Bending Machinery - ERCOLINATube, Pipe and Profile Bending Machinery ERCOLINA TOP BENDER SERIES “ 40 Years Excellence in Quality, Support and Service ” NEW MODEL Details inside...

Tube, Pipe and ProfileBending Machinery

ERCOLINA TOP BENDER SERIES

Tube, Pipe and ProfileBending Machinery

ERCOLINA TOP BENDER SERIES

“ 40 Years Excellence in Quality, Support and Service ”“ 40 Years Excellence in Quality, Support and Service ”

NEW MODELDetails inside...

TB80/TB100TB80/TB100TOP BENDERTOP BENDER®

Features● Ideal for bending large diameter pipe, tube, squares,

rectangles, solids and other profiles● New 4″ touch screen CNC1 with counterbending die

position read out and joystick● CNC on former rotation axis (X)

NC on counterbending die axis (C)● New USB Pen Drive program storage system stores

2048 programs 12 bends within each● Heavy cast iron construction for high section modulus● Bends any angle to 180° with material springback

compensation● Accepts standard Ercolina® tooling 1″ to 3″ with 40 mm

and 50 mm hex. 80 mm hex available for larger profiles● Semi-automatic counterbending die positioning system● Patented tooling system with multiple radii available● Variable bending speeds● System diagnostics and multiple language capability● Mandrel Capable Coming Soon● Two Axis Positioner Coming Soon

Dimensions & SpecificationsModel TB80 TB100 METRICmm GASPIPE IMPERIALTUBE METRICmm GASPIPE IMPERIALTUBEEuropean Mild Steel Pipe 76 x 6.5 2½″ (Schedule 80) 3″ x 0.255 100 x 6 3½″ (Schedule 40) 4″ x 0.216 (S275JO - 1.0143 - Fe 430 C - ASTM A36) American Mild Steel Pipe 76 x 5 2½″ (Schedule 40) 3″ x 0.196 100 x 4.5 3″ (Schedule 40) 4″ x 0.170(S235 - ASTM A53) Aluminum/Copper Pipe 90 x 6 3″ (Schedule 40) 3½″ x 0.255 102 x 8.3 3½″ (Schedule 80) 4″ x 0.334Stainless Steel Pipe 76 x 4 2″ (Schedule 40) 3″ x 0.150 100 x 3.5 2½″ (Schedule 40) 4″ x 0.130Titanium Round Tube 76 x 3 2″ (Schedule 80) 3″ x 0.125 100 x 3 2½″ (Schedule 40) 4″ x 0.125European Mild Steel Solid Rod 60 2¼″ 72 2¾″(S275JO - 1.0143 - Fe 430 C - ASTM A36) American Mild Steel Solid Rod 56 2″ 66 2½″(S235 - ASTM A53) Minimum OD 10 ⅛″ ³⁄16″ 10 ⅛″ ³⁄16″Maximum Shaft Speed (RPM) 1.1 1Maximum Center Line Radius (CLR) 400 mm / 15.74″ 400 mm / 15.74″Minimum CLR * 30 mm / 1.18″ 30 mm / 1.18″Power 2.5 kW 2.5 kWVoltage Requirement ** 220 or 440 V / 3PH/50 or 60 Hz 220 or 440 V / 3PH/50 or 60 HzShipping Weight 190 kg / 418 lbs. 290 kg / 640 lbs.Length 500 mm / 20″ 500 mm / 20Width 850 mm / 34″ 850 mm / 34″Height 1200 mm / 47″ 1200 mm / 47″

* Contact CML International S.p.A. for complete technical specifications. ** Other voltages on request.For heavy wall and high tensile materials which reduce machine capacity, contact CML International S.p.A.

CNC1 with Counterbending DiePosition Read Out and Joystick

NEW MODELS

®

* Contact CML International S.p.A. for complete technical specifications. ** Other voltages on request.All capacities based on mild steel (S275JO - 1.0143 - Fe 430 C - ASTM A36 ) grade material;

heavy wall and high tensile materials reduce machine capacity.

Top Bender ToolingTop Benders accept standard Ercolina®

tooling 1″ to 3″. For profiles largerthan 3″ consult factory for

recommendations and availability.

