (n$

  • 8/18/2019 bongkar pasang mesin

    123/123

    1

    Mem"ng ,engngk#$ ko,(#ngMem"ng ,engngk#$ ko,(#ng Mem"ng bk me"#n "ebe(' knnMem"ng bk me"#n "ebe(' knn