BMK_1250

Training DocumentationLTM 1250/1

• Outline of components with identification (BMK)

TECHNICAL DATA:• max. lifting capacity at 3m radius: 250 t• max. hight u. hook w. bipart. swing-aw. jib: 108 m• max. radius w. biparted swing-away jib: 92 m• length of telescopic boom: 15,5 - 72 m• Counterweight variants: max. 97,5 t

Components:• Carrier engine: • Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 h.p. at 1900 min-1 LH-ECU 4 (EUROIII)• Automatic transmission: Allison CLBT755DB with offset

gear DR 1610• Crane engine on superstructure: • Liebherr: D 924 TI-E 180 kW / 245 h.p. LH-ECU 1• LSB data bus technology (LSB master switches)

01 / 2003

D:\1250_1\Deckblatt_1250_1-BMK.p7.0Kundendienst-Schulung LWE (VMS-Pi)

(10t, 22,5t 35t, 47,5t,60t, 72,5t, 85t, 97,5t)

E:\1250_1\Trennblätter_1250_1.p7.0Kundendienst-Schulung LWE (VMS-Pi)

BMK componentsCARRIER UW-13


Outline of components with identification (BMK)

LTM 1250/1 - Carrier • BMK - outline of components - UW 1 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

CONTENTS: BMK

Carrier: ....................................................................................................... 9Front view, lighting and mirrors ..................................................................... 9Rear view, lighting....................................................................................... 10Outrigger control panel, side marking lights left ........................................... 11Outrigger control panel, side marking lights right ........................................ 12

Driver’s cab: ............................................................................................. 13Doors and windows .................................................................................... 13Windscreen wiper, heater ........................................................................... 14Control elements ........................................................................................ 15Batteries .................................................................................................... 16Centre console - components and modules ................................................ 17Centre console - fuses ............................................................................... 18Centre console - relays .............................................................................. 19Centre console - equipment module ........................................................... 20

Pneumatic system: .................................................................................. 21Pressure sensors driver’s cab .................................................................... 21Bulkhead plate ........................................................................................... 22Air drier, compressor .................................................................................. 23Pneumatic valves 1 .................................................................................... 24Pneumatic valves 2 .................................................................................... 25

Diesel engine D 9408 TI - E 440 KW: ...................................................... 26Starter, generator, needle-type displacement sensor, .................................. 26compressor - air-conditioning system ......................................................... 26Speed sensors ........................................................................................... 27

Flame glow plug, sensors .......................................................................... 28Sensors ..................................................................................................... 29Air and coolant sensors ............................................................................. 30Cooler drive ................................................................................................ 31Fuel reservoir sensor .................................................................................. 32EDC actuator, sensor ................................................................................. 33

Allison transmission: ............................................................................... 34Allison CLBT755 DB .................................................................................. 34Hydraulic pumps: ....................................................................................... 35Steering circuit I, steering circuit II, ............................................................. 35Suspension, outrigger system .................................................................... 36

Power train: ............................................................................................. 37Transfer case VG 2100 / 300 -Steyr Puch (ZF) ........................................... 37Transfer case VG 2001 /300 ....................................................................... 38Longitudin. and transv. differential locks ...................................................... 39Transv. differential locks ............................................................................. 40Eddy current brake TELMA ........................................................................ 42

Steering: ................................................................................................... 43Steering gear, lack control .......................................................................... 43Steering support ......................................................................................... 44Rear-axle steering ...................................................................................... 45Rear-axle lock ............................................................................................ 46

Suspension: ............................................................................................. 47Level sensors ............................................................................................. 47Suspension left .......................................................................................... 49Suspension right ........................................................................................ 50Axle 3, lifting / lowering .............................................................................. 51



Outrigger and supporting ram valves: ................................................... 52Front left .................................................................................................... 52Rear left ..................................................................................................... 53Front right .................................................................................................. 54Rear right ................................................................................................... 55

Rotary slip-ring unit, inclination sensor: ................................................ 56

Optional equipment: ............................................................................... 57Supporting ram supporting pressure sensors .............................................. 57Air-conditioning system .............................................................................. 58Additional heater ........................................................................................ 59External supply .......................................................................................... 62

Index_OW ................................................................................................ 63


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

-A Sub-assemblies, partial sub-assemblies-A8 Display unit ................................................................................15-A9 Keyboard unit .............................................................................15-A10 E / A module 1, ZE 1, LSB 2, address 2 .................................... 18-A11 E / A module 2, ZE 1, LSB 2, address 3 .................................... 18-A12 E / A module 3, ZE 1, LSB 2, address 4 .................................... 12-A13 E / A module 4, ZE 1, LSB 2, address 5 .................................... 11-A14 E / A module 5, ZE 1, LSB 2, address 6 .................................... 18-A17 LH engine ECU 4 .......................................................................18-A23 Transmission, Allison ECU ........................................................18-A24 Transm. actuator, temper., pneumatic and speed sensors ......... 34-A26 Interval relay front wiper ..............................................................19-A29 Relay box Telma......................................................................... 42-A31 Flame starting device, ON < 20° C ............................................. 16-A33 Timing relay for interior lighting................................................... 19-A50 Control unit, SG 1577 for static heater ....................................... 59-A51 Heater Thermo 90 S ................................................................... 59-A57 Fuel preheating 150W ................................................................ 26-A62 Distribution box, external supply 230V ....................................... 62-A72 DGS module 015 / engine ECU / transmission TPS- Signal ....... 19-A73 Outrigger control panel, R...........................................................12-A74 Outrigger control panel, L ........................................................... 11-A75 EDC actuator, EDC connector ....................................................33-A90 Equipment module ..................................................................... 20-A91 Diode module .............................................................................19-B Converters, electric / non electric-B2 Pneumatic connection, crane hydraulics ON .............................. 33-B5 Pressure sensor, supply service brake, brake circuit 1 ..............21-B6 Pressure sensor, supply service brake, brake circuit 2 ..............21-B7 Pressure sensor, supply parking brake ......................................22-B8 Pressure sensor, service brake, brake circuit 1 ......................... 21-B9 Pressure sensor, service brake, brake circuit 2, (stop light) ...... 22-B10 Gas pedal, sensor ...................................................................... 15-B10 Sensor gas pedal position, steering wheel adjustment ............... 21-B11 Pressure sensor 4, supporting force sensor 4-20mA rear left .... 57-B12 Pressure sensor 3, supporting force sensor 4-20mA front left ... 57-B13 Pressure sensor 1, supporting force, 4-20mA rear right ............. 57

-B14 Pressure sensor 2, supporting force sensor 4-20mA, front right 57-B19 Inclination sensor, driving direction: ............................................56-B35 Inductive speed sensor (engine speed) ......................................27-B36 Inductive speed sensor (OT-sensor) ........................................... 27-B37 Sensor charge pressure ............................................................. 28-B38 Negative pressure sensor, air filter, 0 to -0,8bar / 4,5V -0,5 V .... 30-B46 Needle-type displacemenet sensor .............................................25-E Lighting devices-E1 Blinker, R/R ................................................................................10-E2 Blinker, R/L ................................................................................10-E3 Stop light, R/L ............................................................................ 10-E4 Stop light, R/R ...........................................................................10-E5 Parking light, FR/L ...................................................................... 9-E6 Tail light R/L ............................................................................... 10-E9 Parking light, FR/R ..................................................................... 9-E10 Tail light, R/R .............................................................................10-E13 Backing lamp, R/L .....................................................................10-E14 Blinker, L .................................................................................... 9-E15 High-beam, FR/L ......................................................................... 9-E16 Low-beam, FR/L .......................................................................... 9-E17 Low-beam,FR/R .......................................................................... 9-E18 High-beam, FR/R ........................................................................ 9-E19 Blinker, R .................................................................................... 9-E20 Parking light, L ........................................................................... 11-E21 Parking light, L ...........................................................................12-E24 Fog tail lamp, R/L .......................................................................10-E25 Backing lamp, R/R .....................................................................10-E29 Contour light, HR ........................................................................10-E30 Contour light, R/L .......................................................................10-E31 Contour light, FR/L ...................................................................... 9-E32 Contour light,FR/R....................................................................... 9-E33 Fog tail lamp, R/R ...................................................................... 10-E36 Interior light, L ............................................................................ 13-E37 Interior light, centre ....................................................................13-E38 Interior light, R ...........................................................................13-E39 Cigarette lighter, 24V ..................................................................15

BMK - Table (-A8 to -E39)


Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

-E40 Mirror heating, 40W ..................................................................... 9-E41 Mirror heating, 40W ..................................................................... 9-E43 Side marking light, L .................................................................. 11-E44 Side marking light, L .................................................................. 12-E51 Blinker, side, L ............................................................................ 9-E52 Blinker,side, R ............................................................................ 9-E57 Side marking light, L .................................................................. 11-E58 Side marking light, L .................................................................. 12-E76 Side marking light, L .................................................................. 11-E77 Side marking light, L .................................................................. 12-E78 Side marking light, L .................................................................. 11-E81 Side marking light, L .................................................................. 11-E82 Side marking light, L .................................................................. 12-E83 Side marking light, L .................................................................. 12-E109 Side marking light, L .................................................................. 11-E110 Side marking light, L .................................................................. 12-F Fuses-F 1 -F6 / Fuses .............................................................................. 18-F 7 -F12 / Fuses ............................................................................... 18-F13 -F18 / Fuses ............................................................................... 18-F19 -F24 / Fuses ............................................................................... 18-F25 -F30 / Fuses ............................................................................... 18-F31 -F36 / Fuses ............................................................................... 18-F37 -F42 / Fuses ............................................................................... 18-F43 -F48 / Fuses ............................................................................... 18-F49 -F54 / Fuses ............................................................................... 18-F55 -F60 / Fuses ............................................................................... 18-F79 Fuse, battery box, 50A ............................................................... 16-F80 Fuse, battery box, 80A ............................................................... 16-F87 Overvoltage protection ................................................................ 16-G Generators-G1 Battery........................................................................................ 16-G2 Battery........................................................................................ 16-G3 Generator ...................................................................................26-G4 Pulser for tachygraph transfer case ............................................38-G6 24VDC, battery charger ..............................................................16

-H Optic and acoustic signalization devices-H101 Horn ........................................................................................... 43-H102 Horn ........................................................................................... 43-H105 Warning signal during backing ...................................................10-K Relays, contactors-K50 Relay air-flap ..............................................................................19-K51 Relay operates K50 at option air-flap ..........................................19-K53 Timing relay pick-up delayed for 12V consumers .......................19-K56 Dolly mode display device, driver’s cab ......................................19-K57 Dolly mode .................................................................................19-K58 Equalization axles 1-4 / 3-6 ........................................................19-K59 Inversion axle equalization normal mode / dolly mode ................ 19-K64 Relay, fuel preheating 130A / 20A .............................................. 19-L Inductivities-L5 Eddy current brake Telma .......................................................... 42-M Electric motors-M1 Starter 9KW ............................................................................... 26-M2 Motor windscreen wiper ...............................................................14-M4 Drive ventilator, heat exchanger ..................................................14-M10 Windscreen washer pump .......................................................... 14-M11 Motor window lifter left ................................................................ 13-M12 Motor window lifter left ................................................................ 13-M17 Fuel pump .................................................................................. 32-M19 Actuator, circulating / fresh air ...................................................14-M20 Actuator air for foot space / windscreen ..................................... 14-M21 Actuator water circulation ...........................................................14-M23 Drive mirror adjustment vert. ....................................................... 9-M24 Drive mirror adjustment horiz. ..................................................... 9-M25 Drive mirror adjustment vert. ....................................................... 9-M26 Drive mirror adjustment horiz. ..................................................... 9-N Slip-ring transmitters-N1 Slip-ring unit ............................................................................... 56-P Measuring instruments, test devices-P11 Tachygraph.................................................................................15-P12 Control panel for dismantable outrigger case .............................61-P14 Working hour counter .................................................................15

