Beml limited

Technical Presentation on

BH150E150 US short ton

Electric Rear Dump Truck

BEML’s New Dump Truck Product

• In continuation of the tradition for indigenous design and development of products BEML has taken up design and development of high end electrical dump truck 150 US short ton.

• Earlier the truck product range was from 35 to 100 US ton with Mechanical drive &

120 US ton with electric drive.

• BH150E - Specification And Features in brief

on par with the International models and having the latest technical, safety and

comfort features

•BH150E – comparison with competitor models

About BEML New Dump Trucks Product- 150 US short ton

• The Dumper is powered by Cummins QSK50C Engines

• The performance, productivity and reliability of the electric drive is ensured by sourcing the electric drive from GE.

• The most sophisticated design and analysis tools are deployed in the design of the equipment to ensure performance, productivity and reliability of the equipment during the design stage itself.

• Maximum care has been taken in manufacturing and assembly to translate the design into a working product and also meet ISO Standards

• All the safety features in line with global models are provided in the new dump truck

• Operator comfort has got maximum emphasis in the new truck design

About BEML New Dump Trucks Product- 150 US short ton

CONCLUSION

BEML’s New BH150E AC Drive Dump truck has resulted in launching of New Generation Haul trucks in Indian Mining industry.

Thank You

BH150E Rear Dump Truck

Technical Specification

BH150E with AC Drive Electric Rear Dump Truck

Power Performance: High power Electronically controlled, Fuel efficient,

CUMMINS Diesel engine with AC Drive system from GE ensures smooth ride,

with continuously variable torque-speed curve delivering maximum power over

the operating speed range and also caters to consistent performance on

steep gradients.

High Productivity: High power to weight ratio ensures excellent productivity

and also ensures increased engine life. Wide body design,, higher volumetric

capacity and a low loading height ensures high productivity.

Reliability: Diesel-electric power module (AC drive system) with few wearing

parts guarantees highly reliable performance, more durability and high

availability.

Serviceability: Ease of maintenance and repair ensured for excellent

serviceability.

Maneuverability: Power steering, Optimum turning circle radius , provides

for high degree of maneuverability.

Comfort: Ideally located spacious deluxe cabin with ergonomically designed

Operator & co-operator seat with tiltable telescopic steering column and control

panels along with dashboard mounted Air conditioning system provide

Operator with maximum comfort and operating ease

Safety: Truck has built-in safety features like ROPS Cabin, Emergency power

steering, Electrical dynamic retarding and all hydraulic brake system meeting

the relevant safety standards. Fire retardant hydraulic hoses meeting MSHAS

standard are used to ensure high degree of safety. Rear view camera & Blind

spot mirrors are provided to ensure excellent all round visibility.

BH150E with AC Drive Electric Rear Dump Truck

BH150E SPECIFICATION

Left view

Right view

BH150E SPECIFICATION

BH150E SPECIFICATION

BH150E SPECIFICATION

BH150E SPECIFICATION

BH150E SPECIFICATION

REAR VIEW SIDE VIEW

FRONT VIEW

BH150E SPECIFICATION

BH150E - Comparison with Global Models

Sl.no.

MAKE & MODELCAT (BUCYRUS – earlier TEREX ) MT3300AC

BELAZ 75137 AC

HD1500-7 CAT 785D BEML BH150E

Parameter AC Drive Mechanical Drive AC Drive

1Payload -MT 136 136 144 136 136

Payload -US ST 150 150 159 150 150

2 Tyre size 33.00R51 36.00R51 33.00R51 33.00R51 33.00R51 33.00R51 36.00R51

3 Wheel Base 5.3 meter 5.3 meter 5.3 meter 5.4 meter 5.18 meter 5.47 meter 5.47 meter

4 Front TRACK 5.2 meter 5.2 meter   5.01 meter 4.85 meter 5.4 meter

5

GVW ( Metric ton) 248.9 251.7 244.1 250.0 248.5 240 243

FRONT AXLE 82.1 83.1 80.6 82.0 111.8 80 81

REAR AXLE 166.8 168.6 163.5 168.0 136.7 160 162

6

NVW ( Metric ton) 112.9 114.7 108.1 105.3 112.5 104 107

FRONT AXLE 59.4 59.9 55.0 51.2 52.8 49.5 50.3

REAR AXLE 53.5 54.8 53.1 54.1 59.7 54.5 56.7

7 Maximum Speed 64kmph 64kmph 50kmph 58kmph 55kmph 60kmph

8 Power,Kw(hp)1398 (1875)

1398 (1875)

1193 (1623)

1109 (1509)

1082 (1450)

1398 (1875)1398 (1875)

9 Payload /GVW 0.55 0.54 0.56 0.58 0.55 0.57 0.56

10

BODY Volume              

Struck(cum) 59 59 60 54   56 56

Heaped 2:1(cum) 90 90 84 78 78-85 82 82

BH150E - COMPARISON with COMPETITOR models – 150 ton class

BH150E Rear Dump Truck Features Detail

Our Technology Division and R& D has all the best design and analysis tools necessary to deign new products ensuring performance, productivity and reliability

DESIGN TOOLS

• Pro/E Wildfire 5• CATIA V5• AUTODESK Inventor• SOLID WORKS• UG

ANALYSIS TOOLS

• Hyperworks• Ansys- Multiphysis & Workbench • MSC Nastran• Adams• Star CD• Ls Dyna• LMS Virtual Lab• Abaqus• CFD

SOFTWARES TOOL USED FOR DESIGN

GE DRIVE System cooling – AIR FLOW results

Anti Collision System

Emergency Steering

Blind spot mirror Audio & Visual Alarm (with flasher) during reverse gear

3 Point Operator seat belt

Fire resistant hoses at hot zone

Fire resistant quality electric wires & sleeves

Exhaust tube coated with heat resistant paint

Battery cut-off switch

Retro Reflective reflectors on all sides

Auto Fire suppression system

SAFTEY FEATURES

CABIN DESIGN TO ENSURE FOR OPERATOR COMFORT

• AC cabin

• Electrically operated Pneumatic Suspension Seat for Driver with Height Adjuster , Weight Adjustment, Reclining Back, Adjustable Headrest.

• Mechanical Suspension Seat provided for Co-Driver with Height Adjuster, Weight Adjustment, Reclining Back, Adjustable Headrest

• 3- Point seat belt

• Tilt-able, telescopic steering column assembly

•Power Window.

Design ISO Standards