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BIRKOSIT Dichtungskitt Resistant to heat and high pressure The best decision! BIRKOSIT Dichtungskitt ® is the world market leader.
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  1. 1. BIRKOSIT Dichtungskitt Resistant to heat and high pressure The best decision! BIRKOSIT Dichtungskitt is the world market leader.
  2. 2. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Company profile In 2008 the affiliation between sole manufacturer A.I. Schulze Chemotechnische Fabrik e.K. and the sales and logistics agency D. Bartkowiak Vertriebs- und Logistikzen- trum was reformed into a new centre of operations. This merger allowed the group of companies to secure a large share of the global market and, with General Agen- cies for over 35 countries, it is one of the market leaders today in professional sealing technology. The group of companies supplies operators and manu- facturers of steam turbines, gas turbines, compressors, pumps, housings and flanged joints, for example, with its special product, BIRKOSIT Dichtungskitt , which is a single-component sealing compound and is suitable for applications in in- dustry where high temperatures combine with pressure on smooth sealing faces (parting lines) to exert supreme de- mands on the quality of sealants. Our network of affiliated companies attaches a great deal of importance to innovation and quality control in a bid to offer its customers top standards of performance, reliability and efficiency. The high level of flexibility in our distribution structure also generates customer satisfaction, as verified by its proven record of success, and is an attribute very much appreciated by our established customer base all over the world. We aim to develop existing technologies and introduce new ones and, in so doing, to gain a competitive edge and also to make a proactive contribution to the protection of the environment. We are also keen to set standards in this area by transferring expertise within our group of compa- nies. A.I. Schulze Chemotechnische Fabrik e.K. sees itself as a modern enterprise committed to meeting modern-day requirements and capable of rising to future global chal- lenges. About us
  3. 3. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Sales structure About us A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Distribution: In Germany and in countries all over the world where we are not represented by a General Agency for the sales area. Siemens AG Energy Sector Energy industry Worldwide production sites (new products/inspection) End customers of Siemens AG Energy Sector Power stations and systems Electricity companies Industrial chemical plants Metal production plants Paint and rubber factories Paper industry Shipyards 40 % share General Agencies in the worldwide sales network of A.I. Schulze Chemotechnische Fabrik e.K. Al-Hatim Impex Pakistan PT GUNUNG MORIA MEGA PRIMA Indonesia, Malaysia, Philippines Argo International Corporation Italy SANDARINIMU PASAULIS, UAB Lithuania, Latvia, Kaliningrad Aravah Technologies Ltd. Israel S. C. Divers Util Service S.R.L. Romania asSawafi alThahabiyah Enterprice Arabian Peninsula, Egypt Seker Makina Kimya San.ve Tic.Ltd.Sti Turkey, Syria, Iraq, Azerbaijan, Iran A. T. Technical Services & Supplies South Africa Suministros Tecnicos Ecotex, S.L. Spain CHEM-LUBE INTERNATIONAL CO., LTD. Thailand, Vietnam, Laos Trade House ROSKOMPLEKT Russia HANPAC CO., LTD. South Korea Kensington PTE. LTD. Singapore METRA INSTRUMENTS S.A. Switzerland NOVATO spol. s r. o. Czech Republic, Slovakia, Poland Project Sales Corporation India Turbomehanika d.o.o. Kutina Croatia, Bosnia and Herzegovina, Bulgaria, Kosovo, Macedonia, Montenegro, Serbia, Slovenia VERDERMIX B.V. Netherlands, Benelux Countries VIOMER Greece Zibo 1st Line Composites Technologies Co., Ltd. China 30 % share End customers in specific countries Turbine manufacturers Power plant operators Companies in all branches of mechanical engineering Pump manufacturers Manufacturers and operators of Compressors Pipelines Housings Suitable for use on all kinds of metal joints which are subject to high pressures and high temperatures 30 % share Customers from all sectors of industry Industrial pump manufacturers Compressor construction Pipeline construction Housing construction Suitable for use on all kinds of metal joints which are subject to high pressures and high temperatures
  4. 4. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Local Agencies About us Azerbaijan Bahrain Benelux Countries BosniaandHerzegovina Bulgaria Canada China Croatia Czech Republic Egypt Germany Poland Qatar Russia Romania Saudi Arabia Serbia Singapore Slovakia Slovenia South Africa South Korea Spain Switzerland Syria Thailand Turkey United Arab Emirates USA Vietnam Yemen Greece India Indonesia Iran Iraq Isreal Italy Jordan Kaliningrad Kosovo Kuwait Laos Latavia Lebanon Lithuania Macedonia Malaysia Montenegro Netherlands Oman Pakistan Philippines
  5. 5. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Product Information - Product data sheet Heavy-duty compound for extreme demands! The adhesion on sealing surfaces and butt joints is so high that a one hundred percent seal is guaranteed even for pressures up to 250 bar. The pressure resistance for flanges without sealing rings is guaranteed up to 450 bar, and even up to 550 bar for screw joints. BIRKOSIT Dichtungskitt Withstands hot steam and air, hot and cold water, light fuel oils and lubricants, as well as crude oil and natural gas at temperatures of up to 900 C.