BMK - Table (-E40 to -P14)



-R Resistances-R6 Fuel level sensor, fuel reservoir 0% - 100% / 2,0V - /,8V ...........32-R9 Flame glowing plug, left ..............................................................28-R10 Flame glowing plug, right ............................................................ 28-R11 Sensor, charge temperature ....................................................... 28-R14 Resistance ................................................................................. 29-R18 Resistance ................................................................................. 29-R28 Temperature sensor gear oil .......................................................34-S Switches, push-buttons, limit switches-S17 Ignition switch ............................................................................ 15-S19 Mirror adjustment .......................................................................15-S65 Window lifter, for left window....................................................... 13-S66 Window lifter, for right window .....................................................13-S69 Window lifter, for right window .....................................................13-S82 Displacement switch centre console .......................................... 18-S103 Steering column switch, L, windscreen wiper, horn, low beam ...15-S105 Steering column switch, R, cruise controller ............................... 15-S106 Battery main switch ....................................................................16-S110 Contact switch, off-road speed ON ............................................. 38-S114 Pressure switch 5,6 A, parking brake. ....................................... 22-S116 Pressure witch 0,5E, service brake ............................................21-S118 Flow indicator steering pump, steering circuit 1 ..........................43-S119 Flow indicator emergency steering pump .................................... 43-S121 Inductive sensor crane hydraulics OFF, pneumatic connection ..33-S122* Contact switch, activation axle 3 ................................................ 41-S123* Contact switch, transverse differential axle 3 .............................41-S131 Acknowledgement, rear-axle release ”released“ (Y21 = 1) .......... 46-S134 Door contact switch, left ............................................................ 13-S135 Door contact switch, right ...........................................................13-S142 Proximity switch, acknowledgement suspension,axle 1 L ...........47-S144 Proximity switch, acknowledgement suspension, axle 1 R ......... 47-S146 Proximity switch, acknowledgement suspension, axle 6 L .......... 47-S148 Proximity switch, acknowledgement suspension, axle 6 R ......... 47-S151 Acknowledgement, rear-axle release ”locked“ (Y21 = 0) ............. 46-S161 Contact switch, transv. differ. lock, axle 1 (ON = 1) ................... 39-S163 Contact switch, transv. differ. lock, axle 5 (ON =1) ....................40-S164 Contact switch, transv. differ. lock, axle 6 m (ON =1) ................ 40-S167 Axle equalization, axles 1-4 left ..................................................49

-S168 Axle equalization, axles 1-4 right ................................................ 50-S172* Axle equalization, axles 3-6 left .................................................. 49-S173* Axle equalization, axles 3-6 right, axles 3-4 right. ....................... 50-S177 Contact switch, longit. differ. transfer case, acknowledgement .. 38-S180 Contact switch, longit. differ. lock, axle 5 (ON = 1) .................... 39-S202* Battery charger, inversion UW - OW........................................... 15-S204* Dolly mode ................................................................................. 15-S232 Diagnostic .................................................................................. 18-S236 Free-wheel, transfer case ........................................................... 19-S313 Coolant level sensor ................................................................... 30-S386 Manom. switch, >120 bar = acknowledgement, axles 3+4 top ... 51-S871* Pressure switch, air-conditioning system.................................... 58-U Modulators / converters-U50 Voltage converter, 24V / 12V 3A, radio ...................................... 17-U51* Voltage converter, 24V / 12V 24A for radio, socket 12V ............ 18-X Terminals, connectors, sockets-X35 Socket trailer, 24V ..................................................................... 10-X49 Connector interval relay windscreen wiper ..................................19-X57 Connector, drive ventilator heat exchanger ................................. 14-X81 Socket, 24V ............................................................................... 15-X102 Connector, negative pressure sensor air filter .............................30-X135* Connector, dismantable outrigger case ......................................60-X136* Connector, dismantable outrigger case ......................................60-X137* Connector, dismantable outrigger case ......................................60-X137A Connector, dismantable outrigger case ......................................60-X138* Connector, dismantable outrigger case ......................................60-X165 Motor window lifter, left ............................................................... 13-X166 Motor window lifter, right ............................................................. 13-X170 Connector fuel preheating ........................................................... 26-X205* Socket, 12V ............................................................................... 15-X215 Actuator circulating / fresh air .................................................... 14-X217 Actuator, engine / driver’s cab, anticlockwise rotation ................ 14-X246 Socket, supply 230V .................................................................. 62-X270 Fuel initial filter, coolant filter, fuel fine filter ............................... 26-X277 Inductive speed sensor ............................................................ 127-X278 Inductive speed sensor 2, (OT - sensor) .................................... 27-X280 Sensor charge pressure ............................................................. 28

BMK - Table (-R6 to -X280)


Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

-X281 Sensor, oil pressure ................................................................... 33-X283 Sensor, coolant temperature, oil filter .........................................29-X284 Plug-in connection to EDC actuator (injection pump) .................28-X287 Connector, temperature sensor gear oil ......................................34-X293 Connector, coolant level sensor .................................................30-X295 Sensor, oil temperature ..............................................................29-X339 Needle-type displacement sensor, cylinder head 1 .....................26-X342* Bushing for control panel, dismantable outrigger case ...............61-X653.1 Connector, E/A module 5 / transmission Allison ECU ...............17-X653.2 Connector, emergency mode Allison ..........................................17-X875 Connector, clutch air-conditioning system ..................................58-X1037 Connector in outrigger case ....................................................... 54-X1038 Connector in outrigger case ....................................................... 55-X1039 Connector in outrigger case ....................................................... 52-X1040 Connector in outrigger case ....................................................... 53-Y Electric-operated mechanical devices-Y3 Auxiliary drive, supporting pump ON ........................................... 25-Y4 Air-drier, heater, compressor pneumatic system......................... 23-Y5 Longit. diff. transfer case, (activation axle 3, optional) ...............24-Y6 Longit. differ. axle 5, transv. diff. axles 5+6 ................................24-Y7 Transv. differential axle 1 (+3) .................................................... 24-Y9A Suspension (1 = locked) ............................................................48-Y9B Suspension (1 = activated) ........................................................48-Y10 Filling, front left ..........................................................................49-Y11 Evacuating, front left ..................................................................49-Y12 Filling, front right ........................................................................50-Y13 Evacuating, front right ................................................................ 50-Y14 Axles 3+4 lowering, (evacuating ring area) .................................. 51-Y15 Axles 3+4 lowering, (evacuating ring area) .................................. 51-Y16 Filling, rear left ...........................................................................49-Y17 Evacuating, rear left ................................................................... 49-Y18 Filling, rear right ......................................................................... 50-Y19 Evacuating, rear right .................................................................50-Y21 Rear-axle release, 1 = released ..................................................24-Y26 Outrigger, rear right ....................................................................53-Y27 Outrigger, front right ................................................................... 52-Y28 Outrigger, rear left ...................................................................... 55

-Y29 Outrigger, front left ..................................................................... 54-Y30 Supporting ram, front left ...........................................................52-Y31 Supporting ram, rear left ............................................................ 53-Y32 Supporting ram, front right .......................................................... 54-Y33 Supporting ram, rear right ...........................................................55-Y34 Fuel dosing pump, additional heater 40 Ohm at 20° ................... 59-Y35 Engine brake .............................................................................25-Y48 Solenoid valve, fuel release, flame starting device ..................... 28-Y50 Valve, additional heater, engine running, 0 = open ..................... 59-Y62 Free-wheel .................................................................................. 24-Y63 Off-road speed ........................................................................... 24-Y64 Off-road speed ........................................................................... 24-Y65* Inversion, brake pressure reduct., bladder-type accum.,1=with .24-Y66* Inversion, brake pressure reduct., bladder-type accum. 1=with .24-Y68A Dolly mode, equalization axles 3-6 (1 = without equalization) .....48-Y68B Dolly mode, equalization axles 3-6 (1 = with equalization) ......... 48-Y69A Axle equalization OFF, axles 1-4 (1 = OFF)................................48-Y69B Axle equalization ON, axles 1-4 (1 = ON) ...................................48-Y70 Circulation suspension ............................................................... 51-Y72 Steering inversion, axles 5+6 .....................................................46-Y74 Release, steering axle 3 ............................................................. 45-Y75 Release, steering axle 3 ............................................................. 45-Y78A Wheel lock left, rear-axle steering .............................................. 46-Y78B Wheel lock right, rear-axle steering ............................................46-Y81 Steering support, axle 5 right ...................................................... 44-Y82 Steering support, axle 6 right ...................................................... 44-Y83 Steering support, axle 6 left ........................................................44-Y84 Steering support, axle 5 left ........................................................44-Y85* Air-conditioner, clutch compressor ............................................. 58-Y88 Axles 3+4, lifting, (filling ring area) ............................................. 51-Y89 Axles 3+4, lifting, (evacuating piston area) ................................. 51-Y90 Axles 3+4, lifting (filling ring area) .............................................. 51-Y91 Axles 3+4, lifting (evacuating piston area) .................................. 51-Y92 Auxiliary output drive, supporting pump OFF .............................. 25-Y107 Circulation, valve 1 ..................................................................... 54-Y108 Circulation, valve 2 ..................................................................... 54-Y109 Circulation, valve 3 ..................................................................... 54

BMK - Table (-X281 to -Y109)



-Y136 Brake pressure reduction, automatic .........................................24-Y163 Retarder actuator .......................................................................24-Y164 Retarder actuator .......................................................................24-Y208 Longitudinal differential, axle 3, optional ..................................... 24-Y328 Crculation, releasing / locking, dismantable outrigger case. ...... 61-Y329a Dismantable outrigger case, locking .......................................... 60-Y329b Dismantable outrigger case, releasing ....................................... 60-Y872* Clutch compressor, air-conditioner ............................................. 58

BMK - Table (-Y136 to -Y872)





Carrier:Front view, lighting and mirrors

-E52*blinker,side, R

-E19blinker,R

-E17low beam,FR/R

-E9parkinglight,FR/R

-M23drive mirror ad-justment vert.

