BIOINDUSTRIAL COMPLEXES FOR INTEGRATED BIO-ENERGY PRODUCTION, CLIMATE AND ENVIRONMENT PROTECTION IN SOUTHERN EUROPE Euring. Bela TOZSER Senior expert UN.

BIOINDUSTRIAL COMPLEXES FOR INTEGRATED BIO-ENERGY PRODUCTION,

CLIMATE AND ENVIRONMENT PROTECTION IN SOUTHERN EUROPE

Euring. Bela TOZSER Senior expert UN & EUC & REC & HCE

[email protected]

V Regionalna konferencija / Regional Conference:

INDUSTRIJSKA ENERGETIKA I ZAŠTITA ŽIVOTNE SREDINE U ZEMLJAMA JUGOISTOČNE EVROPEINDUSTRIAL ENERGY AND ENVIRONMENTAL PROTECTION IN SOUTH EASTERN EUROPEAN COUNTRIES

Climate protection, bioenergetics, integrated biotechnology

- THE ANSWER FOR THE CHALLANGES OF OUR DAYS AND THE FUTURE OF THE PLANET -

Growing emissions, environment depleting

Global warming Destruction of the nature

Increasing energy-consumption Increase in price of energy and fuel

Eliminate malnutrition Drought, big economical damages

Biofuel strategy-changeCO2, bioconversion into algae biomass, trigen energy and biofuelProduction of high added-value products in the context of complex

NEW STRATEGY

Food-supply problems

Running-out of fossil energy-supply

Integrated bioenergetics-biotechnology

Climate- and environment catastrophes

UVOD / INTRODUCTION

UVOD / INTRODUCTION

The one actual and biggest challenge is the protection of climate in fast, sustainable and economical way.The local, regional, national, continental programs, the EU,UN roadmaps and protocols fulfillment will be feasible through the implementation of integrated engineering establishments, harmonized by pollutants  and waste resulting from industrial, agricultural and municipal activities.The followed engineering content is applicable by adaptation  to local needs in SOUTHERN Europe.

CONTENT

1. OUR INTEGRATED SYSTEM2. -CLIENVHEP3BIC-3. MAIN TECHNOLOGICAL PARAMETERS4. PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION5. THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.6. IMPACTS7. DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTS8. ECONOMYCAL DATA9. CASE STUDY-POWER PLANTS10. CASE STUDY-BIOGAS PLANTS11. PERSPECTIVES12. SUMMARY

OUR INTEGRATED SYSTEM

Climate-environment-health protection- bioenergetical- biorefinery- biotechnological complex = CliEnvHe3BiCComposed by:

Dynamical photosynthetical bioreactors, anaerobical fermenters, pyrolisis reactors, trigen energy generators Innovative combination of integrated processesProcesses generate sustainable economical efficiencyApplicability in SOUTH EASTERN EUROPE and Worldwide.Combined biotechnological processes The pyrolysis reactors contribute to high efficiency of waste to energy. The integrated system is characterized by zero carbon emission and low ecological footprint. By-products as biooxygen and biofertilizer are valuable products for different kinds of use.

-CLIENVHEP3BIC-

-CLIENVHEP3BIC-

-CLIENVHEP3BIC-

Factors of effective growth :pollution (C02 , GHG, wastewater), unused local resources (spoil gaswells, mofetts, thermal- and mineral water, N content of the air)organic, in-organic, micro nutrition (S, P, N),photons,pH, redoxpotential,thermal-, mineral- , seawater,dynamical photocatalitical bioreactors, instrumentation, automatisation, remote controlharmonized complex technology

OUR TECHNOLOGY

MAIN TECHNOLOGICAL PARAMETERS

The average bioconversion rate : 1 ton of CO2 generates 0,755 ton microalgae biomass and 0,473 ton bio-oxygenA 100 m3 DPHCBR daily generates (depending of algae strain properties)

1 500- 4 500 kg algae biomass or specifical 15- 45 kg/m3/d The biodiesel extractable from 1 500 kg algae is 875 liter, which is enough to travel 17 500 km way by carA 100 m3 DPHCBR produces daily 6.38 kg of bio-hydrogen, equivalent of 734 MJ (204 kWh) green energyA 100 m3 DPHCBR produces daily 4 500 kg gasifiable energy algae 1 350 kWh of equivalent energy, the specific value is 13,5 kWh/d From 1 500 kg algae can be extracted 825 kg of Ώ- 3 fatty-acid, the daily requirement of 1 adult is : 1.15 g/d1 ton of microalgae biomass contains 750-900 kg of organical matters with 300 kW bioenergetical potencialHeating value of 1 ton algae: 30- 35 GJ or 8,33 – 9,72 MWhMax. utilisable energy (cogen, trigen): 7,50-8,75 MWh/ton algae, from which electric: 3 -3,5 MWh

