Bühler CZ...Solid belt pulley Pulley Multistep band wheel CNC turning and balancing Max. L2 = 1’000 mm Ø D2 = 5–600 mm Max. L1 = 2’000 mm Ø D1 = 10–315 mm Shafts CNC turning

Bühler CZ, 2016-03-22 ENG

2016

Bühler CZ

Presentation

2 | © Bühler |2 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Bühler Group worldwide.

Bühler is a global leader in the field of process engineering, specialising inparticular production technologies and services for making foods andadvanced materials.

Bühler operates in over 140 countries and has a global payroll of about 10800,and generated sales revenues of CHF 2 412 million in fiscal 2015.

3 | © Bühler |3 | © Bühler CZ Zamberk |

The presence of Bühler on the world market.

Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Chocolate Rice Car lamps




Malt Die castparts

Wheat




Offset inks Pasta


History of the factory Zamberk – Since 1908.



Product portfolio.

Manufacture and assembly of machines for processing foods, as well as industrial equipment.

Precise machining of cubic and rotating parts.

Production of gearboxes, belts, pulleys and complete drive mechanisms.

Robots installations for textile machinery.

Engineering

BühlerBühler Rieter and TPBRieter and TPB

8 | © Bühler CZ Zamberk | Buhler CZ Presentation | 2016-03-22 | Miroslav Stepan

Our know-how.

DeliveryServices

Spare parts

ProcurementOutsourcing

Machining.Sheet-metal working.Surface finish.Assembly.Engineering.

Machining.Sheet-metal working.Surface finish.Assembly.Engineering.


Quality and Process Reliability.

From ensuring the necessary materials for production to the delivery of thefinished goods to the designated location

Supply within a specified delivery time with high quality products

ISO 9001 certified


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5

10

15

20

25

30

35

40

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2009 2010 2011 2012 2013 2014 2015

Mio

EU

RBühler CZ – Turnover.



Bühler CZ – Trading countries.

2015: Market share by country

29,1%

8,2%

60,6%

2,1%

0%

10%

20%

30%

40%

50%

60%

70%

DE CZ CH Others


Supplier Chain Management.Complex Deliveries.


From ensuring the necessary materials for production to the delivery of the finishedgoods to the designated location.

Supplier

Sup

plie

r

&Thirds Party Business

&Thirds Party Business


Customers.


Machining.

Cubical partsminimum:a1×b1×c1 = 40×40×40 mmmaximum:

a1×b1×c1 = 1’400×1’400×1’200 mm

Flat partsminimum:a2×b2×c2 = 40×40×10 mmmaximum:

a2×b2×c2 = 750×3’000×870 mm

Quantity: 150–2’000 pcs. p.a.

Batch: min. 20 pcs.

CNC machining (milling and drilling,threading), surface finishing

Material

Alloy steelStainless steelCast steelGrey cast iron GG 15–25Nodular cast iron GGG 40–70Alu castingsDie castings AlZnCopperBrass

Surface treatmentHardeningHard nickel coatingBlackeningPhosphatizingPainting

Accuracy grade: IT6


Turning work.

Pulleys and flangesSolid belt pulleyPulleyMultistep band wheel

CNC turning and balancing

Max. L2 = 1’000 mmØ D2 = 5–600 mm

Max. L1 = 2’000 mm

Ø D1 = 10–315 mm

Shafts

CNC turning and grinding,high-frequency hardening

MaterialSteelAlloy steelGrey ironAluminiumBrass

Surface finishHardeningHard nickel coatingBlackeningPhosphatizingPainting

Accuracy grade: IT6

Quantity: 150–5’000 pcs. p. a.

Batch: min. 20 pcs.


Sheet Metal Processing.

MaterialSheet ironStainless steelAluminium

Surface treatmentPowder coatingGalvanizationBlackeningPhosphatizingPainting

Quality: free of burrs

maximum:a3 × b3 = 1’500 × 4’000 mmc3 = 0,8–20 mm

Sheet metal partsLaser cuttingPress brakes- bendingRollingCrimpingMAG/TIG weldingBold welding, spot weldingSurfacingAssembling


Assembly.Units’ assembly.

ProductionPurchaseMachiningSheet metal prod.Surface finishAssemblingFinal check

Product sizeUp to 500 × 500 × 500 mm

Quantity

150–3’000 pcs. p. a.


Machining Process.

Our machine shop is well equipped with modern Japanese machining and turningcentres.


Sheet-Metal Production.Laser Cutting, Bending, Tube and Cone Forming, Welding.



Surface Treatment.Degreasing, Painting



Quality and Process Reliability.Quality check.



Assembly.

Machines and industrial equipment.

Units’ assembly.

Electric distributors.

Rieter Textile machines and Robots.


Assembly.Electric distributors.



Belts.

Types:

Flat drive belts.Machine strips.Special strips.Standard strips.Power transmission belts.Transmission belts for food industry.

25 | © Bühler CZ Zamberk |

Delivery.Preservative Treatment, Packing, Transport, Clearance, Follow-up.



Process Planning.CAD, CAM, Scheduling, Project Management.


• Piece lists• CAD models• Technological processes• CNC Programs

• Sampling• Solving problems• Consultancy• Supervision

27 | © Bühler CZ Zamberk |

Engineering, prototyping.Welding unit.


Prototype


Contact.

Address:

Bühler CZ s.r.o.Nadrazni 696CZ-564 01 ZamberkCzech Republic

[email protected] T +420 465 674 111 F +420 465 612 217 www.buhlercz.cz

CEO:Ing. Jiri Appeltauer T +420 465 674 300(CZE, GER) E-mail: [email protected]

Sales Manager:Ing. Karel Cap T +420 465 674 400(CZE, GER, ENG, RUS) E-mail: [email protected]


IllustrationsSupplement


Products.Examples.



Machining.Examples.


Machining.Examples.


Machining.Examples.


Machining.Examples.


Machining.Examples.


Sheet Metal Products.Examples.



Gearboxes.Examples.



Industrial Equipment.Examples.



Units for food processing machines.Examples.



Units for food processing machines.Examples.



Units for textile machines.Examples.



Thank you

for your attention

Bühler CZ...Solid belt pulley Pulley Multistep band wheel CNC turning and balancing Max. L2 = 1’000 mm Ø D2 = 5–600 mm Max. L1 = 2’000 mm Ø D1 = 10–315 mm Shafts CNC turning

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