BMH Offering Guide 2010 (1)

7/28/2019 BMH Offering Guide 2010 (1)

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Bu mes

equme sysems

Sandvikhasthelong-termexperiencetodesign,manufactureandinstallvirtuallyanykindof

bulkmaterialshandlingsystem,includingconsulting,systemsdesign,engineering,procure-

ment,erectionandtraining.Excavation,transportation,sizingandcrushing,stockyardstor-

ing,homogenizationandreclamationareallmaterialshandlingprocesseswesupport.

Fromcontinuousopencastminingsystemstointegratedstackingandreclaimingsystemsfor

mines,includingaroundpitsystem(APS)crosspitsystem(CPS),in-pitcrushingandconvey-

ing(IPCC),terminals,powerplantsandportfacilities,weoffertotalsolutionsandturnkey

installations.Wealsoofferawiderangeofindividualequipmentandqualitycomponentsfor

plants,aswellasglobalupgradingandmodernizationservices.

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pS100 - pS300 SEriES

Thistypeofstackerisabletoluffandslewthe

boomanddesignedtoservicestockpilesonboth

sidesoftherails.Boomlengthcanrangefrom

10toover60meter(33to198ft).

pS400

Luffable-onlyareusedwherethestockpileis

requiredtobestackedfromonesideonly,with

littleornodemandforblending.Boomlength

from10toover60meter(33to198ft).

pS100

Pylontype-usedforstandardheavy-duty

applications.

pS200

Cantileveredtype-simpledesignand

usedforlight-dutyapplicationswithlow

migrationofcenterofgravity.

pS300

Rockertype-tominimizemigrationof

centerofgravityinoperationtoallow

foraneconomicrailgaugeandtokeep

stockyardwidthatamaximum.

hS SEriES - MoaBlE tpE

Thestandardrangeofmovablestackerscovers

beltwidths(650,800,1000,1200and

1400mm/26,31.5,39,47,55in)eachhaving

differentlengthsupto40m(131ft)foratypi-

calcapacityrangeof300to2800mtph(331to

3086stph).

hS SEriES - radial tpE

Thestandardrangeofradialstackerscovers3

beltwidths(650,800and1000mm/26,31.5

and39in)eachhaving5differentlengths(20,

25,30,35and40m/66,82,98,115and131

ft)foratypicalcapacityrangeof200to1200

mtph(220to1323stph).

Sces

pS sees

Sandvikstackerseffectivelystockpilebulkmaterialsinanefcientandorderlymanner.

Stationaryortraveling,borneonrailsorcrawlers,theycanbesuppliedinxed,luffableor

luffable-and-slewableboomdesigns,withcapacitiesfrom150to20000metrictonsperhour

(165to22000shorttonsperhour).

Thechoiceofdesigndependsonfactorssuchasthestackingmethod(Chevron,Windrow

andConeShell)andsizeofthestockpile,thetypeofmaterial,therequiredthroughputand

thedemandformobility.Trippercarsortrippersystemsfortransferringmaterialfromthe

yardconveyortothestackerareconsideredpartofthestacker.

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pr100 - pr200 SEriES

Designedtoreclaimlargevolumes,withexact

designtailoredtosuittheneedsofthecustomer.

Boomlengthrangefrom10toover60meters

(33toover198ft).

pr100

Pylontype-foruseinlowtomediumbulk

densityandmediumoreapplications.

pr200

Rockertype-minimizesthemigrationofthecenterofgravityinoperationtoallowveryhighcapacities.

pr300

Foramoreefcientblendingpurposewhich

canbeimprovedbymeansofadualbucket

wheeldesign.Typicallyusedforreclaiming

materialwherehomogenizationisaprimary

requirement.

pr400

Goodchoiceforsmalltomediumcapacities

andwherehomogenizationisnotapriority.

Reclaimsthematerialfromthesurfaceina

longitudinaldirection.

pr500

Front-acting-clearlysuperiortothosethat

reclaimthemateriallongitudinally,because

theyblendthematerialeffectivelyduringreclamation.

pr600

Istheoptimalchoiceifgoodhomogenizing

isimportant.AlternativetothePR300,it

comprisesalongrotatingdrumttedwitha

largenumberofreclaimingbuckets.

recmes

pr sees

Sandvikreclaimersaredesignedtoreclaimbulkmaterialsfromstockpilesatmines,ports,

steelplants,powerstations,etc.inaquick,efcientandorderlyway.Theyareavailablein

severalmaintypes,includingbucketwheel,scraperanddrum-typereclaimers,andinmany

congurationsandsizes,withcapacitiesfrom500to20000metrictonsperhour(550to

22000shorttonsperhour)andmore.

