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MINITRIAL 50
Grazie p er la fiducia a c c ordata e b uon divertime nto.Con questo manuale abbiamo voluto darle le informazioni necessa-rie p er un co rretto uso e una b uona ma nutenzione de lla sua mo to.
MINITRIAL 50
We would like to tha nk you fo r your trust in us.Within this ma nua l we a re p lea sed to give yo u the nec essaries informa-tions to use a nd ma intain your b ike p rop erly.
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AVVERTENZA
Si ra c c om a nd a , d op o la p rima ora d i a llena me nto, d i c ontrolla re tutt i i serra g gic on p a rt ic o lare a t tenzione a :
Pedane Co p ertura a mm ort izza tore Ra g g i ruot e Ammortizzatore Bulloneria motore Corona Ca rter sott om oto re
ATTENTION
Afte r the first training hour, che c k all the tighte nings a nd in pa rtic ula r m a nner:
Footrest Shoc k ab sorber c over
Whe el rims Shoc k ab sorbe r Eng ine b olts a nd nuts Rea r sp roc ket Bump er plate
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ECOLOGIC DRIVE
The no ise a nd the p ollution of eve ry vehicle d ep end s onhow it is driven.
We strongly recommend you to drive steadily, withoutstrong ac ce leration a nd dec eleration.
During off roa d use do not d am ag e the environm ent, avoidnoise a nd e verything tha t c an disturb persons and a nima ls.
Use a spo rt d rive o nly on rac e c irc uits
SAFE DRIVE this vehicle must only be run on rac etracks and away
from normal roads. Parents are responsible for the safetyof children, therefore they must pay the utmost attentionto them;
alwa ys wea r your safe ty helmet, c orrec tly fa stened ; drive with your hand s and fe et in the c orrec t d rive position; use b oth b rakes; ta ke ca re when the road is we t, dirty, slipp ery; do not start the e ngine in enc losed spa c es.
Drive carefully, to preserve your own and the other lives.Respect the nature. Always wear the he lmet.
GUIDA ECOLOGICAIl rumore e linquinam ento p rod otto d a o gni veic olodipende in larga misura d a c ome co ndotto.
Le raccomandiamo di guidare in maniera regolare,senza forti ac c ellerazioni e de c elerazioni.
Durante la guida in fuoristrad a non a rrec are d anni a llanatura, fare il minor rumore possibile, evitare qualsiasic om po rtam ento c he p ossa d isturba re p ersone e danimali.
Pra tica re una g uida spo rtiva solo su appo siti c irc uitichiusi.
GUIDA SICURA l'utilizzo di questo veicolo pe rmesso solo in pista o
fuoristrada e non in strada normale. I genitori, comeresponsabili de lla sicurezza de l figlio, sono tenutipertanto a verificare che c i avvenga;
indossare sempre casco omologato ed allacciato; guida re sem pre c on e ntram be le ma ni sul manub rio
ed i pied i sulle p ed ane ; non t ra inare o fa rsi tra inare da altri veic oli; utilizzare entrambi i freni, facendo particolare attenzio-
ne in c aso di fond i sc ivolosi (piog gia, fang o, guida infuoristrad a ec c .);
non a vviare il mo tore in amb ienti chiusi.
Guidare con prudenza, nel rispetto della natura che cicirconda, indossare sempre il casco, sono dimostrazionidi profonda civilt.
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SECTION 1 GENERAL INFORMATIONMa in pa rts........................................................... 8Veh icle iden tifica tion da ta ............................... 9Hand drive c ontrols .......................................... 10Technica l d a ta ............................................11, 12Elec tric a l d iag ram ............................................13
SECTION 2 OPERATION AND USEChecks and maintenanc eb efore a nd a fte r use ........................................ 16Fue ling op erat ions ............................................17Recommended lubricants and liquids...........18Brea king in .........................................................19Sta rtup ................................................................ 20
SECTION 3 MAINTENANCE AND CHECKSGe arbox o il........................................................22Air filte r................................................................23Spark p lug .......................................................... 25Brakes .................................................................26Chec ks af te r c lea ning ......................................27Ma intena nc e schedule ...................................28
CAP.1 CONOSCENZA DEL VEICOLOElementi p rinc ipa li .............................................. 8Dati identifica zione veic olo .............................. 9Comand i............................................................ 10Da ti te c nic i .................................................. 11, 12Sc hema ele ttrico .............................................. 13
CAP.2 FUNZIONAMENTO E UTILIZZOCo ntrolli e ma nutenzione p rimae do po l'ut ilizzo ................................................. 16Op era zioni d i rifornime nto ............................... 17Lub rificanti e liqu idi co nsigliat i ........................ 18Rodagg io ........................................................... 19Avvia mento ....................................................... 20
CAP.3 MANUTENZIONE E CONTROLLIOlio c arte r.......................................................... 22Filtro a ria ........................................................... 23Cand ela ............................................................. 25Fren i .................................................................... 26Co ntro lli do po la p ulizia ................................... 27Ma nute nzione p rogramm ata ......................... 28
INFORMATIONS
INF
ORMAZIONI
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CAP.4 REGOLAZIONIRegolazione freni .............................................. 30Reg ola zione minimo ........................................ 32Reg ola zione g ioc o gas.................................... 32Controllo e reg olazione gioc o sterzo ............ 33Tensiona men to c a tena ................................... 34
Reg olazione amm ortizza tore posteriore ....... 35
CAP.5 COSA FARE IN CASO DI EMERGENZARicerc a del g ua sto ............................... 38, 39, 40
INDICE ALFABETICOInd ice ................................................................. 41
SECTION 4 ADJUSTMENTSAd justm en t of b rake ......................................... 30Ad justment o f id ling spee d ..............................32Ad justme nt of gas c lea ranc e ......................... 32Chec k and ad justme nt of stee ring gea r ....... 33Tigh te ning the cha in ......................................... 34
Ad justme nt of rear shoc k a bsorbe r ................35
SECTION 5 WHAT TO DO IN AN EMERGENCYTroub le sho oting .................................... 38, 39, 40
ALPHABETICAL INDEXIndex...................................................................42
I da ti e le ca ratte ristiche indica te sul presente m anua le non imp eg nano la BETAMO TOR S.p.A c he si riserva il diritto d i apporta re modificheai propri modelli in qualsiasi momento.
