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BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO CEMENT OVERLAY .• -. -~ .... -._ ..• THESIS SUBMITTED TO THE DEPARTMENT OF CIVIL ENGINEERING IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY by TohurAhmed 1111111111111111111111111 111111 III #92763# CIVIL ENGINEERING DEPARTMENT BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY (BUET) DECEMBER, 1997
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Page 1: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

BEHAVIOUR OF BRICK MASONRY COLUMNS

WITH

FERRO CEMENT OVERLAY

.•-. -~....-._ ..•

THESIS SUBMITTED TO THE DEPARTMENT OF CIVIL ENGINEERING IN

PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE DEGREE OF

DOCTOR OF PHILOSOPHY

by

TohurAhmed

1111111111111111111111111 111111 III#92763#

CIVIL ENGINEERING DEPARTMENT

BANGLADESH UNIVERSITY OF ENGINEERING AND TECHNOLOGY

(BUET)

DECEMBER, 1997

Page 2: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERROCEMENT OVERLAY

Approved a&to &tyleand content by

Dr. Jamilur Reza ChoudhuryProfe&&OrCivil Engineering Dept.Banglade&h Univer&ity ofEngineering and Technology

Dr. Sk. Sekender AliProfe&&OrCivil Engineering Dept.Banglade&h Univer&ity ofEngineering and Technology

Dr. Md Hossain AliProfe&&orand HeadCivil Engineering Dept.Banglade&h Univer&ity ofEngineering and TechnQlogy

Dr. Sohrabuddin AhmadProfe&&OrCivil Engineering Dept.Banglade&h Univer&ity ofEngineering and Tec!m<?logy

Dr. Md Wahhaj UddinProfe&&or --Mechanical EngineeringI?ept.Banglade&h Univer&ity ofEngineering and TechnQlogy

Dr. Md A. MansurM&ociate Profes&OrCivil Engineering Dept.National Univer&ity of SingaporeSingapore

~At.'Member (Co-Supervi&Or)

!Y .it. ~.Member

~-!MMember

.~. ,

Member (Extep1al)

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CERTIFICATE

I hereby certify that the work embodied in this thesis is the result of original research

and has not been submitted for a higher degree to any other University or Institute.

Tohur Ahmed

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ABSTRACT

This thesis presents a comprehensive finite element study of the composite behaviour

of brick masonry column with ferrocement overlay. The ANSYS package available

at BUET Computer Centre has been used to perform this fmite element analysis. The

model considers the columns as a composite of three types of materials viz. bricks,

mortar matrix and ferrocement.

The nonlinear response of the column is produced by a combination of nonlinear

deformation characteristics and progressive failure of the constituent materials. The

material properties for the analytical model are determined from tests on samples of

ferrocement, bricks, mortar and small brick masonry specimens.

A total of 48 columns were tested in this study. The investigations were carried out

under only concentric and eccentric. short term static loading. The application of

ferrocement overlay on the bare masonry column increases the load carrying

capacity of the column quite significantly. With the increase of cross sectional area

of column by 46% due to addition of ferrocement overlay, the average increase in

strength is found to be 184% for axial loading and 158% for eccentric loading.

The results of the finite element analysis are verified by comparison with the

uniaxial behaviour of masonry column with ferrocement overlay. Several

parameters like type of ferrocement overlay, discontinuity in ferrocement overlay,

mortar proportion and number of layers of wire mesh were varied to produce

variations in behaviour and in failure modes of the specimens. In general, the

agreement between finite element analysis and experiment in case of failure load,

failure pattern and load-deformation characteristics is good.

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vii

Sensitivity analyses of various parameters like bed joint thickness, tensile and

compressive strength of mortar, brick and ferrocement, number of layers of wire

mesh and modulus of elasticity and Poisson's ratio of brick and ferrocement, defining

the material model were carried out using the finite element model. The following

parameters were found to be the most significant in the range of values considered in

the study:

i) the compressive strength of ferrocement mortar (range: from 15MPa to 20 MPa)

ii) the tensile strength of brick (range: from 0.5 MPa to 2.25 MPa)

iii) the thickness ratio of bed joint and brick (range: from 0.045 to 0.30).

The finite element program available in ANSYS package has also been used to carry

out a comprehensive parametric study of the composite behaviour of ferrocement-

coated masonry column subjected to axial and eccentric short term static loading.

The parameters related to the strength and deformation characteristics of the

constituent materials of the composite (as listed in the preceding paragraph) were

considered in this study. From the parametric study, empirical equations are derived

to predict the ultimate loads of the ferrocement coated masonry column.

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ACKNOWLEDGMENT

The author wishes to express his indebtedness to Dr. J.R. Choudhury, Professor of

Civil Engineering, Bangladesh University of Engineering and Technology, under

whose supervision the work was carried out. The author also expresses his

indebtedness to the Co-supervisor of this work Dr. Sk. Sekender Ali, Professor of

Civil Engineering, Bangladesh University of Engineering and Technology. Without

their constant guidance and invaluable suggestions at every stage, this work could

not have possibly materialized.

The author is grateful to the members of his Doctoral committee for their

suggestions and fruitful discussions at various phases of progress of this research.

The author acknowledges with gratitude the valuable suggestions of Dr.

Sohrabuddin Ahmad, Professor of Civil Engineering, BUET and a member of the

Doctoral Committee during the preparation of the thesis.

The support of the laboratory staff of the Department of Civil Engineering during

the course of experiments is gratefully acknowledged. The author also likes to

acknowledge the suggestions and services received from the Director and other

members of staff at the Computer Centre of BUET. The donation of the software

package ANSYS to BUET by Dr. S.M. Yunus and Dr. Ashraf Ali of ANSYS, USA

is very much appreciated as this software played a key role in the finite element

analyses carried out as part of this thesis.

The author gratefully acknowledges the financial support received during this work

from BUET and BIT, Rajshahi. The author also acknowledges the moral support

and suggestions from the faculty members of BIT, Rajshahi as well as from the

Department of Civil Engineering, BUET.

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CONTENTS

Acknowledgment v

Abstract VI

Notation xiii

List of Figures xv

List of Tables xvii

1. INTRODUCTION

1.1 General

1.2 Objective of the Research

1.3 Scope of Work

1

4

5

2. LITERATURE REVIEW

2.1 Introduction 72.2 Material Properties 10

2.2.1 Properties of Ferro cement 102.2.1.1 Strength Properties 102.2.1.2 Deformation Characteristics 12

2.2.2 Properties of Brick 132.2.2.1 Compressive Strength 132.2.2.2 Tensile Strength 142.2.2.3 Other Properties of Brick 15

2.2.3 Properties of Mortar 162.3 Brick Masonry Properties 17

2.3.1 Masonry Compressive Strength 172.3.2 Masonry Tensile Strength 18

•2.3.3 Deformation Characteristics of Masonry 182.4 Experimental Investigations of Columns 192.5 Remarks 22

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3. ELASTIC FINITE ELEMENT ANALYSIS

3.1 Introduction23

3.2 Finite Element Method24

3.3 Three-dimensional Linear Elastic Finite Element Model 25

3.4 Cases Analysed25

3.5 Method of Load Application 27

3.6 Comparison Between Homogeneous and Nonhomogeneous Material

Models Used in Analysis 32

3.7 Parametric Study 35

3.7.1 Types of Overlays 35

3.7.2 Thickness of Ferrocement Overlay 35

3.7.3 Number of Mesh Layers in the Overlay 37

3.7.4 Modular Ratio of Ferro cement Overlay and Brick Masonry 40

3.7.5 Thickness of Bed Joint 40

3.7.6 Confinement Effect of Ferro cement Overlay 42

3.7.7 Eccentricity of Loading 44

3.8 Summary 49

4. PROPERTIES OF FERROCEMENT, BRICK, AND MORTAR

4.1 Introduction 51

4.2 Ferrocement Properties 51

4.2.1 Tensile Strength of Ferro cement 51

4.2.2 Compressive Strength of Ferro cement 524.2.3 Stress-strain Characteristics of Ferro cement 53

4.2.4 Poisson's Ratio of Ferro cement 53

4.3 Properties of Brick 564.3.1 Compressive Strength of Brick 57

4.3.2 Tensile Strength of Brick 57

4.3.3 Deformation Characteristics of Brick 58

4.3.4 Poisson's Ratio of Brick 61

4.4 Mortar Properties 62

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4.4.1 Compressive Strength of Mortar 62

4.4.2 Tensile Strength of Mortar 62

4.4.3 Stress Strain Characteristics of Mortar 63

4.4.4 Poisson's Ratio of Mortar 66

4.5 Summary69

5. EXPERIMENTAL INVESTIGATION

5.1 Introduction71

5.2 Experimental Study 71

5.2.1 Test Programme 71

5.2.2 Column Details 73

5.2.3 Construction of Column 75

5.2.4 Testing of Columns 80

5.2.5 Failure Load 83

5.2.6 Modes of Failure 83

5.2.7 Stress-strain Characteristics 88

5.3 Confmement Effect of Ferro cement Overlay on Masonry Core 88

5.4 Influence of Overlay on Cost of Columns 91

5.5 Summary 93

6. NONLINEAR FINITE ELEMENT ANALYSIS

6.1 Introduction 95

6.2 Analysis of the Columns 95

6.2.1 Material Deformation Characteristics and Failure Criteria 96

6.3 Method of Load Application 96

6.4 Failure Modes 97

6.5 Failure Load 100

6.6 Confmement Effect of Ferrocement Overlay 102

6.7 Stress-strain Characteristics 103

6.8 Summary 106

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7. COMPARlSON OF RESULTS FROM FINITE ELEMENT ANALYSIS ANDEXPERIMENTAL RESULTS

7.1 Introduction 108

7.2 Initial Cracking Load108

7.3 Failure Load111

7.4 Failure Pattern112

7.5 Stress-strain Curves115

7.6 Confmement Effect115

7.7 Summary117

8. SENSITIVITY ANALYSIS OF CRITICAL pARAMETERS

8.1 Introduction119

8.2 Linear Elastic Fracture Analysis 120

8.3 Influence of Various Parameters on the Material Model 124

8.3.1 Elastic Properties of the Constituents Materials 124

8.3.2 Bed Joint Thickness 126

8.3.3 Tensile Strength of Mortar 127

8.3.4 Compressive Strength of Mortar 128

8.3.5 Brick Tensile Strength 129

8.3.6 Brick Compressive Strength 131

8.3.7 Tensile Strength of Ferro cement 131

8.3.8 Compressive Strength of Ferrocement 132

8.3.9 Number of Layers of Wire Mesh 133

8.3.10 Element Size 134

8.3.11 Slenderness Ratio 135

8.3.12 Boundary Conditions 136

8.4 Summary 138

9. RECOMMENDATION OF DESIGN PROCEDURE

9.1 Introduction

9.2 Proposed Design Formulae

9.3 Example Problems

141

141

143

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1489,4 Summary

10. SUMMARY AND CONCLUSIONS

10.1 Summary

10.2 Conclusions

149

153

REFERENCES

APPENDIX I

APPENDIX II

APPENDIX III

APPENDIXN

APPENDIX V

APPENDIX VI

APPENDIX VII

APPENDIX vrnAPPENDIX IX

155

Properties of Ferro cement, Brick, Mortar and BrickworkA.l

Quality Control Test Results A.20

Finite Element Formulation A.23

Typical ANSYS Data File A.38

Failure Pattern of Different Columns (Experiment) A,43

Failure Pattern of Different Columns (FEA) A.59

Comparison of Failure Mode and Stress-Strain Curve A.73

Derivation of Proposed Design Formulae A.97

Comparison of Proposed Design Formulae and

Finite Element Analyses A.I06

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xiii

NOTATION

Abm Cross-SectionalArea of BrickMasonry

Afrn Cross-SectionalArea of Ferrocement

Al Loaded Area

At Total Cross-SectionalArea

BZA Bare, zero layer ofwire mesh and axial loading

BZE Bare, zero layer ofwire mesh and eccentric loading

DDA Discontinuous,double layer of wire mesh and axial loading

DSA Discontinuous, single layer of wire mesh and axial loading

Eb Modulus of Elasticity of Brick

Ebm Modulus of Elasticity of BrickMasonry

bfrn Modulus of Elasticity of Ferrocement

Em Modulus of Elasticity ofMortar

e Eccentricity

feb Compressive Strengthof Brick

fefrn CompressiveStrengthof FerrocementMortar

ftb Tensile Strengthof BrickGDA Top andbottom gap, double layer of wire mesh and axial loading

GSA Top and bottom gap, single layer of wire mesh and axial loading

h Depth of ColumnHDA Hollow, double layer of wire mesh and axial loading

HSA Hollow, single layer of wire mesh and axial loading

Pexpt Failure Load ofColurnn (Experimental)

Prem Failure Load ofColurnn (Analytical)

PuIe Failure Load ofColurnn (LinearElastic Fracture Analysis)

Pu,nl Failure Load ofColurnn (NonlinearAnalysis)

Pult Failure Load ofColurnn (proposed Design Formula)

tb Thickness of Brick

tm Thickness of MortarNDA Normal, double layer of wire mesh and axial loading

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xv

LIST OF FIGURES

3.1 Three-Dimensional Finite Element Idealization(Quarter Column Cross-Section) 26

3.2 Transverse Stress Distribution Along Column Center Line(Top and Bottom Nodes Restrained Laterally) 29

3.3 Transverse Stress Distribution Along Column Center Line in Case ofUniform Displacement 30

3.4 Variation of Top Displacement 31

3.5 Transverse Stress Distribution Along Column Center Line in Case ofPlaster Overlay 33

3.6 Transverse Stress Distribution Along Column Center Line in Case ofFerrocement Overlay 34

3.7 Transverse Stress Distribution Along Column Center Line by VaryingType of Overlay 36

3.8 Transverse Stress Distribution Along Column Center Line forDifferent Thickness of Ferrocement Overlay 38

3.9 Transverse Stress Distribution Along Column Center Line for DifferentNumber of Mesh Layers 39

3.10 Transverse Stress Distribution Along Column Center Line for DifferentModulus of Elasticity of Ferro cement Overlay 41

3.11 Transverse Stress Distribution Along Column Center Line forDifferent Thickness of Bed Joint 43

3.12 Finite Element Mesh for Ferrocement Coated Column with Vertical Groove 45

3.13 Transverse Stress Distribution Along Column Center Line in Case ofDiscontinuous Ferrocement Overlay 46

3.14 Finite Element Mesh for Eccentric Load Case 47

3.15 Transverse Stress Distribution Along Column Center Line in Case ofEccentric Loading 48

4.1 Uniaxial Compression Test on Hollow Ferrocement Block 54

4.2 Average Stress-Strain curve of Ferro cement Loaded in Uniaxial Compression 55

4.3 Lateral vs. Longitudinal Strain for compression Test of Ferro cement 56

4.4 Uniaxial Compression Test on Stack Bonded Prism 59

4.5 Stress-Strain Curve for Brick, Brickwork and Mortar Obtained fromPrism Test 60

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xvi

4.6 Lateral vs. Longitudinal Strain of Brick 61

4.7 Uniaxial Compression Test on Mortar Cylinder 64

4.8 Stress-Strain Curve of Mortar (1:5) 64

4.9 Stress-Strain Curve of Mortar (1:2) 65

4.10 Lateral vs. Longitudinal Strain for Mortar (1:5) 67

4.11 Lateral vs. Longitudinal Strain for Mortar (1:2) 67

5.1 Different Types of Column 74

5.2 Column During Construction 78

5.3 Mould for Ferrocement Hollow Column 78

5.4 Column (DDAlDSA) During Construction 79

5.5 Column (DDAlDSA) After Construction 79

5.6 Curing of Column in the Laboratory 81

5.7 The Specimen Before Test 81

5.8 Failure of Column Coated with Ferrocement Series NDA (Axial Loading) 87

5.9 Experimental Stress-Strain Curves of Different Columns 89

6.1 Predicted Failure Mode of Column Series NDA 98

6.2 Predicted Failure Mode of Column Series NSA 99

6.3 Stress-strain Curve of Different Columns with Axial Load Obtained fromFEM Analysis 104

6.4 Load-strain (Compressive Side)Curve for Different Columns withEccentric Load Obtained from FEM Analysis 105

7.1 Failure Mode of Column Series NSA 113

7.2 Stress-Strain Curve of Column Series NDA 114

7.3 Stress-Strain Curve of Column Series NSA 114

8.1 Mode of Failure of Column Series NDA 121

8.2 Mode of Failure of Column Series NSA 122

8.3 Mode of Failure of Column Series NZAW 123

9.1 Comparison of Proposed Design with Finite Element Analysis forAxial Load Case 144

9.2 Comparison of Proposed Design with Finite Element Analysis forEccentric Load Case 145

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XVll

LIST OF TABLES

4.1 Summary of Ferro cement Properties 52

4.2 Summary of Brick Properties 61

4.3 Summary of Mortar (1:2) Properties 68

4.4 Summary of Mortar (1:5) Properties 68

5.1 Test Programme 72

5.2 Description of Specimens 76

5.3 Summary of Load Tests 82

5.4 Experimental Cracking and Failure Loads (Axial Loading) 84

5.5 Experimental Cracking and Failure Loads (Eccentric Loading) 85

5.6 Load Increase in Failure Due to Confinement Effect (Derived from

Experiments) 90

5.7 Material Cost of Different Columns 92

6.1 Analytical Cracking and Failure Loads (Axial Loading) 100

6.2 Analytical Cracking and Failure Loads (Eccentric Loading) 101

6.3 Load Increase in Failure Due to Confinement Effect (Derived from Analysis) 103

7.1 Analytical and Experimental Cracking and Failure Load (Axial Loading) 109

7.2 Analytical and Experimental Cracking and Failure Load (Eccentric Loading) 110

7.3 Load Increase in Failure Due to Confinement Effect 116

8.1 Influence of Linear Elastic Fracture Analysis 124

8.2 Parametric Study of Elastic Properties (EmlEnJ and Vfin 125

8.3 Parametric Study of Elastic Properties (EJEm) Vb 125

8.4 Influence of Bed Joint Thickness 127

8.5 Influence of Tensile Strength of Mortar 128

8.6 Influence of Compressive Strength of Mortar 129

8.7 Influence of Tensile Strength of Brick 130

8.8 Influence of Compressive Strength of Brick 131

8.9 Influence of Tensile Strength of Ferro cement 132

8.10 Influence of Compressive Strength of Ferro cement 133

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xviii

8.11 Influence of Number of Mesh Layers 1348.12 Influence of Mesh Size in Finite Element Discretization 1358.13 Influence of Slenderness Ratio 1368.14 Influence of Boundary Conditions 1379.1 Failure Load Obtained from Different Methods 147

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CHAPTER!

INTRODUCTION

l.1GENERAL

Structures built of stone or stone-like materials are known as masonry structure. In a

primitive form, they were among the earliest types of structures erected by man. The

enduring character of masonry structure, the relative simplicity of the processes

involved, the pleasing outlines usually obtained, together with the almost universal

availability of the materials and the consequent moderate cost, render masonry

construction one of the most important of the civil engineer's activities. Moreover,

the importance of masonry construction is likely to be enhanced in future by the

growing scarcity of other structural materials, notably steel and timber, and the fact

that the ingredients of masonry are almost unlimited in their raw state.

Now-a-days some buildings are used for purposes other than those in the original

design. Sometimes, intermediate floors are added and this involves higher loads on

slabs, beams, columns and foundations. These structures were usually constructed

from bricks or concrete blocks and in older cases stones. These units are tied together

by mortar (e.g. sand-cement mixture) and in some cases, steel or other

reinforcement.

There are several types of masonry structural elements within a building, e.g.

columns and walls. Columns are the primary vertical load carrying members of a

typical multi-storey building. The loads coming on the floors and beams are

transmitted to the foundation through these columns. These columns are also called

upon to resist lateral loads on the building due to wind and/or earthquake. Efforts

have been made in recent years to improve the performance of brick columns in

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2

seismic areas by applying ferrocement overlay. The concept has been intuitively

applied for repair of distressed elements as well.

Ferrocement is a type of thin wall reinforced concrete commonly constructed of

hydraulic cement mortar reinforced with closely spaced layers of continuous and

relatively small wire diameter mesh. The mesh may be made of metallic or other

suitable materials. Ferrocement is a versatile construction material and confidence in

the material is building up resulting in its wider applications especially in developing

countries in housing, sanitation, agriculture, fisheries, water resources, water

transportation in freshwater and marine environment, biogas structures, repair and

strengthening of older structures, and others.

Considered to be an extension of reinforced concrete, ferrocement has relatively

better mechanical properties and durability than ordinary reinforced concrete. Within

certain loading limit, it behaves as a homogeneous elastic material and this limit is

wider than those for normal concrete. The uniform distribution and high surface area

to volume ratio of its reinforcement result in better crack arrest mechanism, and

hence better use of its strength.

Although developed more than one hundred and fifty years back, use of ferrocement

composites is comparatively recent and is expanding. Ferrocement overlay is used

now-a-days to increase the ductility of masonry columns and walls. Ferrocement

composite column means a column having a ferrocement casing and a core of

brickwork or concrete (plain or reinforced). The casing may be circular, square or

rectangular depending on the shape of the column. Such columns may have

applications in three situations. Firstly, for prefabricated construction, where the

outer casing will be precast in a factory and concrete is poured into it at the site.

Secondly, for normal construction in which the ferrocement casing is cast in short

heights and filled with concrete. The third application may be for strengthening of

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3

existing columns. In the first two cases the need for column formwork is eliminated

but there is a major structural difference between the two. In the first case, the core

shrinks after casting while the casing undergoes shrinkage before casting of the core.

Hence a weak interface may exist between the core and the shell. This is ail

important factor for the confinement effect of the central core.

In formulating design recommendations for axial and eccentric loads on columns,

simplifications are usually made because of the difficulty in obtaining sufficient

experimental data and realistic analysis of column behaviour. The prediction of

failure of such composite columns is difficult due to a large number of parameters

influencing the ultimate behaviour of column, the lack of a suitable material model,

and an efficient numerical technique.

