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BM 003

Apr 04, 2018

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    ANOTHER LOOKS: APPLICATION OF STICK SCANNERIN RC STRUCTURES ASSESSMENT

    Achfas ZACOEB, Yukihiro ITO, and Koji ISHIBASHI

    The 3rd International Conference of European Asian Civil Engineering Forum (EACEF)

    Yogyakarta, 20 22 September 2011

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    BackgroundConcrete

    StructuresDefect and

    Deterioration

    Structure soundness

    assessment

    To extent a service time by structure

    strengthening or repairingElapsed time and

    various reasons

    To identify the basic

    causes of damage or defect

    One of the remedial measures

    is Visual Inspection*

    * For assessing the inside defect and deterioration in concrete structure requires a special device

    such as borescope. Small diameter of core drilled is preferred to minimize the damage for giving

    a concrete restoration from structure inspection activities by partial destructive test.

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    Objectives To get a plural information and better understanding of

    damage from internal image of concrete structure that

    capturing by the development device of SS from one

    inspection borehole. To give an outlook of field application by using the

    developed inspection method in existing concrete

    structures.

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    Outline of Device

    The 1st SS The 2nd SS

    The 3rd SS

    The specifications of SS model

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    Detail of PartsOutline of Device

    (contd)

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    PerformanceCalibration of image size

    The accuracy of image reading representation is

    examined by inserting a 1mm grid sheet to the inside of

    aluminum stiff pipe with the same internal diameter as aninspection drilled hole (24.5mm).

    The distance of each point of a rotation and

    insertion direction was confirmed from the

    representation image, whereas the accuracy was

    compared with an actual measurement.

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    Performance (contd)

    The acquisition of scanning image

    Image size measurement error

    This error is possible caused by thedifferences of diameter between the

    guide rings that had been used for

    rotating the sensor with the inspection

    drilled hole, but this error does not

    pose any problem in practice and still

    in the tolerance level (< 5%).

    0.084mm for 1st

    SS (300dpi)

    0.042mm for 2nd and 3rd SS (600dpi)

    1 pixel

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    Verification by crack width measurement

    Verification is conducted in order to meet the

    requirements of accuracy and reliability. Accuracy of

    crack width measurement is examined by cutting a

    cylinder specimen with an inspection drilled hole into

    two equal parts

    For artificial crack is created by inserting a separator

    plate between two test specimens and supporting in

    fixed position. The crack widths that had been

    analyzed were 0.05, 0.1, 0.2, 0.4, 0.5, 0.6, 0.8, 1.0,1.5, 2.0, 3.0, 4.0, and 5.0mm.

    The calculation method of crack width was confirmed

    by calculating a number of the counted pixels of

    cracking part and multiplying by 0.42 (1 pixel =

    0.42mm) from the representation image

    Performance (contd)

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    The crack width measurement is calculated from three times

    observation in three different parts of crack in the same

    image for each actual value. The result of crack width

    measurement is shown in table with absolute total meanerror of 2.63% and still in tolerance level less than 5%.

    Actual crack width VS Experimental value

    Performance (contd)

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    Image pixel always becomes the same

    size with scanner reading resolution.

    This image is enabled to confirm fine

    aggregate or cracking condition biggerthan 0.05mm.

    No need a scale calibration in copying

    process.

    Arbitrary distance between two points in

    an image can be easily measured from the

    calculation of the pixels number.This device can perform accumulation

    display of image as well as pixel size

    being constant precisely because there is

    no image distortion.

    This digital image is also enabled to

    conduct a various analyses.

    Common Part of Both Images

    Surface

    side

    Surface

    side

    Method of Image CompositionSurface

    side

    Method of ImageExtraction

    Characteristic of Capturing Image

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    Supporting Tools and Devices

    Air blower

    Rotary hammer machine

    Hammer drill bit

    dof 13mmGuide stick

    Diamond drill bit

    Dust emission brusherEmery paper polisher

    Core drilled machine

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    Inspection Procedure

    The SS is enabled for capturing image of inside borehole up to 1000mm in depth by

    installing the extension pipe and inserting the sensor part deeper to scan another image.

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    Outlook of Field Application

    The Elevated Roadway in Dazaifu, Fukuoka

    as research object for

    application of the 2nd SS

    The Elevated Railway in Karatsu, Saga

    as research object for

    application of the 1st SS

    Inside Deterioration Assessment

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    Inspection mark

    Rebar arrangement mark

    Location Marking

    Hammer Drilling Inspection borehole Image Capturing

    Sample of final analysis image

    Outlook of Field Application (contd)Inside Deterioration Assessment

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    Interfacial Debonding Monitoring

    The S Bridge in Kashii, Fukuoka

    Outlook of Field Application (contd)

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    Reference image of initial stage

    Improper

    captured

    image

    Outlook of Field Application (contd)Interfacial Debonding Monitoring

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    Concluding Remarks SS that named as developed device is available to capture an inside image

    up to 1000mm in depth by installing the extension pipe and the capturing

    image is analyze in PC by using the composition method. Accuracy of

    measurement by using this device is highly with mean error of absolutevalue of all the tolerances is 2.63%. Measurement with this device, 1 pixel

    becomes 0.084 and 0.042mm for resolution 300 and 600dpi, respectively.

    By using a small inspection borehole diameter of 24.5mm, it will faster for

    segment restoration and no giving any significant effect towards structure

    performance. Inside inspection of concrete structure that conducted by thisdevice is effective to obtain plural information from one inspection mark such

    as crack, void, carbonation, chloride content, etc. The image that captured is

    reliable for analysis the condition of inside defect in concrete structures to

    determine the grade of appearance.

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