BETAMO TOR S.p.A. reserves the right to change the dat a a nd fe at ures de sc ribe d in this ma nua l and to m od ify its prod uc ts at any time.
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GENERALINFORMATIO
N
CO
NOSCENZA
DELVEICOLO
INDICE ARGOMENTI
Elementi principali
Dati identificazione veicolo
Comandi
Dati tecnici
Schemi elettrici
INDEX
Ma in parts
Vehicle identification data
Hand drive controls
Tec hnica l da ta
Electrical diagrams
CAPITO
LO1
SECTION1
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GENERALINFORMATIO
N
CO
NOSCENZA
DELVEICOLO
MAIN PARTS
1 Gasoline tank plug2 Air filter3 Stand4 Fuel tap5 Fuel tank6 Kick-starter
7 Silenc er8 Rea r brake pe da l9 Fork
10 Fuel tank c ove r11 Rea r mud gua rd12 Front mud gua rd13 Fork14 Muffler
ELEMENTI PRINCIPALI
1 Tap po serba toiobenzina
2 Filtro aria3 Cavalletto4 Rubinetto carburante5 Serba toio c arburante6 Kick-starter7 Silenziatore8 Pedale freno posteriore9 Forcella
10 Copri serbatoio11 Parafango posteriore12 Para fang o a nteriore13 Forcellone14 Marmitta
2
3
6
1
7
4
5
8
1110
9
13
12
14
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GENERALINFORMATIO
N
CO
NOSCENZA
DELVEICOLO
DATI IDENTIFICAZIONEVEICOLO
Identifica zione telaioI dati di identificazione Asono imp ressi sulla p arte
ante riore d estra de l telaio.Identifica zione motoreI da ti di identific azione de lmotore Bsono impressi nellapa rte p osteriore de l grupp omotore.
VEHICLE IDENTIFICATIONDATA
Frame identificationIde ntific ation da taA arestamp ed on the front pa rt
of the chassis, r.h. side.
Motor identificationMotor identifica tion da taBare stam pe d o n the rea rpa rt of the eng ineassembly.
A
B
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GENERALINFORMATIO
N
CO
NOSCENZA
DELV
EICOLO
COMANDI HAND DRIVE CONTROLS
1 Leva freno anteriore2 Comando gas3 Pulsante
a rresto mo tore
1 Front brake lever
2 Ga s throttle3 Engine stop push
button
1
23
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GENERALINFORMATIO
N
CO
NOSCENZA
DELVEICOLO
DATI TECNICI
Peso veicolo
in ordine d i marcia (a vuoto) ........................... 42 (kg)
c aric o c onsentito ...................................... 35 (kg)
Dimensioni
lunghezza to ta le ............................................ 1530 mm
larghezza to ta le ............................................... 650 mm
a ltezza to ta le ................................................... 940 mm
passo ............................................................... 1020 mm
a ltezza sella ...................................................... 570 mm
luce a te rra ....................................................... 255 mm
Capacit di riempimento
serba toio ca rburante ...........................................2 (lt)
d i cui lt di riserva .............................................0,300 (lt)
olio trasmissione nel carter ................................ 150 (gr)
Sospensione anteriore
force lla idraulic a co n steli di 30 mmContenuto o lio nei ga mb i:
- destro .................................................................130 cc
- sinistro .................................................................130 cc
TECHNICAL DATA
Vehicle weight
rea d y to op erate (unfueled ) ............................42 (kg)
a llow ed loa d ....................................................... 35 (kg)
Dimensions
to ta l leng th ...................................................... 1530 mm
to ta l width ......................................................... 650 mm
to ta l he igh t ........................................................ 940 mm
p itc h ................................................................. 1020 mm
sadd le he igh t .................................................... 570 mm
c lea ra nc e from ground ................................... 255 m m
Filling ca pacity
fue l ta nk ................................................................... 2 (lt)
inc lud ing reserve of ......................................... 0.300 (lt)
c rank c ase transmission o il .............................. 150 (gr)
Front suspension
hydraulic fork with 30 mm rodsOil co ntent in sha fts:
- right ..................................................................... 130 cc
- left ........................................................................ 130 cc
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GENERALINFORMATIO
N
CO
NOSCENZA
DELV
EICOLO
Sospensione posteriore
monoa mmortizzatore idraulico
Cerchi
- anteriore .........................................................16 x 1,35- p oste riore .......................................................14 x 1,50