To establish the critical parameters which influence the behaviour of bare masonry

columns and columns with ferrocement overlay, a linear elastic finite element

analysis has been performed using ANSYS package (26). A three-dimensional

analysis is carried out assuming brick masonry to be a homogeneous continuum as

well. as an assemblage of elastic bricks and joints, each with differing material

properties.

To realistically predict failure of such composite column a more sophisticated

material model is required. This model must reflect the inelastic nature of the

constituents as well as the progressive failure that occurs as the applied load is

increased. TIle material model required for such an analysis is microscopic rather

than macroscopic in nature with bricks and joints being modeled separately. The

properties needed to defme this material model available in ANSYS package is

obtained here from various simple tests on sample of bricks, mortar, small brick

masonry specimens and ferrocement specimens thus avoiding the need for more

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4

complex testing apparatus. The model consists of elastic and inelastic deformation

characteristics, cracking and crushing of the constituent materials.

Both coated and uncoated brick masonry columns have been analysed in this study

by using finite element technique available in the ANSYS package. Sensitivity

analyses of the various parameters used in the fInite element analyses have also been

carried out. These analyses highlight the importance of the accurate evaluation of

deformation characteristics and strength characteristics of the masonry constituents.

The [mite element analysis is used here to carry out a comprehensive parametric

study of the behaviour of the composite columns. This study illustrates the potential

of the model both as a research tool and as a means of preparing design procedures

for practical use. From the results of the parametric study, design formulae for

predicting the ultimate loads for both axial and eccentric cases of the column have

been proposed.

1.2 OBJECTIVES OF THE RESEARCH

The principal objectives of the study are as follows:

1. The establishment of critical parameters influencing the behaviour of both

coated and uncoated brick columns using three-dimensional finite element

analysis.

2. VerifIcation of the accuracy of the material model used in the [mite element

analysis in predicting the failure loads by conducting experiments on columns

with ferrocement overlay subjected to axial as well as eccentric loading.

3. Investigation of the influence of various parameters involved in the composite

behaviour of brick column and ferrocement overlay.

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5

4. The development of a design method for brick columns with ferrocement

overlay.

1.3 SCOPE OF WORK

The study is limited to masonry columns with burnt clay bricks and sand-cement

mortar, subjected to concentric and eccentric short term static loading.

A fInite element computer program (ANSYS) is used to examine the behaviour of

brick masonry column with ferrocement overlay. The nonlinear fInite element

computer program (ANSYS) used in this study will be broadly applied to investigate

its adequacy to:

(i) develop the complete load-deformation response of the columns; and

(ii) predict the ultimate load carrying capacity of the columns.

The effects of the following different parameters will be studied:

(i) Elastic properties of the constituents

(ii) Bed joint thickness

(iii) Tensile strength of mortar

(iv) Compressive strength of mortar

(v) Tensile strength of brick

(vi) Compressive strength of brick

(vii) Tensile strength offerrocement

(viii) Compressive strength offerrocement

(ix) Number oflayers of wire mesh

(x) Element size

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6

(xi) Slendernessratio

Themajor parameters in the experimental investigationare

(i) Types of overlay

(ii) Number oflayers of wire mesh in the overlay

(iii) Discontinuities in the ferrocementoverlay

(iv) Types ofloading

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CHAPTER 2

LITERATURE REVIEW

2.1 INTRODUCTION

Brick masonry columns are common in low-rise masonry buildings. They may be

reinforced or unreinforced, and commonly of square or rectangular and occasionally

circular cross-section. Although the performance of masonry column under axial

load may be satisfactory, they possess very limited capacity in bending. Encasement

by ferrocement can be a simple way.to increase the axial load carrying as well as

moment resisting capability of brick masonry columns.

This chapter reviews the literature on various aspects of this problem. Since brick

masonry and ferrocement have been used in this investigation, the material properties

of ferroCement and brick masonry are also reviewed. This is followed by a review of

failure mechanism of the constituent materials. Previous finite element models for

the analysis of ferrocement and masonry are then described. Since the number of

investigations made on masonry structural elements coated with ferrocement is very

limited, relevant works on the behaviour of concrete columns are also reviewed

here, because many of the parameters are very similar.

The fIrst large scale modem experimental research on reinforced brickwork (RB) has

been reported by Brebner in 1973 (17). This had established the applicability Of

working stress theory. However, subsequent research justify the use of ultimate

strength theory for the design of RB in flexure. The current British practice is to

design RB on the basis of ultimate strength design for both flexure as well as

compression (37). The Indian practice is similar, but makes use of the limit state

concept for flexure (23). Experiments at University of Roorkee (2, 24, 45, 57) have

shown that Whitney's ultimate stress block is somewhat approximate for RB in

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"

8

flexure but, with some modifications, can be applied to it. If a RB column is

subjected to purely axial load, then its ultimate compressive load will be the sum of

the ultimate loads of masonry and reinforcement. However, as loads are commonly

eccentric, the effect of moment has to be considered also. The interaction diagram for

compression and flexure on the basis of ultimate strength has been provided by

Curtin (22).

Ferrocement encasement of a column can considerably increase its capacity to resist

compressive load and moment. This is a new concept of reinforcing a masonry

column and holds out a promise for economy. It can also be applied for repairing

distressed columns. However, the existing load should be removed before using

ferrocement for repairs (74).

The procedure consists of wrapping the layers of wire mesh around the columns

using some suitable arrangement like driving the V-nails through the mesh into the

column (82). A rich mortar having cement:sand ratio of 1:1.5 to 1:3 is then applied

over the mesh and made to penetrate the mesh and adhere to the column surface. On

setting, it forms a casing around the column.

It is well known that in a vertically loaded brick masonry column, cracks always

initiate from the vertical mortar joints and propagate through the bricks. TransverSe

stresses are mainly responsible for influencing the fracture process in this case. To

realistically predict the strength of such column, a numerical model capable of

predicting the ultimate failure of masonry subjected to any general loading is

required.

To develop a representative fmite element model for the analysis and design of

masonry structures with ferrocement overlay, a thorough knowledge of the

deformation and strength characteristics of the materials as weil as the masonry

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9

assemblage is needed. Some models of this type have been developed (8), but they

are not necessarily suited to the analysis of brick masonry with ferrocement overlay.

Therefore a three-dimensional modeling is necessary to predict the composite

behaviour of brick masonry with ferrocement overlay.

The existing design rules for masonry columns are empirical and are not applicable

to masonry columns with ferrocement overlay. The design rules vary from country to

country, justifying the need for a comprehensive study in this area.

According to BNBC (97) the allowable axial compressive stress for unreinforced

masonry column is

F. = f~[1-(i-J 3]a 5 42t

where,

F. = allowable average axial compressive stress

f~= specified compressive strength of masonry

h' = effective height of column

t = effective thickness of column

The compressive strength of brickwork varies, roughly, as the square root of the

nominal brick crushing strength, and as the third or fourth root of the mortar cube

strength (37).

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10

2.2 MATERIAL PROPERTIES

Brick masonry column with ferrocement overlay is a composite of three materials

and its properties are therefore dependent upon the properties of its constituents- the

ferrocement, the brick and the mortar joint. A brief review of the properties relevant

to the in-plane behaviour of masonry and the behaviour of ferrocement are carried

out in this section.

2.2.1 Properties of Ferrocement

In general, a composite material consists of a matrix and a reinforcement which act

together to form a new material with characteristics superior to either one of its

constituents alone (86). Ferrocement is a composite material which contains a high

percentage of ductile steel wire mesh with a high surface area to volume ratio in a

brittle cemcut-mortar matrix. This enables the matrix to assume the ductile

characteristic of the reinforcement. Usual range of wire diameter from 0.5 mm to 1.5

mm. Provision of reinforcement in excess of about 2 to 2.5% is uneconomical in

ferrocement as the proportional increase in strength is not achieved (86).

2.2.1.1 Strength Properties

The strength of ferrocement, as in ordinary concrete, is commonly considered as the

most valuable property, although in many practical cases other characteristics, such

as durability and permeability may in fact be more important. Nevertheless, strength

always gives an overall picture of the quality of ferrocement, as strength is directly

related with the properties of its hardened cement paste and reinforcement.

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11

Tensile Strength

The tensile characteristics of ferrocement have not yet been fully defined and

standardized. In tension, the load-carrying capacity is essentially independent of

specimen thickness because the matrix cracks well before failure and does not

contribute directly to composite strength. The influence of types, sizes and volumes

of wire meshes on elastic cracking and ultimate behaviour offerrocement in uniaxial

tension have been studied by Naaman and Shah (58). They observed that the ultimate

tensile strength of ferrocement is the same as that of mesh alone while its modulus of

elasticity can be predicted from those of mortar and mesh (46, 58, 66, 90). The

specific surface of the reinforcement strongly influences the cracking behaviour of

ferrocement. Some technical information have been released (51, 59), but their

results seem to be specific to certain types of mesh reinforcement. In general, the

optimal choice of reinforcement for ferrocement strength in tension depends on

whether the loading is essentially uniaxial or significantly biaxial. Expanded metal in

its normal orientation is more suitable than other reinforcing meshes for uniaxial

loading because a higher proportion of the total steel is effective in the direction of

applied stress (46). For biaxial loading, square mesh is more effective because the

steel is equally distributed in the two perpendicular directions, although the weakness

in the 45 deg direction may govern in this case.

Compressive Strength

In this mode, unlike tension, the matrix contributes directly to ferrocement strength

in proportion to its cross-sectional area. Compressive strength of ferrocement

(regardless of the amount of mesh reinforcement) seems to be much the same as that

of mortar alone (70). The experimental results showed that under compression the

ultimate compressive strength is lower than that of equivalent pure mortar (66). The

compressive strength at ultimate condition is assumed to be 0.85fc where fc is the

ultimate compressive strength of the mortar. An investigation into the behaviour of

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12

ferrocement specimen in direct compression has been discussed by Rao (70).

Conclusions were drawn with respect to the effect of percentage of reinforcement

and the size of reinforcement on the behaviour of ferrocement. Smaller diameter wire

mesh would be preferable to use as this gives higher elasticity and higher ultimate

compressive strengths for the same percentage of reinforcement, all the other factors

remaining essentially the same. When mesh reinforcement is arranged parallel to the

applied load in one plane only, no improvement in strength is observed (66). The

only forms of reinforcement likely to result in significant strength gains in

compression are square mesh reinforcements (86) fabricated in closed box or

cylindrical arrangements which restrain the matrix, thus forcing it to adopt a triaxial

stress condition with associated higher strength.

2.2.1.2 Deformation Characteristics

Following the consideration of ultimate and cracking strengths, it is appropriate t6

examine the overall load-deformation behaviour of ferrocement under various forms

of loading, in particular its modulus of elasticity.

Load Deformation Behaviour in Tension

For square mesh reinforcements, the load-elongation behaviour of ferrocement has

been characterised in three stages (58, 61, 66). In the initial stage, the matrix and

reinforcement act as a continuum having a composite elastic modulus approximately

equal to that predicted from the volumetric law of mixtures of the longitudinal

reinforcement and the matrix (55, 66). The second stage, associated with a fully

cracked matrix, is also linear. Its modulus is somewhat greater than the product of

the volume fraction and the modulus of the longitudinal reinforcement. The mortar

and the lateral reinforcement continue to play an active role after first cracking, either

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13

individually or in combination (55,66). In the third stage, the matrix ceases to playa

role. Failure corresponds to the yielding of the reinforcement.

Load Deformation Behaviour in Compression

When the reinforcement is in one plane only, it has a minimal effect on the load-

deformation relationship, and the associated elastic modulus remains virtually the

same as that for the mortar matrix (66). When present in closed peripheral form, the

load-deformation relationship is curvilinear with the initial tangent modulus

increasing gradually with the amount of reinforcement (46). The initial elastic

modulus can be predicted quite accurately and conservatively on the basis of the

volumetric influence of the two material components acting together (71). Values of

the elastic modulus are slightly higher for specimens reinforced with welded mesh

than for their equivalents with expanded metal (46). The experimental results

obtained by various investigators (51, 70) show that the modulus of elasticity in

direct compression increases proportionately with the increase in steel content.

Studies on mechanical properties of ferrocement have been made since the early

1970s but studies on formulation of these properties based on fundamental material

properties has begun only recently. Some of its mechanical properties have not been

sufficiently investigated yet and not enough technical information is available to

suggest acceptable formulae for design.

2.2.2 Properties of Brick

2.2.2.1 Compressive Strength

Compressive strength of brick is one of the most important properties. Compressive

strength tests are easy to perform and give a good indication of the' general quality of

the brick and the compressive capacity of the resulting masonry. For these reasons,

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14

the compressive strength test has been traditionally used for brick quality control and

specification.

The standard test for the determination of compressive strength can be influenced by

several factors such as loading rate (35), specimen size (9, 31, 69), perforation

pattern (9, 91, 93) and specimen end conditions (14, 29, 63). However, standard test

provides a basis for quality control and for making relative assessment of the strength

of brick masonry.

The standard test described in the Australian code for concrete masonry units (10)

requires the use of plywood packing on the top and bottom face of the specimen.

Such test results are influenced by the stiffness of the plywood and the frictional

restraint imposed by the solid platen, resulting in an artificial value of compressive

strength. Several investigators have attempted to minimize the effects of platen

restraint by using platens with variable stiffnesses (29, 62) and/or capping materials

(14, 79) on the specimens. Flexible steel brush platens have also been used

successfully for the testing of both concrete (49) and masonry (63, 64). An indication

of the magnitude of this strengthening effect has been given (65) from compression

tests on calcium silicate bricks. Steel brush and solid platens were used in tests on

bricks of varying size and shape. For standard size bricks, the unconfined

compressive strength (with brush platens) was found to be almost half the confined

compressive strength (with solid steel platens). This effect must therefore be

considered when assessing the compressive strength of a material.

2.2.2.2 Tensile Strength

Brick tensile strength has a significant influence on the in-plane behaviour of brick

masonry, as fmal failure usually occurs in some form of biaxial tension, split often

originating in the brick. When brick masonry is loaded in axial compression, for

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example, lateral expansion of the brick and mortar takes place. Since the mortar

joints are typically more flexible than the bricks, the joint deformation is partially

restrained by the surrounding bricks due to the bond and friction at the brick-mortar

interface. This results in a triaxial compression stress state in the mortar and

compression iUldbilateral tension in the brick. Since the tensile strength of the brick

is low (much lower than its compression strength), failure of brick masonry is

initiated by tensile stresses.

Numerous attempts have been made to determine a convenient relationship between

the brick tensile strength obtained from a simple test and wall strength. Various

tension tests have been investigated, including modulus of rupture tests, splitting

tests (Double Punch or Brazil tests), and various form of shear tests including

indirect tension.

The effect of size, shape and disposition of the perforation on the tensile strength of

brick has been studied (9, 93). Significant reduction in the tensile strength of bricks

was reported in the case of bricks with perforation patterns which produce significant

stress concentration.

Despite the extensive research that has been carried out, no strong relationship

between brick tensile strength and brick masonry strength has emerged. As a result,

. brick compressive strength is still used as the prime indicator of the potential

compressive strength of the assemblage.

2.2.2.3 Other Properties of Brick

There are several other brick properties such as brick growth, pitting, efilorescence,

permeability, dimensional change, etc., which have a significant influence on the

satisfactory performance of masonry structure. However, most of these properties are

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16

related to the physical and chemical characteristics of the brick and do not influence

the masonry strength. However the property that does significantly influence brick

masonry strength is the initial rate of absorption (IRA.) or brick suction. Brick

suction plays an important role in the achievement of bond and, as such, significantly

influences both the compressive and tensile strength of the masonry (8).

2.2.3 Properties of Mortar

Mortar in brick masonry has three main functions:

(i) To provide an even bed for the bricks

(ii) To bond the bricks together effectively

(iii) To seal the joint against weather

To perform these functions, mortar should possess suitable properties in both the

elastic and hardened states. These properties are briefly described in the following

section.

In its plastic state, the required properties are its good workability, good water

retentivity and sufficient early stiffening. Mortar workability depends upon the brick

and mortar properties, in particular, water retentivity of the mortar and the initial rate

of absorption of the brick. These two latter properties have also a marked effect on

the bond strength of the resulting brick masonry. Good water retention is required for

several reasons. It is needed to resist brick suction, to prevent bleeding of water from

the mortar, to prevent stiffening of the mortar bed before placement of the brick, and

to ensure retention of sufficient water in the mortar to allow hydration of the cement.

In its hardened state, the required properties are compressive strength, bond strength

and tensile strength. The compressive strength of the mortar is not an important

property since in masonry, the emphasis is on the achievement of adequate bond

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17

between mortar and brick. However, it serves as an indicator of quality control. It

may be determined using either cube or prism tests. The compressive strength of

mortar as a function of shape, curing, age, air content and initial flow rate of mortar

(34).

2.3 BRICK MASONRY PROPERTIES

The two strength characteristics which ensure satisfactory performance of masonry

structures (specially for columns) are its compressive and tensile strengths. In

addition, the deformation characteristics of masonry are required for assessing the

stress distributions and relative movements under loads.

2.3.1 Masonry Compressive Strength

Since the majority of masonry structures are used to transmit loads in compression,

the compressive strength of the material is of prime importance.

The compressive strength of brick masonry is determined either from an approximate

relationship between brick strength, mortar type and brick masonry strength or from

compressive tests of prisms. When a more exact estimate of compressive strength is

required, a prism test is used. The strength is typically obtained from compression

tests on a series oftive high stack bonded prisms.

The influence of parameters such as brick and mortar properties, dimensional

variations, slenderness ratio, etc., on the strength of brick masonry have been

extensively reviewed by several investigators (34, 36,38, 39, 52, 56, 63, 75). The

effect of joint thickness on the compressive strength of brick masonry has been

reported (56) and a linear reduction in the compressive strength with the increase in

joint thickness has been suggested, whereas Francis et al (31) imd Chuxian (20)

suggested nonlinear relationS.

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2.3.2 Masonry Tensile Strength

The tensile strength of brick masonry is inherently low and hence often restricts its

load carrying capacity (for both in-plane and out-of-plane loading). Under in-plane

loading, tensile failure may occur either normal or parallel to the bed joint depending

on the direction of loading. In-plane masonry tensile strength is critically dependent

on the loading direction with relation to the bed joints. This effect was first studied

by Johnson and Thompson (44) using diametrical splitting tests on circular

specimens sawn from a wall. Using this technique, by rotating the orientation of the

bed joint to the splitting force, tensile stress could be applied at varying angles to the

jointing directions.

2.3.3 Deformation Characteristics of Masonry

A knowledge of the deformation characteristics of masonry is needed to calculate the

deflection of masonry structures as well as to estimate differential movements in

buildings composed of masonry and other materials. Deformation characteristics are

also required for the numerical modeling of masonry behaviour in finite element

analysis.

Brick masonry typically exhibits nonlinear stress-strain relations. Most of the

nonlinear deformation occurs in the mortar joints with the bricks often exhibiting

linear stress-strain characteristics. Because of the influence of the bed joints and the

possible anisotropic properties of the bricks, the deformation characteristics of the

masonry are not necessarily isotropic and may vary markedly with loading direction.

Complete stress-strain relations for brick masonry have been experimentally

determined by Powel and Hodgkinson(68) and Scrivener and Williams (79) using

displacement controlled testing machines. Solid as well as perforated bricks were

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19

used in their investigation. The shape of the stress-strain relations obtained was

parabolic.

2.4 EXPERIMENTAL INVESTIGATIONS OF COLUMNS

A small number of experimental investigations have been carried out to determine

the failure load of brick masonry column encased in ferrocement. Some tests have

been conducted by Nayak (60) and by Page (63), and it has been found that the

ferrocement helps in increasing the failure load. Tests were conducted by Singh et al

(82) for five different cases (3 specimens for each case) viz. plain, with plaster (1:6

and 1:2) and with two layers of square galvanished wire mesh in mortar with cement

to sand ratio of 1:6 and 1:2. Observations were made for failure loads, cracking load

and strains, and it was concluded that failure load is the lowest for unplastered

columns and highest for columns encased in ferrocement with 1:2 mortar. The failure

load of encased column was more than double the failure load of bare column.

The behaviour of ferrocement composite columns has some similarity with infilled

pipe columns. A number of investigations on R.C. pipe columns (hollow or filled)

and steel or plastic columns filled with concrete have been reported in literature. A

comparison of computer analysis of hollow R.C. spun pipe columns with

experimental results for axial and eccentric loads has been reported by Liu and Chen

(50). Furlong (30) carried out tests on steel pipe columns filled with concrete, for

axial and eccentric loading and found that there is little or no confmement effect of

cOncrete by the pipes. This might be because core concrete undergoes considerable

shrinkage, leaving a gap from the shell. An experimental investigation has been

conducted by Ghosh (33) on concrete filled steel tubes. For axial load, the strength of

concrete increases due to the effect of lateral confmement (33). This may occur as

value of Poisson's ratio of concrete near failure is considerably higher than that of

steel. Thus, under compressive load, both the core and pipe expand laterally due to

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20

the Poisson's ratio effect. If the core tends to expand more than the pipe, then it

would be subjected to a lateral compression by the pipe, which in turn would be in,-

tension. An experimental investigation has been conducted by Bertero and Moustofa

(IS) on steel pipes filled with expansive cement concrete. The concrete would

expand instead of shrinking and would thus be subjected to an initial precompression

by the pipe. It is well known that compressive strength of concrete increases

considerably due to the confmement pressure. Tests on square columns with square

hoop steel (85), clearly indicate the strength increase due to lateral confinement.

Experiments on concrete filled plastic tube columns also show some effect of

confmement (48).

From the previous investigations it is clear that the confmement provided by

ferrocement should also contribute to a substantial increase in the axial load carrying

capacity of a masonry ferrocement composite column. For eccentric loads, there can

also be some strength increase. Spun ferrocement pipe columns filled with concrete

and subjected to axial and eccentric loads have been tested (77). The pipes had 0,3,5

and 7 layers of mesh. The most significant conclusion was that ultimate failure load

did not depend on number of mesh layers. In case of column without mesh, the

failure was of brittle type while with mesh it was ductile. The failure load of the

composite was not substantially different from the sum of the individual failure loads

of the core and casing, tested separately. All of these investigations (77) indicate that

the central core may not have confinement effect due to lack of proper bonding

between the core and the outside shell. This is possible due to uneven shrinkage of

these elements which are normally constructed at different times.