  6. 6. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application - BIRKOSIT BIRKOSIT Dichtungskitt
  7. 7. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Product Information - Strage life certificate In addition to the product information in our product docu- ments, the 2012 product specification sheet and the safety data sheet as per (EU) Nr. 453/2010, we confirm the fol- lowing additions for our customers: Quality management To ensure the high quality of our products and services and to continually improve our organisation, we regularly perform in-house audits to make sure that our company meets the requirements of the DIN EN ISO 9001:2008 DIN EN ISI 14001 quality standard to which our company is cer- tified. BIRKOSIT Dichtungskitt BIRKOSIT Service life When used in accordance with instructions and with regular servicing as required for steam and gas tur- bines, we guarantee a service life of 10 years for use on machined sealing surfaces (butt joints) with a finishing accuracy of Ra = 0.8 m to 1.2 m as well as incidences of shallow, trough-like corrosion or erosi- on defects at these sealing surfaces of 0.2 mm. For high-pressure turbines (H), medium-pressure turbines (M) and low-pressure turbines (L) we guarantee that the product will withstand hot steam and hot air, hot and cold water, light fuel oils and lubricants as well as crude oil and natural gas up to 900 C and withstand pressu- re up to 250 bar.
  8. 8. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Product Information - MACHINING GUIDELINES Machining guidelines for sealing turbines and turbosets of our customers using the BIRKOSIT Dichtungskitt product On the following turbine types - Steam turbines - Gas turbines and - Turbosets Type High-Pressure Turbine (HPT) - The butt joints in high-pressure turbines comprise two sealing strips with a continuous sealing surface - There is one inner and one outer sealing strip - Only the inner sealing strip is load-bearing (Internal strip) BIRKOSIT Dichtungskitt Type Medium-Pressure Turbine (MPT), Low-Pres- sure Turbine (LPT) - The butt joints in medium-pressure turbines (MPT) and low-pressure turbines (LPT) comprise one con tinuous sealing surface with centered cylindrical holes - The inner sealing area of the butt joints is load-bearing as standard up to the commencement of the cylinder bores If the requirements of points 1 to 4 in the general ma- chining guidelines are satisfied we will guarantee - 100% sealing of the turbine surfaces (butt joints) with the temperature and pressure data according to our product literature on - Steam turbines - Gas turbines - Turbosets
  9. 9. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application BIRKOSIT Dichtungskitt Application area, metal-to-metal joints BIRKOSIT Dichtungskitt has been used for 50 years on Siemens turbines (product development 1952 with Sie- mens). Without the additional sealing of individual pressu- re areas using BIRKOSIT Dichtungskitt the production imprecisions or the distortion under loads are no longer evened out, which means that the turbine areas in the indi- vidual pressure areas become permeable under pressure. This means the turbine loses power, and can even lead to unplanned reconditioning. BIRKOSIT Dichtungskitt is formulated to be practically inert in its standard applications in steam and gas turbines. It is, therefore, resistant to exposure to hot air, steam, wa- ter, light fuel oils and lubricants. By implication, it should be resistant to crude oil and natural gas.
  10. 10. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application - Siemens AG BIRKOSIT Dichtungskitt
  11. 11. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application - Compressors BIRKOSIT Dichtungskitt Use of the product in the application area, metal-to-metal joints (compressors) Single Shaft Compressors Numerous applications, e. g. methanol production, Gas- to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or Integrated Gasification Combined Cycle (IGCC), require large amounts of air or oxygen. Having built the worlds largest air compressor so far in operation, Siemens has outstanding expertise in compressors with large volume flows. Highlights The perfect match for air flows up to 1,300,000 m/h Axial- radial design allowing for intercooling and higher pressure ratios Excellent efficiency Fields of Application Air separation
  12. 12. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application - Compressors BIRKOSIT Dichtungskitt Turbocompressor Fields of Application - Air separation - Ammonia - Carbon Capture and Storage - Flare mitigation - Fuel gas - Hydrocarbons - Metallurgy - Direct reduction - Direct smelting - Petrochemicals - Phenol - Refineries - Synthetic fibers
  13. 13. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Application - Flanges and Rings BIRKOSIT Dichtungskitt Use of the product in the application area, metal-to-metal joints (flanges and housings) Flanges and Rings Fields of Application - flanges for apparatus and pressure vessel construction - bolt flanges - bearing races - bering rings - loose flanges - supporting rings - sealing washer - manhole flanges - chamber flanges - smooth flanges - loose flanges - welding neck flanges - welding necks
  14. 14. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Certificate BIRKOSIT Dichtungskitt To ensure the high quality of our products and services and to continually improve our organisation, we regularly perform in-house audits to make sure that our company meets the requirements of the DIN EN ISO 9001 quality standard to which our company is certified. 10-year manufacturer warranty! The product is guaranteed for the endcustomer for se- veral years in due satisfac- tion of the statutory warranty and performance guarantee requirements. This is indica- tive of the products durabili- ty, quality and efficiency.