Thechoiceofdesigndependsonfactorssuchasthesizeandshapeofthestockpile,thetype

ofmaterialtobereclaimed,therequiredreclaimingrateandtheneedforblendingorhomog-

enization.

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pd100 - pd200 SEriES

Boom-typebucketwheelstacker/reclaimerscanbesuppliedinmanycongurationsandsizes,

withboomsupto60meter(197ft)inlengthandstacking/reclaimingcapacitiesupto

20000metrictonsperhour(22000shorttonsperhour)perhour.Trippercarsfor

transferringmaterialfromtheyardconveyortothestacker/reclaimerareconsideredpartof

themachine.

pd100

Thepylon-typedesignrepresentsconsistent

performanceandcombinesagoodratiobetweenmachineweightandcapacity.Very

popularinlowtomediumbulkdensity

applicationsandmediumoreapplications.

pd200

Therockertypeisaheavy-dutymachine

thatminimizesthemigrationofthecenter

ofgravityinoperationtoallowveryhigh

capacitiesandaneconomicrailgauge,

andtomaximizetheusablewidthofthe

stockyard.

pd300

Sincecircularstacker/reclaimersarenormally

housedinsideadome,thepileisbuiltup

automaticallyatoneendbymeansofaslewing

andlufngstackerusingthecone-shellstacking

methodfor360degreesofrotation,and

reclaimedattheotherendbyaradialscraper-

typereclaimer.Thelatterreclaimsthematerial

layerbylayerfromthepilecross-sectionand

conveysitintoacentralhopperlocatedunderthecentralcolumn.

Sce/recmes

pd sees

Sandvikstacker/reclaimerscomeintwomaintypes:bucket-wheelmodelsforalternate

stackingandreclaiming,andcircularunits,whichnormallystackandreclaimthematerial

alternatelybutcanbedesignedtodososimultaneouslyifrequired.

Ourbucket-wheelmodels,normallysuppliedcompletewithtrippercars,arecompactandeconomicalforlongitudinalstockyardswheresimultaneousstackingandreclaimingisnot

requiredandwheretherecanbelargevariationsinthedemandforstackingandreclaiming

capacities.

Ourstandardcircularunits,whichbuildaring-shapedstockpileandarenormallyhoused

insideacovereddomeduetoenvironmentalconcerns,bothcontinuallystackthestockpile

atoneendoftheringandreclaimthematerialsimultaneouslyfromtheotherend.Allofour

unitsarecustombuiltforeachindividualapplication,withthecustomersneedsinmind.

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pl100 - pl200 SEriES

Rail-bornegantrymounted,slewingand

shuttlingboomshiploaders,whichalsohavea

certainlufngfunction,aredesignedtocover

allhatchesofthevesselthroughacombination

oflufng,slewingandlongitudinaltravel.To

enablevesselstoberth,theyareslewedparallel

tothequay.

LikeallSandvikshiploaders,theyhave

advancedPLCcontrolsystemsandcanbe

tailoredpreciselytoprotecttheenvironment.

pl300

Rail-bornegantrymounted,telescopic-boom

shiploaders,whichhaveasteeplufngfunction,

aredesignedtocoverallhatchesofthevessel

throughacombinationoflufng,telescoping

outreachandlongitudinaltravel.Toenable

vesselstoberth,theboomissimplyraisedout

oftheway.

pl400

Radialquadrant,shuttle-boomshiploadershave

aslewingbridgethatispivotedontheinside

andguidedonacurvedrailontheoutside.

Theshuttlingconveyorboomthatalsohasa

certainlufngfunctionislocatedonthebridge.

Thisenablesfullhatchcoveragethrougha

combinationoflufng,slewingandvariable

outreach.

Ses

pl sees

Sandviklineargantryandquadrantbridge-typeshiploadersareconstructedinproven,

eco-friendlydesignsandawiderangeofsizestoservicevesselsfrom5000to250000dwt.

CentraltotheSandvikphilosophyisminimaldisruptionoftheportduringinstallationofthe

shiploaderanditssupportingequipment.