Freno a nteriore e posteriore
a tamburo con comando mecc anico
Motore
tipo ...................................................................ZD3 BETA n c ilind ri ....................................................................... 1 a lesaggio x c orsa .................................... 39,5 x 40 mm
ci lindrata (cm 3) .......................................................... 49 rapporto d i c om pressione ................................ 13,9 : 1 raffredda mento ad aria accensione a volano magnete avviamento kick-starter cand ela ............................................CHAMPION L78C catena d i trasmissione ............................... 110 m ag lie corona .....................................................................Z. 58
p ignone .....................................................................Z. 9
Alimentazione
ca rburatore ................................ DELLORTO SHA 15/ 15 getto ................................................................... 62 max funzionam ento c on ca rburante a misc ela di
benzina super e olio a l 2-3%
Rear suspe nsion
hydraulic mono shoc k absorber
Rims
- front .................................................................16 x 1.35
- rea r ..................................................................14 x 1.50
Front and rear brake
mec hanica lly operated d rum
Engine
type BETA .........................................................ZD3 BETA
num ber of c ylinders..................................................... 1
bore x stroke ............................................. 39.5 x 40 mm
displaceme nt (cm3) .................................................. 49 com pression ratio .............................................. 13.9 : 1
air cool ing
magneto flywheel ignition
kic k-starter
spa rk p lug ..........................................CHAMPION L78C
gea ring c ha in ...................................................110 links
c row n ....................................................................... Z. 58
p inion .........................................................................Z. 9
Fuel system
ca rbu retor .................................. DELLORTO SHA 15/15
jet ......................................................................... 62 ma x
op erated with premium grad e fuel mixture with
2%-3% oil.
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OPERATIONANDUSE
15
2
FUN
ZIONAMENTO
EU
TILIZZO
INDICE ARGOMENTI
Controlli e manutenzioneprima e dopo l'utilizzo
Operazione di rifornimento
Lubrificanti e liquidiconsigliati
Rodaggio
Avviamento
SECTION2
CAPITO
LO2
INDEX
Checks and ma intenancebefore and after use
Fueling operations
Recommended lubricantsand liquids
Breaking in
Startup
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EU
TILIZZO
OPERATIONANDUSE
2
CONTROLLI E MANUTENZIONE PRIMA E DOPO L'UTILIZZOOnd e evita re spiac evo li inc onvenienti durante ilfunzionamento del veicolo consigliabile effettuare,sia prima che dopo l'utilizzo, alcune operazioni dic ontrollo e ma nutenzione . Infatti po chi minuti de di-c ati a q ueste op erazioni, oltre a rende re la g uid a p i
sic ura , p o sso no fa rvi rispa rmiare temp o e d enaro.Quindi proc ede re co me segue:
Verific are la pressione, lo sta to ge nerale e lospessore del battistrada.
Nei giorni fred di c onsigliab ile p rima de lla pa rten-za, fare scalda re il mo tore fac end olo funzionare alminimo p er alcuni istanti.
Og ni volta c he il veico lo viene utilizzato infuoristrad a oc co rre lava rlo ac c urata mente.
CHECKS AND MAINTENANCE BEFORE AND AFTER USEIn order to a void p rob lems c onnec ted to theop eration of the ve hicle, it is ad visab le to pe rform anumber of chec ks and ma intenanc e op erationsbe fore and afte r use. Just a few minutes given tothese p roc ed ures will save you time a nd mo ney, and
will ma ke riding muc h sa fer.Proc ee d as follows:
Chec k p ressure, gene ral co ndition and thickness oftread.
On co ld d ays, wa rm up the eng ine by running it atminimum for a few minutes be fore sta rting o ff.
Wash the vehicle ca refully after every off-roa d use.
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2
FUNZIONAMENTO
EU
TILIZZO
A
OPERAZIONIDI RIFORNIMENTORimuovere il tappo A.
La c a pa cit de l serba toio di c irca 2 litri di cui 0,300
di riserva.
Introdurre esc lusivamenteuna m isc ela d i be nzina e dolio al 2-3%.
Utilizzare p referib ilmente olioIP GREEN 2 o IP TOP RACE 2.
FUELING OPERATIONS
Remo ve ca pA.
The fuel tank will holdapproximately 2 liters,
0.300 liters of which is reserve.
Only refue l with fuel and 2%-3% oil.
Oil IP GREEN 2 or IP TOPRACE 2 is rec om me nd ed .