  15. 15. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Certificate - Certificate of analysis BIRKOSIT Dichtungskitt CERTIFICATE OF ANALYSIS Test description Test method Specification range Test result DIN EN ISO Temperature resistance: Temperature resistance: 9001 : 2008 BIRKO-Test-110 up to 900 970 C up to 970 C DIN EN ISO 14001 Pressure resistance: Pressure resistance: QUALITY SYSTEM up to 550 570 bar up to 570 bar BIRKOSIT Unopened tins If stored correctly, we guarantee a service life of the product in the tin of 5 years. BIRKOSIT Opened tins If the tins are resealed correctly after partial use, we guarantee a service life or the product of 3 years. We confirm that BIRKOSIT Dichtungskitt contains no hazardous substances, toxic chemicals or ingredients that need to be handled with care. BIRKOSIT Dichtungskitt is completely non-toxic and non-hazardous. Please refer to the Materials Safety Data Sheet for more information. This certificate shall not be reproduced in full or in part without the written approval of the A.I. Schulze Chemotechnische Fabrik e.K. General Manager, Dieter Bartkowiak
  16. 16. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Certificate - Certificate confirming the absence of chemicals BIRKOSIT Dichtungskitt Certificate verifying absence of chemical substances We, A.I. Schulze Chemotechnische Fabrik e.K., hereby confirm, in addition to the details in our documentation (up- dated Product Data Sheet, Safety Data Sheet as per (EU) Nr. 453/2010, to our customers the following additional information: The product BIRKOSIT Dichtungskitt does not contain the chemicals listed below - fluoride - chloride - sulphur - lead BIRKOSIT Dichtungskitt is not a silicon-based product [poly(organo)siloxane]. It contains no silicon compo- nents. The product is not classified as a hazardous substance. Water hazard class: WHC 1 = Low hazard to waters Information for A.I. Schulze only (taken from safety data sheet) Grlitz, 01.01.2012 A.I. Schulze Chemotechnische Fabrik e.K. Development Department General Manager
  17. 17. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Certificate - Confirmation of suitability for use in Siemens AG BIRKOSIT Dichtungskitt Confirmation of suitability for use in Siemens AG steam turbines Confirmation of suitability for use in Siemens AG gas turbines
  18. 18. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Quality management BIRKOSIT Dichtungskitt QUALITY MANAGEMENT Awareness of quality has always been an essential part of our company culture. A.I. Schulze has set up a quality manage- ment system based on the DIN EN ISO 9001 : 2008 standard. This is a firm framework which includes the regular mo- nitoring and continuous improvement of our products and services. Quality management is a matter of accountability at all le- vels at A.I. Schulze. It implicates every employee in his or her job in the company with a view to practising the princip- le of error prevention rather than error correction. Certification of industrial products We confirm that BIRKOSIT Dichtungskitt does not con- tain harmful substances, toxic chemicals or ingredients which must be handled with care. BIRKOSIT Dichtungs- kitt is non-toxic and safe. Please refer to the safety data sheet and our certificate for further information. This cer- tificate may not be duplicated in full or in part without the written permission of Dieter Bartkowiak, Manager of A.I. Schulze Chemotechnische Fabrik e.K. Chemotechnische Fabrik e.K. including its Marketing and Sales, Industrial Products, Technical Application Support, Quality Management, Sales Coordination and Scheduling business units is certified as conforming to the DIN EN ISO 9001 : 2008, DIN EN ISO 14001 quality system.
  19. 19. BIRKOSIT Dichtungskitt Resistant to heat and high pressure Contact BIRKOSIT Dichtungskitt Are you a business customer? Do you have questions, re- quests or suggestions about our products or are you loo- king for solutions? Please get in contact with us directly. We will be pleased to help you! Germany Company headquarters A.I. Schulze Chemotechnische Fabrik e.K. Tel. +49 (0)3581 75005-0 Fax +49 (0)3581 75005-20 Postal address A.I. Schulze Chemotechnische Fabrik e.K. Johannes-Robert-Becher-Strae 39 02827 GRLITZ GERMANY General Manager: Dieter Bartkowiak