The traditional technologies doesn't ensure the  intensive growth of biomass Weight losses by photoinhibitionLow intensity compared to fast doubling time of strains Low specific growth and effectiveness

Algaeoilextractio

n

Biofuelproducti

on

Biofuel

CO2

emissioner

Algaeproducti

on

Photocatalitical energy

Algae energetical

lifecycle

PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION

Climate and environment protection functions:CO2- and other GHG bioconversion, real zero carbon emission and O2 output – carbon quotas can be sold, valuable bioproducts fabrication Zero carbon emission of waste-fieldsReduce of the salt content of thermal-, and seawater with use of halophil micro-organisms Intensification of waste water cleaning Nitrogen reduce of the fermentations fluid of the biogas plants, odour reducing/prevention Disposal of harmful wastes Elimination of radioactive pollutionRegeneration of polluted soils (heavy metals, biological degradable pollutions)Propagation of micro-organisms for soil- and pest control for seed-corn treatment

Biorefinery utilizationBiofuel diversificationBiochemicalsBiocharbohydtratesBioresins

Bioenergetical utilization: Bioenergy production simultaneous with climate-protection processes, the system produces energy- and energy sources The increase of the energetical effectiveness of the biogas plantProduction of biofuels Hydrothermal gasification Combined processes: trigen energy Biofuel production

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.

Climate-, environment-, and healthprotecting, bioenergetical, biotechnological and biorefinery multifactory complexOur multifunctional climate-, environment-, healthprotecting,

bioenergetical, biotechnological and biorefinery system is based on the fast, efficient growth of microorganisms.

Biotechnological- health protectional utilization:Production of C5, C6 sugar with versatile utilization

Animal feed, protected protein- and fat production

Products with iodin content in case of nuclear radiation

Propagation of tribe-yeasts

Pharmaceutical groundmaterials, fine-biochemicals, vegetal stem-cells from archeas, medicinal fungus, herbs cells

Balneotherapy, wellness products

Complex utilization of carbon-dioxide stations for high-end biotechnological development

Synthesis-gas-production, biomaterials, biopolymers, bio building blocks, bioresins

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.BASIC FEATURES

Inputs:Renwable energy sources: wind energy, photovoltaical energy CSS gases

CO2-sources: power plants, bioenergetical plants

Greenhouse gasesWastewater from several facilitiesStrains, species suitable composition, high purity water (thermal, mineral, food industry wastewater)Specific growth mediumsBiohydrogenInternal wastewaterFermentable organical waste, fermentable household-, restaurants-, hotels-, hospital wastesCrop production wastes, food and feed industry wastes, slaughterhouse fermentable wastes, fish processing fermentable wastesWastewater treatment sludgesSlurry, liquid manure

Pocesses:Water splittingMethanisation

CO2 purifying

GHG bioconversionMicroorganism growth by photobiocatalitical and heterotrophismBy- products separationMicrophytobiomass production and bioconversionEnzymatical extraction Biological methanogenesisTorrefactionEstherificationBiofermentationHydro-pyrolysisDark fermentationTrigenerationDewatering, Drying, PulverisationPacking

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.Outputs:

Microalgae, micro-organisms, yeasts, fungusMedicinal, aromatical plant cellsBiofluid, biochar and bioresin Bioenergy and biofuelMicrophytobiomassArchae, stem cells Plant cell increments SCE products : pharmaceuticals, biochemicals, aromas, wellness ingredients, phytopygments Electricity, heat, cooling energy,steamBiodiesel, bioethanol, biorefinery productsCarbon quota productionEnzymes Algaeoils Waste, wastewater bioremediation excipients Nutraceuticals for human and animal nutrition Biofertilizer Pesticides Biofluids Biochar, bioresins, biopolimers

The product-scale is broadable, the share between categories is variable in according to the market needs!

The archae upgrade the biomethane production up to 30% and mitigate the sensibility of  medium to variation of temperature, salinity  and toxicityNatural and modified archaeal enzymes present huge possibilities for industrial applicationsMany archaeal enzymes involved in carbohydrate metabolism - special interest to the industrial biotechnology sector. The starch processing industry can profit from the exploitation of thermostable enzymes. Another promising application of hyperthermophilic archaeal enzymes is in trehalose production. Several other polymer-degrading enzymes isolated from archaea could play important roles in the chemical, pharmaceutical, paper, pulp or waste treatment industries. (xylanases and cellulases)Some archaeal metabolites have potential industrial applications.

(proteins, osmotically active substances, exopolysaccharides and special lipids )

Archaeal lipids have been proposed as monomers for bioelectronics

ARCHAEAL ENZYMES OF BIOTECHNOLOGICAL INTEREST

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.

