INDEX 1 WARNING Your common sense, good judge- ment, and general alertness are cru- cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom- pany the procedures in the manual. A Abbreviations, commonly used 010-24 ABS (antilock brakes) See Brakes See also Suspension, steering and brakes–general A/C components See Air conditioning Accelerator and throttle linkage See Maintenance ADS (auxiliary throttle valve) See Fuel injection See also Engine–general Air conditioning general information 640-1 air distribution motors, replacing 640- 10 blower final stage (sword), replacing 640-2 blower motor, removing/installing 640-1 compressor, replacing M30 engine 640-12 M60 or M70 engine 640-14 compressor clutch 640-15 condenser, replacing 640-16 control head, removing/installing 640-8 control module, removing/installing 640-23 evaporator, removing/installing 640-18 expansion valve, removing/installing 640-18 microfilter, replacing 640-22 outside temperature sensor, replacing 640-7 receiver/drier, replacing 640-17 sensor fan for interior temperature, replacing 640-9 warnings and cautions 640-12 Air distribution (flap) motors See Air conditioning See also Heating Air filter See Maintenance Airbag system (SRS) general information 721-1 airbag contact ring, replacing 721-5 airbag crash sensor, replacing 721-7 driver side airbag, removing/installing 721-3 passenger side airbag, removing/ installing 721-4 SRS warning light and fault display 721-1 Alternator See Battery, starter, alternator Antifreeze (Engine coolant) See Maintenance See also Cooling system ASC See Brakes See also Suspension, steering and brakes–general ASC+T System See Brakes See also Suspension, steering and brakes–general ATF (Automatic transmission fluid) See Automatic transmission Automatic shiftlock See Gearshift linkage Automatic transmission See also Transmission–general ATF service 4 HP 22/4 240-8 A5S 560Z 240-10 general information 240-1 Transmission, removing/installing 4 HP 22 EH 240-11 4 HP 24 240-11 A5S 560Z 240-13 ATF cooler 240-17 ATF main pressure, checking 240-6 ATF service 240-8 automatic transmission seal replacement 240-17 diagnostic testing 240-5 manual valve oil seal 240-19 output shaft oil seal 240-18 stall speed, checking 240-5 torque converter seal 240-17 transmission removal and installation 240-11 transmission service 240-17 troubleshooting 240-3 Auxiliary coolant pump See Heating Auxiliary cooling fan See Cooling system Auxiliary relay panels I and II 610-7 Axle joint See Rear suspension B Back up light switch See Manual transmission Ball joints See Front suspension Battery See Battery, starter, alternator Battery, starter, alternator See also Maintenance general information 121-1 alternator, removing/installing 121-5 alternator brushes, inspecting/ replacing 121-9 battery, disconnecting 020-17 battery charging 121-4 battery load voltage test 121-3 battery open-circuit voltage test 121-3 charging system checking 121-5 charging system quick-check 121-2 charging system troubleshooting 121- 2 solenoid switch, removing/installing 121-13 starter, removing/installing M30 engine 121-8 M60 engine 121-11 M70 engine 121-12 starter removal/installation 121-11 starter service 121-10 starter troubleshooting 121-10 static current draw, checking 121-2 voltage regulator, removing/installing 121-9 Battery voltage See Battery, starter, alternator See also Engine–general Bearing, wheel See Front suspension or Rear suspension Blade, wiper See Wipers and Washers Blower motor See Air conditioning See also Heating BMW emblem See Exterior trim, bumpers BMW Special tools See General Body–general general information 400-1 body assembly 400-1 interior equipment 400-3 performance and convenience 400-2 Body dimensions See Body–General Body side molding See Exterior trim, bumpers Brake fluid See Maintenance Brake fluid level 010-22
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BMW 7 Series (E32) Repair Manual: 1988-1994 - Complete Index