-E18high beam,FR/R

-E31contour light,FR/L

-E51*blinker,side, L

-E14blinker,L

-E5parkinglight,FR/L

-E16low beam,FR/L

-E15high beam,FR/L

-M24drive mirror ad-adjustment horiz-E40mirror heating40W

-M25drive mirror ad-adjustment vert.-M26drive mirror ad-justment horiz-E41mirror heating40W

-E32Contour light,FR/R



Carrier:Rear view, lighting

-E30contourlight,R/L

-E2blinker,R/L

-E6taillight,R/L

-E24fog taillight, R/L

-E3stop light,R/L

-E4stop light,R/R

-E13backinglamp,R/L

-E29contourlight,R/R

-E1blinker,R/R

-E10tail light,R/R

-E33fog taillight,R/R

-E25backinglight,R/R

-H105warning signalduring backing

-X35socket

trailer24V



Carrier:Outrigger control panel, side marking lights left

-A74outriggercontrol panel, L

-E20side markinglight, L







-A13E / A module 4

ZE 1, LSB 2address 5



Carrier:Outrigger control panel, side marking lights right





-E21parking light, L



-A73outrigger controlpanel, R

-A12E / A module 3

ZE 1, LSB 2address 4



Driver’s cab:Doors and windows

-S134door contactswitch left

-S135door contactswitch right

-E 36interior light, L

-E 37interior light,centre

-E 38interior light, R

-M11-X165motor window lifterleft

-M12-X166

motor window lifterright

-S65window lifter forleft window

-S66window lifter forright window

-S69window lifter for

right window



Driver’s cab:Windscreen wiper, heater

-M10windscreen washpump

-M21

-M20actuator air forfoot space /windscreen

-X217actuator water circulationengine / driver’s cabanticlockwise rotation

-X215actuatorcirculating /fresh air

-X57drive ventilatorheat exchanger

-M19 -M4

-M2motor

windscreen wiper



Driver’s cab:Control elements

-E39cigarette

lighter24V

-X81socket

24V

-S19mirror

adjustment

-S17ignitionswitch

-P14working hour

counter

-X205*socket

12V

* = optional

-P11tachygraph

-A8display unit

-S105steering columnswitch, Rcruise controller

-A9keyboardunit

-S204*dolly mode

-S202*battery chargerinversion UW -OW

-S103steeringcolumnswitch, Lwindscreenwiper, horn,low and high-beam

-B10gas pedal,sensor



Driver’s cab:Batteries

-G624VDCbatterycharger

-S106battery

main switch

-F87overvoltage protection

-A31flame startingdeviceON < 10° C

-F79fusebattery box50A

-F80fusebattery box80A

-G1battery

-G2battery



Driver’s cab:Centre console - components and modules

-U50voltage converter24V / 12V 3Aradio

-U51*voltage converter

24V / 12V 24A forradio, socket 12V

-A17LH engine ECU 4

* = optional

-A14E / A module 5ZE 1, LSB 2address 6



-A23transmissionAllison ECU

-X209programmconnector

-X225diagnostic DGSmodule connector

-X653.2Emergency modeAllison connector

-X653.1connentor,E / A module 5AllisontransmissionECU

-X292diagnosticmotor ECUconnector

-A38voltage converter24V / 12V, 24Afür Allison Getrie-be



Driver’s cab:Centre console - fuses

axle pressureaxles 1 and 2

right


right (ataxle equalization

axles 3 to 5)


left


left (ataxle equalization

axles 3 to 5)

-F43 to F48

-F37 to F42

-F25 to F30

-F19 to F24

-F13 to F18

-F7 to F12

-F1 to F6

-F61 to F66

-F49 to F54

-F55 to F60

-S82displacement

controller centreconsole

R = reverseN = neutralD = forward

(-F31 to F36)

-S232diagnostics

-S236free-wheel

transfer case



Driver’s cab:Centre console - relays

-K50*...relay air flap-K51*...relay operates K50 at option air flap-K53 ...timing relay - pick-up delayed for 12V consumers-K56*...dolly mode / display unit driver’s cab-K57*...dolly mode-K58 ...equalization axles 1-4 / 3-6-K59*...inversion axle equalization / dolly mode-K64 ...relay fuel preheating 130A / 20A-A26... interval relay front wiper-A33 ...timing relay interior lighting-A72 ...DGS module 015 / engine ECU / transmission TPS- signal-A91 ...diode module

-K64

-K57

-X49-A26interval relaywindscreen wiper

* = optional

-K56

-K58

-K59

-K53-A91-A33 -A72



-A90equipmentmodule

voltage dividerresistances,limitation to 12VECU Allison transmission /displacement controlleremergency mode

resistance500 Ohm 3Wpower source LSB

resistance500 Ohm 3Wspeed setter

resistancetransmission E/Amodule 5

transmissiondual mode

Driver’s cab:Centre console - equipment module



Pneumatic system:Pressure sensors driver’s cab

-B10sensorgas pedal position

steering wheeladjustment

-B 8pressure sensorservice brakebrake circuit 1

-S116manom. switch 0,5Eservice brakeat P > 0,5 bar = 1= stop light ON(contacter)

-B 6pressure sensorsupplyservice brakebrake circuit 2

-B 5pressure sensorsupplyservice brakebrake circuit 1



Pneumatic system:Bulkhead plate

-B9pressure sensor

service brakebrake circuit 2

(stop light)

-B7pressure sensor

supplyparking brake

-S114manom. switch 5,6 A

parking brakeat P < 5,6 bar = 1

= service brake applied.(break contact)



Pneumatic system:Air drier, compressor

-Y4air drierheater

compressorpneumatic system AIR DRIER

HEATER



Pneumatic system:Pneumatic valves 1

-Y208*longitudinaldifferentiel.axle 3

-Y6longit. diff.axle 5, transvdiffer. axles5+6-Y64

road speed

-Y62free-wheel

-Y63off-roadspeed

-Y7transv. differ.axle 1 (+3)

-Y5*longit. differ.transf. case(activation axle 3 )

-Y21rear-axlerelease1 = released

-Y66*inversionbrake powerreductionbladder-typeaccumulator1 = with

-Y65*inversionbrake powerreductionbladder-typeaccumulator1 = with

-Y136*brake powerreductionautomatic

-Y164*retarderactuator

-Y163*retarderactuator

* = optional



Pneumatic system:Pneumatic valves 2

-Y35engine brake

-Y3auxiliary outputoutrigger pump ON

-Y92auxiliary output

outrigger pump OFF



Diesel engine D 9408 TI - E 440 KW:Starter, generator, needle-type displacement sensor,compressor - air-conditioning system

-B46

-G3generator

-X339needle-type

displacementsensor

cylinder head 1

-M1starter9 KW

-X270fuelinitial filter

coolant filter

fuelfine filter

-Y872*clutch

compressorair-conditioning system

(optional)

drivingdirection

-X170-A57fuel preheating150W

driving direction

* = optional



Diesel engine D 9408 TI - E 440 KW:Speed sensors

-B36-X278

inductive speedsensor 2

(OT - sensor)

-B35-X277

inductivespeed sensor 1(engine speed)

drivingdirection



Diesel engine D 9408 Ti-E A5:Flame glow plug, sensors

-Y48solenoid valve

fuel releaseflame glow plug

-B37 -R11sensorcharge

temperature

-X284plug-in connectorto EDC actuator(injection pump)

-X280sensorcharge

pressure

-R9flame glow plug,left

-R10flame glow plug,right



Diesel engine D 9408 Ti-E A5:Sensors

-R14

-R18-X295sensor

oil temperature

-X283sensorcoolanttemperature

oil filter

driving direction



Diesel engine D 9408 Ti-E A5:Air and coolant sensors

-X102-B38negative pressure sensor,air filter0 to -0,8bar / 0,5V - 4,5V

-X293-S313

coolant levelsensor



Diesel engine D 9408 Ti-E A5:Cooler drive

charge cooler

coolant cooler

driving directionhydraulic motorventilator drive

variable displacement pumpventilator drive pumpL A10V045

heat exchangerautomatic transmission

oil coolertransfer case



Diesel engine D 9408 Ti-E A5:Fuel reservoir sensor

-R6fuel level sensorfuel reservoir0% - 100% / 2,0V - /,8V

-M17fuel pump

fuel check valve

flow direction

fuel level sensor

Fuel level signal



Diesel engine D 9408 Ti-E A5:EDC actuator, sensor

-X281sensoroil pressure

-B2

pneumatic connectioncrane hydraulics ON

-S121inductive sensorcrane hydraulics OFF

pneumaticconnectioncrane hydraulics OFF

-A75EDCactuator

EDCconnector



Allison transmission:Allison CLBT755 DB

with offset gear (dropbox) DR 1610

-R28temperaturesensorgear oil

driving direction

driving direction

-X287

-A24transmission actuator with

integrated trasnmission control,temperature sensor, pneumatic

sensor and speed sensor(transmission input)

offset gear

speed sensor

back valve,oil cooler



Hydraulic pumps:Steering circuit I, steering circuit II,

emergency steering pump, ventilator-drive

emergencyhydraulic steering

pump

gear pump SMLP-S 351Shydraulic pump - steering circuit 2

gear pump SMLP-S 351hydraulic pump - steering circuit 1

variable displacement pumpventilator driveL A10V045



Hydraulic pumps:Suspension, outrigger system

driving direction

outrigger controlpump

LPF 045

gear pumpsuspension



Power train:Transfer case VG 2100 / 300 -Steyr Puch (ZF)

emergencysteering pump

outputfront axle drive

outputrear axle

drive 12 x 6 (standard): axles 1, 5 and 6 driven

drive 12 x 8 (option) axles 1, 3, 5 and 6 drivenaxle 3 activatable

for off-road speed

engine drop-box

transfer case

driving directionback valve,0,2 bar

back valve,0,2 bar



Power train:Transfer case VG 2001 /300

* = optional

-S110contact switch

off-road speed ON

-S177contact switchlongit. diff.transfer caseacknowledgement

-G4pulser for tachygraphtransfer case



Power train:Longitudin. and transv. differential locks

-S161contact switch

transv. differ. lockaxle 1

ON = 1

-S180contact switchlongitudin. differ. lockaxle 5ON = 1



Power train:Transv. differential locks

-S163contact switchtransv. different. lockaxle 5ON =1

-S164contact switch

transv. different. lockaxle 6

ON =1



Power train:Activatable drive axle 3

* = optional

-S122*contact switchactivation axle 3

-S123*contact switch

transv. differential.axle 3



Power train:Eddy current brake TELMA

-L5eddy curent brakeTELMA

-A29Relay box TELMA

ENGINE BRAKE EDDY CURRENT BRAKE

SWIT

CH

PO

SITI

ON



Steering:Steering gear, lack control

ZF semi-integral steering gear

-S118flow indicatorsteering pumpsteering circuit 1-S119

flow indicatoremergency steering pump

-H102horn

-H101horn



Steering:Steering support

-Y81steeringsupport,

axle 5,right

-Y82steeringsupport,axle 6,right

-Y84steeringsupport,

axle 5,left

-Y83steeringsupport,axle 6,left



Steering:Rear-axle steering

-Y74release

steering axle 3

-Y75releasesteering axle 3



Steering:Rear-axle lock

-S131acknowledgementrear axle release„released“ (Y21 = 1)

-S151acknowledgementrear-axle release„locked“ (Y21 = 0)

-Y78Bwheel lock rightrear-axle steering(speed limited)

-Y78Awheel lock leftrear-axle steering(speed limited)

-Y72steering inversion,axles 5+6(speed limited)



Suspension:Level sensors

adjustment at axles 1 and 6 to Pos. 5(adjustments are independent from the tyre size)