Bett et al conducted an experimental investigation and examined the effectiveness of

the different repairing and/Or strengthening techniques in enhancing the lateral load

response of identical reinforced concrete short columns (16). Both the strengthened

and the repaired columns performed better than the original column. Columns

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21

strengthened and repaired by jacketing, with or without supplementary crossties,

were much stiffer and stronger laterally than the original unstrengthened columns.

Ersoy et al carried out two series oftests to study the behaviour of jacketed columns

(28). The main objective of the first series (uniaxially loaded) was to study the

effectiveness of repairing and strengthening of columns by jacketing with a new

layer of concrete that is reinforced with both longitudinal and transverse

reinforcement, both under sustained load and after removal of the load from the

column. Specimens repaired and strengthened by jacketing behaved well when

jacketing was introduced after the removal of the load. However, when jacketing was

made under load, the columns exhibited poor behaviour. In the second series,

jacketed columns were tested under combined axial load and bending. Two

monolithic specimens were also tested to serve as reference specimens. The

influence of load history on the behaviour of jacketed columns was also studied and

concluded that repair and strengthening jackets behaved well, both under monotonic

and reversed cyclic loadings.

An experimental investigation into the behaviour of short reinforced concrete

columns was described by Scott et al (78). Results presented include an assessment

of the effect of strain rate, amount and distribution of longitudinal steel, and amount

and distribution of transverse steel. Scott et al concluded that the longitudinal strain

rate influenced both the peak stress and the slope of the falling branch of the stress-

strain curve of the concrete core, an increase in the volume ratio of transverse

reinforcement increased the peak concrete core stress, and an increase in the number

oflongitudinal reinforcing bars resulted in better confmement of the core concrete.

An experimental study was performed by Sandowicz and Grabowski (77) on

columns both under eccentric and axial load. They presented a comparison of the

tests results of columns made of ferrocement pipes and mortar pipes, with or without

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22

concrete infill, as well as concrete core alone. Ultimate load carrying capacity of

columns made of ferrocement pipes filled with concrete is higher than that of

reinforced concrete columns having similar diameters and volumetric percentage of

reinforcement. In the authors opinion, these columns are superior to spirally

reinforced concrete columns due to their ability to sustain tensile stresses.

2.5 REMARKS

It is apparcnt from the available literature that a considerable number of researchers

studied thc composite behaviour of masonry columns and reinforced columns

encased in fcrrocement overlay under uniaxial loading. From these studies they made

some conclusions about the overall performance of the composite column but no

empirical rclations of the performance emerged from their investigations. In most of

the caseS the development of these relations are handicapped due to the noninclusion

of all the relevant parameters in their observations. No theoretical investigation is

performed in these areas. A series of studies have, therefore, been initiated in the

Department of Civil Engineering, BUET, to study the behaviour of masonry column

encased in ferracement overlay. The studies include extensive laboratory

investigations and analytical studies using 3-D nonlinear finite element technique.

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CHAPTER 3

ELASTIC FINITE ELEMENT ANALYSIS

3.1 INTRODUCTION

The preliminary elastic finite element study outlined in this chapter is aimed at

establishing the important parameters which influence the behaviour of brick

masonry columns with ferrocement overlay subjected to axial loads. In the analysis,

a uniform displacement of all the nodes on the top face of the column is applied to

simulate the effect of axial load. A three-dimensional analysis has been performed in

this study. Since the analysis is based on linear elastic material response, it gives

information about the nature of stress distribution and cannot be used to predict

failure.

Two types of three-dimensional fmite element analyses have been performed. One

aSsumes masonry to be a homogeneous continuum, the other considers masonry to

be an assemblage of elastic bricks and mortar joints, each with differing material

properties. In both the cases, ferrocement overlay has been modeled separately with

two component materials, viz. the mortar and the steel wire mesh as a smeared

equivalent steel thin sheet. The influence of the following parameters on the stress

distribution of ferracement coated masonry colunm is studied using the three-

dimensional fmite element analysis:

(i) Types of overlay

(ii) Thickness of ferrocement overlay

(iii) Number of mesh layers in the overlay

(iv) Modular ratio offerrocement overlay and brick masonry

(v) 111ickness of bed joint

(vi) Confinement effect offerrocement overlay

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24

(vii) Eccentricity ofloading

In the comparison, emphasis has been given on the variation of transverse tensile

stresses, as these influence critically the fracture initiation of the composite column.

3.2 FINITEELEMENT METHOD

The present analytical procedure is based on the fmite element method. The

application of this method has become very common and many texts have been

written on the subject (21, 43, 96). It would thus be inappropriate to repeat the

elaborate description of the method here. The finite element method can be thought

as a general method of structural analysis by means of which the solution of a

problem in continuum mechanics may be approximated by analysing a structure

consisting of an assemblage of properly selected finite elements interconnected at a

fmite number of joints or nodal points. Recognized as one of the most versatile

methods of structural analysis, it is capable of analysing plates or solid bodies with

any irregularity in shape and physical properties. Particular advantages of this

method relating to the brickwork with ferrocement overlay are that the size, modulus

of elasticity and Poisson's ratio can be varied from element to element throughout

the composite structural element thus allowing the mortar joints and ferrocement

element to be clearly distinguished from those of bricks.

For the purpose of structural analysis, the continuum is divided by imaginary lines or

surfaces into a number of finite elements. These are assumed to be interconnected at

discrete number of nodes situated on their boundaries. The objective of the analysis,

with specified joint loading, geometry of the structure (location of joints) and

stiffness properties of the structural elements, is to fmd the resulting joint

displacements and the internal stresses in the structural elements. The size of the

elements is one of the major factors influencing the accuracy of the solution. As a

general rule, the size of the elements should be as small as possible.

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25

3.3 THREE-DIMENSIONAL LINEAR ELASTIC FINITE ELEMENT MODEL

The analysis of brick columns coated with ferrocement requires three-dimensional

effects to be considered. The particular finite element computer program used for this

analysis is taken from ANSYS package (26). Eight noded three-dimensional solid

elements with three degrees of freedom at each interconnected node and linear

displacement function along their edges have been used with 2x2x2 Gaussian

integration. The details of element formulation are given in Appendix III. The finite

element idealization of the masonry column with overlay is shown in Fig. 3.1. The

computer output includes the nodal displacement, the direct stresses and shear stress

at the Gauss points as well as at the centroid of each element.

3.4 CASES ANALYSED

The Structures Laboratory at BUET is equipped with a 200 ton capacity Universal

Testing Machine. The maximum distance between platens of this machine is 1220

mm. In view of this limitation it was decided to test columns with a height of 1220

mm. The brick columns investigated were of 244 mm x 244 mm cross-section and

were made of244 mm x 116 mm x 70 mm bricks. A 25 mm thickness was used both

for ferrocement overlay and plain mortar plaster applied on the bare columns. lfthe

height of column is considered 3050 mm instead of 1220 mm no change of stress

distribution occurs, since the platen effect is confined within 100 mm to 120 mm

from the ends. This has been verified in Chapter 8 Art 8.3.11. Considering

symmetry, one fourth of the column is considered in the analysis. The typical finite

element mesh with appropriate boundary conditions used in the analysis is shown in

Fig. 3.1. Two types of three-dimensional analyses have been performed in this study.

One considers brickwork as a homogeneous continuum, the other treats bricks and

mortar-joints separately. In each case the overlay (ferro cement or plaster) was

considered separately from the brick column.

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26

"..~34.9

6.1$

y

.,,~7.'~. "-

57.9

Bmm Z

cation 1

1220mm

x

FIG. 3.1 TYPICAL THREE DIMENSIONAL FINITE ELEMENT MESH(QUARTER COLUMN CROSS-SECTION)

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27

Complete restraint was applied to the nodes at the base of the column while those at

the top were restrained in the horizontal direction only so as to simulate the effect of

applying the load to the column through a beam or slab. All nodes lying on vertical

lines passing through A, B, C and D excepting the top and bottom nodes were

restrained in V-direction and the nodes lying on vertical lines passing through F, G,

H and I excepting the top and bottom nodes were restrained in X-direction (Fig.

3.1). TIle nodes lying on vertical lines passing through E excepting the top and

bottom nodes were restrained both in X and Y direction (Fig. 3.1). In all the analyses,

the load was applied as a uniform displacement of the loading plate, simulating a

rigid loading platen. It would have been possible also to include the distributed

weight of the column. However, the effects of self weight of the small sized columns

were neglected.

3.5 METHOD OF LOAD APPLICATION

The method of load application influences the stress distribution in the column.

Depending on the stiffuess of the loading device, the transverse stress within the

column immediately beneath the load is markedly non-uniform if the loading plate is

flexible, and approximately uniform if the loading plate is stiff (the latter case

corresponds to a prescribed displacement of the loading plate). Furthermore,

depending on the frictional characteristics at the interface between the loading plate

and top of the column, the loaded surface will be either laterally restrained or

unrestrained with relation to the loading plate.

The influence of these parameters was investigated on the column described in

section 3.4. At first the column was loaded by subjecting the plate to a uniform

displacement (rigid loading plate) and then to a uniform load (flexible loading plate).

For each of the loading cases, two different analyses were performed - one with the

Page 44: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

28

top and bottom nodes restrained laterally; the other with no restraint against lateral

expansion.

The distribution of transverse stresses, considering top and bottom of the column

restrained against lateral expansion, is shown in Fig. 3.2. It is seen from the figure

that with the application of uniform load instead of uniform displacement (leading to

nodal forces corresponding to same intensity of loading) there is a significant

variation of transverse stress down column centre line at location-2 (Fig. 3.2b) and

also through the centre line of ferrocement overlay (location-I), but only near the top

of the column (Fig. 3.2a).

The transverse stress distributions at centre lines of column (location-l and location-

2) both with and without lateral restraint at top and bottom of the column are shown

in Fig. 3.3. There is a significant variation of transverse stress near top and bottom of

the column at both locations (Figs. 3.3a and 3.3b).

To illustrate the difference between the two load cases (prescribed load and

prescribed displacement), variation of vertical displacement is also presented in Fig.

3.4. Obviously, the vertical displacement at every nodal point of top surface of the

column is same in case of applied uniform displacement. But in case of applied

uniform load (same magnitude as for uniform displacement case) there is a

significant difference in nodal displacements at the top of the column.

It is seen from Figs. 3.2 and 3.3 that there is a significant difference of stress.

distributions at the top and bottom of the column due to different methods of load

application. It is also seen from Fig. 3.4 that significant difference of top

displacement due to different method of load application. However, these differences

are conJined to regions near the ends, having a height approximately equal to the

width of the column.

Page 45: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C. L

Location-2 Ic.L.

tv\!l

----"- "-

\ '\

I

R

- II

II

II~

II

Jj

- II

TI

/I

- II

I'"77

1000

200

800

1200

400

EE~ 600:E.9''"J:

Location-I

QUARTER SECTIONOF COLUMN

~niform Load(10MPA)------1JniformDisplacement

PositivevaluesindicatesTensilestresseso ! ! i , I I ! ! I 0

-3.5 -3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 -1.5 -1.0 -0.5 0.0 0.5

Stress(MPa) Stress(MPa)

a) Transverse Stress Along Column Centre Line b) Transverse Stress Along Column Centre Line(Location-1) (Location-2)

FIG. 3.2 'tRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE (TOP AND BOTTOM NODES RESTRAINED LATERALLY)

200

1000

1200

800

~ES 600-J::.~J:

400

Page 46: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C. L.

Stress (MPa)

b) Transverse Stress Along Column Centre Line(Location-2)

a-1.5

----- ---'-\

\\f-

1

II

J

II

TI

II

JJ

lJ

III

. 11

-' \

7

wo

0.50.0-0.5-1.0

200

400

800

1000

1200

C.L.

E.s 600

i1:

Positive values indicatesTensile stresses

Location-I'QUARTER SECTIONOF COLUMN

-"-"-'-"Unrestraint--Restraint

Location-2

.

a~ ~ ~

Stress (MPa)

a) Transverse Stress Along Column Centre Line(Location-I)

a

200

1000

1200

800

--EE 600~:E:.9CD1:

400

FIG. 3.3 TRANSVERSE STRESS DISTRIBUTION ALONO COLUMN CENTRE LINE IN CASE OF UNIFORM DISPLACEMENT

Page 47: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

31

The difference in stress distributions and displacements at the loaded face indicates

that careful consideration needs to be given to the method of load application during

tests of this type. If thin plates are used between the platen and the loade4 surface,

the stress distribution will approach that for uniform load. As the thickness of the

plate increases, the condition is similar to that of a prescribed displacement of the

loading plate.

Unifonn load case is not considered for the subsequent analyses since the top and

bottom plate of the loading device (universal testing machine) available in Civil

Engineering laboratory is rigid. To simulate the practical situation, restraint against

lateral expansion at top and bottom of the column has been considered for the

subsequent analyses.

-<l.75

--Unifomly DistributedLoad------Unlfonn Displacement

-<l.85 o 61 122

Width (mm)

183 244

FIG. 3.4 VARIAtION OF TOP DISPLACEMENT

Page 48: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

32

3.6 COMPARISON BETWEEN HOMOGENEOUS AND NONHOMOGENEOUS

MATERIAL MODELS USED IN ANALYSIS

For the study of factors influencing 'the composite behaviour of columns two

different finite element analyses were performed in this investigation. One assumed

masonry as a homogeneous continuum, the other treated bricks, joints and

ferrocement overlay separately.

In the first series of analyses the homogeneous case was considered by assuming the

same value of modulus of elasticity (Ebm = 12,260 MPa) for all the elements of brick

masonry. Poisson's ratio for the elements was taken to be 0.17. The values of

modulus of elasticity for ferrocement overlay and plaster were taken to be 21,000

MPa and 6,200 MPa respectively. In the analyses Poisson's ratio for ferrocement

overlay was 0.25 and for plaster was 0.2. In the nonhomogeneous case, the columns

were arrangcd to represent the brickwork by assigning to the brick and mortar joints

different values of modulus of elasticity and Poisson's ratio. The values of modulus

of elasticity for bricks and mortar joints in this case were taken to be 17,187 MPa and

2,900 MPa respectively. The values of modulus of elasticity and Poisson's ratio for

plaster and ferrocement overlay were considered to be the same as before. In both

cases the sanle conditions of boundary restraints and loading were applied.

To illustrate the differences between the two analyses, the results of a typical load

case are presented in Figs. 3.5 and 3.6 for the column described in section 3.4 and

shown in Fig. 3.1. From these figures it can be seen that high compressive transverse

stress develops near the ends of the column due to lateral restraint provided at the

boundary nodes. The transverse stress for homogeneous case is quite different from

the non-homogeneous case irrespective of the locations of the column. F6r

homogeneous case, only a small portion of the column (near the top and bottom) is

subjected to transverse compressive stress and the remaining portion at the column

centre line is very lightly stressed as shown in Fig. 3.5b and Fig. 3.6b. Whereas for

non-homogeneous case (Fig. 3.5b and Fig. 3:6b), almost all the vertical joints are

Page 49: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

.LLocation.2

C.L.

ww

0.50.0

------..::::,. .....•.

\,-

I

1

- ]

I

J- 1

1

- I

J

1- 1

---- /'---- /,

200

1200

1000Location~l

Positivevalues indicatesTensile stresses

-2.0-2.5o o

-1.5 -1.0 -0.5 0.0 -2.5 -2.0 -1.5 -1.0 -0.5

Stress (MPa) Stress (MPa)

a) Transverse Stress Along Column Centre Line b) Transverse Stress Along Column Centre Line(Location-1) (Location-2)

FIG. 3.5 TRANSVERSE STRESS DISTRIButION ALONG COLUMN CENTRE LINE IN CASE OF PLASTER OVERLAY

200

1200

1000

QUARTER SECTIONOF COLUMN

BOO L -=== I I"I BOO

~ ~E.s- 600 ~ 600- 1:s;; .!ll.!llCD CD

::r: ::r:

400 I --Non-Homogeneous I 400-----Honnogeneous

Page 50: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

c. LLocation-2

C.L

Stress (MPa)

b) transverse Stress Along Column Centre Line(Location -2)

w

"'

0.50.0-0.5-1.0.1.5

--- ----~

\. \-

1

-J

- 1

f- J

]

f- /---- /

/o.2.0

400

200

800

1000

1200

ES 600:E.~J:

Location-IQUARTER SECTIONOF COLUMN

Positive values indicatesTensile stresses

--Non-Homogeneous-Homogeneous

oo~ ~ ~ ~ ~ ~

Stress (MPa)

a) Transverse Stress Along Column Centre Line(Location-! )

200

1200

1000

800

~EE 600~-.<:C>'ii)J:

400

FIG. 3.6 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE IN CASE OF FERROCEMENT OVERLAY

Page 51: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

35

subjected to high transverse tensile stress which is mainly responsible for the

initiation of the cracks. Hom6geneous representation of brickwork therefore cannot

model the true composite action of the column. Because of this inadequate

representation, analysis based on idealisation of column by homogeneous material,

has not been carried out for the subsequent analyses described below.

3.7 PARAMETRIC STUDY

3.7.1 Types of Overlays

Two types of overlays were studied, viz. ferrocement overlay (with two layers of

mesh) and plain sand-cement mortar plaster overlay.

It is noted that the ferrocement overlay around the column leads to decrease in the

transverse tensile stress quite significantly in the brickwork as seen Fig. 3.7. From

Fig. 3.7b it is seen that the maximum transverse tensile stress at column centre line

(location-2) in the column encased with plaster is 0.365 MPa whereas the maximum

tensile stress at the same location in the column encased in ferrocement of two layers

of wire mesh is 0.254 MPa. It can thus be concluded that the initial cracking of the

column encased in ferrocement is delayed to some extent, and cracking load for

ferrocernent encased columns could be higher 'than those encased in plaster.

3.7.2 Thickness of Ferrocement Overlay

In this Case the area of brick masonry, that is core size of column was held constant

and the thickness of ferrocement was varied. The thickness of ferrocement was 25

mm, 18.75 mm and 12.5 rtlm respectively, while the modulus of elasticity of

ferrocement was kept constant. The intensity of vertical load in all the cases was also

kept constant.

Page 52: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C.L.

W0'\

0.50.0-0.5-1.0-1.5

""'"\ \-

11

I I

- 1I

1 I

11-

I

J

- I I

11

I I

~ J

/"

//o-2.0

200

1000

1200

C.L.Location-2

Location- ,

PositivevaluesindicatesTensilestresses

0.0-0.6.1.0.1.5-2.0-2.5-3.0o-3.5

200

1000

1200

QUARtER SECTIONOF COLUMN

800 800

~ ~E EE 600 E 600- -•• ••..c ..c.2' ClGl 'Qj:l: :l:

400 I ---Plaster I 400--Ferrocement

Stress (MPe) stress (MPe)

a) Transverse Stress Along ColumnCentre Line b) Transverse StressAlong ColumnCentre Line(Location-I) (Location-2)

FIG. 3.7 TRANSVERSE STRESS DISTRlBUTION ALONG COLUMN CENTRER LINE BY VARYING TYPE OF OVERLAY

Page 53: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

37

The distribution of the transverse stresses along the columns centre line (location-2)

and also along the vertical centre line offerrocement overlay (location-I) are shown

in Fig. 3.8. It may be seen from Fig. 3.8b that the transverse tensile stress at the

centre line of column increases with an increase in the thickness of ferrocement

overlay. Transverse compressive stress at the centre line of ferrocement overlay

(location-I) decreases with the increase of overlay thickness (Fig. 3.8a). Due to the

variation of overlay area from 845 sq. rom to 1768 sq. rom, the transverse tensile

stress at the column centre line varies from 0.352 MFa to 0.407 MFa (15.6%

increase), and at the centre line of~errocement overlay the transverse compressive

stress varies from 0.99 MFa to 0.9 MPa (9% decrease). From this study it is noted

that for the same intensity of vertical loading, an increase in thickness of

ferrocemcnt overlay leads to an increase in the transverse tensile stress along the

centre line of the column (location-2) and a decrease in the transverse compressive

stress along the centre line of ferrocement overlay (location -1).

3.7.3 Number of Mesh Layers in the Overlay

In this investigation the effect of volume fraction of reinforcement in ferrocement

overlay was studied by changing the number of mesh layers, keeping all other

parameters constant. The values of volume fraction (volume of wire mesh divided by

volume of ferrocement overlay) cortsidered in this study were 0.000, 0.007, 0.014

and 0.021, Le. zero (corresponding to plain mortar), one, two and three layers of wire

mesh respectively.

The distribution of transverse stress is shown in Fig. 3.9. It can be seen that the

transverse tensile stress at the column centre line i.e., at 10cation-2 decreases (Fig.

3.9b) but the transverse compressive stress at the mid section of ferrocement overlay

(location-I) increases (Fig. 3.9a) with an increase in the volume fraction of

reinforcing wire. For an increase in the volume fraction ofreinforc'ement from 0.7%

to 2.1% (i.e. 200% increase), the decrease in transverse tensile stress is only 9%.

Page 54: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C.L.

LV00

0.60.0.0.6-1.0

- ,- \\

I I

- I

I I

J-

I I

T

- I I

, I

7-./

7o-1.6

800

600

400

200

1200

1000

C.L

I~'"'iii:r

--12.6mm--18.76mm--26mm

QUARTER SECTIONOF COLUMN

Location-2

Location-

PositiVevalues IndicatesTensile stresses

o-2-4-a

400

800

o-a

200

1200

1000

E.E. 600~'"'ii:r

Stress (MPa) Stress (MPIi)

a) transverse StressAlongColumnCentre Line b) Transverse StressAlongColumnCentre Line(Location-I) (Location-2)

FIG. 3.8 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE FOR DIFFERENT THICKNESSES OF FERROCEMENT OVERLAY

Page 55: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C.L.Location-21 C. L.

1200 1200

1000Location-l~

1000

QUARTER SECTIONOF COLUMN

800 800

EE 600-~a>Gi:J:

400 -'-' -1 Layer--2 Layer---3 Layer--QLayer

I:=- 600.t:.2':!