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INDEX 1
WARNING
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
A
Abbreviations, commonly used 010-24ABS (antilock brakes)
See BrakesSee also Suspension, steering and brakes–general
A/C componentsSee Air conditioning
Accelerator and throttle linkageSee Maintenance
ADS (auxiliary throttle valve)See Fuel injectionSee also Engine–general
Air conditioninggeneral information 640-1air distribution motors, replacing 640-10
blower final stage (sword), replacing 640-2
blower motor, removing/installing 640-1
compressor, replacing M30 engine 640-12M60 or M70 engine 640-14
Automatic transmissionSee also Transmission–generalATF service
4 HP 22/4 240-8A5S 560Z 240-10
general information 240-1Transmission, removing/installing
4 HP 22 EH 240-114 HP 24 240-11A5S 560Z 240-13
ATF cooler 240-17ATF main pressure, checking 240-6ATF service 240-8automatic transmission seal replacement 240-17
diagnostic testing 240-5manual valve oil seal 240-19output shaft oil seal 240-18stall speed, checking 240-5torque converter seal 240-17transmission removal and installation 240-11
transmission service 240-17troubleshooting 240-3
Auxiliary coolant pumpSee Heating
Auxiliary cooling fanSee Cooling system
Auxiliary relay panels I and II 610-7Axle joint
See Rear suspension
B
Back up light switchSee Manual transmission
Ball jointsSee Front suspension
BatterySee Battery, starter, alternator
Battery, starter, alternatorSee also Maintenancegeneral information 121-1alternator, removing/installing 121-5alternator brushes, inspecting/replacing 121-9
battery, disconnecting 020-17battery charging 121-4battery load voltage test 121-3battery open-circuit voltage test 121-3charging system checking 121-5charging system quick-check 121-2charging system troubleshooting 121-2
starter removal/installation 121-11starter service 121-10starter troubleshooting 121-10static current draw, checking 121-2voltage regulator, removing/installing 121-9
Battery voltageSee Battery, starter, alternatorSee also Engine–general
Bearing, wheelSee Front suspension or Rear suspension
Blade, wiperSee Wipers and Washers
Blower motorSee Air conditioningSee also Heating
BMW emblemSee Exterior trim, bumpers
BMW Special toolsSee General
Body–generalgeneral information 400-1body assembly 400-1interior equipment 400-3performance and convenience 400-2
Body dimensionsSee Body–General
Body side moldingSee Exterior trim, bumpers
Brake fluidSee Maintenance
Brake fluid level 010-22
2 INDEX
Brakesgeneral information 340-1antilock brake system (ABS)/traction control (ASC/ASC+T) 340-28ABS hydraulic control unit, removing/installing (735i/iL or 740i/iL) 340-30
ABS hydraulic control unit, removing/installing (750iL) 340-30
ABS pulse sensor, replacing 340-32ABS pulse wheel 340-31ABS system inspection 340-29ASC+T system 340-33ASC+T hydraulic control unit, replacing (740iL) 340-37
ASC+T hydraulic control unit, replacing (750iL) 340-39
bleeding hydraulic system (ASC+T) 340-35
reinitializing ABS/ASC+T control module 340-36
bleeding brakes 340-4pressure bleeding (except cars with ASC+T) 340-5
vacuum bleeding brakes (except cars with ASC+T) 340-6
manually bleeding brakes (except cars with ASC+T) 340-6
bleeding brakes (cars with ASC+T) 340-7
brake booster 340-16hydraulic brake booster system 340-19
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
Crankcase breather valve, removing and installing (M60 engine) 113-24
Crankshaft position/rpm sensorSee Ignition system
Crash sensorSee Airbag system (SRS)
CV jointSee MaintenanceSee also DriveshaftSee also Rear suspension
CV joint bootSee Rear suspensionSee also Maintenance
Cylinder headSee Cylinder head removal and installation
See also Cylinder head and valvetrainCylinder head, removing
See Cylinder head removal and installation
Cylinder head and valvetraingeneral information 116-1camshaft replacement 116-6camshaft, removing/installing
M30 engine 116-6M60 engine 116-9M70 engine 116-12