-S142proximity switchacknowledgementsuspensionaxle 1 left

-S146proximity switchacknowledgementsuspensionaxle 6 left

-S148proximity switchacknowledgementsuspensionaxle 6 right

-S144proximity switchacknowledgementsuspensionaxle 1 right

proximity switch



-Y9Asuspension(1 = locked)

-Y68A*dolly modeaxle equalizationaxles 3-6(1 = without equalization)

-Y9Bsuspension

(1 = activated)

-Y69Baxle equalization ON

axles 1-4 (1 = ON)

-Y68B*dolly modeaxle equalizationaxles 3-6(1 = with equalization)

-Y69Aaxle equalization OFFaxles 1-4(1 = OFF)

Suspension:

* = Kundenwunsch

-S166contact switchsuspension(activated)

-S165contact switch

suspension(locked)



Suspension:Suspension left

-S167axle equalizationaxles 1-4 left

-Y10fillingfront left

-Y11evacuatingfront left

-Y16fillingrear left

-Y17loweringrear left

-S172*axle equalizationaxles 3-6 left



Suspension:Suspension right

-Y18fillingrear right

-Y19evacuatingrear right

-S173*axle equalization, axles3-6 right (only with dolly)axles 3-4 right

-Y12fillingfront right

-Y13evacuatingfront right

-S168axle equalization,axles 1-4 right



Suspension:Axle 3 +4, lifting / lowering

-Y90axles 3+4 lifting(ring area filling)

-Y15axles 3+4 lowering(ring areaevacuating)

-Y91axles 3+4 lifting

(piston areaevacuating)

-Y14axles 3+4 lowering(ring areaevacuating)

-Y89axles 3+4 lifting (pistonarea evacuating)

-Y88axles 3+4 lifting(ring area filling)

-S386manom. switch,>120 bar =acknowledgementaxles 3+4 top

-Y70circulationsuspension



Outrigger and supporting ram valves:Front left

-Y30supporting ramfront left

-Y27outriggerfront right

-X1039



Outrigger and supporting ram valves:Rear left

-Y31supporting ramrear left

-Y26outriggerrear right

-X1040



Outrigger and supporting ram valves:Front right

-Y29outriggerfront left

-Y32supporting ramfront right

-Y107circulationvalve 1



-X1037

VALVE IDENTIFICATIONFUNCTION

SUPPORTING RAM EXTEND

OUTRIGGER EXTEND

OUTRIGGER RETRACT

SUPPORTING RAM RETRACT

CIRCULATION



Outrigger and supporting ram valves:Rear right

-Y28outriggerrear left

-Y33supporting ramrear right

-X1038



Rotary slip-ring unit, inclination sensor:

-N1slip-ringunit

-B19inclinationsensor

driving direction

X/Y INCLINATION SENSOR

INCLINATION ANGLE

OUTPUTOUTPUT



-B13*pressure sensor 1supporting force sensor4-20mA rear right

-B14*pressure sensor 2supporting force sensor4-20mA front right

-B11*pressure sensor 4support. force sensor4-20mA rear left

-B12*pressure sensor 3support. force sensor4-20mA front left

Optional equipment:Supporting ram supporting pressure sensors

pressure sensor



Optional equipment:Air-conditioning system

* = optional

-Y85*air-conditioner

clutch compressor

-X875*-S871*

manom. switchair-conditioner

heat exchangerair-conditioning system

-Y872*clutchcompressorair-coditionersee Diesel engine



Optional equipment:Additional heater

-A50control unitSG 1577 forstatic heater

-A51heaterThermo 90 S

-Y50valve additional heater

engine running0 = open

-Y34Diesel dosing pump

additional heater40 Ohm at 20°



Optional equipment:Dismantable outrigger case

-X135*

-X136*

-X138*

-X137A*

-X137*

* = optional

-Y329a*lockingdismantableoutrigger case

-Y329b*releasing

dismantableoutrigger case



Optional equipment:Dismantable outrigger case

-X342*bushing for controlpanel dismantableoutrigger case

-Y328*circulation

releasing / lockingat dismantableoutrigger case

-P12control panel for

dismantableoutrigger case



Optional equipment:External supply

-X246socketsupply230V

-G624V DCbattery charger



Index_UW

AA 8 15A 9 15A10 17A11 17A12 12A13 11A14 17A17 17A23 17A24 34A26 19A29 42A33 19A38 17A57 26A72 19A73 12A74 11A75 33A90 20A91 19

BB 2 33B 5 21B 6 21B 7 22B 8 21B 9 22B10 15, 21B11* 57B12* 57B13* 57B14* 57B19 56

B35 27B36 27B37 28B38 30B46 26

EE 1 10E 2 10E 3 10E 4 10E 5 9E 6 10E 9 9E10 10E13 10E14 9E15 9E16 9E17 9E18 9E19 9E20 11E21 12E24 10E25 10E29 10E30 10E31 9E32 9E33 10E36 13E37 13E38 13E39 15E40 9E41 9E43 11E44 12

E51* 9E52* 9E57 11E58 12E76 11E77 12E78 11E81 11E82 12E83 12E109 11E110 12

GG3 26G6 62

HH101 43H102 43H105 10

KK50*. 19K51* 19K53 19K56 19K57 19K58 19K59 19K64 19

LL5 42

MM 1 26M 2 14M 4 14M10 14M11 13M12 13M17 32M19 14M20 14M21 14M23 9M24 9M25 9M26 9

NN1 56

PP11 15P12 61P14 15

RR 6 32R 9 28R10 28R11 28R14 29R18 29R28 34

SS17 15S19 15S65 13S66 13S69 13S103 15S105 15S110 38S114 22S116 21S118 43S119 43S121 33S122* 41S123* 41S131 46S134 13S135 13S142 47S144 47S146 47S148 47S151 46S161 39S163 40S164 40S167 49S168 50S172* 49S173* 50S177 38S180 39S202* 15

S204* 15S232 18S236 18S313 30S386 51S871* 58

UU50 17U51* 17

XX35 10X49 19X57 14X81 15X102 30X135* 60X136* 60X137* 60X137A* 60X138* 60X165 13X166 13X170 26X205* 15X209 17X215 14X217 14X225 17X246 62X270 26X277 27X278 27X280 28X281 33X283 29X284 28X287 34

X292 17X293 30X295 29X339 26X342* 61X653.1 17X653.2 17X875* 58X1037 54X1038 55X1039 52X1040 53

YY 3 25Y 4 23Y 5 24Y 6 24Y 7 24Y 9A 48Y 9B 48Y10 49Y11 49Y12 50Y13 50Y14 51Y15 51Y16 49Y17 49Y18 50Y19 50Y21 24Y26 53Y27 52Y28 55Y29 54Y30 52Y31 53Y32 54Y33 55

Y34 59Y35 25Y48 28Y50 59Y62 24Y63 24Y64 24Y65* 24Y66* 24Y68A* 48Y68B* 48Y69A 48Y69B 48Y70 51Y72 46Y74 45Y75 45Y78A 46Y78B 46Y81 44Y82 44Y83 44Y84 44Y85* 58Y88 51Y89 51Y90 51Y91 51Y92 25Y107 54Y108 54Y109 54Y136* 24Y163* 24Y164* 24Y208 24Y328* 61Y329a* 60Y329b* 60Y872* 26, 58



E:\1250_1\Trennblätter_1250_1.p7.0Kundendienst-Schulung LWE (VMS-Pi)


Outline of components with identification (BMK)

OW-11

BMK componentsSUPERSTRUCTURE

LTM 1250/1 - Superstructure• BMK - outline of components - OW 1 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

CONTENTS: BMK

BMK - Table (-A1 to -H611) ........................................................................... 3BMK - Table (-H612 to -R52) ........................................................................ 4BMK - Table (-S1 to -S903) .......................................................................... 5BMK - Table (-S904 to -Y19a) ....................................................................... 6BMK - Tabelle (-Y19b bis -ZE3) .................................................................... 7

Instruments cabin: ..................................................................................... 9Liccon monitor, pedal ................................................................................... 9Master switches ......................................................................................... 10Roof console ............................................................................................... 11

Crane cabin: ............................................................................................ 12Heater, additional heater ............................................................................. 12Additional heater ........................................................................................ 13Wipers, miscellaneous ............................................................................... 14Swing frame / relays .................................................................................. 15Swing frame / relays, fuses ........................................................................ 16Swing frame, components for EMERGENCY MODE without LICCON ........ 17Swing frame / diode board, relays .............................................................. 18

Control cabinet: ....................................................................................... 19Control ON, voltage converters ................................................................... 19Participants on CAN and LSB .................................................................... 20

Electric equipment: ................................................................................. 21Battery box ................................................................................................ 21

Diesel engine D924 TI-E 180KW:............................................................. 22Components ............................................................................................... 22Sensors... .................................................................................................. 23Temperature-, pressure sensors ................................................................. 24Cooling system .......................................................................................... 25

Hydraulic equipment: .............................................................................. 26Outline hydraulic pumps (without HW II) ..................................................... 26Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... 27Pump 4, pump 5 (luffing, tele) ..................................................................... 28Pump 6 (secondary consumers) ................................................................. 29Telescoping, luffing ..................................................................................... 30Secondary consumers ............................................................................... 31Hoist gear 1 ............................................................................................... 32Hoist gear 2 with variation block, left .......................................................... 33Hoist gear 2 with variation block, right ........................................................ 34Ballasting ................................................................................................... 35Centralized lubricating system ................................................................... 36Fuel level sensor, air-drier, hydraulic oil cooler ............................................ 37Slewing gear .............................................................................................. 38Superstructure interlocking, ........................................................................ 39boom direction ........................................................................................... 39

Superstructure in general: ...................................................................... 40Lighting superstructure ............................................................................... 40

Telescoping boom: .................................................................................. 41Cable drums, angle and length sensors ...................................................... 41Boom head ................................................................................................ 42Biparted swing-away jib, auxiliary winch ..................................................... 43Biparted swing-away jib .............................................................................. 44Luffing jib - pulley head ............................................................................... 45Luffing jib / position acknowledgement ....................................................... 46Luffing jib - position acknowledgement „bottom“.......................................... 47Luffing jib base section ............................................................................... 48Luffing jib - retainer ram .............................................................................. 49Tele interlocking ......................................................................................... 50Tele interlocking, gripper interlocking .......................................................... 51

Optional equipment: ............................................................................... 52Dolly .......................................................................................................... 52Nato socket, air-conditioner, external supply .............................................. 53Index_OW ................................................................................................ 54




Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0

-A Sub-assemblies, partial sub-assemblies-A1 Control unit SG 1577 .................................................................... 13-A2 Heater Thermo 90S ...................................................................... 13-A11 Filter heating, fuel preheating ....................................................... 23-A14 Diode and resistance support ....................................................... 19-A20 Flame starting device ................................................................... 20-A50 Diode board ................................................................................. 18-A64 Neutral point ................................................................................. 20-A417 Additional supply for LSB ............................................................. 42-B Converters, electric / non electric-B1 Anemometer ................................................................................ 43-B2 Pressure sensor 0 - 400 bar, luffing ram - piston area .................. 28-B4 Angle sensor tele base section .................................................... 41-B6 Angle sensor tele boom head ....................................................... 42-B7 Length sensor tele boom.............................................................. 41-B11 Pressure sensor, pump 1, 0 - 400 bar ZE2 ................................... 27-B12 Pressure sensor, pump 2, 0 - 400 bar ZE3, .................................. 27-B13 Pressure sensor, pump 4 u. 5 ...................................................... 30-B13 Pressure sensor, 0 - 400 bar, pumps 4 and 5, ZE1, ..................... 28-B17 Pressure sensor 0-360° ................................................................ 39-B22* Pressure sensor, retainer ram jib .................................................. 50-B25 Loudspeaker right ........................................................................ 14-B26 Pressure switch, brake slewing gear ............................................ 52-B26 Loudspeaker left .......................................................................... 14-B27 Pressure switch, lowering brake luffing ........................................ 52-B28 Pressure switch pump .................................................................. 52-B29 Sensor gas pedal superstructure .................................................. 9-B30 Sensor footbrake slewing gear ..................................................... 9-B31 Speed sensor n / L (0-70V) .......................................................... 23-B32 (without fig.) OT sensor 2 ) ........................................................... 23-B34 Charge pressure, 0-5bar / 0-5V .................................................... 24-B35 Cooling water temperature ............................................................ 24-B36 Charge temperature ...................................................................... 24-B37 Coolant level sensor ..................................................................... 25-B39 Öil temperature ............................................................................ 23-B55 Angle sensor , luffing jib, base section ........................................ 48-B56 Angle sensor, luffing jib pulley head ............................................. 45-B86 Indoor thermostat, ventilator ........................................................ 12

-E Lighting devices-E6 Contour light 5W .......................................................................... 40-E7 Contour light 5W .......................................................................... 40-E10 Flashing light boom head ............................................................. 43-E11 Warning beacon 70W .................................................................. 40-E12 Warning beacon 70W .................................................................. 40-E17 Working projector, base section 42W .......................................... 40-E18 Working projector, base section 42W .......................................... 40-E60 Working projector, superstructure 70W ........................................ 40-E96 Projector, cabin left 70W.............................................................. 40-EP0 Input board ZE0, LSB1 ................................................................ 20-EP1 Input board ZE1, LSB2 ................................................................ 20-EP2 Input board ZE2, LSB3 ................................................................ 20-EP3 Input board ZE3, LSB4 ................................................................ 20-F Fuses-F1 -F6 / Fuses ................................................................................ 16-F7 -F12 / Fuses ................................................................................ 16-F13 -F18 / Fuses ................................................................................ 16-F19 -F24 / Fuses ................................................................................16-F25 -F30 / Fuses ................................................................................ 16-F31 -F36 / Fuses ................................................................................ 16-F37 -F42 / Fuses ................................................................................ 16-F43 -F48 / Fuses ................................................................................ 16-F60 Overvoltage protection .................................................................. 21-F61 Fuse 50A, starter ......................................................................... 21-F62 Fuse 50A, battery + ..................................................................... 21-G Generators-G1 Generator ..................................................................................... 22-G2 Battery 12V .................................................................................. 21-G3 Battery 12V .................................................................................. 21-H Optic and acoustic signalization devices-H21 Flashing light cabin ...................................................................... 14-H80 Warning bell / bell superstructure ................................................ 37-H95 Radio ........................................................................................... 14-H105 Charge control indicator superstructure ........................................ 9-H106 Preheating indicator superstructure .............................................. 9-H599 Interval horn ballasting ................................................................. 14-H611 Indicator / tele setting “ON” .......................................................... 11

BMK - Table (-A1 to -H611)


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\1250-1\BMK-Bauteile_1250_1.p7.0

-H612 Indicator / manual pressure control “ON” ...................................... 11-H613 Indicator / emergency mode ......................................................... 11-H614 Indicator / central lubrification “ON” .............................................. 11-H627 Indicator / air-conditioning system “ON” ........................................ 11-H628 Indicator / additional heater “ON” .................................................. 11-K Relays, contactors-K1 Control ON ................................................................................... 19-K11 Slewing gear free-wheel ................................................................ 15-K12 Setting switch “OFF” .................................................................... 15-K13 Luffing ram retracting (tele resetting) ............................................ 15-K14 Emergency mode without Liccon .................................................. 15-K15 Working hour counter ................................................................... 15-K16 Water circulation heater ............................................................... 15-K17 Heater cabin, warm ...................................................................... 15-K18 Horn ............................................................................................. 15-K19 Fresh air blower............................................................................ 15-K20 Tele RELEASE ............................................................................ 15-K21 Water circulation .......................................................................... 15-K22 Aux. contactor, emergency mode with Liccon ............................... 15-K23 Aux. contactor, gripper released (at emergency mode) ................. 15-K24 Hydraulic oil cooler -M2 “ON“ ........................................................ 15-K25 Static brake slewing gear ............................................................. 15-K26 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15-K27 Seat heating “ON” ........................................................................ 15-K28 Lighting superstructure -E4 and -E5 ............................................. 15-K29 Y 14 at tele resetting .................................................................... 15-K30 Y13 at tele resetting ..................................................................... 15-K31 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15-K32 Cut-off air-drier ............................................................................. 15-K33 Central lubrification “OFF” ............................................................ 15-K34 42W working projector boom head -E16 ....................................... 15-K35 Air-conditioner clutch compressor high-pressure -Y137 ................ 15-K36 Air flap engine -Y56 (1 = open) ..................................................... 15-K37 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15-K38 Light -H613, gripper in position at EMERGENCY MODE .............. 15-K39 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15-K51 Hoist gear 1 ................................................................................. 16

-K52 Extending tele / hoist gear 2 ......................................................... 16-K53 Luffing up ..................................................................................... 16-K54 R etracting tele ............................................................................. 16-K56 Luffing down ................................................................................. 16-K57 Slewing gear ................................................................................. 16-K58 Releasing gripper ......................................................................... 16-K59 -K59 .... releasing gripper ............................................................. 18-K60 EMERGENCY MODE ................................................................... 18-K651 Interval relay windscreen wiper motor / front ................................. 11-K652 Interval relay screen wiper motor / skylight ................................... 11-M Electric motors-M1 Starter .......................................................................................... 22-M2 Motor hydraulic oil cooler .............................................................. 37-M3 Wiper motor front screen .............................................................. 14-M4 Wiper motor skylight .................................................................... 14-M5 Heat exchanger ............................................................................ 12-M6 Front screen washer pump ........................................................... 14-M7 Skylight washer pump .................................................................. 14-M9 Circulation pump, water circulation engine /heat exchanger .......... 12-M13 Electric-operated hydraulic pump.................................................. 52-M14 Ventilator cabin ............................................................................ 12-M23 Actuator, adjustment working projector base section .................... 40-N Slip-ring transmitters-N1 Slip-ring energy cable tele ............................................................ 41-N2 Cable drum .................................................................................. 41-NT Power pack .................................................................................. 20-P Measuring instruments, test devices-P2 Incremental sensor, winch 1 ......................................................... 32-P3 Incremental sensor, winch 2 ......................................................... 33-P654 Preselector dial, additional heater ............................................... 11-P655 Working hour counter ................................................................... 11-R Resistances-R4 Fuel level sensor, reservoir ........................................................... 37-R9 Flame glow plug 1 ........................................................................ 23-R50 Series resistance, 47R at emergency mode lifting and luffing ....... 17-R51 Series resistance, 56R at emergency mode telescoping .............. 17-R52 Series resistance 68R at emergency mode slewing ...................... 17

BMK - Table (-H612 to -R52)



-S Switches, push-buttons, limit switches-S1 Main switch battery box ................................................................ 21-S4 Contact switch ± 5° ...................................................................... 39-S26 Plunger-operated switch, ballast left “bottom” ............................. 35-S27 Plunger-operated switch, ballast right “bottom” ............................. 35-S28 Pressure switch >200 bar, ballast left “top” .................................. 35-S29 Pressure switch >200 bar, ballast right “top” ................................ 35-S30 Contact switch superstructure interlocking pin bottom ................. 39-S31 Temperature switch hydraulic oil ................................................... 37-S32 Contact switch superstructure interlocking pin top ........................ 39-S34 Incremental sensor slewing gear .................................................. 37-S35 Incremental sensor slewing gear .................................................. 37-S38 Supply pressure control, winch 1 .................................................. 32-S39 Supply pressure control, winch 2 .................................................. 34-S44 Jib variation limit stop .................................................................. 34-S46 Proximity switch winch 2 mounted ................................................ 33-S47 Proximity switch TN variation block .............................................. 33-S69 Proximity switch, distributor .......................................................... 36-S70 Variation block, erecting “UP” ...................................................... 33-S71 Variation block, erecting “DOWN” ................................................ 33-S72 Swinging out biparted swing-away jib ............................................ 44-S73 Swinging in biparted swing-away jib .............................................. 44-S74* Swinging out variation block ......................................................... 33-S75* Swinging in variation block ........................................................... 33-S77* High-pressure switch air-conditioner ............................................. 53-S81 Key-operated switch EMERGENCY MODE with LICCON .............. 16-S83 Thermoswitch, water circulation .................................................... 12-S89 Step switch, blower heat exchanger .............................................. 12-S90 Heater switch ............................................................................... 12-S92 Push-button, slewing free-wheel ................................................... 9-S104 Ignition switch, superstructure ...................................................... 9-S107 Engine stop .................................................................................. 9-S301 Master switch 1 right, luffing, telescoping, hoist gear .................... 10-S320 Swinging swing-away jib ............................................................... 10-S320 Terminal box ................................................................................40-S322 Preselection luffing / not telescoping ............................................ 10-S324 Acoustic warning “OFF” ................................................................ 10

-S326* Seat heating ................................................................................. 10-S401 Master switch 2 left, slewing, hoist gear 2 .................................... 10-S413 Terminal box ................................................................................ 41-S418 Terminal box, luffing jib base section ........................................... 48-S419* Terminal box, luffing jib ................................................................. 45-S420 Tilting cabin ................................................................................. 10-S421 Terminal box, swing-away jib ........................................................ 43-S422 Slewing brake, release ................................................................. 10-S424 Luffing up at overload ................................................................... 10-S602 Screen wiper skylight ................................................................... 11-S604 Screen wiper / wipe-wash / skylight .............................................. 11-S606 Screen wiper / front ...................................................................... 11-S608 Screen wiper / wipe-wash / front ................................................... 11-S610 Manual pressure control / tele setting ........................................... 11-S618 Releasing ram / releasing tele ->manual mode ............................. 11-S620 Manual pressure control ............................................................... 11-S622 Displacement selector at emergency mode without Liccon ........... 11-S626 Additional heater “ON” / “OFF” ...................................................... 11-S630 Air-conditioner “ON” ...................................................................... 11-S632 Working projector roof / to front ................................................... 11-S634 Lighting winch .............................................................................. 11-S636 Working projector roof / to rear ..................................................... 11-S638 Working projector base section 70W ........................................... 11-S640 Working projector base section 42W ........................................... 11-S642 Working projector setting mode ................................................... 11-S644 Warning beacon, flashing light ON / OFF ..................................... 11-S646 Erection winch, auxiliary winch UP / DOWN ................................. 11-S648 Extending / retracting platform...................................................... 11-S650 Instrument lighting........................................................................ 11-S656 Setting “OFF” ............................................................................... 11-S657 Setting switch .............................................................................. 11-S658 Ballasting “UP” / “DOWN”............................................................. 11-S660 Superstructure interlocking .......................................................... 11-S900 Proximity switch, swing-away jib swung in ..................................... 44-S901 Inductive sensor tele 1 ................................................................. 50-S902 Inductive sensot tele 2 ................................................................. 50-S903 Inductive sensor tele 3 ................................................................. 50