400

(.oJ

\D

200 200

0.50a.26-0.75- -_.o

-1.00 -0.50 -0.25 o.aOStress (MPe)

b) Transverse Stress Along ColUIimCentre Line(Location-2)

Positive values IndicatesTensile stresses

o-2.00 -1.75 -1.50 -1.25 .1.00 -0.75 -0.50 -0.25 0.00 0.25

Stress (MPa)

a) TransverSe Stress Along ColUIimCentre Line(Location-I)

FIG. 3.9 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE FOR DIFFERENT NUMBER OF MESH LAYERS

Page 56: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

40

From Fig. 3.9b it is also seen that the transverse tensile stress at the column centre

line (location-2) is the maximum, whereas transverse compressive stress at the mid

section of overlay (location-I) is the minimum when no wire mesh was used in the

overlay.

3.7.4 Modular Ratio of Ferrocement Overlay and Brick Masonry

The effect of varying the strength of ferrocement overlay was studied by varying the

modulus of elasticity of ferrocement (Et1 overlay while holding the modulus of

elasticity constant for brick (Eb) and mortar joint (E.,,).The values ofEr were taken as

21,000,31,500 and 42,000 Mpa.

The transverse stress down column centre line and through the centre line of

ferrocement overlay for different modulus of elasticity is shown in Figure 3.10. From

the figure it is seen that the transverse tensile stress decreases at the column centre

line as modulus of elasticity offerrocement increases (Fig. 3.JOb). But at the centre

line of ferrocement overlay transverse compressive stress is developed (Fig. 3.10a).

For the variation of modulus of elasticity from 21,000 MPa to 42,000 MPa Le. with

100% increase, the transverse tensile stress decreases by 14% at the column centre

line (location-2). It is seen from Fig. 3.10a that the transverse compressive stress at

location-I increases by 18% due to 100% increase in modulus of elasticity of

ferrocement.

3.7.5 Thickness of Bed joint

In this investigation the effect of the thickness of bed joint related to that of the brick

On stress distribution of column with ferrocement overlay was studied by changing

the thickness of bed joint while keeping all other parameters constant. Thickness

ratios (thickness of bed joint /thickness of brick) for this investigation were taken to

be 0.091, 0.2 and 0.33 respectively.

Page 57: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

C.L.Location-~ C.L.

1200 1200

'"f-'

0.50.0

~.~

DJ

III

. m

~- III

UI

-III

III

- ~J

.7///

800

1000

E.5. 600.•...c

'"QjJ:

Location-I'

QUARTER SECTIONOF COLUMN

--E =42000 MPa I 400--E =31500 Mpa--E =21000Mpa

Positive values IndicatesTensile stresses

.3.0-3.5o-4.0

200~ ~ I 200

1000

o.2.5 -2.0 -1.5 -1.0 -0.5 -1.5 .1.0 -0.5

stress (MPa) Stress (MPs)

a) Transverse Stress Along ColumnCentre Line b) Transverse StressAlong ColumnCentre Line(Location-I) (Location-2)

FIG. 3.10 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE FOR DIFFERENT MODULuS OF ELASTICITY OF FERROCEMENTOVERLAY

800

~:Ii!!!. 600.•...c

'"'QjJ:400

Page 58: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

42

Fig. 3.11 shows the variation of transverse stress down column centre line (location-

1 and location-2) of column coated with ferrocement. It may be seen that there is a

significant change in transverse stresses as the thickness ratio is changed. With the

decrease in thickness ratio (t",/tb) by 73%, transverse tensile stress is decreased by

45% at the centre line of the column (location-2) as shown in Fig. 3.11b. It is seen

from Fig. 3.l1a that there is no transverse tensile stress developed at location-! due

to 73% decrease of thickness ratio (t",/~). From this study it has been found that due

to increase of bed joint thickness (increase of t",/tb) the cracking load of masonry

column with ferrocement overlay is significantly reduced.

3.7.6 Confinement Effect of Ferrocement Overlay

It has been stated earlier (Art 2.4) that the compressive strength and the ductility of

brick column increase due to confinement effect of the ferrocement overlay. lbis

improvement in ductility is very important for structural components especially for

brick masonry elements used in earthquake resistant design. In a typical building,

columns are considered to be the critical load bearing elements, and hence a

considerable amount of research has been done to improve the ductility of columns.

One of the most effective methods to improve the ductility is to confine the elements

with strong overlay.

Attempts have been made to predict the failure load of a ferrocement masonry

composite column by Singh (82). In simple terms its failure load is given by the

following equation by Singh (82).

F= PI + P2 +P3 ---------------- (3.1)

where P is the ultimate load of composite column, PI is failure load of masonry core,

P2 is failure load of ferrocement casing and P3 is strength increase of masonry core

Page 59: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

Locallon-2

01>w

~

0.50.0-1.0

.................... "-..\\\

f-ill

IJJ

II I

m]I

III

I I J

mill

ill

/II7

.L/

-0.5

Stress (MPa)

b) Transverse Stress Down Colunm Centre Line(Location-:2 )

o-1.5

400

200

800

1200

1000

E..s 600

~J:

Location-l

--19.05mm--12.1mm--{l.35mm

QUARTER SECTIONOPCOlUMN

Positive values indicatesTensile stress

0.5

~\f-

]

1]

I

]

1]

I

]

\ \

7

i , .. ,o-2.0 -1.5 -1.0 -0.5 0.0

stress (MPa)

a) Transverse Stress Down Column Centre Line(Location-I)

200

1200

1000

800

EE 600~-~.9'"J:

400

FIG. 3. I I TRANSVERSE STRESS DISTRIBUTION DOWN COLUMN CENTRE LINE FOR DIFFERENT THICKNESSES OF BED JOINT

Page 60: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

44

due to passive confmement pressure applied on it by the casing. When a column is

subjected to compression, there is a tendency for its lateral expansion due to

Poisson's ratio effect. The ferrocement casing and the brick masonry core will have

different expansion due to different Poisson's ratios. Moreover; the triaxial

compression behaviour of brick masonry has not been explored by Singh (82) and no

attempt has made to quantify P3.

In this study the effect of confmement on the behaviour of brick column due to

ferrocement overlay has been investigated. To see the confinement effect of

ferrocement overlay, a continuous vertical groove was provided at each face of the

coated colunm to eliminate the continuity of the overlay around the column. In this

case the peripheral elements' A' and 'B' throughout the height of column, as shown

in Fig. 3.12, were eliminated to model this discontinuity. Only 0.74% area of

ferrocement overlay has been neglected in this case in comparison with the total

cross-sectional area of the ferrocement encased colunm. Typical transverse stress

distribution is shown in Fig. 3.13. From the figure it is seen that in case of linear

elastic ~Ulalysisthere is no significant change of transverse tensile stress due to the

provision of discontinuity in ferrocement overlay. The effect of confinement has

been discussed in further detail in Chapter 6.

3.7.7 Eccentricity of Loading

In this study the effect of overlay on the stress distribution of eccentrically loaded

masonry column was investigated. Uniformly distributed load was applied within the

zone ABeD as shown in Fig. 3.14 and all other parameters were kept constant in this

analysis. Both ferrocement overlay and plaster overlay were considered. The finite

element idealisation of this study is shown in Fig. 3.14.

Due to the provision of ferrocement overlay around the colunm the transverse tensile

stress decreased as shown in Fig. 3.15. From Fig. 3.15b it is seen that the maximum

Page 61: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

45

FIG. 3.12 FINITE ELEMENT MESH FOR FERROCEMENT COATEDCOLUMN WITH VERTICAL GROOVE

Page 62: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

. L.

Locaiion-2c. L.

200 I- ;p 7 I 200

Ii'>G'I

0.50.0-0.5-1.0

----~

'\

Jj

I

- 11

1

Jj-

J

1\

-Jj

J- 11

v

/ Io-1.5

800

1000

1200

Eg 600

~'0;J:

Location-!

--Discontinuous I 400--Continuous

QiJARTER SECtiONOF COLUMN

Positive values IndicatesTensile stresses

0.50.0-0.5-1.0"1.5o-2.0

1000

1200

800

EE- 6001:.2'ellJ:

400

Stress (MPa) Stress (MPa)

a) Transverse Stress Along Column Centre Line b) Transverse Stress Along Column Centre Line(Location-l) (Location-2)

FIG. 3.!3 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE IN CASE OF DISCONTINUOUS FERROCEMENT OVE:RLAY

Page 63: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

47

y

z

A

B

C.L.

D

CLocation-l

C.L.ABeD:: Loading Zone

Half section of column

x

FIG. 3.14 FINITE ELEMENT MESH FOR ECCENTRIC LOAD CASE

Page 64: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

• . L.Locatlon-2

C.L

01>00

J \

""'-

"-1

- JJ

11-

JJ

-11

~ 1J

/

. 77

200

1000

1200

Location-I

Positive values IndicatesTensile stresses

o I L --====::=t r=::::: I I 0-1.5 -1.0 -0.5 0.0 0.5 -1.5 -1.0 -0.5 0.0 0.5

Stress (MPa) Stress (NlPa)

a) Transverse StressAlong ColumnCentre Line b) TransverSeStressAlongColumnCentre Line(Location-l) (Location-2)

FIG. 3.15 TRANSVERSE STRESS DISTRIBUTION ALONG COLUMN CENTRE LINE IN CASE OF ECCENTRIC LOADING

200

1200

1000

QUARTER SECTIONOF COLUMN

800 800

~ ~E Eg BOO g

600•.. •..z: z:Dl Dl'CD Gi:r :r

400 I _. _..Ferrocement I 400--Plaster

Page 65: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

49

transverse tensile stress at column centre line of the column encased with plaster is

0.16 MPa whereas the maximum transverse tensile stress at the same location of the

column with ferrocement is 0.11 MPa. From this stress variation within the column

due to ferrocement overlay, it can be concluded that the initial cracking of the

column is delayed in case offerrocement overlay.

3.8 SUMMARY

In this chapter a linear elastic fInite element study of the behaviour of composite

action between brick masonry column and ferrocement overlay has been described.

This type of analysis can serve as a useful guideline for comparative study to

establish the most critical parameters influencing the behaviour of brick masonry

column coated with ferrocement. The following conclusions can be drawn from the

study:

1. A three-dimensional linear elastic fInite element analysis which models

bricks, mortar joints and ferrocement overlay separately is more effective

than homogeneous representation of the composite column, since it reflects

the influence of the varying stiffuess of its constituents. This was particularly

important in the study of transverse tensile stresses, where peak stresses are

always greater than those predicted in the homogeneous analysis.

2. SignifIcant variation of transverse stresses takes place near top and bottom of

the column when_uniformly distributed load is applied instead of uniform

displacement.

3. As the ratio of the bed joint thickness to brick thickness is decreased, the

transverse tensile stress decreases in the bricks and the vertical joints.

Page 66: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

50

4. There is no significant effect of number of wire mesh layers in ferrocement

overlay on the stress distribution of composite column.

5. The transverse tensile stress (which would initiate cracking) decreases with an

increase in modulus of elasticity and hence the stiffuess of the ferrocement

overlay.

6. TIlcre is no significant effect of confinement on the elastic stress distribution

of composite column.

Page 67: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

CHAPTER 4

PROPERTIES OF FERROC:EMENT, BRICK AND MORTAR

4.1 INTRODUCTION

In the finite element analysis considering brick masonry as an assemblage of bricks

set in a mortar matrix, the properties of bricks and mortar must be determined. The

properties of ferrocement also need to be determined when the column is encased by

ferrocement overlay. These are established from various types oftests performed On

representative samples of ferrocement, brick, mortar and brick masonry used in the

investigation. A particular brick-mortar combination was chosen and used

throughout to determine these material properties.

4.2 FERROCEMENT PROPERTIES

Throughout this investigation 25 mID thick ferrocement overlay has been used. The

proportion of cement and sand used in this investigation was 1:2. Water cement ratio

is 0.45 by weight and opening size of woven square wire mesh is 11.3 mID x 11.3

mID made up of 1.2 mID diameter wire. The yield strength of wire is 285 MPa.

Determination of strength and deformation characteristics of ferrocement are

described in the following sections.

4.2.1 Tensile Strength of Ferrocement

The ultimate load in tension is independent of specimen thickness, because the

mortar is cracked long before failure and does not contribute to the ultimate strength

of the composite.

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52

The tensile strength was evaluated using the BNBC (97) standard which is based on

ACI committee 549. A total of 6 specimens were tested. The specimens were 25 rom

x 75 rom in cross-section and 300 rom long. Each specimen was fabricated with two

layers of wire mesh of 1.2 rom diameter wire and 11.3 rom x 11.3 rom opening size.

Load was applied using a universal testing machine. The tests were performed on dry

specimens at 28 days after having been moist cured for 7 days. The average tensile

strength of ferrocement is shown in Table 4.1. Complete test results are given in

Appendix I (Table 1- 4).

Table 4.1 Summary of Ferrocement Properties

Compressive 22.3 1.75 7.80 6Strength(MPa)

Tensile Strength 2.75 0.30 11.15 6(MPa)

Initial Modulus of 21,000 1727 8.2 6Elasticity (MPa)

Poisson's Ratio 0.25 .008 3.2 6

S = Standard Deviation, C. ofV. = Coefficient of Variation

4.2.2 Compressive Strength of Ferro cement

In compression, unlike tension, the load carrying capacity of mortar strongly

influences the ferrocement strength in proportion to its cross-sectional area.

Obviously, matrix strength, governed primarily by its water-cement ratio, is a major

factor, as for conventionally reinforced concrete, but the type, orientation and

arrangement of the reinforcement are also important.

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53

The behaviour of ferrocement specimens in direct compression was studied by

testing of hollow ferrocement specimen as shown in Fig. 4.1. The size of the

specimen was 15 em x 15 em outside dimension and 10 em x 10 em inside

dimension and the height was 45 em. Load was applied using universal testing

machine. The tests were performed on dry specimens at 28 days after having been

moist cured for 7 days. Each specimen was tested for evaluating the compressive

strength, modulus of elasticity and Poisson's ratio in direct compression. The average

compressive strength of ferrocement are shown in Table 4.1. Detailed experimental

results are given in Appendix 1 (Table 1-4).

4.2.3 Stress-strain Characteristics of Ferro cement

The evaluation of the deformation characteristics of ferrocement was performed by

direct compression test. Compression tests were carried out on hollow specimens

described ill Art. 4.2.2. Deformations were measured using Demec gauges mounted

on opposite sides of the specimen on a central 50 rom gauge length as shown in Fig

4.1. Thc mean stress-strain curve obtained by averaging the strains at successive

stress levels is shown in Fig. 4.2.

4.2.4 Poisson's Ratio of Ferrocement

The Poisson's ratio of ferrocement was determined from the uniaxial compression

tests described in Art. 4.2.2. Deformations were measured on the central position of

the specimen in both vertical and horizontal directions using Demec gauges as

shown in Fig. 4.1. Simultaneous readings of longitudinal and lateral deformation

were recorded during the loading cycle.

A plot of average normal strain against average lateral strain for the ferro cement

specimen is shown in Fig 4.3. It can be seen from the figure that Poisson's ratio is

fairly constant up to approximately 50% of the ultimate strength of ferrocement

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54

'.. '

FIG. 4.1 UNIAXIAL COMPRESSION TEST ON HOLLOW FERROCEMENT BLOCK

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55

25

14012010080604020

5

oo

20

15mCl.6'"'"l'!ii5(ij

EExperiment0

10 •zBest fit

Normal Slrain (10.5)

FIG. 4.2 AVERAGE STRESS-STRAIN CURVE OF FERRO CEMENTLOADED IN UNIAXIAL COMPRESSION

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56

specimen after which the value increases slowly. The mean Poisson's ratio for the

ferrocement specimen is shown in Table 4.1.

• Experiment

40

30of>'b:=-c:

20.~(;j

f!<l>10 10..J

aa 40 60 80

100

Longitudinal Strain (10.5)

FIG. 4.3 LATERAL VS.LONGITUDINAL STRAIN FORCOMPRESSION TEST OF FERRO CEMENT

4.3 PROPERTIES OF BRICK

The same type of solid clay bricks were used for all aspects of tills investigation. All

bricks were taken from a local manufacturing plant (Conforce Brick). The bricks

were collected from the same batch and stored in the laboratory after procurement till

their usc in the experimental programme. The nominal brick size was 244 mm x 116

mm X 70 mm having an average weight 01'3.4 kg. Determination of the strength and

deformati(ln characteristics of brick is described in the following sections. The

properties of brick are summarized in Table 4.2.

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57

4.3.1 Compressive Strength of Brick

Brick compressive strength is an important property for brick quality control as well

as for strength characteristics. The standard compression test involves loading the

specimen between the solid platen of the testing machine. For typical brick

dimension this results in significant artificial strengthening due to aspect ratio effects.

To obtain true compressive strength, the effect of platen should be accounted for.

However the standard test method of ASTM (C 109) was followed because of

nonavailability of flexible brush platen.

Twelve bricks were selected at random from the stack. From each specimen half of

the brick was cut by a diamond saw. Neat cement paste was used on both faces to fill

frog mark and surface flaws. Thin sulphur capping was used on both surfaces.

Accurate level of the capped surface.s waS maintained using sprit level. Test was

performed between the steel platen of 2,500 kN capacity compression testing

machine. Load was applied at a rate of 150 kN/min. All the specimens failed by

crushing. The mean compressive strength is presented in Table 4.2.

4.3.2 Tensile Strength of Brick

Tensile strength is of great importance in defining the strength of brick masonry as

final failure often occurs in some form of biaxial tension split originating in the brick.

Direct tensile strength test is difficult to perform on brittle materials. Hence indirect

tensile strength was determined from a splitting test.

The indirect tensile strength of a homogeneous prism, suggested by Thomas and

O'Leary (87) as an alternative to the use of cylinders, can be obtained by the

following equation.

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58

Tensile strength = 0.648 PIDL

where, P =Applied load

D =Equivalent diameter

L =Length of the specimen

A total of twelve dry bricks randomly selected from the batch were tested. The load

was applied through a steel plate of 11 mm wide and 5 mm high. The plate width

was therefore 10% of the width of the specimen. The load was applied using

universal testing machine. Failure occurred by vertical splitting directly beneath the

loading plate. The mean tensile strength is presented in Table 4.2

4.3.3 Deformation Characteristics of Brick

Brick in a masonry column usually carries load in a direction normal to the bed

plane. The evaluation of deformation characteristics of the brick with the load

applied normal to the bed plane is more difficult, since a brick loaded in this manner

exhibits significant aspect ratio effects. Moreover, the deformation characteristics of

a brick between the machine platen will no doubt differ from that of in-situ

deformation characteristics due to the presence of mortar joints in the brickwork. To

avoid this problem, deformation characteristics of bricks were measured from the

central brick of a 5 bricks high stack bonded prism loaded in uniaxial compression

(Fig. 4.4). lbe prism tests were also used to establish the in-situ properties of the

mortar. The prisms were tested dry at an age of28 days with the load being applied

at a rate of 400 kN/min. Deformations were measured on a central 50 mm gauge

length using Demec gauge. A plot of the average stress-strain curve is shown in Fig.

4.5. The mean initial tangent modulus obtained from the test is given in Table 4.2.

Detailed results are presented in Appendix 1.

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59

FIG. 4.4 UNIAXIAL COMPRESSION TEST ON STACK BONDED PRISM

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ellell~U5roEoz

10

6

4

2

60

---Brick-0- Brickwork

-- Mortar (derived)

oo 50 100 150

Normal Strain (10-4)

200 250 300

FIG. 4.5 STRESS-STRAIN CURVE FOR BRICK, BRICKWORKAND MORTAR OBTAINED FROM PRISM TEST

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61

4.3.4 poisson's Ratio of Brick

The poisson's ratio of brick was estimated from the strain readings obtainedfrom the

compression tests of 5 bricks high stack bonded prisms. A typical plot of the

measured average longitudinal strains versus average lateral strains is shown in Fig.

4.6. Detail results are contained in Appendix I.

f Brick Pr erti s

S = Standard Deviation, C. ofV. = Coefficient of Variation

I~~F~1U¥-'1~r;.~i,2J'•• ',':, ,; ," I (,' " .1 - ' .' ~~~~_' __ -=-____ J ___-"-__ ~ _J .~~ ~-..,":--_.~,,~

Compressive 20.1 1.86 9.00 12

Strength(MPa)

Tensile Strength 2.21 0.19 8.95 12

(MPa)

Initial Modulus of 17,187 1119 6.5 12

Elasticity (MPa)

poisson's Ratio 0.16 .008 5 12

Tabl 42 S mma

101----------------------~"6' 8 • Experiment

:;6l~~:::::;:::Bes::::lfil=:=====JcVi 4;;;~ 2j

o o 10 20 30 40

Longitudinal Strain (10"")

FIG. 4.6 LATERAL VS. LONGITUDINAL STRAIN OF BRICK

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It is seen thaI Poisson's ratio was approximately constant up to the ultimate strength

of the stack bonded prism. The mean value of Poisson's ratio in the elastic range is

found to be 0.16 (Table 4.2).

4.4 Mortar Properties

The estimate of compressive strength, tensile strength and deformation

characteristics of mortar joints are required for the material model in the finite

element analysis.

Mortar was prepared from normal portland cement and local sand (p.M. = 1.5),

mixed in proportion of 1:5 (cement: sand). For ferrocement specimens, mortar was

prepared using same type of cement and Sylhet sand (p.M. = 2.1) mixed ill

proportion of 1:2 (cement: sand) throughout this experimental programme.

4.4.1 Compressive Strength of Mortar

The compressive strength of mortar was determined from uniaxial compression tests

on 150 mm long cylinders of75 mm diameter. A total of 12 cylinders were cast from

each mix and tests were performed on dry specimens at 28 days after having been

moist cured for 7 days. The mean compressive strength of cement mortar for

different cement: sand ratio are shown in Tables 4.3 and 4.4 respectively.

4.4.2 Tensile Strength of Mortar

The tensile strength of mortar was determined from mortar briquette prepared and

tested according to ASTM (C 109) standard. A total of 12 briquettes were built from

each mix and tests were performed on dry specimens at 28 days after having been

moist cured for 7 days. The mean tensile strength of cement mortar for different

cement: sand proportion are shown in Tables 4.3 and 4.4 respectively.