cylinder head and valvetrain, reconditioning 116-13camshaft 116-14cylinder head 116-13rocker arms and rocker arm shafts 116-15
driveshaft noise and vibration 260-2driveshaft service 260-4flex disc, replacing 260-8front centering guide, replacing 260-10
guiboSee flex disc
troubleshooting 260-1
E
E-box 610-6ECM (engine control module)
See Fuel injectionECT (Engine coolant temperature sensor)
See Fuel injectionEDC III (Electronic damping control)
See Integrated suspension systemsSee also Suspension, steering and brakes–general
Electrical circuitSee Electrical system–general
4 INDEX
Electrical component locationsgeneral information 610-1auxiliary relay panels I and II 610-7component location table 610-8component locations 610-8control modules 610-2electronics box (E-box) 610-6front power distribution box 610-4fuse position tables 610-27fuse positions 610-2rear power distribution box 610-4relays 610-2
Electrical system–generalgeneral information 600-1continuity, checking 600-8electrical test equipment 600-3safety precautions 600-2short circuits 600-9
testing with ohmmeter 600-9testing with voltmeter 600-10
troubleshooting 600-6voltage, measuring 600-7voltage and polarity 600-1voltage and voltage drops 600-6voltage drop, testing 600-8wiring, fuses and relays 600-1wiring codes and abbreviations 600-4wiring diagrams 600-4
Electrical wiring diagramsgeneral information ELE-1wiring diagrams ELE-2
ABS ELE-140air conditioning and heating ELE-149
airbag (supplemental restraintsystem) ELE-174
anti-theft ELE-176charging system ELE-64cruise control ELE-136data link connector ELE-110defogger ELE-196electronic damping control ELE-134engine cooling ELE-117engine management ELE-70exterior lights ELE-217ground distribution ELE-37headlights/foglights ELE-209horns ELE-183instrument panel ELE-199interior lights/illumination ELE-232memory mirrors ELE-265memory seats ELE-258memory steering column ELE-272on-board computer ELE-205power distribution ELE-2power door locks ELE-238power mirrors (Electrochromic) ELE-248
power rear sunshade ELE-277power seats ELE-249power sunroof ELE-276power windows ELE-244radio/cassette/CD/speakers ELE-278
servotronic steering (power steering) ELE-133
shift interlock ELE-130
Electrical wiring diagrams (cont.)soft close trunk lid ELE-275starting ELE-58steering column power adjustment ELE-273
EML (electronic motor load regulation)See Fuel injectionSee also Engine–general
Engine–generalgeneral information 100-1air flow measurement and vacuum leaks 100-18
basic engine settings 100-17basic requirements 100-21battery voltage 100-19carbon deposits 100-17compression, testing 100-9compression test 100-8connecting rods and pistons 100-2cooling system 100-5cylinder block and crankshaft 100-1cylinder head and valvetrain 100-2driveability troubleshooting 100-12electronic throttle control (EML or ADS) 100-5
engine management system 100-3engine not running 100-8excessive oil consumption 100-8fluid leaks 100-7fuel supply 100-20fuel supply system 100-3ground connections 100-20high fuel consumption and low power 100-8
lubrication system 100-3mechanical condition 100-16mechanical troubleshooting 100-5noise 100-6on-board diagnostics (OBD) 100-13oxygen sensor 100-18preventive maintenance 100-17smoking 100-8warnings and cautions 100-5wiring and harness connections 100-19
Engine control module (ECM)See Fuel injection
Engine removal and installationgeneral information 110-1engine, removing/installing
M30 engine 110-1M60 engine 110-6M70 engine 110-9
Engine coolant temperature (ECT) sensor
See Fuel injectionEngine hood
See Fenders, engine hoodEngine troubleshooting
See Engine–general
EvaporatorSee Air conditioning
Evaporator temperature sensorSee Air conditioning
Exhaust systemSee also Maintenancegeneral information 180-1exhaust front pipes, removing/installing (M70 engine) 180-7
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