BMK - Table (-S1 to -S903)


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\1250-1\BMK-Bauteile_1250_1.p7.0

-S904 Inductive sensor Tele 4 ................................................................ 50-S905 Inductive sensor Tele 5 ................................................................ 50-S908 Inductive sensor gripper position at emergency mode .................. 50-S909 Proximity switch, optional auxiliary jib ........................................... 44-S912 Inductive sensor gripper left interlocked ....................................... 51-S913 Inductive sensor, gripper right interlocked .................................... 51-S914 Inductive sensor, gripper left released .......................................... 51-S915 Inductive sensor, gripper right released ........................................ 51-S918 Inductive sensor, tele interlocked ................................................. 51-S919 Inductive sensor, tele released ..................................................... 51-S930 1st hoist limit switch, lift top, tele head right ................................. 42-S931 2nd hoist limit switch, lift top, tele head left .................................. 42-S940 Hoist limit switch, lift top swing-away jib ....................................... 43-S945 Lift top biparted swing-away jib ..................................................... 43-S951L Proximity switch, jib left, flap in position ....................................... 46-S951R Proximity switch, jib right, flap in position ..................................... 46-S952 Proximity switch, retainer ram jib right .......................................... 50-S953L Proximity switch, jib left /transport position ................................... 46-S953R Proximity switch, jib right,transport position .................................. 46-S954L Proximity switch, luffing jib bottom left ......................................... 47-S954R Proximity switch, luffing jib bottom right ....................................... 47-S955L Proximity switch, flap / jib left, luffing jib top ................................ 46-S955R Proximity switch, flap, jib right ...................................................... 46-S960 Hoist limit switch, lift top .............................................................. 45-U Modulators / converters-U50 Voltage converter 24V/12V 4A, radio ............................................ 19-U51 Voltage converter 24V/12V ........................................................... 19-X Terminals, connectors, sockets-X44 Working hour counter D+ ............................................................. 19-X46 Isolating terminal for bell H80, cut-off LMB overload ..................... 19-X49 Socket, 24V ................................................................................. 16-X50 Connector ....................................................................................17-X51 Connector EMERGENCY MODE HW1 ......................................... 17-X52 Connector EMERGENCY MODE HW2 ......................................... 17-X53 Connector EMERGENCY MODE luffing ....................................... 17-X54 Connector EMERGENCY MODE telescoping ............................... 17-X55 Connector EMERGENCY MODE slewing...................................... 17

-X56 Connector ....................................................................................17-X57 Connector ....................................................................................17-X201 Connector high-pressure switch air-conditioner .............................53-X205 Connector temperature switch hydraulic oil ..................................37-X251 Connector speed sensor .............................................................. 23-X252 Connector speed sensor .............................................................. 23-X254 Connector charge pressure .......................................................... 24-X255 Connector cooling water temperature ............................................ 24-X256 Connector charge temperature ..................................................... 24-X259 Connector oil temperature ............................................................23-X260 Connector EDC (actuator injection pump) ..................................... 23-X268 Connector control unit .................................................................. 36-X269 Connector on S69 ........................................................................ 36-X272 Connector filter heating fuel preheating ........................................ 22-X306 Connector hoist gear 2 ................................................................. 34-X322 Connector jib variation, limit stop ................................................. 34-X358 Connector variation block TN ....................................................... 33-X359 Connector variation block TN ....................................................... 34-X417 Terminal strip, terminal box boom head ........................................ 42-X513 Cable drum luffing jib ................................................................... 45-X519 Socket cabin ............................................................................... 14-XNOT Emergency connector .................................................................. 17-XST1 to heater ....................................................................................... 13-XST2 Sensor ......................................................................................... 13-XST3 Dosing pump ................................................................................ 13-Y Electric-operated, mechanical devices-Y4 Luffing up ..................................................................................... 30-Y5 Lowering brake, luffing down ........................................................ 31-Y6a Extending tele 30 ......................................................................... 30-Y6b Retracting tele .............................................................................. 30-Y9 Retracting tele .............................................................................. 30-Y11a Pressure step p3, “retracting tele” ................................................ 30-Y11b Pressure step p4, “luffing up” ....................................................... 30-Y12 1 = pressure step p2/p3/p4, ......................................................... 30-Y13 Presure step, pump 6120 bar ....................................................... 29-Y14 Pressure step, pump 6, 250 bar ................................................... 29-Y19a Ballast DOWN ............................................................................. 31

BMK - Table (-S904 to -Y19a)



-Y19b Ballast UP .................................................................................... 31-Y20 Slewing brake .............................................................................. 37-Y21 Prop. valve, footbrake slewing gear < 0,8A ................................. 37-Y22a Superstructure interlocked ........................................................... 31-Y22b Superstructure released ............................................................... 31-Y26 Fuel release for flame glow plug R9 .............................................. 23-Y28 Valve, water circulation ............................................................... 12-Y31a Lifting, hoist gear 1 (pump 1) ........................................................ 27-Y31b Lowering, hoist gear 1 (pump 1) .................................................... 27-Y32a Lifting, hoist gear 2 (pump 2) ........................................................ 27-Y32b Lowering, hoist gear 2 (pump 2) .................................................... 27-Y33a Slewing left, (pump 3) ................................................................... 27-Y33b Slewing right, (pump 3) ................................................................. 27-Y34 Variation unit, luffing up, telescoping (pump 4) ............................. 28-Y35 Variation unit, luffing up, telescoping (pump 5) ............................. 28-Y38 Releasing tele / ram ..................................................................... 51-Y40 Inversion valve interlocking tele / interlocking gripper ................... 51-Y41 Brake winch 1 .............................................................................. 32-Y42 Hydraulic motor variation angle ..................................................... 32-Y44 Slewing free-wheel / footbrake ...................................................... 37-Y45 Brake, winch 2 ............................................................................. 34-Y46 Brake, winch HW2 ....................................................................... 34-Y47a Secondary consumers .................................................................. 31-Y47b Secondary consumers .................................................................. 31-Y49 Pre-charge pressure ring area, tele ram ........................................ 30-Y57 Engine brake exhaust flap ........................................................... 29-Y57 Engine brake exhaust flap ........................................................... 24-Y59 Air drier ........................................................................................ 37-Y85a Swinging in swing-away jib ............................................................ 31-Y85b Swinging out swing-away jib .......................................................... 31-Y103a Cabin DOWN ............................................................................... 31-Y103b Cabin UP ..................................................................................... 31-Y104A Winding up auxiliary winch ............................................................ 43-Y104B Unwinding auxiliary winch .............................................................. 43-Y114a Erecting variation block “DOWN” ................................................. 34-Y114b Erecting variation block “UP” ....................................................... 34

-Y115a Swinging in variation block ........................................................... 34-Y115b Swinging out variation block ......................................................... 34-Y116 Release variation block ................................................................ 34-Y137 Clutch, compressor air-conditioner ............................................... 22-Y139 Dosing pump 40 Ohm at 20° ........................................................ 13-Y141 Extending footboard ..................................................................... 14-Y142 Retracting footboard ..................................................................... 14-Z Central units-ZE0 Central unit 0 ................................................................................ 20-ZE1 Central unit 1 ................................................................................ 20-ZE2 Central unit 2 ................................................................................ 20-ZE3 Central unit 3 ................................................................................ 20

BMK - Tabelle (-Y19b bis -ZE3)





Instruments cabin:Liccon monitor, pedal

-S107enginestop

-H105charge controlindicatorsuperstructure

-H106preheating

indicatorsuperstructure

-S104ignition/starting switchsuperstructure0 = OFF1 = ignition ON ( LICCON ON)2 = engine carrier ON

-B30sensor

0-25°/200-700mAfootbrake

slewing gear

-S92push-buttonslewingfree-wheel

-B29sensor0-25°/4-20mAgas pedalsuperstructure



Instruments cabin:Master switches

-S401master switch 2, leftslewing, hoist gear 2ZE1, LSB 2 address 9

-S301master switch 1, right

luffing, telescopinghoist gear 1

ZE2, LSB 3 address 9

-S420tilting

cab-S424luffing up atoverload

-S422releaseslewing brake

-S320swingingswing-awayjib

-S322preselection luffing

/ not telescoping

masterswitch

-S324*acousticwarning

„OFF“

-S326*seat heating

* = optional

high-speed

bridgingdead man’sseat contact

hand accelerator

horn



-P655

Instruments cabin:Roof console

-P654* -K652

-S650

-S648

-S646

-S644*

-S642*

-S640*

-S638*

-S636*

-S634

-S632

-S630*

-H628

-S626*

-H627*

-S622

-S620

-S618 -H614

-H613

-H612

-S610

-S608

-S606

-S604

-S602

-S660

-S658

-S656

-H611... indicator / tele assembly „ON“-H612... indicator / manual pressure control „ON“-H613... indicator / emergency mode-H614... indicator / central lubrification „ON“-H627... indicator / air-conditioner „ON“-H628... indicator / additional heater „ON“-K651... interval relay windscreen wiper motor / front-K652... interval relay screen wiper motor / roof-P654... preselector dial additional heater-P655... working hour counter-S650... instrument lighting-S648... extending / retracting footboard

-S646... erection winch, aux. winch UP / DOWN-S644... warning beacon, flashing light ON / OFF-S642... working projector setting mode-S640... working projector base section 42W-S638... working projector base section 70W-S636... working projector roof / to rear-S634... lighting winch-S632... working projector roof / to front-S630... air-conditioner „ON“-S626... additional heater „ON“ / „OFF“-S622... displ. controller, at emerg. mode without Liccon-S620... manual pressure control

* = optional

-K651

-H611* -S657-P655

-S618... releasing gripper / releasing tele ->manually-S610... manual pressure control / tele setting-S608... windscreen wiper / wipe-wash / front-S606... windscreen wiper / front-S604... screen wiper / wipe-wash / skylight-S602... screen wiper / skylight-S660... superstructure interlocking device-S658... ballasting „UP“ / „DOWN“-S657... setting switch-S656... setting „OFF“