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63

4.4.3 Stress-strain Characteristics of Mortar

The load-deformation characteristics were evaluated using 30 mm and 10 mm

electric strain gauges in longitudinal and transverse direction respectively at the

mid-height of the cylinders used for compression test as shown in Fig 4.7. Stress-

strain curves (using mean values) obtained from cylinders are shown in Figs. 4.8 and

4.9 respectively.

To predict the deformation and strength characteristics of masonry by finite element

analysis, the modulus of elasticity of mortar joint is essential. By loading a stack

bonded prism in uniaxial compression and measuring the deformation in individual

bricks as well as the average deformation on a gauge length encompassing several

bricks and mortar joints, the net deformation characteristics of the mortar joint can be

determined. The readings of brick deformation obtained in Art. 4.3.3 were used in

this case. Longitudinal deformations of brick were measured on a central 50 mm

gauge length bonded prisms of 5 bricks high stack while longitudinal deformations

of masonry were measured in the same manner on a 200 mm gauge length covering

two mortar joints, one full brick and part of two bricks, as shown in Fig. 4.4. Both

the tests were performed under the same condition.

If it is assumed that all the bricks encompassed by the Demec gauge are in a uniform

state of vertical stress. The difference between the total measured deformation and

the deformation of brick can be attributed to the mortar, and the corresponding

mortar strain determined. The mortar strain at any stress level can therefore be

expressed as:

&m=( EtLt - EbLb)/Lm ------------------ (4.1)

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5

201510

Normal Strain (104)

5

4

,

. -".

m 3ll..6 I / I 0\

'" """'"tl"iiiE 21. I I • Experiment

:~ IDIIIIJIIlJB ~0 ------ Best fit IZ I ....

--"~~"'-'- 1

FIG. 4.7 UNIAXIAL COMPRESSIONTEST ON MORTAR CYLINDER FIG. 4.8 STRESS-STRAIN CURVE OF MORTAR (1:5)

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20

15

r0-o.6'"'" 10f;rJ)

roE0z

5

o

65

• Experiment

----- Best fit

o 5 10 15 20 25 30 35Normal Strain (10-4)

FIG. 4.9 STRESS-STRAIN CURVE OF MORTAR (1 :2)

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66

where,

St = total measured strain

Eb = strain in the brick

Lt = total gauge length

Lb = total thickness of brick included within L(, and

Lm = total mortar thickness

Using Eqn. 4.1, the net stress-strain curve for the mortar is derived from the average

measured masonry strain and brick strains for each prism. The average stress-strain

characteristics of brick, brickwork and mortar, acting compositely are derived from

the prism tests, shown in Fig. 4.5. The figure shows the extent of difference of load

deformation response of the constituents of the masonry when the composite action

between them are considered. The stress-strain curve for mortar is nonlinear in nature

as can be seen from Fig. 4.5. The mean initial tangent modulus of elasticity of the

mortar thus obtained, was 2,900 MPa.

4.4.4 Poisson's Ratio of Mortar

The Poisson's ratio of mortar was determined from the uniaxial compression tests of

mortar cylinders, as described in Art. 4.4.2. Deformations were measured on the

central position of the specimen in both vertical and horizontal directions using

electrical strain gauges, as shown in Fig. 4.7. Simultaneous readings oflongitudinal

and lateral deformation were recorded during the loading cycle.

A plot of average normal strain against average lateral strain for two different mortar

types is shown in Figs 4.10 and 4.11. It is seen that Poisson's ratio is fairly constant

up to about 50% of the ultimate strength of mortar after which the value increases

nonlinearly for both the types. 'Ibe mean Poisson's ratio of these mortars is shown in

Tables 4.3 and 4.4.

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67

10

• Experiment8 ---- Best fit

"b 6~~c.~-C/) 4~til-l

2

00 5 10 15 20

Longitudinal Strain (10-4)

FIG. 4.10 LATERAL VS. LOGITUDINAL STRAIN FOR MORTAR (1:5)

20

IS

b-~.~ 10l:lC/}

01II!a 5-l

00 10

• Experiment- Bestfil

20 30 40 50

Logitudinal Strain (10-4)

FIG. 4.11 LATERAL STRAIN VS. LONGITUDINAL STRAIN FOR MORTAR (1:2)

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I[=-~~~~~EJ~-~~__~~ L _.._J L~:~:Compressive 18.5 2.21 11.98 12Strength(MPa)

Tensile Strength 2.5 0.23 9.20 12(MPa)

Initial Modulus of 19,000 994 5.2 12Elasticity (MPa)

Poisson's Ratio 0.17 .008 4.8 12

T

S = Standard Deviation, C. ofV. = Coefficient of Variation

[~~:.]EJ~E]~~~Compressive Strength

(MPa) 4.95 0.62 12.54 12

Tensile Strength(MPa) 0.6 0.05 9.30 12

Initial Modulus ofElasticity (MPa) 6,200 890 14.3 12(Cylinder Test)

Initial Modulus ofElasticity (MPa) 2,900 381 13.1 12(prism Test)

Poisson's Ratio 0.20 .008 4 12

T

S = Standard Deviation, C. ofV. = Coefficient of Variation

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4.5 SUMMARY

In this chapter small scale experiments have been performed to determine the basic

properties of the ferrocement, brick masonry and the constituents of masonry, used in

this investigation. The following is a brief summary of the important characteristics

of the materials.

Ferrocement

1. In tension , the load carrying capacity of ferrocement is essentially

independent of specimen thickness because of the matrix cracks well before

failure and does not contribute directly to composite strength.

2. The compressive strength offerrocement does not change significantly due to

a change in the number of mesh layers.

3. Poisson's ratio of ferrocement is 0.25 and is fairly constant up to about 50%

of the ultimate strength of ferrocement after which the value increases slowly.

Bricks

1. The compressive strength of brick was found to be 20.1 MPa.

2. The Poisson's ratio is 0.16 and is almost constant up to the ultimate strength.

Mortar

1. Mortar exhibited nonlinear stress-strain characteristics and large deformation

capacity.

2. The Poisson's ratio of mortar used in ferrocement (1:2) is 0.17 and the

Poisson's ratio of mortar used in brickwork (1:5) is 0.20

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70

3. The Poisson's ratio was fairly constant to approximately 50% of the ultimate

strength after which it gradually increased.

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CHAPTERS

EXPERIMENTAL INVESTIGATION

5.1 INTRODUCTION

A total of 48 columns, including bare masonry columns, masonry columns encased

in different types of ferrocement overlay and hollow ferrocement columns, were

tested in this investigation. They were subjected to both concentric and eccentric

loads to produce a wide range of stress states and failure modes. The objective of the

tests was to verify the adequacy of the idealized material model used in the finite

element analysis in predicting cracking and failure loads, rather than to draw

extensive conclusions about the general behaviour of composite columns. For each

test the cracking load, failure load and deformations were measured and failure

modes were identified.

5.2 EXPERIMENTAL StUDY

5.2.1 Test Programme

The experiments were performed to determine the load carrying capacity and

deformation characteristics of short columns under axial and eccentric loads of short

duration. The main parameters of the study were the effect of ferrocement overlay,

plaster, and number of mesh layers in overlay. A summary of test program is given

in Table 5.1.

The columns were divided into five groups, according to their appearance. A

designation system with four to five characters is used to identify the specimen type.

The first character indicates the type of specimen - N for normal i.e. without any

discontinui ty in overlay, B for bare, D for discontinuous overlay, G for gap at the top

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MORTAR1:2

72

TABLE 5.1 TEST PROGRAMME

COLUMN

COATED FERROCEMENTSHELL

PLASTER FERROCEMENT

MORTAR1:5

SINGLELAYEROFWlREMESH

DOUBLELAYER 0WlREMESH

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and bottom and H for hollow. The different types are shown in Fig. 5.1. The second

character indicates the number of mesh layers - S for single layer, D for double layer

and Z for zero (i.e ordinary plaster). Two types of loading were considered in the

present investigation. The third character of the designation system indicates the

loading type - A for axial load and E for eccentric. fourth character indicates the

serial number. Fifth character, W, ifpresertt, indicates weak mortar (only for plaster).

Graphical representation of designation is given below.

Appearance Loading type Weak mortar

1slLetter

2nd 3rdLetter Letter

4th 5thLetter Letter

5.2.2 Column Details

Number of mesh layer Serial number

IJI

Attempts were made to select column dimensions similar to those used in actual;

buildings. While it was possible to keep the cross-sectional dimension same as actual

columns, limitations in testing facilities did not permit full-height columns to be

tested. TIle maximum height of column which could be accommodated within the

Universal Testing Machine was selected.

The aspect ratio (height: least dimension) of all the columns was between 4.16 and

5.0. This aspect ratio was considered to be satisfactory to avoid the effects of

restraint at the base of the column and thus can be considered to be representative Of

storey height columns. The c;olumns were 16 courses high and 2 bricks wide. This

provides 16 potential vertical joints of weakness, (in line with the vertical mortar

joints) in two vertical planes along the centre line of the cross-section, which were

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considered to be sufficient to represent the storey height of brick columns. The bed

joint thickness was 6.35 rnm and vertical joint thickness was 12.5 rnm. The resulting

column was 1220 rnm in height and 244 rnm x 244 rnm in cross-section The

thickness of overlay was 25 rnm. In this investigation sixteen sets of brick columns

with 1:5 cement mortar were tested in the laboratory. The description of specimens is

given in Table 5.2.

5.2.3 Construction of Columns

To minimize effects of workman ship and to be consistent with the procedure used for

the small brick masonry specimens, the columns were constructed in the

conventional manner by a professional bricklayer. The columns were constructed in

sixteen batches, each of 3 columns. A typical column under construction is shown in

Fig. 5.2. Three 150 rnm high and 75 rnm diameter mortar cylinders were prepared

from each batch for quality control. The results of these quality control tests of

different batches are given in Appendix II.

For each specimen, the ferrocement overlay or plaster was applied two days after the

construction of the columns. In case of ferrocement overlay containing single layer

of wire mesh, a 12.5 rnm thick layer of mortar was applied around the column on

which one layer of wire mesh was wrapped around the column and the vertical edges

were tied with GI wire. Another 12.5 rnm thick layer of mortar was then applied to

make a 25 rnm thick ferrocement overlay for series NSA and NSE. In case of

ferrocement overlay containing double layers of wire mesh, an 8 rnm thick layer of

mortar was applied around the column on which first layer of wire mesh was

wrapped around the column and the vertical edges were tied. Then, another 9 rnm

thick layer of mortar was applied. On this mortar layer, a second layer of wire mesh

was wrapped on which an additional 8 rnm mortar layer was applied to make 25 mm

thick ferrocement overlay for series NDA and NDE. For GDA and GSA series, a 25

rnm thick ferrocement overlay containing double layers and single layer of wire

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Table 5.2 Description of Specimens

Height of column ~1220 mm and core size = 244 mm x 244 mm for all column

l'J)i\ 1:5

NDE 1:5

HDi\

DDi\ 1:5

GDi\ 1:5

NSi\ 1:5

NSE 1:5

HSi\

DSi\ 1:5

GSi\ 1:5

NZi\ 1:5 1:2

NZE 1:5 1:2

NZi\-W 1:5 1:5

NZE-W 1:5 1:5

BZi\ 1:5

llZE 1:5

~

1:2 25 II

1:2 25 2 Layers(1.2 rnm

1:2 25 dia. [email protected]

1:2 25 c/c)I

1:2 25 I

1:2 25 II

1:2 25 1 Layer(1.2 rnm

1:2 25 dia. [email protected]

1:2 25 c/c)I

1:2 25 I

25 II

25 IZero Layer

25 II

25 I

IZero Layer

I

NDA ,..Normal. double layer a/wire mesh and axial loadingNSA. =- Normal, single layer a/wire mesh and axial/aDdingNZA =- Norma!, zero layer a/wire mesh and axial loadingNZ4. rv "'"Normal, zero layer a/wire mesh, axial loading and weak mortarDDA ,. Discontinuous, double layer a/wire mesh and axial/aDdingDSA :0 Discontinuous, single layer a/wire mesh and axial loadingHDA = Hollow, double layer a/wire mesh and axial/aodingHSA ""Hollow, single layer a/wire mesh and axial/aDdingGDA ~ Top and bottom gop. double layer a/wire mesh and axial loadingGSA = Top and hallam gap. single layer a/wire mesh and axial loadingBM = Bare, zero layer a/wire mesh and axial loadingNDE = Normal, double layer a/wire mesh and eccentric loadingNSE = Normal, single layer a/wire mesh and eccentric loadingNZE =Normal, zerO layer a/wire mesh and eccentric loadingNZEW =Normal, zero layer a/wire mesh, eccentric loading and weak mortarBZE = Bare, zero layer a/wire mesh and eccentric loading

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77

mesh respectively, was applied around the masonry column with a 25 mm gap at the

top and bottom of the masonry column. For NZA, NZE, NZA-W and NZE-W series,

plain mortar plaster was applied. For construction of hollow ferrocement column

(series HDA and HSA), a mould was fabricated using 1/16 inch thick mild steel

plates (Fig. 5.3). The mould was covered by polythene paper and the ferrocement

shell was constructed by similar procedure as of the ferrocement overlay for bare

masonry column. On the second day, the mould was taken out and the hollow

ferrocement column was available for curing.

For construction of ferrocement overlay with a longitudinal groove along the column

axis (series DDA and DSA), a steel plate of 2 mm thick, 25 mm wide and 1300 mm

long was placed vertically at the mid point of each of the four faces of the specimen.

An 8 mm thick layer of mortar was applied around the column on which one layer of

discontinuous wire mesh was wrapped on the column as shown in Fig. 5.4 and tied

it. Then another 9 mm thick layer of mortar was applied. On this mortar layer,

another layer of discontinuous wire mesh was wrapped as before, on which

additional 8 mm mortar was applied to make a 25 mm thick ferrocement overlay for

series DDA. All steel plates were removed just after the construction of ferrocement

overlay. The same procedure was adopted for single layer of wire mesh for series

DSA. In this case the wire mesh was wrapped on the column after the application of

12.5 mm thick layer of mortar as shown in Fig. 5.4. Then another 12.5 mm thick

layer of mortar was applied to make a 25 mm thick ferrocement overlay. The

specimens of series DDAIDSA are shown in Fig. 5.5.

After construction, the columns were moist cured for 14 days by wrapping all the

faces with gunny bags and air cured in the laboratory for 14 days before testing (Fig.

5.6). Demec targets were attached at mid height to monitor longitudinal strains

before testing.

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FIG. 5.3 MOULD FOR FERROCEMENT FIG. 5.2 COLUMN DURING CONSTRUCTIONHOLLOW COLUMN

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FIG. 5.4 COLUMN (DDAlDSA) FIG. 5.5 COLUMN (DDAfDSA)DURING CONSTRUCTION AFTER CONSTRUCTION

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5.2.4 Testing of Columns,

All the specimens were tested with a monotonically increasing vertical load upto

failure, A typical test arrangement is shown in Fig. 5.7. A summary of the tests

performed is schematically presented in Table 5.3.

The specimens were tested using universal testing machine of 1,800 kN capacity.

The vertical load was applied through a rigid steel bearing plate located on the top of

the specimen. Plywood sheets (2x1l4" thick) were placed at the top and bottom of

the column to absorb any local irregularities at the contact surfaces. After placing the

specimen in the testing machine, vertical alignment was adjusted to eliminate any

eccentricity.

At the start of each test, a small load (20 kN) was applied and then released. The zero

readings of the Demec Gauges were then recorded. The load was then applied in

increments. Different load increments were used for different types of columns.

Loads were recorded using machine dial gauge. Deformations were measured on a

central 200 rom gauge length on opposite faces of the columns using a Demec gauge.

The readings were averaged to eliminate the bending effects. The load was applied

incrementally until the final failure occurred. The total duration of loading was about

20 minutes. The cracking load, failure load, failure pattern and stress-strain

characteristics were recorded for every specimen during testing. A summary of the

observations is contained in Tables 5.4, and 5.5 and Fig. 5.8 and Appendix V. In case

of columns subjected to eccentric loading, a steel plate (12 rom x 12 rom x 300 rom)

was placed at the top of the column. The plate was placed at a distance 'e' (e = 77

rom for coated masonry columns and e = 64 rom for bare masonry columns) from the

centroidal axis of the columns as shown in the Table 5.3. The load was then applied

on the plate.

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81

FIG. 5.6 CURING OF COLUMN IN FIG. 5.7 THE SPECIMEN BEFORE TESTTHE LABORATORY

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ConcentricLoad

(NDA,NSA, 21 1 0.0NZA,NZAW,

BZA) ,~

Concentric 6 0.75 0.0Load

(GDA,GSA)

ConcentricLoad

(HDA,HSA)

EccentricLoad

(NDE,NSE,NZE,NZEW)

EccentricLoad

(BZE)

6

12

3

1

S2

0.0

0.26

0.26

AI=Loaded area = Shaded areaAt = Total areah = total width of column

NDA =Normal, double layer of wire mesh and tuia/loadingNSA ""Normal, single layer of wire mesh and ax/a/loadingNZA ""Normal, zero layer a/wire mesh and axial loadingNZA.W '" Normal, zero layer of wire mesh, axial loading and week mortarDDA ""Discontinuous, double layer a/wire mesh and ax/alloadingDSA ""Discontinuous, single layer a/wire mesh and axial loadingHDA ""Hol/ow, double layer a/wire mesh and axial loadingHSA = Hollow, single layer a/wire mesh and axfa/loadingGDA ""Top and bottom gap. double layer a/wire mesh and axial loadingGSA ""Top and bottom gap, single fayer a/wire mesh and axiaJloadingBZ4. == Bare. zero layer of wire mesh and ax/a/loadingNDE ""Normal. double layer of wire mesh and eccentric loadingNSE '" Nonnal, single layer a/wire mesh and eccentric loadingNZE ""Normal, zero layer of •••.lrt mesh and eccentric loadingNZEW ""Normal. zero layer o/wlre mesh, eccentric loading and week morlarBZE ""Bare. zero layer 0/ wire mesh and eccentric loading

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5.2.5 Failure Load

The failure loads of different columns are shown in Tables 5.4 and 5.5. As expected,

failure load was minimum for bare column and maximum for column with

ferrocement overlay. It may be seen from Table 5.4 that in case of axial loading the

nominal stress at ultimate load of column with ferrocement overlay is 1.94 times of

that of the bare column and 1.89 times of that of the column with plaster. This

indicates that ferrocement has a good potential to be used as an overlay for

strengthening brittle structural elements like brick columns. It may be seen from

Table 5.5 that for eccentric loads the nominal stress at failure of masonry column

with ferroccment overlay is 2.54 times of that of the masonry column with plaster. It

is also interesting to note that the effect of number of layers of wire mesh is not

significant both for axial and eccentric loading. From Table 5.4 it is seen that the

load carrying capacity of axially loaded brick columns coated with rich mortar

(cement : sand = 1:2) is 1.07 times that of the columns coated with weak mortar

(cement: sand = 1:5).

5.2.6 Modes Of Failure

The failure pattern for axially loaded ferrocement coated columns (NDA series) has

been shown in Fig. 5.8 and the failure pattern for other series of axially loaded and

eccentrically loaded columns are given in Appendix V. It may be seen from the

figures that failure modes are different even for the same type of specimen and

loading, although they are usually of the same general form. This variation is due to

the variability in the properties of the joints, the bricks, the ferrocement and the

plaster.

In case of bare masonry columns, cracks were initiated in the vertical joints in the

region near mid-height of the columns as shown in Fig. A.V.1. In.most of the cases

local failure occurred near the ends of the specimens due to platen effect. The failure

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Table 5.4 Experimental Cracking and Failure Loads(Axial Loading)

NDA2 652 689 7.91 765 769 8.83 HDA2 480 457 16.62

NDA3 675 752 HDA3 454

NSAI 652 762 HSAI 437

NSA2 585 7.31 764 769 8.83 HSA2 450 436 15.80637

NSA3 675 781 HSA3 423

NZAI 270 445 GDAI 360 621

NZA2 306 297 3.41 427 437 5.02 GDA2 427 382 4.38 648 622 7.14

NZA2 315 441 GDA3 360 598

180 387 GSAI 360 574

202 190 2.18 427 406 4.66 GSA2 382 375 4.30 628 603 6.92

190 405 GSA3 382 607

DDAI 708 BZAI 176 275

DDA2 648 653 7.50 BZA2 158 156 2.62 279 270 4.53

DDA3 603 BZA3 135 257

DSAI 686

DSA2 585 635 7.29

DSA3 634

NDA ~ Nonnal, double layer a/wire mesh and axial loadingNSA ~ Nonnal, J:inglelayer a/wire mesh and axial loadingNZ4 ~ Nonnal. zero layer a/wire mesh and axial loading, i.e. plain mortarNZ4 W ~ Nonnal. zero layer a/wire mesh, axial loading and weak mortarDDA ~ Discontinuous, double layer a/wire mesh and axial loadingDSA = DiscontinUl1us,single layer a/wire mesh and axial loadingHDA = Hal/ow, double layer a/wire mesh and axial loadingHSA ~ Hal/ow, .ufI1(lelayer 0/wire mesh and axial loadingGDA .. Top and hoI/om Rap, douhle layer 0/ wire mesh and axialloadingGSA ~ Top and hot/om gap, .ungle layer o/wire mesh and axial loadingBZA ~ Bare, zero layer a/wire mesh and axial loading

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Table 5.5 Experimental Cracking and Failure Loads(Eccentric Loading)

Specimen Cracking ~,-::i. FailureLoad Tensile. Compcssiw' Load ."Mean Mean. (kN) load(kN)

, IIllIllinal IIllIllinal . (leN) JOiId(kN)-"'- ~-slress 'f' ~-;- -

NOEl 495 540 77 0.26NOE2 486 477 3.06 \4.02 553 522 3.35 15.35 77 0.26NOE3 450 473 77 0.26NSEI 405 486 77 0.26NSE2 405 427 2.74 \2.55 495 5\7 3.32 \5.20 77 0.26NSE3 472 572 77 0.26NZEI 270 405 77 0.26NZE2 315 300 1.93 8.82 432 417 2.68 12.26 77 0.26NZE3 315 414 77 0.26NZEIW 93 180 77 0.26NZE2W 100 97 0.62 2.85 203 205 1.31 6.03 77 0.26NZE3W 106 234 77 0.26BZEI 130 223 64 0.268ZE2 122 122 1.14 5.24 209 218 2.05 9.37 64 0.26BZE3 113 223 64 0.26

h = total width of columnNDE Normal, double layer of wire mesh and eccentric loadingNSE Normal, single layer of wire mesh and eccentric loadingNZE = Normal, zero layer of wire mesh and eccentric loadingNZEW = Normal, zero layer of wire mesh, eccentric loading and weak mortarBZE = Bare. zero layer of wire mesh and eccentric loading

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86

of columns with ferrocement overlay occurred slowly, whereas failure of the bare

column or columns coated with plaster took place suddenly. The ultimate failure of

ferrocement coated masonry columns occurred mainly due to the formation and

propagation of a few dominant vertical cracks at the centre of the column, (Figs. 5.8

andA.V.2).