Ourprocessforoff-siteconstruction,assembly,testing,commissioningandheavy-loadtrans-

portationishighlyadvanced,resultingininstallationoffullyoperationalshiploaderswith

capacitiesupto12000metrictonsperhour(13200shorttonsperhour)injustafewdays.

ThemostpopulartypesPL100-PL400areshownhere.

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p100

TheSandvikrail-bornegantrymounted,grab-

typeshipunloaderisoneofthemostexible

designsforunloadingbulkcargoatratesofup

to2500metrictonsperhour(2800shorttons

perhour)perhour.

Normallyequippedwithgrabsuspendedfroma

trolleythatrunstoandfromalongatransverse

bridge,theytypicallydischargethematerialinto

ahopper,whichthenmetersitontoaconveyor

onthewharforpier.However,variousoptions

areavailable,withmanual,semi-automaticor

fullyautomaticcontrols

p200

Sandviklevel-lufngshipunloaders(socalled

becausetheycanmaintaintheloadata

constantheightautomaticallyevenwhilethejib

israisedorlowered)haveawideslewingangle,

asteeplufngangleandapowerfulhoisting

functionfortheirsizeandweight.

Withunloadingcapacitiesofupto800metric

tonsperhour(880shorttonsperhour),they

canbeeitherstationaryorrail-borne,andare

oneofthemostexibledesignsforunloading

bulkcargo.Normallyequippedwithagrab,

theycanbesuppliedwithvariousoptions,

includingmanual,semi-automaticorfully

automaticcontrols.

Sues

p sees

Sandvikshipunloadersofthelineargantryandlevel-lufngtypesareconstructedinproven

designsandawiderangeofsizestoservicevesselsfrom5000to250000dwt.

Focusingongrabtechnology,theyofferefcient,rationalsolutionstodemandsfor

quaysideexibilityandaretheperfectrigsforunloadingmaterialswithdifferentbulkdensities.Aswithcontinuousshipunloaders,theycanbeconstructed,assembled,testedand

commissionedoff-siteifnecessary,thenshippedtositeandinstalledwithminimaldisruption

toportactivities.

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pE100 - pE200 SEriES

Ourstandardrangeofcompactbucketwheelexcavators(PE100series)isdesignedfor

smalltomedium-sizeopencastmines.Allmodelsareofrugged,rationalconstruction,

highlyproductivefortheirsizeandweightandareveryreliable.

ModelswithhighercapacitiesareoftheC-framedesign(PE200series).

Buce wee ecvs

pE sees

Sandvikbucket-wheelexcavatorsaredesignedtocontinuouslystripoverburdenandmine

coal,ligniteandvarioussoftminerals.Withcapacitiesfrom150to10000cubicmeterper

hour(200-13000cubicyardperhour)loose,theyarecapableofminingformationswith

compressivestrengthsofupto20MPa(2900psi).

Controlledbystate-of-theartPLCsystemswithextensiveautomationpossibilities,theyhave

ergonomic,user-friendlyinterfacesforoperatorcomfort,quickfamiliarizationandsustained

highproductivity.Sincetheyareofmodularconstruction,Sandvikbucketwheelexcavators

areeasytooptimizefordifferentapplications.

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pB100-pB300

Sandvikbeltwagonsareofrational,modularconstructionandthereforeeasytocustomize

fordifferentapplicationsatreasonablecost.Usuallybuilttoorder,theyaretrack-mounted,

availableinvariousboom(PB100withasingleslewingboom,PB200withadoubleslewing

boomandPB300withxedboom)andconveyorcongurations,andequippedwithstate-of-

the-artcontrolsystems.

Bews

pB sees

Sandvikbeltwagons,ormobiletransferconveyors(MTCs),aredesignedtoformaexible,

adjustable,synchronizedbridgebetweenthebucketwheelexcavatorandthebenchconveyor

inordertoensureacontinuous,uninterruptedowofmaterialfromopencastminingopera-

tions.Theircapacitiesrangefrom150to10000cubicmeterperhour(200to13000cubic

yardperhour)tomatchthecurrentrangeofSandvikbucketwheelexcavators.

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pa100 - pa200

Sandvikspreadersareusuallytailor-madefor

theapplicationandbuilttoorder.

ThePA100denesthecompact-typespreader

andthePA200isknownastheC-frametype

spreader.Normallytrack-mounted,theyareof

rational,modularconstructionandequipped

withstate-of-the-artcontrolsystems.

pa300

TheSandvikmobileCrossPitSpreader(CPS)

system,developedforspecialapplications,

isover350meter(1150ft)inlength.An

incorporatedbucketwheelexcavatorloads

thewastematerialtotheboomofthecross

pitspreader,whichconveysthewastematerial

acrosstheopenpitanddischargesitoverthe

designateddumpingzone.

