Belt Dryer BASIC CLASSIC 1003 PREMIUM€¦ · Belt dryer 1003 PREMIUM for highest thermal energy savings Cost factors in drying Thermal energy costs are the largest single cost factor

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Belt Dryer BASIC | CLASSIC | 1003 PREMIUM

for sawdust, wood shavings and wood chips

MÜHLBÖCK Belt Dryercontinuous drying of sawmill by-products

Due to the modular construction, MÜHLBÖCK belt dryers are supplied in different dryer widths for individual integration into the production process. Regardless of whether the installation is outdoors or in a hall with air intake ducts, uses different heat sources, comes as a version with efficient heat recovery systems or is an upgrade of existing drying plants.

MÜHLBÖCK belt dryers are tailor-made to meet specific customer requirements.

In different sizesDue to its modular construction, every MÜHLBÖCK belt dryer can be easily and inexpensively extended. Plant sizes can range from 500 kg/h to 15 t/h.

The primary focus is energy savingCost-effective drying is the key to success, which is why every MÜHLBÖCK belt dryer is equipped with an extensive set of fans.

By continuously adjusting the speed to the drying requirements and the drying climate through the advanced control system, efficiency can be increased and electrical energy consumption greatly reduced.

Intuitive and user-friendly visualisation The key features of the MÜHLBÖCK control system include an intuitive layout with a clear and concise presentation of all information and detailed visualisation of the dryer and conveyor equipment.

All data blocks can also be forwarded via defined interfaces for display and visualisation at a central control station.

Flexible supply of heat

Utilisation of low temperature sources, such as waste heat from heating plants, hot water from flue gas condensation or cogeneration plant (ORC, CHP);

Hot water with flow temperatures of 35 °C – 120 °C or steam;

Single or multi-level heating supply.

MÜHLBÖCK belt dryers offer you the option of flexible heat supply combined with highly efficient drying.

Proven components – high system availabilityThe use of high quality and proven comp-onents means high system availability and secure operation.

Even at very low outside temperatures, the insulation and the roof structure ensure smooth operation. For easy maintenance, a variety of service doors and platforms are installed, as well as a walk-in roof chamber, for access to a variety of sensors.

Wet cleaning of the drying belt is constru-cted with additional air nozzles for winter operation.

… because quality pays!

Lowest possible emissionsUsing the recirculation principle to combine the 1003 PREMIUM heat recovery system within the drying zones operation mode leads to reduced exhaust air volume and thus lower emissions compared to conve-ntional systems.

Furthermore, frequency-controlled fans, in interaction with the control system on all MÜHLBÖCK belt dryer systems, ensure im proved air distribution and flow, resulting in minimal dust and noise emissions.

Belt dryer BASIC | CLASSICefficient drying technology with high efficiency and proven components

exhaust air pipe (from ventilation)

roofing

dosage system (height adjustable) heating coils

process belt turn over

air generator for air cleaning system

OPTIONAL:

air-intake-duct for indoor installation

Feed system of your choice As the properties of the material to be dried can vary, Mühlböck belt dryers offer you the choice of a specific feed system. Both systems are height-adjustable and matched to the respective material for drying, to ensure smooth feed and accurate metering;

To give the best possible drying quality.

Belt dryer 1003 PREMIUM for highest thermal energy savings

Cost factors in drying

Thermal energy costs are the largest

single cost factor in dryingsaw dust and

wood chips. They exceed the costs of

investment and financing by a substantial

order of magnitude.

Conventional dryer vs. the belt dryer 1003 PREMIUM drying system

The costs for thermal energy can be more than halved with the application of the belt dryer 1003 PREMIUM dryer for saw dust and wood chips.

Costs for thermal energy

Investment and financing costs Costs for electrical energy

Further advantages of the belt dryer 1003 PREMIUM dryer for saw dust and wood chips:

Reduces thermal energy demand by 50% – 60% OR

increases drying performance by the factor 2.3 at fixed heating performance

Smaller cross-sections in the entire heating system

Smoothing of seasonal energy consumption (summer-winter), caused by the heat recovery system‘s high efficiency in winter

Fuel savings

Conventional dryer

1.00 – 1.70 kWh/kg moisture content*

Belt dryer 1003 PREMIUM

0.45 – 0.90 kWh/kg moisture content*

*) dependent on the drying temperature and the external climate

type of dryer

kWh/kg moisture content reduction

Belt dryer 1003 PREMIUM: A closed system consisting of pre-drying and post-drying stages and heat recoveryWith conventional drying chambers, the total amount of heat energy introduced by heating is blown out as unused, waste exhaust air. The belt dryer 1003 PREMIUM makes maximum use of this previously unused exhaust air, without dissipating energy as waste in the process.

The exhaust gases from the post-drying stage heat up the supply air for the pre-drying zone via heat recovery. The required thermal energy for this is exclusively drawn from the available heat energy.

With this technology, the thermal energy produced by the heating boiler is used twice in the single same heating process, which results in the heating costs being halved.

heat recovery system (heat exchanger)

dosage system (height adjustable)

release of dry material

condensate tray with service hatches turn over

Walk-in to roof chamber

pre-drying zonemain-drying zone

Always available to you.

MÜHLBÖCK customer serviceA service team that assembles drying equipment throughout the world, guarantees a fast and reliable customer service.

MÜHLBÖCK HOLZTROCKNUNGSANLAGEN GMBH4 9 0 6 E B E R S C H W A N G 4 5 – A U S T R I ATEL. +43 (0)7753/2296-0, FAX +43 (0)7753/2296-9000E - m a i l : o f f i c e @ m u e h l b o e c k . c o m

www.muehlboeck.com

Service & Support – Our aim is to develop a long-term working partnership and deliver the highest level of customer satisfaction, which drives us to support you in every situation.

n Remote maintenance option via the Internet

n Service hotline 7 days a week, 365 days a year

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