Features● Bending capacity 140 mm x 9 mm / 5″ schedule 80 pipe● Ideal for bending large diameter pipe, tube, squares, rectangles, solids and other profiles● Programmable control with display, bend angle to 180°● Programmable material springback setting for each bend

angle with independent display● Control stores up to 2048 individual bend programs 12 bends per program● 5.7″ touch screen displays auto, manual, system

diagnostics and multiple language modes● Bends CLR as small as 2.5D without a mandrel● Heavy duty planetary gear box with additional gear

reduction for optimum bending● Accepts standard Ercolina® quick change 40 mm to

50 mm hex mount tooling 1¼″ to 3″ O.D.● Accepts large radius tooling to 1100 mm / 43″ CLR● Motorized counterbending die positioning system● Secondary manual slider tool post increases tooling

versatility● Suitable for hydraulic clamping accessory ● Auxiliary slider for tube extraction after the bend● Optional Tie Bar included

Dimensions & Specifications Model TB140 Minimum Diameter 25.4 mm / 1″ Maximum Diameter 140 mm x 9mm / 5″ Sch. 80 pipe Minimum CLR 2.5D or 80mm / 3.15″ Depending material* Maximum CLR 1100 mm / 43″ Angle Range 0-180° Bending Speed (Adj.) 0 to .8 RPM Programming CNC1 with Touch Pad with counterbending die position read out 100 programs 10 bends within each Voltage Requirement 440-480V 3ph 50/60Hz ** Motor 18 kW Height 1475 mm / 58″ Width 1000 mm / 39.5″ Length 1900 mm / 75″ Shipping Weight 2800 k / 6129 lbs.

TB140TB140TOP BENDERTOP BENDER®

Rotary Draw BenderBends 140 mm x 9 mm / 5″ Sch. 80 Pipe

MASSIVE

© 08/08

“ 40 Years Excellence in Quality, Support and Service ”“ 40 Years Excellence in Quality, Support and Service ”

www.ercolina.comwww.ercolina.com

CML International S.p.A.Loc. Annunziata snc • 03030 Piedimonte S. G. (FR)

Tel. +39-0776-40281 • Fax [email protected]

Features● Bending capacity 5 mm to 76 mm / ¼″ to 3″● Bends to 180° with maximum CLR of 380 mm / 15″● CLR as small as 2D with non-mandrel tooling● PLC stores 30 programs 9 bends within each● Step-by-step programming with multi-language capability● Programmable material springback● Digital counterbending die positioning● Patented tooling system with multiple radii available● Two bending speeds● Remote foot pedal allows hands free operation● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40/P positioning table for multiple and

sequential bends up to 42 mm / 1⅝″● Hex mount tooling system for rapid changeover● Available in 220 or 440V**** Other voltages on request.

TB60TB60TOP BENDERTOP BENDER

Features● Bending capacity 5mm to 42 mm / ¼″ to 1⅝″● Bends to 180° with maximum CLR of 260 mm / 10¼″ ● CLR as small as 2D with non-mandrel tooling● Ideal for bending pipe, tube, squares, rectangles, solids and other profiles● Programmable material springback compensation● Operator-friendly controls● Digital counterbending die position● Patented tooling system with multiple radii available● Single bending speed● Remote foot pedal allows hands free operation (optional)● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40/P positioning table

for multiple and sequential bends● Hex mount tooling system for rapid changeover● No hydraulic components

MB42 & MB42PMB42 & MB42PMEDI BENDERMEDI BENDER

Features● Bending capacity 5 mm to 60 mm / ¼″ to 2½″● Bends to 90° in (7) seconds● Bends to 180° with maximum CLR of 15″● CLR as small as 2D with non-mandrel tooling● PLC stores 30 programs 9 bends within each● Ideal for bending pipe, tube, squares, rectangles, solids and other profiles● Programmable material springback compensation● Patented tooling system with multiple radii available● Two bending speeds● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Replaces outdated ram style hydraulic benders ● Accepts Ercolina’s® two axis A40/P positioning table up to 42 mm / 1⅝″● Hex mount tooling system for rapid changeover● No hydraulic components

TB76TB76TOP BENDERTOP BENDER

About This BrochureWe have tried to make this brochure

comprehensive and factual. We reservethe right to make changes at any time without notice, to prices, colors, materials, equipment,

specifications, models and availability.Brochure may have been updated since

the time of printing.