In case of columns with plaster the crack propagation was very rapid. In most of the

cases the cracks widened very quickly after their formation and spalling occurred

very rapidly near the ultimate load (Figs. A.V,3 and A.VA). In case of ferrocement

hollow columns, the fracture process was mainly confined at the ends of the

specimen. This can be attributed to the restraint provided by the platens. The spalling

failure normally occurred in this case due to high out-of-plane tensile stress, (Figs.

A.V.5 and A.v.6). The failure pattern for columns with discontinuous ferrocement

overlay (series DDA and DSA), which were tested mainly to see the confinement

effect of ferrocement overlay, is shown in Figs. A.V.7 and A.v.8. In most of the

cases the gap at the discontinuity widened gradually and the ferrocement overlay

separated totally from the masonry column near the ultimate load. No cracks were

found in the four separate pieces of the ferrocement overlay. The failure pattern of

columns from series GDA and GSA are the same as that of columns from series,

NDA and NSA (Figs. A.V.9 and A.V.lO).

The failure patterns of each column subjected to eccentric loading are shown in Fig.

A.V.l1 to Fig. A.V.15. The type of failure for the compression face of all the

specimens is the same as that for the concentric load case. No major crack appeared

at the tension face of the specimens.

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87

,Y-"

I!\ 3

3 £ ,- .; . ,

I'~ I3 . ',~( , n• ~~~ u,. ~~ n

\

u.~. u.

8~ f

/i

,0° I i'rt: \ ' ',

,

.: ';.•'! I I " . , ,. !~:<'I. ' ..

FIG, 5.8 FAlLURE OF COLUMN COATED WITH FERRO CEMENT SERJES NDA(AXIAL LOADING)

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88

5.2.7 Stress-strain Characteristics

The stress-strain curves for all the columns are shown in Fig. 5.9. Due to the nature

of the testing machine the falling branch (unloading portion) of the stress-strain

curves in these cases could not be obtained. From Fig. 5.9 it can be seen that all the

columns, with or without overlay, show a distinct non-linear stress-strain response

over almost the entire loading range, while the hollow ferrocement columns

maintains almost a linear behaviour upto the ultimate load. From the figure it can be

seen that the stiffuess of the columns with ferrocement overlay is higher than the

bare column. The columns with different wire mesh layers showed similar stress7

strain behaviour as can be seen from the figure. It may also be seen that the stiffuess

of masonry column coated with rich mortar (cement: sand = 1:2) is higher than the

masonry columns coated with normal mortar (cement: sand = 1:5).

5.3 CONFINEMENT EFFECT OF FERRO CEMENT OVERLAY ON MASONRY CORE

The behaviour of masonry in direct compression is improved if it is subjected to

compressive stresses in the transverse direction, resulting from confmement. When a

column is subjected to an axial load it is compressed in the vertical direction and

tends to expand in the lateral direction due to Poisson's effect. However, the

ferrocement overlay opposes the lateral expansion and imposes compressive stress

on the core. The structural behaviour of the column changes due to this confIDing

effect.

To obtain the strength increase of masonry column due to confinement effect of

ferrocement overlay, two types of investigations have been performed. In the first

case a vertical groove in the ferrocement overlay at each face of the column was

provided to discontinue the ferrocement overlay (Fig. 3.12) and hence to eliminate

the confmement effect of overlay. The difference in load carrying capacity of the

ferrocement encased masonry column and the column with discontinuous, ~- '~

"-./

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89

14

1600140012001000800600400200oo

12

10

.•...•• -----.IIIa. 8 •:2:'-'IIIIII[!!•...C/)tii -.-NDAl:: 6 _-NSA"e -.-NZA0Z -,,-NZAW

-+-DDA-+-DSA

4 -X-HDA-Q-HSA-A-GDA-v-GSA--BZA

2

Strain (10-6)

FIG. 5.9 EXPERIMENTAL STRESS-STRAIN CURVES FOR DIFFERENT COLUMNS

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90

ferrocement overlay was considered to be the increase of load due to confinement

effect in this case. In the second case the constituent members of the composite

system (ferrocement hollow column and bare masonry column) were tested

individually to failure. The difference in load carrying capacity of the ferrocement

encased masonry column and the total capacity of the individual members was

considered to be the increase ofload due to confinement effect in this case.

Table 5.6 Load Increase in Failure Due to Confinement Effect(Derived from Experiment)

NDA 769

DDA 653NSA 769

DSA 635NDA 769

BZA+HDA 727NSA 769

BZA+HSA 706

116

134

42

63

18

21

6

9

NDA = Normal, double layer of wire mesh and axial loadingNSA =Normal, single layer of wire mesh and axial loadingDDA =Discontinuous, double layer of wire mesh and axial loadingDSA = Discontinuous, single layer of wire mesh and axial loadingHDA = Hollow, double layer of wire mesh and axial loadingHSA =Hollow, single layer of wire mesh and axial loadingBZA = Bare, zero layer of wire mesh and axial loading

From the test results (Table 5.6) it can be seen that the failure load of ferrocement

encased column (specimen series NDA) is 18% higher than that of column encased

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91

with discontinuous ferrocement overlay (specimen series DDA). Failure load of

ferrocement encased column (specimen series NSA) is 21% higher than that of

column encased in discontinuous ferrocement overlay (specimen series DSA). It can

also be seen from Table 5.6 that the failure load of column encased in ferracement

(specimen series NDA) is 6% higher than that of the sum of failure load of bare

column (specimen series BZA) and hollow ferrocement shell (specimen series

HDA). Failure load of column encased in ferrocement (specimen series NSA) is 9%

higher than that of the sum offailure load of bare column (specimen series BZA) and

hollow ferrocement shell (specimen series HSA). From this study it can be

conCluded that there is a confmement effect on the masonry column due to the

provision offerrocement overlay.

It is found that introduction of vertical grooves separating the overlay along the

centre line of the four faces of the columns represents a case where the overlay

consists of four separate angle sections with no transfer of stresses from one angle to

the other; this does not represent a hollow ferrocement section where there would be

sOmedirect stresses in the lateral direction. Although the failure pattern of the hollow

sections are different from those in the composite column, it appears that the second

case gives a better indication of the confinement effect.

5.4 INFLUENCE OF OVERLAY ON COST OF COLUMNS

The material cost of columns with different types of overlay has been shown in Table

5.7. It can be seen from the table that with the increase of 46% cross-sectional area of

bare masonry column (BZA/BZE) due to the application of different types of

overlay, the material cost increases by 233% for column with ferrocement overlay

containing double layer of wire mesh (NDA/NDE), 164% for column with

ferrocement overlay containing single layer of wire mesh (NSAlNSE), 48% for

column with plaster (I :5) (NZAWINZEW), and 95% for column.with plaster (1:2)

(NZAlNZE). The results of Table 5.7 show that, the material cost increases 124%

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92

due to ferrocement overlay containing double layer of wire mesh (NDAlNDE)

instead of plaster (l :5) (NZA W/NZEW).

Table 5.7 Material Cost of Different Columns

Specimen NDA/NDE NSAINSE NZAW/NZEW NZAINZE BZAlBZEseries

Cost per 3mheight of Tk.l,065 Tk. 845 Tk.475 Tk.625 Tk. 320column

Percentage ofarea increasesover bare 46 46 46 46masonrycolumn

Cost differencewith bare +Tk.745 + Tk. 525 +Tk. ISS + Tk. 305 -masonry

column(BZA)Cost differencewith masonrycolumn with + Tk. 590 + Tk. 370 - + Tk. ISO - Tk. ISSplaster (I :5)(NZAW)Percentage

increase of cost 233 164 48 95 -overbaremasoI1l)'column(BZA)Percentage

increase of costover masonry 124 78 - 32 - 32column withplaster (l :5)(NZAW)

The procurement costs have been calculated on the basis of prices of bricks, sand, cementand wire mesh used in the test specimen.

NDA = Normal, double layer a/wire mesh and axial loadingNSA = Normal, single layer a/wire mesh and axial loadingNZA = Normal, zero layer a/wire mesh and axial loading, i.e. piane morfarNZAW = Normal, zero layer a/wire mesh, axial loading and weak morfarBZA = Bare, zero layer a/wire mesh and axial loadingNDE = Normal, double layer 0/wire mesh and eccentric loadingNSE = Normal, single layer 0/wire mesh and eccentric loadingNZE = Normal, zero layer a/wire mesh and eccentric loadingNZEW = Normal, zero layer 0/wire mesh, eccentric loading and weak morfarBZE = Bare, zero layer 0/wire mesh and eccentric loading

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93

It is also seen from Table 5.7 that, the material cost increases 78% due to

ferrocement overlay containing single layer of wire mesh (NSAlNSE) instead of

plaster (1:5) (NZAWINZEW). From Table 5.7 it is seen that, the material cost of

column series NDAlNDE, series NSAlNSE, series NZAWINZEW and series

(NZAlNZE) increases in Tk. 745, Tk. 525, Tk. 155 and Tk. 305 over bare masonry

column (BZNBZE). It is also seen from table that, the material cost of column series

NDAlNDE, series NSAlNSE, and series (NZAlNZE) increases in Tk. 590, Tk. 370,

and Tk. 150 over masonry column with plaster (1:5) (series NZAWINZEW).

5.5 SUMMARY

The experimental investigation of columns subjected to axial and eccentric loading

has been described in this chapter. The types of ferrocement overlay were changed to

observe the variations in the behaviour and failure modes. The following conclusions

can be drawn from this experimental study.

1. The application of fetrocement overlay on bare brick masonry column

enhances the load carrying capacity both for axial and eccentric loadings.,With the increase of 46% croSs sectional area of column due to application of

ferrocement overlay, the average increase in failure load is found to be 184%

for axial loading and 158% for eccentric loading. The average increase in

failure nominal stress is found to be 95% for axial loading

2. With the increase of 46% cross-sectional area of bare masonry column due

the application of ferrocement overlay, the material cost increases by 233%

for column with ferrocement overlay containing double layers of wire mesh

and 164% for column with ferrocement overlay containing single layer of

wire mesh.h.

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94

3. The application of plaster with a weak mortar (1:5) over bare masonry

column increases the failure load by 50% and increases the nominal stress at

failure only by 2.8%.

4. The use of plaster with rich mortar (1:2) instead of weak mortar (1:5) for

brick columns does not increase the load carrying capacity significantly. The

increase in strength (compared to a column encased in weak mortar) was

approximately 7%.

5. The cracking resistance of bare columns is improved due to the provision of

ferrocement overlay. The average increase in cracking nominal stress is found

to be about 200% for axial loading

6. The failure of bare column and column coated with plaster is sudden and

crack widths increase very rapidly after their formation, leading to brittle

failure for the system, whereas the failure of columns with ferrocement

overlay Occurred slowly.

7. There is a confmement effect on bare column due to the provision of

ferrocement overlay and the effect of confinement varies from 6% to 9%.

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CHAPTER 6

NONLINEAR FINITE ELEMENT ANALYSIS

6.1 INTRODUCTION

With the advent of sophisticated numerical tools for analysis like the finite element

method (FEM), it has become possible to model the complex behaviour of brick

masonry column encased in ferrocement and plaster with appropriate constitutive

relationships. In this study all the columns were analysed using the finite element

method (FEM) available in ANSYS package. The objective of this chapter is to carry

out the fInite element analysis of the columns in order to obtain a better understanding of

the stress redistribution and progressive cracking of the ferrocement and the masonry.

6.2 ANALYSIS OF THE COLUMNS

In order to simulate the actual behaviour of columns, it is essential that the three-

dimensional nature of stress distribution is recognized. A three dimensional fInite

element analysis has, therefore, been performed for the columns mentioned in the

previous chapter. As mentioned earlier the finite element computer program used for

this analysis is taken from ANSYS package.

The constituent materials were assumed to be isotropic and a perfect bond is assumed at

the interface between the brick and the mortar joint, the ferrocement and the brick. In

case of ferrocement, the wire meshes were assumed to be smeared throughout the

element. The brickwork has been considered as nonhomogeneous continuum Le. bricks

and mortar joints were treated separately.

In the analyses the prescribed displacement has been applied at the nodes of the interface

between the machine platen and the specimen to simulate the load applied from bearing

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96

plate of the machine. To simulate the friction between column and the rigid plate the

nodes were restrained along the horizontal directions (X and Y). The nodes at the base

of the column were restrained along X, Y and Z directions and the nodes at the plane of

symmetry were assigned appropriate restraint as shown in Figs. 3.1 and 3.12 for the

axial loading case. In case of eccentric loading the nodes at the base of the column were

restrained in X, Y and Z directions whereas the nodes at the plane of symmetry were

restrained in X direction only as shown in Fig. 3.14.

6.2.1 Material Deformation Characteristics and Failure Criteria

The nonlinear behaviour of brick masonry is caused mainly due to plasticity, cracking

and crushing type of fracturing. For modeling plasticity the Besseling model, also called

the sublayer or overlay model has been adopted in this analysis. Fig. A.III.3 and Table

A.III.l illustrates typical stress-strain curve and data input is demonstrated by an

example. The material model can predict elastoplastic behaviour through to fracture of

the constituent materia!. To predict cracking or crushing type of failure the stress-strain

matrix is adjusted as discussed in Appendix III. The failure criterion of William and

Warnke (97) has been used in this analysis and is discussed in Appendix III.

6.3 METHOD OF LOAD APPLICATION

The load was applied in the form ofincrementai prescribed displacements of the loading

plate for axial load case only. For the eccentric loading case, distributed load was

applied. The corresponding displacement/load increment varied from test to test. The

displacement/load increment was maintained constant until the cracks initiated after

which a smaller increment of displacement/load was considered. This procedure of

applying small increment of displacement/load after the initiation of fracture, allows

faster convergence Ofthe solution and more cracks to propagate in a narrow band.

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97

6.4 FAILURE MODES

It is well known that in a vertically loaded masonry column tensile cracking type of

fracture dominates the whole fracture process. Transverse stresses are mainly

responsible for influencing the ultimate failure load of the column. The crack in this case

will start from the vertical mortar joints and then propagate through the bed joints, other

header joints and the bricks. The failure pattern for each case of axial loading has been

shown in figures 6.1, 6.2 and Appendix VI. It should be pointed out that in case of

ferrocement coated columns (series NDA and NSA) crack initiated from the vertical

joints but the propagation of cracks was delayed to some extent. All the columns

continued to sustain further load until the crack or cracks propagated through a

substantial portion of the column. The failure pattern of columns NDA and NSA are

shown in Figs. 6.1 and 6.2. In case of columns with plaster (series NZA and NZA W) the

crack propagation was very rapid. In these cases the cracks propagated very quickly

after their formation and failure occurred shortly afterwards. The failure patterns are

shown in Figs. A.VI.I and A.VI.2 respectively. In case of masonry columns coated with

discontinuous ferrocement overlay (series DDA and DSA) cracks initiated from the

vertical joints and then propagated through the bed joints and the bricks. In this case no

crack appeared in the ferrocement overlay as shown in Figs. A.VI.3 and A.VIA. In case

of ferrocement hollow column (series HDA and HSA) the fracture process is mainly

confmed at the ends of the column. This is due to the friction developed at the interface

between the specimen and the machine platen. The failure patterns at ultimate load for

column series HDA and HSA are shown in Figs. A.VI.5 and A.VI.6 respectively. The

failure patterns for columns series GDA and GSA (Figs. A.VI.7 and A.VI.8) are very

similar to the failure patterns of column series NDA and NSA. In case of bare masonry

columns (series BZA) the cracks initiated in the vertical joints near the top of the column

and then propagated through the bed joints and the bricks. The failure pattern for this

case is shown in Fig. A.VI.9. The failure patterns for each case of eccentric loading have

been shown in Figs. A.VI.!O, A.VI.!I, A.VI.12, A.VI.13 and A.VI.14. For eccentrically

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98 ,

.,

Outer Ferrocement Shell Centra! Masonry Core

• Cracked Blement

Mortar Joint

FIG. 6.1 PREDICTED FAll.URE MODE OF COLUMN SERIES NDA

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Outer Ferrocement Shell Central Masonry Core

• Cracked Element

••••

Mortar Joint

FIG. 6.2 PREDICTED FAILURE MODE OF COLUMN SERIES NSA

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loaded columns failure occurs near the top of the column as shown in figures from

A.VI.I0 to A.VI.14.

6.5 FAILURE LOAD

In this analysis complete failure of the columns is assumed when the solution failed to

converge. The failure load of columns (both axial and eccentric loading) with different

types of overlay has been shown in Table 6.1 and 6.2.

o~~SJ[.~'~.@-;~~~~~..- ..~[_.=~Table 6.1 Analytical Cracking and Failure LoadAxi

Load(kN) Nominal Load(kN) Nominalstress a stress a

NDA 354 4.07 788 9.06

NSA 346 3.98 725 8.34

NZA 343 3.94 525 6.04

NZAW 314 3.61 468 5.38

DDA 318 3.65 639 7.35

DSA 314 3.61 617 7.01

HDA 301 10.99 396 14.46

HSA 279 10.19 365 13.33

GDA 256 2.94 550 6.32

GSA 255 2.93 528 6.07

BZA 250 4.19 324 5.44

NDA ~ Normal, double layer a/wire mesh and axiallaadingNSA = Normal, single layer a/wire mesh and axial loadingNZA =Normal, zero layer a/wire mesh and axial loadingNZA W =: Normal, zero layer of wire mesh, axial loading and week mortarDDA = Discontinuous, double layer a/wire mesh and axial loadingDSA = Discontinuous, single layer a/wire mesh and axial/oatlingHDA = Hollow, double layer a/wire mesh and axiallaadingHSA = Hollow, single layer a/wire mesh and axial loadingGDA = Top and hollom gap, double layero/wire mesh and axiallaadingGSA ~ Top and bollom gap, single layer o/wire mesh and axial loadingBZ4. = Bare, zero layer a/wire mesh and axial loading

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101

As expected the failure load was minimum for unplastered masonry column and

maximum for column coated with ferrocement overlay. From Table 6.1 it can be seen

that in case of axial loading the ultimate load carrying capacity of masonry column with

ferrocement overlay (series NDA) is about 1.6 times than the corresponding column

coated with plaster (series NZAW). This indicates that the ferrocement overlay can be

used to strengthen the brittle structural element like brick columns. In case of eccentric

loading it can be seen from Table 6.2 that the ultimate load carrying capacity of masonry

column with ferrocement overlay (series NZE) is about 1.9 times the masonry column

coated with plaster. From Tables 6.1 and 6.2 it can be also seen that there is no

appreciable increase of ultimate load due to the provision of double layers of mesh

instead of single layer of wire mesh in ferrocement overlay for both axial and eccentric

load cases. This has also been observed experimentally as mentioned in Chapter 5.

Table 6.2 Analytical Cracking and Failure Loads(Eccentric Loading)

NDE 335 2.15 9.85 481 3.09 14.14 77 0.26

NSE 335 2.15 9.85 454 2.92 13.35 77 0.26

NZE 252 1.62 7.41 434 2.78 12.76 77 0.26

NZEW 125 .80 3.67 250 1.60 7.35 77 0.26

BZE 71 .66 3.05 185 1.72 7.95 64 0.26

h = total width of columnNDE =Normal, double layer of wire mesh and eccentric loadingNSE =Normal, single layer of wire mesh and eccentric loadingNZE =Normal, zero layer of wire mesh and eccentric loadingNZEW =Normal, zero layer of wire mesh, eccentric loading and weak mortarBZE =Bare, zero layer of wire mesh and eccentric loading

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102

6.6 CONFINEMENT EFFECT OF FERROCEMENT OVERLAY

A nonlinear fInite element analysis has been performed to see the confInement effect of

ferrocement overlay on masonry column. In this case the lateral continuity of the overlay

has been disrupted by providing longitudinal groove of 6.35 mm wide through the

height of the column. It is assumed that the difference in load carrying capacity of this

composite column and the laterally confIned composite column is mainly due to the

confInement effect of ferrocement overlay. From the results shown in Table 6.3, the

failure load of masonry columns with ferrocement overlay (series NDA and NSA) is

higher than that of masonry columns with discontinuous ferrocement overlay (series

DDA and DSA). It can also be seen from Table 6.3 that the sum of the failure load of

bare masonry column (series BZA) and hollow ferrocement shells (series HDA and

HSA) is lower than that of ferrocement encased masonry columns (series NDA and

NSA).

From the results (Table 6.3) it can be seen that the failure load of ferrocement encased

column (specimen series NDA) is 23% higher than that of column encased with

discontinuous ferrocement overlay (series DDA). Failure load of ferrocement encased

column (series NSA) is 17% higher than that of column encased in discontinuous

ferrocement overlay (series DSA). It can also be seen from Table 6.3 that the failure

load of column encased in ferrocement overlay (series NDA) is 9% higher than that of

the sum of failure load of bare column (series BZA) and hollow ferrocement shell (series

HDA). Failure load of column encased in ferrocement overlay (series NSA) is 5%

higher than that of the sum of failure load of bare column (series BZA) and hollow

ferrocement shell (series HSA). From this study it can be concluded that there is a

confInement effect on the masonry column due to the provision of ferrocement overlay;

however, this is not very signifIcant and varies from 5% to 9%.