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EU
TILIZZO
OPERATIONANDUSE
2
LUBRIFICANTI E LIQUIDI CONSIGLIATI
Per un migliore funziona me nto e d una pi lungadurata del mezzo si raccomanda di utilizzare preferi-bilme nte i prod otti elenc at i in tabe lla:
RECOMMENDED LUBRICANTS AND LIQUIDS
For be tter op eration a nd long er vehicle life, wead vise you to use the p roduc ts listed in the followingchart:
TIPO DI PRODOTTO SPECIFICHE TECNICHETYPE OF PRODUCT TECHNICAL SPECIFICATION
OLIO TRASMISSIONE IP DUAL GRADE 20W/ 30TRANSMISSION OIL
OLIO PER MISCELA IP TOP RACE 2OIL FOR MIXTURE IP GREEN 2
OLIO PER FORCELLE: (ROLOIL LI 22)FORK OIL:- Ste lo d estro / right sha ft- Ste lo sinistro / left sha ft
GRASSO PER SNODI E TIRANTERIE IP MFL GREASE
GREASE FOR JOINTS AND RODS
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FUNZIONAMENTO
EU
TILIZZO
RODAGGIO
Il rod ag gio ha una d ura ta d i c irc a 500 km o N. 10 pienid i c a rburante; durante q uesto p eriod o si consiglia d i:
- Evitare di viag giare a veloc it c ostante
- Variando la veloc it i vari c om pone nti si asseste-ranno uniformem ente e d in minor temp o
- Evitare di ruotare la ma nopo la d el gas per pi di 3/ 4.
Attenzione:
Dop o 500 km d i perco rrenza sostituire l'olio trasmis-sione nel carter.
Utilizza re sem pre b enzina super e olio di buonaqualit.
Dopo la p rima usc ita fuoristrad a p rovved ere arisent ire tutta la b ulloneria .
BREAKING IN
Run in the vehicle over about 500 km or No. 10refuelings; during this time:
- Avoid travel at high spee ds
- Chang e spe ed often so tha t the pa rts will break inuniformly and in a shorter time
- Avoid turning the throttle more than 3/4 of the wa y.
Warning:
Cha nge the g ea rbox oil afte r 500 km
Alwa ys use a mixture o f supe r grad e g as a nda q ualitat ively go od oil.
After the first o ff-roa d use, c hec k all of the nuts andbolts.
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TILIZZO
OPERATIONANDUSE
2
AVVIAMENTO
Kick-starter
- Aprire il rubinetto A delserbatoio carburante
OFF = c hiusoON = apertoRES = riserva
- Intervenire sulla leva dellame ssa in mo to m ostratain figura affonda ndo c onil p ied e un co lpo dec isoe ruotand o leg germenteil comando gas.
- A motore fermo c hiuderesem pre il rub inetto dellabenzina.
Nota:A motore freddo inserire losta rter sp ingendo verso ilbasso la relativa levetta B,
at tend ere alcuni istantiquindi riportare la levanella posizione iniziale,automaticamenteruotando la m anop olagas.
B
STARTUP
Kick-starter
- Open fuel tank valveA
OFF = c losed
ON = op enRES = re serve
- Act on the starting lever
with the foo t, as shown in
the figure, and sligh tly
turn the throttle tw istg rip .
- Alwa ys close the fuel tankvalve when the e ngine is
off.
Note:With the eng ine c old, ac ton the sta rter by pushingdo wn leverB, wa it for ashort while a nd then turnthe throttle twistgrip toautom at ic a lly rep ositionthe lever to its forme rposition.
A
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MA
INTENANCEANDCHECKS
MANUTENZIONEECO
NTROLLI
INDICE ARGOMENTI
Olio carter
Filtro aria
Candela
Freni
Controlli dopo la pulizia
Manutenzione programmata
CAPITO
LO3
SE
CTION3
INDEX
Gea rbox oil
Air filter
Spa rk plug
Brakes
Checks after cleaning
Ma intenance schedule
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OLIO CARTER
ControlloTenere il veicolo in posizio-ne ve rtica le rispe tto a lterreno.Co ntrolla re la p resenzadell'olio.Per rip ristina re il live lloprocede re al rab boc coat trave rso il tapp o d icarico A.
Note:Cha nge the g ea r box oil afte r the first 500 km orafter No. 10 refuelings. For sub seq uent o ilchanges, follow the instructions given on thechart on p ag e 28, using the lubricantsreco mmended on pag e 18.
Nota:do po i primi 500 km o N 10 p ieni di ca rburanted i perco rrenza sostituire l'olio c arter. Per lesuc c essive sostituzioni a tte nersi a lla ta bella apag. 28, utilizzando i lub rificanti c onsiglia ti a
pa g. 18.
SostituzioneEseg uire sem pre la sostitu-zione a moto re c aldo:
- Posizionare un c ontenito-re sotto al mo tore
- Svitare il tap po di c aricoA e q uello d i sc aric o B
- Vuotare c ompletamenteil ca rter
- Chiudere il tappo B- Introd urre 150 cc di olio- Richiudere il tapp o di
carico.
B
A
GEARBOX OIL
CheckHold the vehicle vertica l tothe ground.Chec k the oil leve l.To resto re the oil level, topup by me ans of o il fillerca pA.
Oil changeThe eng ine must be ho twhen c hang ing o il.
- Place a c ontainer underthe e ngine
- Unscrew the filler ca pAand oil drain plugB
- Empty the crank casecompletely
- Close d rain plugB- Put in 150 c c o f oil- Close the filler ca p.