Sees

pa sees

Sandviksuppliesspreadersupto350meter(1150ft)inlength.Thepurposeofthespreader

istoreceiveoverburdenfromthehaulageconveyoranddumpitinanorderlyandefcient

manner.Railortrack-mountedtrippercars,usuallypartofthespreaderpackage,areusedto

transferthematerialfromthehaulageconveyortothespreader.

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ThePF300isacompletelynewfully-mobilecrushingadvancementwithcompactdesign

foron-faceminingapplicationswhichcanbeequippedwithasizer,double-rollcrusheror

hybrid-crusher,foranyclientsuniquelyvarieddemands.

Thestabilityconceptallowsloadingofthecrusherviahydraulic-orropeshovelswithout

anytemporarysupport,keepingthesystemfullymobileandrocksolidunderallconditions

whilemachineoscillationissignicantlyreduced.Thisnotonlykeepsavailabilityatahigh

level,butalsoimprovesthepositioningofthemachine.

ThePF300caneitherworkincombinationwithabeltwagon,mobiletransferconveyors,or

loadbridgesastheconnectingdownstreamlinktothefaceconveyor.

pF300 With option BElt Wagon

pF300 With option loading BridgE

Fuy-mbe cus s

pF sees

Sandvikstotallynewfully-mobilecrushingplantmakesthein-pitCrushingandConveying

(IPCC)methodabetteralternative.

SandvikimprovementstoIPCChelpensurehigherproductionandprotability,while

reducingdust,noiseandpollution.WithauniqueandcompactdesignfromSandvik,thenewPF300seriesisexpectedtoeffectabigbreakthroughasanessentialpartinIPCCandoffers

signicantbenetsforourcustomersminingapplications.Thispatent-pendingtechnologyis

capableofcrushingfrom2000tomorethan10000metrictonsperhour(2200to

11000shorttonsperhour),makingitapplicableforprocessingcoal,overburden,oilsands

andhardermaterials.

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Sandviksextensivelineofsemi-mobilecrushingplantdesignsallowsthecompleteprimary

crushingsystemtobeshiftedtodifferentlocationswithinthemineorpit.Asemi-mobile

crushingplantoffersaexibilitytolargeroperationsthatminimizestruckhaulagefromthe

operatingface.

px100 - option dirECt FEEd ia trCkS

px200 - option indirECt FEE d ia apron FEEdEr

Sem-mbe cus s

px sees

Extractedmineralresourcesinopencastminingandquarrieshavetoundergoasize

reductiontoachieveamanageablesizebeforebeingtransportedbyconveyorsystemsfor

furthertreatment.

Crushersrepresentthecoreofsemi-mobilecrushingplants.Dependingontheapplication,varioustypesofcrusherscanbeutilizedincludingthesizer,hybrid,double-roll-orgyratory

crusher.Semi-mobilecrushingplantsconsistofmovablemodulesandcanbeshiftedtofollow

thedevelopmentoftheminesite.Thethroughputcapacitycanbemorethan10000metic

tonsperhour(11000shorttonsperhour),themax.feedsizeupto1500mm(60in)andthe

crushingratioupto1:5.

Feedmaterialsincludecoal,ore,limestone,oilsands,gypsum,chalkandsimilarmaterials.

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Anypictureofastationary crushing plantsyoudidinthepastwithdirectfeed,e.g.gyratoryCG650,CG

850,oranyoftheKawasakireferencesorTalvivara

crushingplantwiththeFLScrusher...?

Sy cus s

pz sees

Stationaryprocessingplantsarespeciallydesignedformanyyearsofuseinonesingle,xed

location.Tomeetwiththeindividualrequirementsplacedonthestationaryprocessing

plant,theentireplantisdesignedandsetupinaccordancewithprevailinglocalconditions,

forthroughputcapacitiesofmorethan10000metrictonsperhour(11000shorttonsper

hour),usableforcoal,overburden,andprocessingofhardermaterialssuchascopperoreandironore.