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103

Table 6.3 Load Increase in Failure Due to Confinement Effecterived from Anal sis

NDA 788

DDA 639

NSA 725

DSA 617

NDA 788

BZA+HDA 720

NSA 725

BZA+HSA 689

149

108

68

36

23

17

9

5

NDA =Normal, double layer a/wire mesh cind axial loadingNSA =Normal, single layer a/wire mesh and axial loadingDDA = Discontinuous, double layer o/wire mesh and axial loadingDSA =Discontinuous, single layer a/wire mesh and axial loadingHDA =Hollow, double layer a/wire mesh and axial loadingHSA = Hollow, single layer o/wire mesh and axial loadingBZA = Bare, zero layer o/wire mesh and axial loading

6.7 STRESS-STRAIN CHARACTERISTICS

The stress-strain curves for axial and eccentric loading cases have been provided in Figs.

6.3 and 6.4 respectively. From these figures, it can be seen that all the columns (with or

without overlay) show a distinct nonlinear stress-strain curve over almost the entire

loading range. The nominal E value of hollow ferrocement columns is higher than all

other columns. The stiffness of the columns with ferrocement overlay is higher than that

of the bare columns and columns coated with plaster. From Figs ..6.3 and 6.4 it can be

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104

14

12

10

en~enro.~ 6Eoz

4

2

oo 400 800 1200

Strain (10-0)

-----NDA-NSA-a-NZA-.-NZAW-DDA-+-DSA-x-HDA-o-HSA-o-GDA-L>-GSA--BZA

1600 2000

FIG. 6.3 STRESS-STRAIN CURVE FOR DIFFERENT COLUMNS wrrnAXIAL LOAD OBTAINED FROM FEM ANALYSIS

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105

600P,

800

-.-NDE_-NSE-A-NZE-~-NZEW--BZE

600

P,=Total eccentric loadA ~ C.G. of the loade = eccentricityL = gauge length 200mmAverage strain calculatedbetween B and C

400

Strain (10~

,,

,----- -- ---~~-----

-/{'

200

L

oo

100

200

500

400

Ze. 300"C01

.3

FIG. 6.4 LOAO-S1RAIN(COMPRESSIVE SIDE) CURVE FOR DIFFERENT COLUMNSWITH ECCENTRIC LOAD OBTAINED FROM FEM ANALYSIS

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106

also seen that the stiffuess of masonry column coated with rich mortar (cement: sand =

1:2) is higher than the masonry column coated with normal mortar (cement: sand = 1:5).

6.8 SUMMARY

In this chapter a nonlinear finite element analysis has been performed on the composite

behaviour of masonry column encased in ferrocement overlay. In the analyses both axial

and eccentric loading have been considered. The following conclusions can be made

from this study.

1. The application of ferrocement overlay on bare masonry column instead of

plaster (1:5) overlay enhances the load carrying capacity quite significantly both

for axial and eccentric loadings. The increase in strength for axial loading is

found to be 68% and 55% in case of double and single layer of wire mesh

respectively. In case of eccentric loading the increase in strength has been found

to be 92% and 82% for double and single layer of wire mesh respectively.

2. With the increase of 46% cross-sectional area of bare masonry column due the

application of ferrocement overlay, the material cost increases by 233% for

column with ferrocement overlay containing double layers of wire mesh and

164% for column with ferrocement overlay containing single layer of wire mesh.

3. The cracking resistance of bare masonry columns is improved quite significantly

due to the provision of ferrocement overlay. The increase in cracking nominal

stress is found to be about 220% for eccentric loading.

4. The strength increase of bare masonry column due to the passive confinement of

ferrocement overlay is between 5% to 9%.

5. The crack propagation in a ferrocement encased masonry column is slower than

the columns without ferrocement overlay.

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6. The nominal E value of columns with ferrocement overlay is 63% and 38%

higher than bare masonry columns and masonry columns with plaster

respectively.

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CHAPTER 7

COMPARISON OF RESULTS FROM FINITE ELEMENT ANALYSIS AND

EXPERIMENTAL RESULTS

7.1 INTRODUCTION

Experimental investigation performed on different types of columns and the results

obtained have been presented in Chapter 5. Nonlinear ftnite element analyses have

been performed and the results presented in Chapter 6. In this chapter a comparison

has been made between nonlinear ftnite element analysis and experiments performed

on bare masonry columns, masonry columns with ferrocement overlay and hollow

ferrocement columns. The initial cracking load, the ultimate load, the failure pattern,

the stress-strain curves and confmement effect for each case are compared.

7.2 INITIAL CRACKING LOAD

The analytical initial cracking loads for different cases are compared with the

experimental values presented in Tables 7.1 and 7.2. It can be seen from Table 7.1

that the experimental cracking loads were 1.94 and 1.84 times the analytical cracking

loads in case of column encased in ferrocement overlay containing double and single

layer of wire mesh respectively. From Table 7.1 it can be seen that the experimental

cracking loads of all other columns encased in ferrocement overlay (specimen series

GDA and GSA) were 1.49 and 1.47 times the analytical cracking loads. It can also

be seen from Table 7.1 that the experimental cracking loads in case of bare columns

and columns encased in plaster were 0.62, 0.86 and 0.60 times the analytical

cracking loads (specimen series BZA, NZA and NZAW). In case of eccentrically

loaded column it can be seen from Table 7.2 that the experimental cracking loads

were 1.42, 1.27, 1.19, 0.77 and 1.71 times the analytical cracking loads (specimen

series NDE, NSE, NZE, NZEW and BZE). The variation of experimental cracking

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109

Table 7.1 Analytical and Experimental Cracking and Failure Load(Axial Loading)

.SpeGUne . CraGldng Load (pcrY Por{E~t)/.' Failure Lqad (PJ Pu~t)Type (kN) PettFEM) '" (kN) Pu(FEA)

J

" ~xperiment Finite' E~.erlment Finite.,";. (Avg.Qf Element, ! V\v~.(jf Element'. ,; tb,ree) " A:u.aJ,ysis • three) ,Analysis"Pcr{Ex;pt) P~, Pu{E;Ij(pt) Pu(FBA)

NDA 689 354 1.94 769 788 0.97NSA 637 346 1.84 769 725 1.06NZA 297 343 0.86 437 525 0.83NZAW 190 314 0.60 406 468 0.87DDA --- 318 --- 653 639 1.02DSA --- 314 --- 635 617 1.03HDA --- 301 --- 457 396 1.15HSA --- 279 --- 436 365 1.19GDA 382 256 1.49 622 550 1.13GSA 375 255 1.47 603 528 1.13BZA 156 250 0.62 270 324 0.83

NDA = Normal, double layer o/wire mesh and axialloodingNSA '" Normal, single layer o/wire mesh and axialloodingNZA = Normal, zero layer o/wire mesh and axialloodingNZAW = Normal, zero layer o/wire mesh, axiallooding and weak mortarDDA = Discontinuous, double layer o/wire mesh and axialloodingDSA = Discontinuous, single layer o/wire mesh and axialloodingHDA = Hollow, double layer 0/wire mesh and axialloodingHSA = Hollow, single layer o/wire mesh and axialloodingGDA = Top and bottom gap, double layer o/wire mesh and axialloodingGSA = Top and bottom gap, single layer o/wire mesh and axiallooding1JZA = Bare, zero layer o/wire mesh and axiallooding

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110

load is from -40% to 94% in comparison with the analytical cracking load in case of

axial loading and the variation of experimental cracking load is from -23% to 42% in

comparison with the analytical cracking load in case of eccentric loading. It appears

from the above discussion that the analytical results do not agree with the

experimental results. This is because the analytical cracking loads are directly related

to the strength of the vertical mortar joints, since the fIrst crack always formed in

these elements.

Table 7.2 Analytical and Experimental Cracking and Failure Loads(Eccentric Loading)

NDE 477 335 1.42 522 481 1.08

NSE 427 335 1.27 517 454 1.13

NZE 300 252 1.19 417 434 0.96

NZEW 97 125 0.77 205 250 0.82

BZE 122 71 1.71 218 185 1.17

NDE = Normal, double layer o/wire mesh and eccentric loodingNSE =Normal, single layer o/wire mesh and eccentric IOodingNZE =Normal, zerO layer o/wire mesh and eccentric loodingNZEW =Normal, zero layer o/wire mesh, eccentric looding and weak mortarBZE ""Bare, zero layer o/wire mesh and eccentric loading

The fIrst cracking in the analytical investigation always occurs in the vertical mortar

joints inside the columns. Obviously these cracks are not visible from the outside.

The experimental cracking load represents the load at which the fIrst crack is visible

on the exterior surface of the column. The exact experimental iIiitial cracking load

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111

corresponding to the failure of the vertical joints could not be observed due to the

presence of plaster or ferrocement overlay. In the analytical investigation, cracks

occurred in the vertical joints long before the cracks were detected experimentally in

the plaster or ferrocement overlay by naked eyes. In the experimental investigation

local cracks appeared in the surface of the columns (series NZA, NZAW, BZA and

NZEW) long before the cracks were occurred analytically in the vertical joints.

Analytical model assumes uniform properties of the constituent materials throughout

the whole column. However, the material properties may vary within the actual

column. The fIrst initial crack may be in a location which has the weakest mortar.

For the columns encased in discontinuous ferrocement overlay (series DDA and

DSA) and for the hollow ferrocement column (series HDA and HSA), the initial

cracking load could not be measured experimentally because of sudden failure.

7.3 FAILURE LOAD

The analytical failure load of the columns was obtained from fInite element analysis.

Tables 7.1 and 7.2 show the comparisons between the analytical results and the

experimental results for axial and eccentric loading respectively.

It can be seen from Table 7.1 that the experimental failure loads were 0.97 and 1.06

times the analytical failure loads in case of column coated with ferrocement overlay

containing double and single layer Ofwire mesh respectively. From Table 7.1 it can

be seen that the experimental failure loads of all other columns coated with

ferrocement overlay (specimen series DDA, DSA, GDA and GSA) were 1.02, 1.03,

1.13 and 1.13 times the analytical failure loads. It is noted from these comparisons

that analytical results compare reasonably well with the experiment. It can also be

seen from Table 7.1 that the experimental failure loads in case of bare columns and

columns coated with plaster were 0.83, 0.83 and 0.87 times the analytical failure

loads (specimen series BZA, NZA and NZAW). These variations occur due to

inadequacy of the bond failure criterion of the material model available in ANSYS

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112

package. In case of eccentrically loaded ferrocement encased masonry column it can

be seen from Table 7.2 that the experimental failure loads were 1.08 and 1.13 times

the analytical failure loads (specimen series NDE and NSE). It can also be seen from

Table 7.2 that the experimental failure loads in case of columns coated with plaster

were 0.96 and 0.82 times the analytical failure loads (specimen series NZE and

NZEW). From Table 7.2 it can be seen that the experimental load in case of bare

masonry column was 1.17 times the analytical failure load (specimen series BZE).

This variation may occur due to non-inclusion of bond failure criterion in the model

used in FEA. However, further investigation is required incorporating the appropriate

bond failure criterion in the ANSYS package. Overall the variation of failure loads in

case of eccentric load is almost similar to that of axial load. The variation of

experimental failure load is from -17% to 19% in comparison with the analytical

failure load in case of axial loading and the variation of experimental failure load is

from -18% to 17% in comparison with the analytical failure load in case of eccentric

loading. From the comparison of experimental loads with finite element prediction,

it is concluded here that the agreement between the finite element analysis and

experiment is reasonable.

7.4 FAILuRE PATTERN

Final cracking patterns rather than the sequence of cracking are compared in this

study, since it was not possible to record the experimental cracking sequence in

many cases. Comparisons between experimental and analytical failure patterns are

presented for different cases (Fig. 7.1 and Appendix Vll). Only failure pattern of

peripheral elements are presented. From these figures it can be seen that there is

reasonably a good agreement between the experimental failure patterns and the

failure patterns predicted by the finite element analysis.

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I,

113

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. 7.1 FAILURE MODE OF COLUMN SERIES NSA

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10 10

16001200800400

8

200016001200800400oo

8

~Ol 6a.~

f-'

/ ~1/1

I f-'

~

1/1

~

Ol 6

Q)

a.

17>

//

~

I J

~

(ij

1/11/1

c:

l!1

'E

Ci5

(I 0Z

~

(ij

.. -FEM

c: 4

J 1/ . ---EXPT.

'E0z

I . FEM I---EXPT.2 ~ I,

Strain (10")FIG. 7.2 STRESS-STRAIN CURVE OF COLUMN SERIES NDA

Strain (1(y')

FIG. 7.3 STRESS-StRAIN CURVE OF COLUMN SERIES NSA

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115

7.5 STRESS-STRAIN CURVES

Comparisons are made between the stress-strain curves of different columns obtained

from experiment and those obtained from finite element analysis. The comparison

for NDA and NSA series is shown in Figs. 7.2 and 7.3 and the comparison for other

cases is shown in the Appendix vn. It is seen from Figs. 7.2, 7.3 and Appendix vnthat the value of "modulus of elasticity" for the composite column derived from

analytical curves are higher than those obtained from the experimental curves for

almost all the columns. This is due to the fact that the stiffuess of the elements in the

finite element model is higher than the actual stiffuess of the structure. In case of

columns NZAW and BZA (Fig. A.Vll.17 and Fig. A.Vll.24) there is a considerable

difference between the two curves. This variation occurs due to the non-

incorporation of bond failure criterion in the finite element analyses. However, from

the comparison of experimental and analytical stress-strain curves, it can be

concluded that in general, the agreement between fmite element analyses and

experiment is reasonably good.

7.6 CONFINEMENT EFFECT

To examine the confmement effect of ferrocement overlay, both experimental and

analytical investigations have been made in this study. Two different cases were

considered to eliminate the confinement effect of ferrocement overlay on masonry

column as mentioned in Chapter 5. As outlined in Art. 5.3, in the fIrst case a vertical

groove in the ferrocement overlay at each face of the column was provided to

discontinue the ferrocement overlay (Fig. 3.12) and hence to totally eliminate the

capability of overlay to resist direct stresses in the lateral direction. The difference in

load carrying capacity of the ferrocement encased masonry column and the column

with discontinuous ferrocement overlay was considered to be the increase of load

due to confmement effect. In the second case the constituent members of the

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116

composite system (ferrocement hollow column and bare masonry column) were

tested individually to failure. The difference in load carrying capacity of the

ferrocement encased masonry column and the total capacity of the individual

members was considered to be the increase of load due to confinement effect in this

case. The results for the cases are presented in Table 7.3.

Table 7.3 Load Increase in Failure Due to Confinement Effect

NDA 769 788116 149

DDA 653 (17%) 639 (23%)NSA 769 725

134 108DSA 635 (21%) 617 (17%)NDA 769 788

42 68BZA+HDA 727 (6%) 720 (9%)NSA 769 725

63 36BZA+HSA 706 (9%) 689 (5%)NDA =Normal, double layer o/wire mesh and axial loadingNSA =Normal, single layer o/wire mesh and axial loadingDDA =Discontinuous, double layer o/wire mesh and axial loadingDSA =Discontinuous, single layer o/wire mesh and axial loadingHDA =Hollow, double layer o/wire mesh and axial loadingHSA =Hollow, single layer o/wire mesh and axial loadingBZA = Bare, zero layer o/wire mesh and axial loading

From the table it is seen that the strength increase of masonry column encased in

ferrocement overlay due to the confinement effect is between 17% to 23% for the

first case (composite column with grooves in ferrocement overlay). It is also seen

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117

from Table 7.3 that the strength increase of masonry column encased in ferrocement

overlay due to the effect of confinement is between 5% to 9% for the second case

(masonry column and ferrocement hollow column). As discussed in Art. 5.3, the

confinement effect determined from bare masonry column and hollow ferrocement

column has been considered to be more representative in this study.

7.7 SUMMARY

A comparison between the experiment and the finite element analysis of composite

behaviour of masonry column coated with ferrocement overlay has been presented in

this chapter. The cracking load determined from tests is usually higher since it is not

possible to observe cracks (which are usually initiated inside the columns) during

tests; cracking loads determined from tests represent the values when cracks appear

on the surface of the column. However, in case of failure loads, the agreement

between finite element analysis and experiment is good. The finite element model

available in the ANSYS package will, therefore, be used onwards for predicting

failure loads. The following conclusions can be drawn from this study.

1. The variation of experimental cracking load IS from -40% to 94% in

comparison with the analytical cracking load.

2. The variation of experimental failure load is from -17% to 19% in comparison

with the analytical failure load.

3. The experimental failure patterns and the failure patterns predicted by the

finite element analysis are almost similar.

4. The value of modulus of elasticity for the composite column derived from

analytical curves are higher than those obtained from. the experimental

curves for almost all the columns

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118

5. The strength increase of masonry column encased in ferrocement overlay due

to the confmement effect is between 5% to 9% analytically and the strength

increase of masonry column encased in ferrocement overlay due to the effect

of confmement is between 6% to 9% experimentally.

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CHAPTER 8

SENSITIVITY ANALYSIS OF CRITICAL PARAMETERS

8.1 INTRODUCTION

The material properties determined from experiment on individual components and

small brick masonry specimens have been incorporated in the three-dimensional

finite element analysis. The appropriateness of the material model adopted in the

analysis have already been verified by carrying out experiments on masonry columns

coated with ferrocement. Although, the results of the experiments agreed well with

the prediction of the fmite element analyses, it is also important to determine which

parameters of the material model and the fmite element analysis are particularly

significant. In this chapter a study of the parameters affecting the fracture behaviour

of column is performed by analysing the behaviour of a ferrocement coated column

subjected to axial load, distributed uniformly over the cross-section. Individual

parameters are changed in turn and the influence of each change is investigated. In

the analysis a colunm encased in ferrocement, containing double layers of wire mesh,

is investigated (column series NDA).

Two groups of parameters are considered for this sensitivity analysis, one which

affects the material model and the other which relates directly to the finite element

analysis. The parameters which directly affect the material model are,

(i) Elastic properties (viz. modulus of elasticity and Poisson's ratio) of the

constituents

(ii) Bed joint thickness

(iii) Tensile strength of the constituent materials

(iv) Compressive strength ofthe constituent materials

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120

(v) Number oflayers of wire mesh

The parameters which do not affect the material model directly but affect the finite

element analysis are:

(i) Finite element size

(ii) Slenderness ratio of the column

8.2 LINEAR ELASTIC FRACTURE ANALYSIS

This study was carried out to test the possibility of assuming linear elastic properties

for the brick, the mortar and the ferrocement in the finite element analyses using

ANSYS package. This has significant advantages in reducing computer time. Bricks,

mortar and ferrocement were assumed to remain linearly elastic; therefore

progressive cracking was the only source of nonlinearity. The columns encased in

ferrocement, containing double, single and zero layer(s) of wire mesh and bare

masonry columns were considered in this investigation. The original material

properties of the constituents were kept constant. The ultimate loads for both the

linear and nonlinear elastic properties are compared in Table 8.1. The failure pattern

for both the cases are shown in Figs. 8.1,8.2 and 8.3.

From the results of this study, it is seen that the assumption of elastic behaviour has

small influence on both the ultimate load and the fmal failure pattern of the colurrm.

In case of linear elastic fracture analysis, the ultimate load is 3.4% to 9.8% higher in

comparison to the nonlinear analysis. Previous investigations (8) showed that a linear

elastic fracture analysis is reasonably adequate to predict the behaviour of masonry

panels under concentrated loading. However, the behaviour of other types of

masonry structures could be influenced by the nature of relations between stress and

plastic strain.

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121

• Cracked Element

Non-Linear Fracture Analysis Elastic Fracture Analysis

FIG.8.1 MODE OF FAILURE OF COLUMN SERIES NDA

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122

• Cracked Element

Non-Linear Fracture Analysis Elastic Fracture Analysis

FIG.8.2 MODE OF FAILURE OF COLUMN SERIES NSA

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123

• Cracked Element

Non-Linear FraclIJre Analysis Elastic FracllJre Analysis

FIG.S.3 MODE OF FAILURE OF COLUMN SERIES NZAW

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124

Table 8.1 Influence of Linear Elastic Fracture Analysis

NDA

NSA

NZAW

BZA

788

725

468

324

831

795

484

356

1.054

1.096

1.034

1.098

15,086

14,879

6,304

1,257

1,869

1,831

724

186

From this study, it can therefore be concluded that nonlinear analysis may not be

necessary to predict the behaviour of masonry columns coated with ferrocement, and

that a linear elastic fracture analysis could be adequate. Moreover, it takes less

computing time (using RS6000). For these reasons linear elastic fracture model has

been used for the sensitivity analysis in the subsequent sections.

8.3 INFLUENCE OF VARIOUS PARAMETERS ON THE MATERIAL MODEL

\

8.3.1 Elastic Properties of the Constituent Materials

The influence of the elastic properties was studied by varying both the modulus of

elasticity and Poisson's ratio of the ferrocement mortar, holding the brick properties

constant at their original value (Eb = 17,187 MPa, Vb= 0.16). Only one parameter

was varied at a time. A summary of the values used is given in Table 8.2.

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125

Table 8.2 Parametric Study of Elastic Properties, (EtlErnJ and Vrm-~------':--'--~r-'-".--r- .-,-'r---- -_.."~, I ~ ' 1<',,-r. I" __ ;!!t'l" J)I l,.. . ",. '..".,. -,,.. 'I , .• V' •...,l (O~.ll1;JD I; j : IJ{i)jX!! • ,". ;

..... ,. 1'. . .l i[ ,O.~~rD _ : ' _ . i-

19,000 0.25 0.90 859 1.033

19,000 0.20 0.90 858 1.032

19,000* 0.17* 0.90* 831* 1.00

15,000 0.17 1.15 811 0.97

20,000 0.17 0.86 836 1.005

*Indicates the values for the original material model

Table 8.3 Parametric Study of Elastic Properties, (E.,IEnJ and Vb

1;;;;--- .;.-r'e.r~:~r,JIt;;..,'~-r;'~~..:-:" d I IW~~l~~;\» I : ~ta!J I ,

!i 1'i~!iJ.l::f)) I_~ __ ...JL_ __ ,t " -' ~~__ _ ____ ____ _ __ ._

17,187* 0.16* 2.77* 831* 1.00

17,187 0.20 2.77 809 0.97

15,000 0.16 2.41 798 0.96

20,000 0.16 3.21 834 1.003

22,000 0.16 3.54 835 1.005

*Indicates the values for the original material model

The ultimate load of the column was influenced by changes in the value of Erm (or

EtlEfin). However, the mode of failure was not significantly affected in this case. The

ultimate load for each case are shown in Table 8.2. Although the EJE1m ratio has

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126

some influence, it is not considered a sensitive factor. For example, a 28% increase

in the value of Et/Efin only resulted in a decrease of 3% of the ultimate load. With a

47% increase of Poisson's ratio of ferrocement mortar, the failure load is increased

by only 3.3%. The influence of modulus of elasticity and Poisson's ratio of brick was

also studied by changing the original values of the bricks and keeping all other

parameters constant. The results are summarized in Table 8.3.