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MANUTENZIONEECO
NTROLLI
FILTRO ARIA
Per ac ced ere al filtro nec essario rimuo vere laparte anteriore della sellasvitand o le d ue viti di
fissaggio A, dopo aver toltoil tapp o serbatoio c arburan-te. Tog liere il copriam-mortizzatore posterioresvitand o le rima nenti dueviti d i fissaggio B, una p erlato.Allenta re la fascetta difissagg io della scatola filtrode l carburatore svitando lavite C, liberare la sca tolafiltro stesso, q uindi proced e-re ne l modo seguente:- med iante l'ausilio d i un
cac c iavite tog liere il filtroa rete me tallica;
- lavarlo co n getti d'aria epo i con b enzina;
- asciugarlo
- proced ere a l rimontaggioeseguend o le ope razioniin senso inverso.
AIR FILTER
To g a in ac cess to the filterremove the sadd le frontpa rt by loosening the twofixing screwsA, after havingremo ved the fuel tank ca p.Disassemble the rear shockab sorber cover by loosen-ing the two fixing screwsB,one on ea ch side .
Loosen the carburettor filterbo x c lam p b y loo seningsc rewC, relea se the filterbox and then proc eed a sfollows:- remove the metal net
filter by means of ascrewdriver;
- clean with air jets andthen wa sh in pe trol;
- d ry; - rea ssemb le following the
d isassembly proced ure in
the reverse o rder.
A
B
C
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Nota: Nel ca so c he il filtro risulti da nnegg iato proce de re
immediatamente alla sua sostituzione.
Attenzione:Dopo o gni intervento c ontrollare c he a ll'interno dellasc a to la del filtro no n c i sia rima sto nessun og ge tto .
Eseguire la pulizia del filtro ogni volta che il mezzoviene utilizzato in fuoristrada .
Nota: Carburatore
Per la sostituzione del c arburato re si consiglia d ismo ntare il pa rafa ngo po steriore sga nc iare l'am-mo rtizza tore to g liend o il bullone superiore.
Note: If the filter is da ma ged , rep lac e it immed iately.
Warning:After every intervention, c hec k that nothing ha s b eenleft inside the filter b ox.
Clean the filter every time the vehicle is used cross-country.
Note: Carburettor
To c hang e the c arburettor, disassem ble the rea rmud gua rd a nd relea se the shoc k ab sorber byremoving the upp er bolt.
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MANUTENZIONEECO
NTROLLI
CANDELA
Mantene re la ca ndela in b uono stato c ontribuiscealla diminuzione dei consumi e all'ottimale funziona-mento d el moto re.
Per effettuare il controllo sufficiente sfilare la pipettade lla co rrente e svitare la c and ela.Esamina re c on uno spessimetro la d ista nza fra g lielett rod i c he d ovr e ssere d i 0,5-0,6 mm, ne l c aso no ncorrispo nda a que sto valore po ssibile c orreg ge rlapiega ndo de lica tam ente l'elettrod o d i massa.
Verific are inoltre c he non presenti sc rep olaturesull'isolante o e lettrod i co rrosi, in que sti ca si proc ed e-re a ll'imm ed iata sostituzione.
Effettuare il controllo attenendosi alla tabella a pag.28.
Per il monta gg io d ella cand ela consigliab ile a vvita rlaa ma no fino a b attuta, quindi bloc carla c on la c hiave.
Nota: L'utilizzo d i olii di bassa qua lit dete rmina l'aum ento
dei dep ositi c arbon iosi, q uindi c onsigliab ile ut iliz-zare un olio d i buona qua lit, consiglia to a pa g. 18.
Si rac com and a di utilizzare sem pre c and eleCHAMPION L78C.
SPARK PLUG
Keep ing the spa rk plug in go od c ond ition w ill red ucefuel consumption and increase engine performance.
To p erform the c hec k, simp ly slid e o ff the elec trica lc onnec tion tube and unsc rew the spa rk plug.Exam ine the d istanc e b etw een the elec trod es with afeeler. This d ista nc e sho uld b e from 0.5 to 0.6 mm . If itis not, it ma y be co rrec ted by b ending the e arthelectrode.
Chec k as we ll that the re a re no c rac ks in theinsulation or corroded electrodes. If so, replaceimmediately.
Observe the chart on page 28 when performing thecheck.
When replac ing the sp ark plug, sc rew it in by ha nduntil it stop s, then tighten w ith a wrench.
Note:
The use o f low -qua lity oil will ca use a n inc rea se inca rbo n d ep osits. We therefore a d vise the use o f aqua litatively goo d o il, rec omme nded on p ag e 18.
Alwa ys use CHAMPION L78C spa rk p lugs.
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MANUTENZIONEECO
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3
FRENI
ControlloPer verifica re l'usura d ellega nasc e d eve esserevalutata la rego lazione de ifreni.Qua ndo i reg istri frenodesc ritti a pag. 30 risultanoessere a fondo corsa,procede re immed iatam en-te alla sostituzione delleganasce.
Per la sostituzione delle ganasce consigliamo dirivolgersi al proprio rivenditore.
We suggest to contact your dealer to replace theshoes.
BRAKES
CheckThe shoe s we a r c an b everified a fter havingchec ked the brakesadjustment.When the b rake registe rsde scribe d o n pa ge 30rea c h the stop, replac e theshoe s imme d iate ly.