general information 331-1final drive service 331-1flange oil seal, replacing 331-4input shaft oil seal, replacing 331-5oil, draining/filling 331-1oil seals 331-4removing/installing 331-2rubber mounts (final drive unit removed) 331-3
Firing orderSee Ignition system
Flex discSee Driveshaft
Fluids and lubricantsSee Maintenance
FoglightSee Exterior lighting
Front centering guideSee Driveshaft
Front suspensionSee also Maintenancegeneral information 310-1control arm, removing/installing 310-8
control arm bushings, replacing (steel control arms only) 310-10
control arms 310-8front wheel bearings 310-10ride height 310-7shock absorbers and springs 310-2stabilizer bar 310-13stabilizer bar, removing/installing 310-13
strut, disassembling/assembling 310-4
strut assembly, removing/installing (except on cars with EDC III) 310-3
strut assembly, removing/installing (cars with EDC III) 310-7
IAT (intake air temperature) sensorSee Fuel injection
Idle speed control valveSee Fuel injection
Ignition coilSee Ignition system
Ignition switchSee Switches and electrical accessories
INDEX 7
WARNING
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
Ignition systemgeneral information 120-1basic troubleshooting principles 120-4checking for spark (M30/M70 only) 120-5
odometer coding plug, replacing (cars built up to February 1989) 620-5
odometer coding plug, replacing (cars built up from February 1989) 620-6
vehicle speed sensor, replacing 620-7
Intake manifold M60 engine, removing 113-11M70 engine, removing 113-26See also Cylinder head removal and installation
Intake air temperature sensor (IAT)See Fuel injection
Integrated Suspension Systemsgeneral information 370-1electronic damping control (EDC III) 370-12EDC III electronic control module and power relay 370-15
front vertical acceleration sensor, removing/installing 370-17
engine coolant (antifreeze) 020-11engine oil and filter, changing 020-10engine oil service 020-10exhaust system, inspecting 020-23exterior finish care 020-27final drive oil level, checking 020-24fluid and lubricant specifications 020-9front suspension and steering linkages, inspecting 020-24
fuel filter, replacing 020-14fuel tank and fuel lines, inspecting 020-25
hydraulic brake booster fluid, checking 020-20
inspection I and inspection II 020-3interior care 020-27leather upholstery and trim 020-28maintenance tables 020-4manual transmission oil, checking and filling 020-23
manual transmission service 020-23microfilter, replacing (1991 and later) 020-27
oil service 020-3oxygen sensor, replacing 020-20parking brake, checking 020-22poly-ribbed belts, checking/replacing (M60 or M70 engine) 020-17
power steering fluid level, checking 020-19
rear suspension, inspecting 020-24resetting service indicator 020-3seat belts 020-26service indicator, BMW 020-2spark plugs, replacing 020-12special cleaning 020-27throttle housing and linkage, lubricating 020-16
tires, checking inflation pressure 020-21
tires, rotating 020-21under car maintenance 020-21v-belts, checking/replacing (M30 engine) 020-16
valve clearance, adjusting (M30 engine) 020-14
ventilation microfilter, replacing (1991 and later) 020-26
Manual transmissionSee also MaintenanceSee also Transmission–generalgeneral information 230-1back up light switch, replacing 230-6input shaft oil seal, replacing (transmission installed) 230-5
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
Raising car safelySee General
Rear door windowSee Door windows
Rear suspensionSee also Maintenancegeneral information 330-1CV joint and boot, replacing 330-12drive axle, removing/installing 330-11drive axles 330-11rear strut, disassembling and assembling 330-6
rear strut assembly, removing/installing (cars with EDC III) 330-4
rear strut assembly, removing/installing (except cars with EDC III) 330-2
Transmission output shaft oil sealSee Automatic transmissionSee also Manual transmission
Transmission serviceSee Automatic transmissionSee also Manual transmission
Trim, interiorSee Interior trim
Trunk lidgeneral information 412-1trunk lid, 412-1trunk lid, aligning 412-2trunk lid, removing/installing 412-1trunk lid locking actuator