Crushersrepresenttheheartofstationarycrushingplants.Dependingontheapplication,

varioustypesofcrusherscanbeutilizedincludingforexamplesizer,hybrid,jaw,cone,roll-

orgyratorycrushers.Preventingtheemissionofdustisanimportantaspectofmaterials

handling.Stationaryprocessingplantseitherfeaturewaterspraysystemsforbindingthe

dust,orspecialdustextractionsystemsorarefullyenclosedtominimizetheimpactofthe

environmentfromdustandnoise.

pz100 - dirECt FEEd option ia trCkS

pz200 - indirECt FEEd option ia FEEdErS

Sandvikscompletelineofstationarycrushingplantdesignsarecustom-builtforindividual

application,withthecustomersneedsinmind.Thetwoconceptsbelowprovidesome

excellentreferencesofSandvik slongexperienceforthiskindofapplications.

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pt150-pt1500

Sandviktransportcrawlersareequippedwithsophisticatedelectroniccontrolsystems

tokeeptheloadlevelevenonroughterrainandsteepgradients.Thisenablessafe

transportationofheavyloadsevenindifcultconditions.Themachinescanbeequipped

withorwithoutoperatorscabin.

ts cwes

pt sees

Sandviktransportcrawlersarespecialvehiclesusedtorelocateheavyminingequipmentsuch

asconveyordrivestationsandsemi-moblecrushingplantssafelyandeconomically.Theload

carryingcapacitiesofSandviktransportcrawlersrangefrom150to1500metrictons(165to

1650shorttons).

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pC100

Thelong-distanceoverlandsystems,including

regenerativeconveyors,andbothhorizontaland

verticalcurves,provideanalternativetotrucking.

pC200

In-plantconveyorsystemswithcapacitiesfrom100

to7000metrictonsperhour(110to7700short

tonsperhour)andabove,includingbeltfeeders,

andhigh-angle,vertical-liftandtotallyenclosed

conveyors.

pC300-pC400

Systemsforopenpitminesincludexed(PC400),

shiftable,semi-mobileandfully-mobiletrack-

mountedconveyors(PC300),alwaystailoredto

clientsneedsandmineplanning.Themodular

conceptfacilitatesrelocationorexpansionasthe

minedevelops,optimizingtheprocessofmaterial

removal,redistributionandstacking.

pC500

Sandvikhas developed numeroussystems forthe

specialdemandsandextremeoperatingconditions

ofundergroundconveyorapplications.

pC600

Inclinedapronfeedersareusedforextractingfrom

adumphopperandfeedingtoacrusher

withcapacitiesfrom500to10000metrictonsper

hour(550to11000shorttonsperhour).

hC SEriES

Standardbeltconveyorsusingcommonpre-engi-

neeredmodules.Availablewithbeltwidthsfrom

500to1600mm(19.7to63in)andlengthsfrom

5to150m(16to480ft),andcapacitiesfrom100

to1900metrictonsperhour(110to2100short

tonsperhour).

Cvey sysems

pC sees

Sandvikhasahighlyskilledprojectsdivisionspecializinginthedesign,manufacture,

installationandcommissioningofcompleteconveyorsystemsforuseinmining,power

generation,portsystems,grainhandlingandthefullrangeofconveyorapplications.

Inadditiontodesigningnewsystemsfromscratch,weundertakeupgradingprojectstoexpand,optimizeormodernizeexistingconveyorsystems.

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gb ecc sevces

f mes equme

Sandviksglobalstrengthandourlocalpresenceservesasanoptimalplatformtoconduct

serviceactivitiesonallkindsofmobilemachinesusedinsurfaceminingoperations,stock-

yardsandbulkterminals.Sandviksspecialistscoverallengineeringdisciplinesandcan

thereforeprovideatotallyintegratedservice;ourglobalcoveragemeanswehaveexperienced

itall,hencewewillbeabletoquicklyandcompletelydiagnose,advise,serviceandfollowthrough,asneeded.

LetSandvikbeyourpartnerofchoicetomakesuretoaddvaluetoyouroperations-

throughouttheirlifetime.Troublefreeoperationwillincreaseproductivityandperformance.

Awell-maintainedmachinewillreducetheriskofaccidents.Ourconstanttechnology

improvementswillensurethemostknowledgeableandapplicableupgradesorresolutionsto

yourparticularsituation.

Audits

-mechanical

-structuraldesign

-programmablelogiccontroller

(PLC)

Engineeringstudies&failure

analysis

Modernizationjobs

Capacityenhancements Machineupgrades

Rehabilitation/refurbishments

Relocationofequipment

Deconstructionjobs

Training

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