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MA
INTENANCEANDCHECKS
MANUTENZIONEECO
NTROLLI
CONTROLLI DOPO LA PULIZIA
Dopo la p ulizia de lmotoc iclo b uona norma:
smontare i l co perchiovolano pe r eliminarel'eventuale ac quaentrata
in caso di smontagg io erimo ntag gio ac c ensioneverific are la c op pia d iserragg io de lle viti difissaggio.
eseg uire la lubrific azionesop ra i punti d i snod o Adella sospensione p oste-riore.
eseguire una perfettapulizia e a sc iuga tura de lgrupp o c atena - corona- pignone seguita d a unbuon ing rassagg io, al finedi ma ntenere p i a lungoil buo no sta to d i questi
organi. asciugare bene eventuali
parti metalliche soggettea corrosione, ossido, ecc.
CHECKS AFTER CLEANING
After cleaning the motor-cycle, it is go od prac ticeto :
Disassemb le the flywhee lco ver and dry the waterif nec essa ry
In case of d isassem bly/assem b ly of the ign itionsystem, c hec k the t ight-ening to rque of the fixingsc rews.
Lubrica te the a rticulatedjointsA on the rear
suspension. Carefully clean and dry
the chain-gear-pinionassemb ly and the n ap plygrease thoroughly inorder to keep these p artsin go od c ond ition a s longas possible.
Dry well any metal parts
subject to corrosion,oxid ation, etc ..
A
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28
3
MANUTENZIONE PROGRAMMATA / MAINTENANCE SCHEDULE
NOTA: i simb oli (C) , (S), (P), si rife risc on o rispe tt iva men te a C ONTROLLO, SOSTITUZIONE, PULIZIA.NOTE: The symbols (C ), (R) and (CL) refe r to CHECK, REPLAC EMENT, and C LEANING , respec tive ly.
() Per il filtro aria si co nsiglia la pulizia d op o o gni uscita se il fondo strada le m olto p olveroso o fang oso.
() We sugg est the a ir filter be clea ned eve ry time the ve hicle is used if the road -bed is very dusty or mud dy.
CANDELA 25 C S
SPARK PLUG 25 C R
FILTRO ARIA () 23/ 24 P P P S
AIR FILTER () 23/ 24 CL CL CL R
REGOLAZIONE MINIMO 32 C C C
ADJUSTMENTOF IDLING SPEED 32 C C C
OLIO CARTER 22 S S
GEARBOX OIL 22 S R
GIOCO STERZO 33 C C
STEERING GEAR PLAY 33 C CFRENI 26 C C S
BRAKES 26 C C R
PNEUMATICI / C
TIRES / C
PISTONE / C
PISTON / C
INGRASSAGGIO E SERRAGGIO BULLONERIA / C C
GREASING AND C HECKING THE NUTS / C C
PRIMO CONTROLLO
FIRSTCHECK
2 ore di utilizzo
2 hours of use
CONTROLLI (C) SOSTITUZIONI (S) PULIZIA (P) VEDI OGNI OGNI 0GNIPAG. 20 ore 40 ore 80 ore
CHECKS(C)REPLACEMENTS(R)CLEANING(CL) SEE EVERY EVERY EVERY PAGE 20 hours 40 hours 80 hours
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GOLAZIONI
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JUSTMENTS
INDICE ARGOMENTI
Regolazione freni
Regolazione minimo
Regolazione gioco ga s
Controllo e regolazionegioco sterzo
Tensionamento catena
Regolazione ammortizzato-re posteriore
CAPITO
LO4
SECTION4
INDEX
Adjustment of brake
Adjustment of idling speed
Adjustment of gasclearance
Check and adjustment ofsteering gear
Tightening the chain
Adjustment of rear shockabsorber
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30
AD
JUSTMENTS
RE
GOLAZIONI
REGOLAZIONE FRENI
Freno anterioreIl freno ante riore d elt ipo a g anasce concomando mec canico
pe r c ui nece ssita d i a lc uniinterventi di regolazioneperiodici.- In po sizione d i guida
verific a rne il gioc o sullaleva freno.
- qua lora la c orsa risulta s-se ec c essiva ag ire suiregistri A sulla leva freno
e sui reg istri Bsul m ozzoruota.
Attenzione:do po og ni rego lazioneserrare la controghiera ne lcaso si inte rvenga sulreg istro della leva freno, esul controdad o ne l caso la
reg olazione sia sta taeseguita sul registro delmozzo ruota.
Nota:a reg isterCis provided on the brake leverto adjust its position.
Nota: Sulla leva freno p resente un reg istro Cper la regolazione d ella p osizione d ella stessa .
A
C
B
ADJUSTMENT OF BRAKES
Front brakeThe front b rake is p ro-vide d with m ec hanica llyoperated shoes, thus
req uiring pe riod ic aladjusting.- Check the brake lever
p lay in the d rivingposition.
- If trave l is excessive, ac ton reg iste rsA on thebrake lever and onregistersBon the wheel
hub.
Caution:afte r every ad justme nt,tighten the c hec k ring if theb rake leve r register hasbe en a djusted , or theche c k nut if you have
ad justed the whe el hubregister.