See Central lockingtrunk lid support strut, removing/installing 412-2
Turn signal assemblySee Exterior lighting
U
U-jointsSee DriveshaftSee also Steering and wheel alignment
UpholsterySee Maintenance
V
V-beltSee Maintenance
Vacuum boosterSee Brakes
Vacuum leaksSee Engine–general
Valve guidesSee Cylinder head and valvetrain
Valve sealsSee Cylinder head and valvetrain
Valve seatsSee Cylinder head and valvetrain
ValvesSee Cylinder head and valvetrain
ValvetrainSee Cylinder head and valvetrain
Vehicle identification number (VIN)See General
Vehicle speed sensorSee Instruments
VentilationSee Air conditioningSee also Heating
Voltage regulatorSee Battery, starter, alternator
Voltage testsSee Electrical system–general
Volume air flow sensorSee Fuel injection
W
Warnings viiWarnings, cautions and notes
See GeneralWasher fluid pump
See Wipers and washersWashers
See Wipers and washersWashing
See MaintenanceWater pump
See Cooling systemWaxing
See MaintenanceWheel, steering
See Steering and wheel alignmentWheel bearings
See Front suspensionSee also Rear suspension
Wheels, aligningSee Maintenance
Window motorSee Door windows
Window regulatorSee Door windows
Window switchSee Switches and electrical accessories
Windows, doorSee Door windows
INDEX 11
WARNING
Your common sense, good judge-ment, and general alertness are cru-cial to safe and successful service work. Before attempting any work on your BMW, read the warnings and cautions on page vii and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your BMW. Please also read any warnings and cautions that accom-pany the procedures in the manual.
Windshield wipers and washersSee Wipers and washersSee also Maintenance
Wiper motorSee Wipers and washers
Wipers and washersgeneral information 611-1headlight spray nozzle, removing/installing 611-7
Wiring diagramsSee Electrical wiring diagramsSee also Electrical system–general
Working under car safelySee General
Z
ZKE (central body electronics)See Electrical component locations
The BMW Repair Manual: 7 Series (E32): 1988-1994 is a comprehensive, single source of service information, technical specifications, and wiring schematics for the BMW 7 Series from 1988 to 1994. Whether you’re a repair professional or a do-it-your-self BMW owner, this manual will help you understand, care for and repair your E32 7 Series.
New durable hardcover format - This BMW manual is now being published as a durable, long-lasting hardcover book designed to withstand many years of use in a professional shop or home garage.
Features:
• Maintenance procedures from brake fluid changes to resetting the Service Indicator. This manual tells you what to do and how and when to do it.
• Engine service, repair, and reconditioning, including valve clear-ance adjustment for 6-cylinder (M30) engine and camshaft timing chain setup and adjustment for V8 (M60) and V12 (M70) engines.
• Information for specific driveability problems for DME 1.2 (early and late), DME 1.3, DME 1.7, and DME 3.3 engine management systems, On-Board Diagnostics (OBD), and Electronic Throttle Control (EML).
• Suspension and brake system maintenance, troubleshooting, adjustment and repair, including ABS, traction control (ASC/ASC+T), self levelling suspension (LAD), and electronic damping control (EDC III).
• Automatic heating and air conditioning (IHKA) repair, including A/C component replacement.
• Body adjustments and repairs.• Wiring schematics for circuits including power distribution,
grounds circuits, and an expanded electrical component location section.
• Comprehensive BMW factory tolerances, wear limits, adjustments and tightening torques that you’ve come to expect from Bentley manuals.
BMW 7 Series (E32)Service Manual: 1988-1994735i, 735iL, 740i, 740iL, 750iLPrice: $119.95 Bentley Stock Number: B794Publication Date: 2005.apr.1ISBN: 978-0-8376-1619-3Hardcover, 8 3/8 in. x 11 in.984 pages, 839 b/w photos, illustrations and diagrams