-S89step switchblowerheat exchanger

-S90heaterswitch

mechan.adjustmentcirculating /fresh air

Crane cabin:Heater, additional heater

-S83thermoswitch

water circulation

-Y28valvewater circulation

-M9circulation pumpwater circulationengine / heatexchanger

-B86indoor thermostat

ventilator

-M5heat exchangercabin

-M14ventilator cabin



Crane cabin:Additional heater

-XST3dosing pumpY139

-XST2sensor

-XST1toheater

-A1control unitSG 1577

-A2heaterThermo 90S

circulation pump

-Y139dosing pump40 Ohm at 20°



Crane cabin:Wipers, miscellaneous

-Y142retractingfootboard

-Y141extendingfootboard

-H599interval horn

ballasting

-B26loudspeakerleft

-B25loudspeakerright

-X519socket cabin

-H95radio

-M4wiper motor

skylight

-M6front screen

washer pump

-M7skylight washerpump

-H21flashing lightcabin

-M3wiper motorfront screen



Control cabinet:Swing frame / relays

-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19

-K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28

-K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37

-K38 -K39

-K11 .... slewing gear free-wheel-K12 .... setting switch „OFF“-K13 .... luffing ram retract (tele resetting)-K14 .... emergency mode without Liccon-K15 .... working hour counter-K16 .... water circulation heater-K17 .... heater cabin, warm-K18 .... horn-K19 .... fresh air blower-K20 .... tele release-K21 .... water circulation-K22 .... auxiliary contactor emergency mode with Liccon-K23 .... auxiliary contactor gripper released (at emergency mode)-K24 .... hydraulic oil cooler -M2 „ON“-K25 .... static brake slewing gear-K26 .... fuel preheat. filter heat. 130A / 40A 150W option. assignm!-K27 .... seat heating „ON“-K28 .... lighting superstructure -E4 and -E5-K29 .... -Y 14 at tele resetting-K30 .... -Y13 at tele resetting-K31 .... interlock -Y47b against -Y47a (secondary consumers)-K32 .... cut-off air drier-K33 .... Central lubrification „OFF“-K34 .... 42W working projector boom head -E16-K35* ... air-conditioner clutch compr. high-pressure -Y137-K36 .... air flap engine -Y56 (1 = open)-K37 .... retract tele -Y9 and precharge pressure ring area -Y49-K38 .... lamp -H613, gripper in pos. at EMERGENCY MODE-K39* ... electr. operated hydr. pump -M13 (dolly)

* = optional



Control cabinet:Swing frame / relays, fuses

-K51 -K52 -K53 -K54

-K56 -K57 -K58

-K51 .... hoist gear 1-K52 .... extending tele / hoist gear 2*-K53 .... luffing up-K54 .... retracting tele-K56 .... luffing down-K57 .... slewing gear-K58 .... unlocking gripper

-F7 to F12

-F13 to F18

-F19 to F24

-F25 to F30

-F31 to F36

-F37 to 42

-F43 to F48

-F1 to F6

-X49socket

24V

EMERGENCY MODE WITH LICCON:

-S81key-oper. switchEMERGENCYMODE withLICCON

PINNING / RELEASINGLOCKING / UNLOCKING

UNLOCKING TELE

LOCKING TELELOCKING RAM

UNLOCKING RAM

TELESCOPING BY MASTER SWITCH

RAMIN POSITION



-S618 /19.6

-H613 /19.6

-S620 /19.5

-S622 /19.5

ARMATURENBRETT DACH

-X53-X53

-X51-X51

-X52-X52

-X54-X54

-X55-X55

BETRIEBSART

1

2

-XNOT

<= II

<= I

-XNOT

<= II

<= I

-XNOT

<= II

<= I

-XNOT

<= II

<= I

-XNOT

<= II

<= I

KRANFUNKTION-S622

RELAISTRØGER SCHALTSCHRANK-XNOT IN STECKER :

Control cabinet:Swing frame, components for EMERGENCY MODEwithout LICCON

-X54

-X52

-X53

-X51

-X50

-X55

-X56

-X57

-XNOTemergencyconnectors

II : TELE ENTBOLZEN

0

II =>

I => I : ZYLINDER ENTBOLZEN

0 : TELE VERBOLZEN ,ZYLINDER VERBOLZEN

NUR BEI

MANUELLEDRUCKAUFSCHALTUNG" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "

<=

NUR BEI

<= ÛBERBRÛCKUNG" WINDE 2 ABGESPULT "

NUR BEI

<= ÛBERBRÛCKUNG" WINDE 1 ABGESPULT "

0 I

=>

SCHALTER ÚFFNEN

=>

<=

MANUELLEDRUCKAUFSCHALTUNG

ZYLINDER IN POSITION

NUR WENNZYLINDERVERBOLZT

1

2

-XNOT

-X51

-X52

-X53

-X54

-X55

-X50 ....-X51 .... connector EMERGENCY MODE HW1-X52 .... connector EMERGENCY MODE HW2-X53 .... connector EMERGENCY MODE luffing-X54 .... connector EMERGENCY MODE telescoping-X55 .... connector EMERGENCY MODE slewing Roof console:



-A50diodeboard

-K60-K59-K59 .... unlocking gripper-K60 .... EMERGENCY MODE

Control cabinet:Swing frame / diode board, relays

* = optional

-R50series resistance47R at emergencymode lifting andluffing

-R51series resistance56R at emergencymode telescoping

-R52series resistance68R at emergencymode slewing



Control cabinet:Control ON, voltage converters

-K1control ON

-T50voltageconverter24V/12V 4Aradio

-X46isolating terminal

for bell H80,cut-off LMB

overload

-X44working hourcounter, D+

-A14diode and resistancesupport, generation ofthe excitation voltageof the generator D +

-T51voltageconverter24V/12V 0-24Aradio-set, radiotransmissionsocket 12V



Control cabinet:Participants on CAN and LSB

-EP0input boardZE0, LSB1




-A20flame starting

device

-NTpowerpack

-ZE0centralunit 0

-ZE1centralunit 1

-ZE2centralunit 2

-ZE3centralunit 3

E/A module 6

engine ECULH-ECU1

-A64neutral point



Electric equipment:Battery box

-S1main switchbattery box

-F62fuse 50A,battery +

-F60overvoltageprotection

-F61fuse 50A,

starter

-G2battery 12V

-G3battery 12V

BATTERY BOXMAIN SWITCH

CHARGERSENSOR

MAI

N S

WIT

CH

BATT

ERY



Diesel engine D924 TI-E 180KW:Components

-Y137clutchcompressor air-conditioner

-G1generator

engine oil filter fuel initial filter withwater separator andpreheating

fuel fine filter

-M1starter



-X272-A11filter heatingfuel preheating150W

-B31speed sensorn / L (0-70V)

-X251 -X259

-X252-B32(without fig.)OT-sensor 2n / L (0-70V)

-B39oil temperature

-X260connector -EDC

(actuatorinjectionn pump)

-Y26fuel releasefor flame glowplug R9

-R9flame glowplug 1

Diesel engine D924 TI-E 180KW:Sensors...



-B35cooling watertemperature(see also coolingsystem)

-X255

-Y57engine brakeexhaust flap

-Y13pressuresteppump 6see also:„pump 6“

-Y14pressure steppump 6see also:„pump 6“ -B34

charge pressure0-5bar / 0-5V

-B36chargetemperature

-X254

-X256

Diesel engine D924 TI-E 180KW:Temperature-, pressure sensors



-B35cooling watertemperature

-X255

gear pumpdriveventilator motor

-B37coolantlevel

Diesel engine D924 TI-E 180KW:Cooling system



Hydraulic equipment:Outline hydraulic pumps (without HW II)

pumps 4, 5luffing teleA11VO 130 +A11VO 130pump 6

variable displ.pumpsecondaryconsumersA10VO 28pump 7

gear pump supplypressurePRN 38+17

pump 3variable displ.pumpslewing gearA4VG 56

pump 1variable displ.pumpwinch 1A4VG 90

gear pumpdrive ventilator motor

pump 7

Pump assembly (with HWII)

pump 3 pump 1

pump 6 pumps 4, 5

driving direction

VERSION: HOIST GEAR I + HOIST GEAR II

PUMP 3 PUMP 2 PUMP 1

SUPPLYPRESSURE

SECONDARYCONSUMERS

PUMP 7 PUMP 6 PUMPS 4,5



Hydraulic equipmentsuperstructure:Pump 1 (winch 1),Pump 2 (winch 2),Pump 3 (slewing gear)

-Y33bslewing right

(pump 3)

-Y33aslewing left

(pump 3)

-Y32blowering hoist

gear 2(pump 2)

-Y32aliftinghoist gear 2(pump 2)

-Y31bloweringhoist gear 1(pump 1)

-Y31alifting hoist gear 1(pump 1)

-B11pressure sensorpump 10 - 400 barZE2, LSB 3address 21

-B12pressure sensorpump 20 - 400 barZE3, LSB 4address 21



Hydraulic equipment superstructure:Pump 4, pump 5 (luffing, tele)

-Y34regulation unitluffing uptelescoping(pump 4)

-Y35regulation unitluffing uptelescoping(pump 5)

-B13pressure sensor0 - 400 barpumps 4 and 5ZE1, LSB 2address 23

-B2pressure sensor0 - 400 barluffing ram-piston areaZE1, LSB 2address 22



Hydraulic equipment superstructure:Pump 6 (secondary consumers)

-Y13pressure steppump 6120 bar

-Y14pressure steppumpe 6250 bar

-Y57engine brakeexhaust flap

control pressure

limitation valve32 bar

pressure

120 bar250 bar

-Y13

11

-Y14

01



Hydraulic equipment superstructure:Telescoping, luffing

-Y9retracting

tele

-Y49pre-chargepressurering areatele ram

-Y11bpressure step p4„luffing up“320 bar

-Y11apressure step p3„retracting tele“180 bar

-Y121 = pressure stepp2/p3/p40 = pressure step90 bar

-B13pressuresensor0 - 400 barpumps 4 + 5ZE1, LSB 2address 23

-Y4luffing up

-Y6btele RETR

-Y6aTele EXT

extending gripper

retracting gripper

retracting tele

extending tele

luffing up

STEPS FUNCTION PRESSURE



Hydraulic equipment superstructure:Secondary consumers

-Y22bsuperstructurereleased

-Y22asuperstructureinterlocked

-Y103bcabinUP

-Y103acabineDOWN

-Y19bballastUP

-Y19aballastDOWN

-Y85bswinging outswing-away jib

-Y85aswinging inswing-away jib

-Y47bsecondaryconsumers

-Y47asecondaryconsumers

-Y5loweringbrakeluffing down

resetting tele

superstructure interlocked

ballasting

tilting cabin

swing-away jib

luffing down

released

gripper released



Hydraulic equipment superstructure:Hoist gear 1

-Y41brake

winch 1

-Y42hydraulic motorslewing anglevariationTrimotwinch 1

-S38supply pressurecontrolwinch 1

-P2incremental sensorwinch 1

winch 1winch 2



Hydraulic equipment superstructure:Hoist gear 2 with variation block, left

-P3incrementalsensorwinch 2

-S46proximity switchwinch 2 mountedZE3, LSB4, address 9

-X358*connector variation

block TN

-S47*proximity switch

TN variation blockswung out

ZE3, LSB4address 10

-S70*mounting variationblock „UP“

-S71*mounting variationblock „DOWN“

-S74*swinging outvariation block-S75*swinging invariation block

* = optional

Variation blockerected:

Variation block intransport position:

CONTROL PANEL VARIATION BLOCK

max. operating position 63°



Hydraulic equipment superstructure:Hoist gear 2 with variation block, right

-Y114b*mounting

variation block„UP“

-Y115bswinging outvariation block

-Y115aswinging invariation block

-Y116releasevariation block

-Y45brakewinch 2

-S39supply pressure

controlwinch 2

-X322connector jib

variationblock

-X359connector jibvariation block TN

-S44jib variationblock

-Y114a*mountingvariation block„DOWN“

-X306connector

hoist gear 2

-Y46hydraulic motorslewing anglevariation Trimotwinch 1* = optional



Hydraulic equipment superstructure:Ballasting

-S26plunger-operatedswitchballast left„bottom“

-S28manometr. switch>200 barballast left„top“

-S29manometr. switch

>200 barballast right

„top“

-S27plunger-operated

switchballast right

„bottom“



Hydraulic equipment superstructure:Centralized lubricating system

-S69proximity switchdistributor

-X269connector on S69

-X268connectorcontrol unit

grease distributor

Electronic control S-EPElectronic control S-EP

sequences

break time (h) pilotLED



Hydraulic equipment superstructure:Fuel level sensor, air-drier, hydraulic oil cooler