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JUSTMENTS
Rea r brake
The rea r brake is p rovided w ithme c hanica lly op erated shoes.Adjust the p ed al stop by a c tingon reg isterD.For o the r ad justments, follow
the same p roc ed ures as for thefront b rake.
D
Freno posterioreIl freno p osteriore del tipo aganasce con c omando mec -c anico . possibile reg ola re laba ttuta del ped ale ag endo sulregistro D.
Per le a ltre reg olazioni p roc ed e-re a naloga me nte al frenoanteriore.
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AD
JUSTMENTS
RE
GOLAZIONI
REGOLAZIONE MINIMO
Per eseg uire c orretta me n-te que sta op erazione sic onsiglia di effet tuarla amotore ca ldo, collega ndoun contagiri elettronico alca vo candela.Intervenire p oi con ung iravite sulla vite d i reg istroA tarand o il minimo .
REGOLAZIONE GIOCO GASQualora sul coma ndode ll'ac c eleratore siapresente una c orsa avuoto superiore a i 3 mmmisurati sul bordo dellama nop ola stessa, oc c orreeffettua rne la reg olazioneag end o sul reg istro delcarburatore B, o sul reg istrodel comando g as dopoaver sfila to la p rotezione in
gomma C.
A
ADJUSTMENT OF IDLINGSPEEDIn orde r to p erform thisoperation correctly, wead vise you to do it whenthe eng ine is hot,
co nnecting an e lec tricrevolution c ounte r to thespa rk plug wire. Then use asc rewd river o n reg isterscrewA to c alibrate theminimum.
ADJUSTMENT OF GASCLEARANCE
Wheneve r theac c elerato r showsunloa ded travelexce eding 3 mm,mea sured from the e dg eof the hand le, you shouldad just it by m ea ns ofc a rbureto r reg isterB, orthrottle control registerC,
after having removed therubb er protec tion.
B
C
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CONTROLLO E REGOLAZIO-NE GIOCO STERZOVerificare pe riodica mente ilgioco del cannotto disterzo muovendo ava nti eindietro le forc elle c omeillustrato in figura. Qualora si
avverta d el gioc o, proce-dere alla reg olazioneop erand o nel modo se-guente:- svitare le q uattro viti A- estra rre il ma nubrio
po rgend o pa rtic olareattenzione ai cavallotti D
- svitare le viti E
- allentare il dad o B- rec uperare il giocointervenendo suldado C
Per il ribloc c ag gio p roc e-dere nel mod o inverso.
Nota: Una c orrettareg olazione , oltre a nonlasc iare d el gioco , non
deve c ausa re indurimenti oirregolarit durante larota zione del manubrio.
Per questa operazionerivolgersi ad un concessio-nario autorizzato.
CHECK AND ADJUSTMENTOF STEERING GEARPeriod ic ally che ck the playin the stee ring sleeve bymoving the fork bac k andforth a s shown in the figure.Whenever you feel play,
ad just a s de sc ribe d be low :- loosen the four screwsA- disassemb le the hand le-
ba r pa ying spe cialat tention to U bo ltsD
- loosen screwsE- loosen nutB- reset play by acting on
nutC
For reassem b ly, p roc ee d inthe reverse o rd er.
Note:Correc t ad justme nt,in ad dition to no t lea vingany p lay, should no t c ause
difficulty or irregularity inturning the handlebar.
For this operation consultone of our authorizeddealers.
B
A
C
D D
EE
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ADJUSTMENT OF REAR SHOCKABSORBERAdjustment of spring loadUse ring nutA to a djust the forceof the shoc k ab sorbe r. The fo rc ema y be varied b y loa ding thesp ring from a m a ximum of 130mm w ith remo ved ring nut (X) toa minimum of 115 mm (Y) withrespe c t to a sta nda rd o f 125 mm.
In the eve nt of any malfunction,contact our authorized c ustomerservice network.
REGOLAZIONE AMMORTIZZATOREPOSTERIORERegolazione precarico mollaPer regolare la forza dell'ammor-tizza tore nec essa rio a gire sullaghiera A. La forza pu esserevariata preca ric and o la m ollada un max. di 130 mm c onghiera estratt a (X) a un min. di115 mm (Y) rispet to a lla misurastand ard 125 mm.
Per qualsiasi anomalia di funzio-namento rivolgeteVi a lla nostraca tena di assistenza autorizzata.
A
Y
X
A
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JUSTMENTS
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GOLAZIONI
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ATTODOINANEMERGENCY
CO
SA
FAREIN
CASO
DIEMERGENZA
37
5
INDICE ARGOMENTI
Ricerca del guasto
INDEX
Troubleshooting
CAPITO
LO5
SECTION5
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CO
SA
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CASO
DIEMERGENZA
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RICERCA DEL GUASTO / TROUBLESHOOTING
Effettuare la pulizia d ell'impiantoClea n the system
Operare co me indica to a pa g. 23, 24Proc eed a s ind icate d o n pa ge s 23, 24
Procedere alla sua pulizia o sostituzione.Nel caso c he l'inconveniente non scomp a-ia rivolgersi ad un nostro Conc essionarioClean or rep lace spa rk plug. If thep roblem persists, co nsult one of o urAuthorized Dealers
Con il ga s tutto aperto insistere per alcuniistanti nella messa in moto, se non si otten-gono risultati occorre smontare la can-dela ed asciugarlaWith ga s completely ope n, continuetrying to start eng ine fo r a few
mo ments. If eng ine still do esn t sta rt,remo ve the spa rk plug and dry it off.