Ready-to-use, optimised and remote-controlable systemEffective, economical, industrial-sized bioenergy production by pollution and waste conversionOur system has 15-20-time higher effectiveness than the pipeline system, it’s demand on space is 40-60-fold smaller.Significantly lower service and operationing costsSeveral products, product lines, possibility to change/enlarge, sustainable developmentReal zero or negative carbon emission with the conversion of climate gases, no CO2 emission, oxygen production! Oxford Academy/GB&NI Patent Office Reg. No.:#2401351EU Comission – Sustainable Energy Europe Official Partner Certificate (reg. Nr.: EC-EACI- EEN 12 HU 50S2 3NVI)

INNOVATIVE ASPECTS, ADVANTAGES

THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.

Intensification of biomethanisation process of anaerobical digestion- microalgae and archae contribution up to 30% incresing of process yieldHigh integration of biotechnological, environment and climate protection processesVery high efficiency in pollution control of waste-water : archae and microalgae for increasing of biological treatment efficiencyCO2 / GHG – atmospheric pollutants and extreme climate phenomena producing gases - bioconversion to valuable energetical and biotechnological productsWaste to energy with anaerobical intensified digestersPyrolysis reactors for non-biodegradable organical wastes, biorefinery capacities for diversification of biofuelsContribution to soil bioremediation , biodiversity conservation by high quality biofertilizers

IMPACTS

Parameter U/M Value

COD mg/l 350

Total N mg/l 98

Total P mg/l >75

NH4-N mg/l 27,6

NO3-N mg/l 9,3

S2- mg/l 0,13

TH °d 21,6

Ca mg/l 152

Mg mg/l <20

K mg/l 142,19

Fe mg/l 0,59

Mn mg/l 0

Zn mg/l 0,45

SiO2 mg/l 7 Si:3,26

CO2 mg/l 740

TOX % 44

TSS g/l 13,2

TDM g/l 14,0

CST s/s 3,9/29,9

DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTSSLYCP53 MICROALGAE

Energy production and climate protection(zero carbon technology)

• biofuel, biogas, electric-, heat- and cooling

energy

• biofertilizer – drought damage moderating

effect

I5,4

million EUR

TOMC2,3 million

EUR/annum

Profit10,7

million EUR/annu

m

ROI1,5-2year

ECONOMY

Energy production and climate protection

Connection to a power plant with 600.000 t CO2/year climate gas emission and 240 MW

capacity

• electric energy (+ 110 MW)

• biofuel production • marketable CO2- quote

I71,4 million

EUR

TOMC8,9 million

EUR/annum

Profit46,42

million EUR/annu

m

ROI1,5-2year

CASE STUDY-POWER PLANTS

Upgrading of biogas plants – ZERO CARBON EMISSIONBiogas plant (WWTP, stock-farm)

for example: 2 MWel capacity biogas plant

• energetical intensification, 100 % biomethan increment, zero carbon emission electrical-, heating- and cooling energy

• biofuel, biogas• intensification of wastewater treatment with decreasing of

the operation costs • High quality biofertilizer as by-product – dought damage

moderating effect

I6,1

million EUR

TOMC2,5 millionEUR/annum

Profit12,5

million EUR/annu

m

ROI1,5-2year

CASE STUDY-BIOGAS PLANTS

Adaptability to specific needs of Southern Europe, EU, Asia, America and worldwideThe implementations represent high social impacts for improving the quality of environment, protection of health, reducing the extreme climate phenomena, production of high amount of renewable energies.The economical efficiency is very high comparable to traditional processes by decreasing of reactor capacities, investment and operational costs, valuable bioenergetical and biotechnological products, high amount of tradable CO2

The concrete technico-economical parameters will be determined by feasibility studies Boundless perspectives by introducing in industrial use of archae, combination of processes with other microorganisms, development of technical contentsThe use of this complex ensure the biotechnology and bioenergy based sustainable developmentResearch and development activity mobilization Education of the technology – development of the technology, high level, international, PhD

PERSPECTIVES

The bioindustrial  integrated  complexes represent a very high opportunity for South -Eastern Europe:

Illimitable opportunities, maximalised use of resources (energetics, health-, climate-, environment-, soil-, plant protection, food industry, aggriculture, industry).Effective CO2 separation and useCarbon-quote, ZERO pollution emissionAlgae-biofuel, solution for the substitution of fossil fuelsBiotechnological production with high added-value Utilisation of organic waste for bioenergetical and other use.Capital multiplication, improvement of economical indicators. 100% usable bio by-productsSupport of aggriculture, food-safetyAdaptation to the local circumstancesStrenghtening the economy – international adaptation opportunity to any countries technology transfer, marketing opportunities

SUMMARY

SUSTAINABLE DEVELOPMENT

BIOENERGETICAL-, BIOTECHNOLOGICAL-, CLIMATE-, ENVIRONMENT- AND HEALTH-

PROTECTING SYSTEMMICROORGANISMS – MACRO

POSSIBILITIESTOP TECHNOLOGY OF THE 21TH CENTURY

THANK YOU FOR YOUR HONORIFIC ATTENTION!

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