-R4fuel levelsensor-H80

warning bell /bell superstructure

-Y59air-drier

-M2enginehydraulic oil cooler

-S31temperature

switchhydraulic oil

-X205

FUEL LEVEL SENSOR RESERVOIR CONTENTS

X1

X2

< +7³C

>+30³C

100W



Hydraulic equipment superstructure:Slewing gear

-Y44slewingfree-wheel /footbrake

-Y20slewing brake -Y21

prop. valvefootbrakeslewing gearI < 0,8A

ball valve,only to beclosed forpressure setting

-S34incrementalsensorslewing gear

-S35incremenmental

sensorslewing gear



Hydraulic equipment superstructure:Superstructure interlocking,boom direction

-S32contact switchsuperstructureinterlockingpin top

-S30contact switchsuperstructureinterlockingpin bottom

-S4contact switch± 5°

-B17slewing sensor 0-360°ZE0, LSB1 address 25

FUNCTION

PINBOTTOM

PINFLASHINGBOTTOM

PINTOP

PINFLASHINGTOP

PIN BOTTOMp5³ OVER REAR =>SUPERSTRUCTUREINTERLOCKED OVERREAR

PIN BOTTOM, NOTp5³ OVER REAR =>SUPERSTRUCTUREINTERLOCKED

PIN TOP =>SUPERSTRUCTURERELEASED

PIN -INTERMEDIATEPOSITION

ERRORERRORERRORERROR

90³270³

180³

360³ 0³

þ175³

þ5³

1

2 4

1

2 4

A

B

AUSLEGER IN FAHRTRICHTUNG

AUSLEGER NACH HINTEN

1 1 11 1 0

=F+F1-S4 *



Superstructure in general:Lighting superstructure

-E7contour light5W

-E12warning beacon70W

-E6contour light

5W

-E60working projector

superstructure 70W

-E96projectorcabin left 70W

-E18working projectorbase section 42W

-E17working projectorbase section 42W

-M23actuatoradjustmentworking projectorbase section

-S320terminal box

-E11warning beacon

70W



Telescoping boom:Cable drums, angle and length sensors

-N1slip-ringsenergy cable tele

-B7length sensortele boomZE1,LSB2address 30

-N2cable drum high-voltageantenna flashing lightangle sensor B6lighting boom head

-S413terminal box -B4

angle sensortele base sectionZE1, LSB 2address 29



Telescopic boom:Boom head

-S9301st hoist limit switchlift topboom head rightZE2, LSB 3address 28

-S931*2nd hoist limit switchlift topboom head leftZE2, LSB 3address 24

* = optional

-B6angle sensortele boom headZE2, LSB 3address 23

-A417additional supply

for LSB

-X417terminal stripterminal boxboom head



Telescopic boom:Biparted swing-away jib, auxiliary winch -S945

lift topbiparted swing-away jibZE2, LSB3 address 26

-S421terminal boxswing-away jib

-B1anemometer

-E10*flashing light

boom head

-S422terminal box biparted

swing-away jib right

-S940hoist limit switchlift topswing-away jibZE 2, LSB 3address 27

-Y104Awinding upaux. winch

-Y104Bunwinding

aux. winch



Telescopic boom:Biparted swing-away jib

-S909*proximity switchoptional aux. jib

damped: Signal = 1=> TELE locked

ZE1, LSB2address 25

-S72swinging inswing-away jib

-S73swinging outswing-away jib

pin 1(swing-away jib base)

pin 2(pulley head) swing ram

S 72 swing swing-away jib pulley head into transport position /pin 1 locked - retract swing ram

S 73 swing out swing-away jib pulley head into working position / pin 1 locked - extend swing ramS 72 swing base of swing-away jib from boom head to permit telescoping / pin 2 locked - extend swing ram

S 73 swing swing-away jib base to boom head to permit locking of pin 1 / pin 2 locked - retract swing ram

proximity switch

Functions control panel:

Control panel-S900*proximity switchswing-away jibswung inDamped: Signal = 1=> TELE lockedZE1, LSB2address 26



Telescopic boom:Luffing jib - pulley head

-S960*hoist limit switch

lift topZE 2, LSB 3

address 27

-S419*terminal boxluffing jib

-B56*angle sensor,luffing jibpulley headZE 2, LSB 3address 29

-X513*cable drumluffing jib

* = optional



Telescopic boom:Luffing jib / position acknowledgement

bottom view of flap

-S955R*proximity switch

flapjib right

luffing jib topZE3, LSB4address 12


jib righttransport position

fitting unit ZE3,LSB4address 14


jib rightflap in position

ZE3, LSB4address 13

-S951L*proximity switch

jib leftflap in position

ZE0, LSB1address 13

-S955L*proximity switchflap / jib leftluffing jib topZE0, LSB1 / address 12

-S953L*proximity switch

jib left /transport positionfitting unit

ZE0, LSB1 /address 14

flap from theright

flap from theleft

* = optional



Nadel

A-frame 1

A-frame 2

-S954R*proximity switchluffing jib bottom rightZE3, LSB4address 15

-S954L*proximity switchluffing jib bottom leftZE0, LSB1address 15

Telescopic boom:Luffing jib - position acknowledgement „bottom“

* = optional

jib



Telescopic boom:Luffing jib base section

-B55angle sensor

luffing jib basesection

-S418terminal box

luffing jib base section



Telescopic boom:Luffing jib - retainer ram

-B22*pressure sensorretainer ram jibZE3, LSB4address 22

-S952*proximity switch

retainer ramjib right

signal : „limit stop“ZE3, LSB4address 11

-S952*proximity switchretainer ramjib leftsignal: „limit stop“ZE0, LSB1address 11

* = optional



Telescopic boom:Tele interlocking

-S908inductive sensorgripper positionat emergencymodeno LSB sensorKein LSB-Geber-S904inductive sensortele 4ZE1, LSB2address 13

-S905inductive sensor

tele 5ZE1, LSB 2address 14





-S903induvtive sensortele 3ZE1, LSB 2address 12



Telescopic boom:Tele interlocking, gripper interlocking


gripper leftinterlockedZE1,LSB 2address 18


gripper left releasedZE1,LSB 2address 19

-S913inductive sensorgripper rightinterlocked ZE1,LSB 2address 20

-S915inductive sensorgripper right releasedZE1,LSB 2address 21

-Y40inversion valvetele interlocking /gripperinterlocking

-S919inductive sensortele releasedZE1, LSB 2address 17

-S918inductive sensortele interlocked

ZE1, LSB 2address 16

-Y38tele / ramrelease



Optional equipment:Dolly

-B28manometr. switchpumppump ON < 40 barpump OFF > 55 bar

-B26manometr. switchbrake slewinggear> 35 bar

-B27manometr. switch

lowering brakeluffing

> 35 bar

-M13electric-operated

hydraulic pump24V / 400W



Optional equipment:Nato socket, air-conditioner, external supply

-X201*-S77*

high-pressureswitch

air-conditioner

* = optional

heat exchanger

Nato socket / startingsupport(optional)



Index_OWAA 1 13A 2 13A11 23A14 19A20 20A50 18A64 20A417 42

BB 1 43B 2 28B 4 41B 6 42B 7 41B11 27B12 27B13 28, 30B17 39B22* 49B25 14B26 14, 52B27 52B28 52B29 9B30 9B31 23B32 23B34 24B35 24, 25B36 24B37 25B39 23B55 48B56* 45B86 12

KK 1 19K11 15K12 15K13 15K14 15K15 15K16 15K17 15K18 15K19 15K20 15K21 15K22 15K23 15K24 15K25 15K26 15K27 15K28 15K29 15K30 15K31 15K32 15K33 15K34 15K35 15K36 15K37 15K38 15K39 15K51 16K52 16K53 16K54 16K56 16K57 16K58 16

K59 18K60 18K651 11K652 11

MM1 22M2 37M3 14M4 14M5 12M6 14M7 14M9 12M13 52M14 12M23 40

NN1 41N2 41NT 20

PP2 32P3 33P654* 11P655 11

RR 4 37R 9 23R50 18R51 18R52 18

SS 1 21S 4 39S26 35S27 35S28 35S29 35S30 39S31 37S32 39S34 38S35 38S38 32S39 34S44 34S46 33S47* 33S69 36S70* 33S71* 33S73 44S74* 33S75* 33S77* 53S81 16S83 12S89 12S90 12S92 9S104 9S107 9S301 10S320 10S322 10S324* 10S326* 10S401 10S413 41

S418 48S419* 45S420 10S421 43S422 10S424 10S602 11S604 11S606 11S608 11S610 11S618 11S620 11S622 11S626* 11S630* 11S632 11S634 11S636* 11S638* 11S640* 11S642* 11S644* 11S646 11S648 11S650 11S656 11S657 11S658 11S660 11S900* 44S901 50S902 50S903 50S904 50S905 50S908 50S909* 44S912 51

S913 51S914 51S915 51S918 51S919 51S930 42S931* 42S940 43S945 43S951L* 46S951R* 46S952* 49S953L* 46S953R* 46S954L* 47S954R* 47S955L* 46S955R* 46S960* 45

TT50 19T51 19

XX 44 19X 46 19X 49 16X 50 17X 51 17X 52 17X 53 17X 54 17X 55 17X 56 17X 57 17X201* 53X205 37X251 23

X252 23X254 24X255 24, 25X256 24X259 23X260 23X268 36X269 36X272 23X306 34X322 34X358* 33X359 34X417 42X519 14XNOT 17XST1 13XST2 13XST3 13

YY 4 30Y 5 31Y 6a 30Y 6b 30Y 9 30Y 11a 30Y 11b 30Y 12 30Y 13 24, 29Y 14 24, 29Y 19a 31Y 19b 31Y 20 38Y 21 38Y 22a 31Y 22b 31Y 26 23Y 28 12

Y 31a 27Y 31b 27Y 32a 27Y 32b 27Y 33a 27Y 33b 27Y 34 28Y 35 28Y 38 51Y 40 51Y 41 32Y 42 32Y 44 38Y 45 34Y 46 34Y 47 31Y 49 30Y 57 24, 29Y 59 37Y 85a 31Y 85b 31Y103a 31Y103b 31Y104A 43Y104B 43Y114a* 34Y114b* 34Y115a 34Y115b 34Y116 34Y137 22Y139 13Y141 14Y142 14

ZZE0 20ZE1 20ZE2 20ZE3 20

EE 6 40E 7 40E10* 43E11 40E12 40E17 40E18 40E60 40E96 40EP0 20EP1 20EP2 20EP3 20

FF60 21F61 21F62 21

GG1 22G2 21G3 21

HH 21 14H 80 37H 95 14H105 9H106 9H599 14H611* 11H612 11H613 11H614 11H627* 11H628 11

BMK_1250

Documents