INCONVENIENTE/PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY
Il motore non si avvia - Imp ianto d i alimentazione c arburante (tubi,The engine doesnt serba to io be nzina, rub inetto ) ostruito
start - Fue l system ( tub es, fue l tank, va lve) isblocked
-Filtro aria eccessivamente sporco- Air filter is ve ry d irty
-Non arriva co rrente alla c and ela-No c urrent a rriving a t spa rk p lug
-M otore ingolfato-Engine is flooded
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ATTODOINANE
MERGENCY
COSA
FAREIN
CASO
DIEMERGENZA
39
5INCONVENIENTE/ PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY
Il motore perde colpi - Ca nde la c on distanza elettrod i irreg olareEngine misfires - Spark p lug has irreg ular electrode d istanc e
-C ande la sporca- Spark plug is dirty
Il pistone batte in testa -Accensione troppo anticipataPiston knocks - Ignition to o e arly
- Presenza d i depositi c arboniosi all'inte rnode l cilindro o ne lla c and ela
- Ca rbon dep osits inside cylind er or onspark plug
Il motore surriscalda - Ma rmitta in p arte o struitae perde potenza -Silenc er p a rtia lly o bstructedEngine overheats andloses power -Luce di scarico in parte ostruita
- Exhaust clearance partially obstructed
- Misc ela trop po po vera- Mix too lea n
- Ac ce nsione ritardata- Delaye d ignition
Ripristinare la corretta distanzaRestore correct distance
Pulire o sostituireClea n or rep lac e
Verifica re la fa seChec k phases
Rivolgersi presso un nostro Co nc essiona rioCo nsult one o f our Autho rized Dea lers
Rivolgersi presso un nostro Co nc essiona rioConsult one of our Authorized Dealers
Rivolgersi presso un nostro Co nc essiona rioConsult one of our Authorized Dealers
Il ge tto pu essere in pa rte ostruitoJet may b e p a rtially ob struc ted
Rivolgersi presso un nostro Co nc essiona rioConsult one of our Authorized Dealers
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SA
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CASO
DIEMERGENZA
40
INCONVENIENTE/PROBLEM CAUSA/ CAUSE RIMEDIO/ REMEDY
Frenata scarsa -Ganasce usurateWeak brake - Worn shoes
-Gioco eccessivo sulla trasmissioni freni.- Excessive p lay o n b rake s transmission.
Rivolgersi presso un nostro Concessiona rioConsult one of our Authorized Dealers
Rivolgersi presso un nostro Concessiona rioConsult one of our Authorized Dealers
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Avviamento .............................. 20
Cand ela ................................... 25Co mand i................................... 10Co ntrolli dop o la pu lizia .......... 27
Co ntrolli e m anutenzionep rima e d op o l'utilizzo ............. 16
Da ti identific azione ve ic olo- ide ntific azione mo tore ........ 9- identific azione telaio ........... 9
Da ti tec nic i ......................... 11, 12
Eleme nti p rinc ipa li .................... 8
Filtro a ria ............................. 23, 24Freni
- c ontro llo ............................... 26
Lubrific anti e liqu id i c onsiglia ti 18
Manutenzione p rogramma ta 28
O lio c arter- c ontro llo ............................... 22- sostituzione .......................... 22
Op erazioni di rifornime nto ...... 17
41
ALPHABETICALINDEX
IN
DICEALFABETICO
Reg olazione freni- freno anteriore .................... 30- freno po steriore .................. 31
Reg olazione gioc o ga s........... 32Reg olazione minimo ................ 32
Rice rca del gua sto ....... 38, 39, 40Rod aggio .................................. 19
Sc hema e lettric o ..................... 13Sterzo
- c ontro llo ............................... 33- rego lazione ......................... 33
Tensiona mento c ate na .......... 34
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Ad justme nt of brakes- front b rake ........................... 30
- rear b rake ............................31
Adjustment of g as clearanc e .32
Ad justme nt of id ling speed ..... 32
Air filter .................................23, 24
Brakes- c hec k ...................................26
Brea king in .................................19
Chec ks a fter c leaning ............. 27Checks and maintenance
before and a fter use ................. 16
Elec tric a l d iag ram .................... 13
Fueling op erations.................... 17
Hand d rive c ontrols.................. 10
Lubricants and liqu ids ................ 18
Ma in pa rts .................................. 8Ma intenanc e sc hed ule ........... 28
Oilcrankcase
- c hec k .................................... 22
- c ha ng e ................................. 22
IN
DICEALFABETICO
ALPHABETICALINDEX
42
Spark p lug .................................25Sta rtup ........................................ 20
Stee ring ge ar
- c hec k ....................................... 33
- a d justm ent ..............................33
Tec hnica l data ................... 11, 12Tighte ning the c ha in ................ 34
Troub leshoot ing ............. 38, 39, 40
Vehicle ide ntific ation d ata- mo to r identific a tion ................. 9
- frame identific a tion ................. 9
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