In this case a 28% increase in Et!Em resulted in an increase of 0.5% ultimate strength

and a 13% decrease in Et!Em resulted in a decrease of 4% ultimate strength. With a

25% increase of Poisson's ratio of brick, the failure load was decreased by only 3%.

It may therefore be considered that, in general, the elastic parameters are not

particularly significant for this type of loading. The simplifications introduced in the

standard procedures for evaluation of the elastic material properties as discribed in

Chapter 4, therefore, seem justified.

8.3.2 Bed Joint Thickness

The influence of joint thickness ratio (bed joint thickness I brick thickness t,,/tb) is

studied by changing the original thickness and bed joints, keeping all other

parameters constant. The joint thickness considered were 3.18 mm, 6.35 mm 12.7

mm, 15.87 and 19.05 mm, resulting in a thickness ratio of the mortar and the brick

(t,,/tb) of 0.04, 0.091, 0.2, 0.26 and 0.33, respectively. The original joint thickness

was 6.35 mm. The ultimate load of the columns for different joint thickness is given

in Table 8.4.

The results of Table 8.4 show that the ultimate strength of the column decreases

with the increase of joint thickness. An increase in joint thickness from 6.35 mm to

19.05 mm (t,,/tb = 0.33) resulted in a decrease of ultimate strength by 16%, and a

100% increase in the bed joint thickness (t",= 12.7 mm or t,,/tb = 0.2) resulted in a

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decrease of ultimate strength by 8%. This is due to the fact that with the increase of

mortar bed joint thickness the ratio of mortar and brick thickness (Vtt, ) increases

and as a result the transverse tensile stress in the materials increases as can be seen

from Fig. 3.11 of chapter 3. From this parametric study it is concluded that the

variation of bed joint thickness is an important parameter for the evaluation of

ultimate strength of brick column coated with ferrocement. This investigation agrees

with the previous experimental investigation on different masonry structures (20, 31,

56).

Table 8.4 Influence of Bed Joint Thickness

3.18 0.04 862 1.04

6.35* 0.091* 831* 1.00

12.7 0.2 765 0.92

15.87 0.26 730 0.88

19.05 0.33 698 0.84

* Indicates the values for the original material model

8.3.3 Tensile Strength of Mortar

The influence of tensile strength of mortar used in brick masonry on the behaviour of

ferrocement coated column is studied by changing the tensile strength of the mortar,

keeping all other parameters constant. The values of the tensile strength used were

0.40 MPa, 0.8 MPa, 1.0 MPa and 1.20 MPa. The original tensile strength of the

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mortar was 0.60 MFa. The failure loads of the columns for different tensile strengths

6fmortar are given in Table 8.5.

Increasing the tensile strength of the mortar did not significantly increase the ultimate

strength of the composite column. Table 8.5 shows that there is no change of column

strength due to decrease or increase of tensile strength of mortar. From this

parametric study it is concluded that within the range of values studied the ultimate

strength of brick column encased in ferrocement is not sensitive to the variation in

the tensile strength of mortar.

Table 8.5 Influence of Tensile Strength of Mortar

~'I~;;i%_~1~~¥!~)-lr~;~'J;iJ~~~i~~,~[}~~o--"1~".__..., .. ".' J. ". , , .' ... . \ ••.~._..A_'" . . J

0.4 831 1.000.6* 831* 1.000.8 831 1.001.0 831 1.001.2 832 1.001

* Indicates the values for the original material model

8.3.4 Compressive Strength of Mortar

The influence of compressive strength of mortar used in brick masonry was studied

by increasing and decreasing the original compressive strength of the mortar, holding

all other parameters constant. Five different strengths were considered, as

summarized in Table 8.6. It is seen from the table that the strength of the column did

not change due to the changes of compressive strength of mortar. The failure patterns

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129

for all the cases also remain unchanged. This is due to the type of fracture

experienced by the mortar joint. For this type of composite system and loading the

transverse tensile stress mainly controls the fracture process of the columns and in

that case the mortar joints will experience bond failure rather than crushing failure.

However, some of the bed joints may experience crushing type of failure at its

crushing strain which normally happens after the load attains the maximum value.

From this parametric study it is concluded that within the range of values studied the

ultimate strength of brick column encased in ferrocement is not sensitive to changes

in the compressive strength of mortar.

Table 8.6 Influence of Compressive Strength of Mortar[.~--"":~-'~l[=~=~.- ~,.."mp~. ~~ t\i]\~r'l.u~ iPI\l~t1(i)I!.~'c, i

~~:jl~:.'!~~~~i9),J . (O]~~~.._J ..:..:..~,..~.'_ J4.00 830 1.001

4.95* 831* 1.00

6.00 831 1.00

8.00 831 1.00

10.00 831 1.00

* Indicates the values for the original material model

8.3.5 Brick Tensile Strength

The influence of tensile strength of the brick was investigated by increasing and

decreasing the original tensile strength of the brick, keeping all other parameters

constant. Four different strengths plus the strength obtained from the experiment

were considered in this case. The results are summarized in Table 8.7.

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, .

}

130

As would be expected, changes to the tensile strength of the brick affected the

ultimate strength of the column as for this type of loading, failw::einvolves tensile

failure of both brick and mortar joint. The!esults of Table 8.7 show that a,77%

decrease in brick tensile strength from the experimental value, resulted in a decrease

bf 17% in the ultimate strength, but there is no significant effect.on ultimate strength

Ofcolumn due to increase of tensile st;rengthof brick from the 'original value. Thi~ is

due to the fact that with the ~crease of tensile str(mgth of brick the propagation of

cracks through the bricks will be delayed to some extent and eventually the system

will abSorb more energy. Henceit will carry more load before the fracture propagates

through the ferrocement .overlay and as a result most of the ferrocement elements

will be stressed nearly to their tensile capacity. As a result after the cracking of

these strong bricks many feliocement elements will be cracked at a time leading to

immediate failure. This phenomenon may not be observed in 'case of bricks with

lower tensile strength. From the resu!ts, it is concluded that the tensile strength of

brick is an important parameter for the evaluation of ultimate strength of brick. .

column coated with ferrocertltmt.

Table 8.7 Influence of Tensile Strength of Brick

I ~lll'!li". ".''. .

_' i ~ .

3.00 831 1.00

2.2~* 831* 1.00

1.50 788 0.94

1.00 752 0.90

0.50 684 0.85

'" Indicates the values for the original material Il10del.f. ) •.. • .

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133

19% decrease of compressive strength of ferrocement mortar results in a decrease of

23%, of the ultimate strength and 8.1% increase results in an increase of 7%. But

the ultimate strength of column did not increase significantly with further increase of

compressive strength of ferrocement mortar. From Table 8.10, it is seen that due to

increase of compressive strength of ferrocement mortar from 20 MPa to 25 MPa

(25% increase) the ultimate strength of column increases by only 0.1%. These results

agree well with the previous experimental investigation reported by Singh (84). From

the Table 8.10, it is seen that the model is less sensitive to increase in the

compressive strength of ferrocement from the original value of 18.5 MPa but it is

sensitive to decrease in the compressive strength of ferrocement. From the result, it is

concluded that the compressive strength of ferrocement is an the important parameter

for the evaluation of ultimate strength of brick column coated with ferrocement.

Table 8.10 Influence of Compressive Strength of Ferro cement

n£1?iiuw~i;;~J:~~)"'rmmlliilli' ~ r~~~~:/~~:,::;"ll ~:lJlJ'~il1jl~ll."'J.ItlI,\-j!W'!a!lIi \Ql.(~J i1.., Il'...0 •• _ \9.~m.(!) Ii 1 J

15.0 644 0.77

18.5* 831* 1.00

20.0 886 1.07

22.5 887 1.07

25.0 887 1.07

* Indicates the values for the original material model

8.3.9 Nurn ber of Layers of Wire Mesh

In this study the effect of volume fraction of reinforcement was investigated by

changing the number of wire mesh layers, keeping all other parameters constant. The

values of volume fraction used in this study were 0.007, 0.014 ,0.021 and 0.028,

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134

equivalent to one, two, three and four layers of wire mesh, respectively. The failure

loads of the columns for different number of layers of wire mesh is given in Table

8.11.

It is seen from the table that the variation of volume fraction of wire mesh in

ferrocement overlay did not increase the ultimate strength of column significantly.

The results of Table 8.11 show that a 100% increase of wire mesh (from two layers

to four layers) resulted in only 1.6% increase of column strength. These results agree

well with the previous investigation reported by Sandowicz and Grabowski (77).

From this parametric study it can therefore be concluded that the number oflayers of

wire mesh is not a sensitive parameter for the evaluation of ultimate strength of

column encased in ferrocement.

Table 8.11 Influence of Number of Mesh Layers

1

2

3

4

0.71.4

2.1

2.8

795

831842

845

0.95

1.00

1.013

1.016

*Indicates the values for the original material model

8.3.10 Element size

All the analyses carried out as part of the study and reported in Chapters 3 and 6 and

in Arts. 8.3.1, 8.3.2, 8.3.3, 8.3.4, 8.3.5, 8.3.6, 8.3.7, 8.3.8 and 8.3.9 in these chapters

and arts. used the finite element idealisation shown in Fig. 3.1. Each brick was

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135

represented by two layers of elements each having one half the height of a brick. The

influence of the element size on the nonlinear fracture analysis was studied by

changing the number of elements in the column. For the analysis one and three

elements through the brick height were provided instead of two elements in the

original model. There is no difference in the prediction of ultimate load as shown in

Table 8.12.

Table 8.12 Influence of Mesh Size in Finite Element Discretization

1

2*

3

832

831*

830

1.001

1.00

0.99

*Indicates the values for the original material model

8.3.11 Slenderness Ratio

In this study the effect of slenderness ratio was investigated by changing the height

of the column, keeping all other parameters constant. The maximum height was

equal to the typical floor height in a building (viz. 3.05 m) and the minimum was

taken to be one fourth the original height of 1.22 m. The values of slenderness ratio

used in this study were 3.58,7.16,10.74,14.32,21,48,28.64 and 35.8.

The results are shown in Table 8.13. It can be seen from the table that the column

strength decreases with the increase of column height up to a certain height after

which the change in strength is very negligible.

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136

The high strength of low height column is mainly due to the boundary restraints used

in the finite element idealisation which effect the stress distribution throughout the

height of the column. The effect decreases with the increase of column height (as can

be seen from the table). Therefore, the column height (1220 mm) chosen in this study

is quite adequate from. the consideration of this effect of restraints in the boundary

conditions. l1le results of table 8.13 show that ultimate strength increases by 15%,

when the column height changes from 1220 mm to 305 mm.

Table 8.13 Influence of Slenderness Ratio

[(;~';T,,~~;;;';~T~;[-lliP:;Ii'",' ,. J;J~t", I; !:.9l1illiJ. I. J.;.W.l(O"~~D)i.~~~ ....Ii.. It.. . J •.... ' J

305** 3.58 957 1.15

610** 7.16 855 1.03

915** 10.74 833 1.002

1220* 14.32* 831* 1.00

1830 21,48 830 0.998

2440 28.64 830 0.998

3050 35.8 829 0.997

* Indicates the values for the original material model** The behaviour is more like short compression block

8.3.12 Boundary Conditions

The linear elastic finite element investigation of the effects of the assunled boundary

conditions at the top and bottom of the column has already been described in Chapter

3. It is assumed that all the nodes at top and bottom are restrained. against horizontal

movements. This is referred to in Table 8.14 as Case 1. In this article, the effects of

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137

variation in the boundary conditions on the ultimate behaviour of the column has

been investigated. The same column and the material model as described in Art. 8.2

has been adopted for this study.

Three additional analyses have been performed. The first analysis (Case II) assumed

the nodes at the interface of the bottom platen of the machine and the base of the

column restrained horizontally, and the nodes at the interface of the loading plate and

the column top were unrestrained against horizontal movement. The second analysis

(Case III) assumed both the base of the column and the nodes at the interface of the

loading plate and the column top to be unrestrained horizontally. In the third analysis

(Case N) the nodes at the base of the column were unrestrained horizontally, while

the nodes at the interface of the loading plate and the column top were restrained

against horizontal movement. In all the cases the continuity effect due to quarter

symmetry of the columns remain the same as explained in Art. 3.4 and as shown in

Fig. 3.1. The ultimate loads are shown in Table 8.14. For Case II, there is no

variation in the ultimate load from the Case I, whereas for the third and fourth cases

the loads were reduced by 16%.

Table 8.14 Influence of Boundary Conditions

Case No. Restraint conditions Ultimate LoadPu,le IPu,le *

(kN)

I Top and bottom 831* 1.00restrained

II Top unrestrained and 830 0.99bottom restrained

ill Top and bottom 696 0.84unrestrained

N Top restrained and 696 0.84bottom unrestrained

* Indicates the values for the original material model

The ultimate load for Cases II and N should be equal but there.is a difference of

16%. No explanation was apparent for this difference. One possible reason could be

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138

the stress concentration which occurs near the top due to existence of additional

stress produced due to horizontal restraint. The crack propagation for Cases ill and

IV was rapid in comparison to Case n. In these cases, horizontal tensile stress rather

than compressive stress was developed at the base of the column. These results

therefore indicate that the values of ultimate load are sensitive to the manner of

modelling of the boundary conditions. However, further investigation considering

various types of boundary conditions is required.

a.4 SUMMARY

The results of finite element analyses carried out to study the relative importance of

the various parameters have been presented in this Chapter. Two groups of

parameters were considered for this investigation. The first group were the

parameters which are directly related to the material model used in ANSYS package

and the second group were the parameters which are not directly related to the

material model but sensitive to the finite element analysis. The following conclusions

can be drawn from this sensitivity analysis of the parameters related to the finite

element model.

1. The influence of material nonlinearity on the ultimate behaviour of the

composite column is not significant. The nonlinearity due to progressive

fracture of the constituent materials is rather more significant. For analysing

this type of problem a linear elastic-fracture material model would therefore

be sufficient.

2. The modular ratio of the brick and the ferrocement overlay influenced the

ultimate strength of the column but not to a significant extent. Poisson's ratio

of ferrocement is also not very sensitive to the ultimate strength of the

column.

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139

3. The modular ratio of bricks and mortar joints influenced the ultimate strength

of the column but not to a significant extent. Poisson's ratio of bricks has also

been found to be insensitive parameter.

4. The effect of joint thickness (and hence the ratio of the joint height to brick

height) on the ultimate strength of ferrocement coated columns has been

found to be significant.

5. For values of tensile strength of brick lower than 2.21 MPa, the lower the

tensile strength of the bricks, the lower the ultimate load of the column.

However, for values larger than 2.21 MPa, the ultimate load is not sensitive to

the increase in tensile strength of brick.

6. The influence of compressive. strength of brick, with the range of values

studied, on the ultimate strength of composite column is found to be

insignificant.

7. The tensile strength of ferrocement overlay influenced the ultimate strength of

column but not to a significant extent.

8. nle compressive strength offerrocement overlay influenced the load carrying

capacity of the column.

9. The influence of number of layers of mesh on the ultimate strength of

composite column is found to be insignificant.

10. The fmite element idealization used in analysis by dividing each brick into

two horizontal layers produces the desired level of accuracy. The use of fmer

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140

mesh is not therefore necessary in the finite element analysis of composite

behaviour of brick masonry column coated with ferrocement overlay.

11. The influence of the boundary conditions on the ultimate strength of

composite column is found to be significant.

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CHAPTER 9

RECOMMENDATION OF DESIGN PROCEDURE

9.1 INTRODUCTION

A study of previous research reveals that a significant number of experiments have

been carried out, but analytical investigation in this area is lacking. The analytical

prediction of failure of ferrocement encased masonry column is complex because of

the large number of influencing parameters involved, lack of suitable material

models, and absence of efficient numerical techniques. As mentioned earlier the

finite element method of analysis with a linear fracture material model has been

used to investigate this complex behaviour of masonry column coated with

ferrocement overlay. At present, no design procedure exists to provide guidelines in

the design of brick masonry columns with ferrocement overlay. A comparison of the

failure loads of the 48 columns obtained experimentally with those obtained form

analysis shows that the finite element method with the material model used is

capable of predicting the failure loads with reasonable accuracy. An attempt has,

therefore, been made to develop design formulae for brick columns with

ferrocement overlay subjected to axial as well as eccentric loads.

9.2 PROPOSED DESIGN FORMULAE

The fOlIDulation of a design procedure for ferrocement encased masonry column is

difficult due to the interaction of a large number of variables which influence the

composite behaviour of these columns. However, a review of the parametric study

discussed in Chapter 8 shows that not all the parameters have significant influence on

the failure load. The important variables are:

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142

(i) tensile strength of brick,

(ii) compressive strength of ferrocement mortar, and

(iii) thickness of bed joint.

The design formulae developed here are based on the linear elastic fracture analysis

of these columns subjected to static axial and eccentric loading. For practical

purposes design formula should be as simple as possible. Considering this important

point, the following two formulae are proposed for two different loading cases. A

detailed description of the procedure adopted for the derivation of these simplified

design formulae is presented in Appendix. VIII. All those expressions are based on

the linear elastic fracture analysis. From Chapter 8 it is seen that the linear elastic

fracture analysis gives higher load than the nonlinear analysis (exact analysis). To

account for this overestimation of failure load and to make the equation

conservative, a reduction factor 0.80 has been used.

For axial load, the ultimate column load, Pult> is taken as,

Pull= 0.80 (PI + P2) (9.1)

where:

PI =Axial load carrying capacity of the masonry core in Newton (N),

and is given by the formula

PI =Abm {2.3 +3.16 t;b - 0.74 (t;b)2 - 6.85 1m + 7.9 (1m i} (9.2)Ib Ib

for

0.5 MPa ::;;t;b ::;; 2.2 MPa and 0.04::;; !E.. ::;; 0.33Ib

and

P2 = Axial load carrying capacity of ferrocement overlay including the confinement

effect in Newton (N),

P2 = Af (2.2 fcfin - 19.2) (9.3)

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143

for

15 MPa ~ fcfm ~ 20 MPa

For eccentric loading, the column capacity,

Pe,ull = Pull (I - 1.5 e/h) (9.4)

where:

tb = Thickness of brick (rnm)

1m = Thickness of bed joint (rnm)

Abm = Cross-sectional area of brick masonry (rnm2)

Af = Cross-sectional area offerrocement (rnm2)

f,b = Tensile strength of brick (MPa)

fcfin = Compressive strength offerrocement mortar (MPa)

e = Eccentricity (rnm)

h =Depth of column (rnm)

The proposed formulae involve seven important parameters, namely, the tensile

strength of brick, compressive strength offerrocement mortar, thickness ratio of bed

joint and brick, cross-sectional area of brick masonry, cross-sectional area of

ferrocement, eccentricity and depth of column. The agreement between the proposed

formulae and the finite element analysis for different column sizes is shown in Figs.

9.1, 9.2 and Appendix IX.

9.3 EXAMPLE PROBLEMS

To check the adequacy of the proposed design formulae, four example problems are

considered in this section. The problems have already been investigated both

analytically and experimentally before (Chapter 6 and Chapter 5). In this section only

the results are compared with those from the proposed design formulae.

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144

3500

3000

381 mm x 381 mm column

25.4 mm overlay

2500

Z 20006"C

'"0..J

1500

508 mm x 508 mm column38.1 mm overlay

Proposed Design Fonnula

Proposed Design Formula

1000

Finite Element Analysis ---_..-500 •. =-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=~~~~~-:~-=:=:=~-~p~ro~p:os:e~d~o:eS:ig~n~F:ormUla

~ 244 mm x 244 mm column19.05 mm overlay

15 16 17 18 19Compressive Strength of Ferrocement Mortar (MPa)

20

FIG.9.1 COMPARISON OF PROPOSED DESIGN FORMULA WITnFINITE I~LEMENT ANALYSIS FOR AXIAL LOAD CASE

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1.0

0.9

0.8

0.7

0.6

0.5

145

-Prop05ed Design Formula-e- 381mm x 381mm column, overlay =25,<lmmn

t",tt,,=O.273-A-244m x 244 mm column, overlay:38.1mm

t,A=O.273

-O-244mm x 244mm column, overlay=19.05mm'm,"15MPa

-.- 244mm x 244mm column, overlay:19.OSmmt,A"'O.091

0.00 0.05 0.10 0.15

e/h

0.20 0.25 0.30 0.35

FIG. 9.2 COMPARISON OF PROPOSED DESIGN FORMULA WITHFOOTE ELEMENT ANALYSIS FOR ECCENTRIC LOAD CASE

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146

Problem 1

A 295 nun X 295 nun column cross section is chosen as an example problem for this

case. The overlay thickness is 25.4 nun. Two layers of woven square wire mesh of

1.2 nun diameter wire and opening size 11.3 nun X 11.3 nun are used, Le. volume

fraction Vf becomes 0.014 in this case. Thickness of bricks and bed joints is 70 mm

and 6.35 mm respectively. Tensile strength of brick, compressive strength of

ferrocement mortar and yield strength of wire are 2.21 MPa, 18.5 MPa and 285 MPa

respectively. A uniformly distributed load at the top of the column is applied in this

case.

Problem 2

A 295 mm X 295 nun column with 25.4 nun thick ferrocement overlay is analysed.

One layer of woven square wire mesh of 1.2 nun diameter wire and opening size

11.3 mm X 11.3 nun is used, Le. volume fraction Vf becomes 0.007 in this case.

Thickness of bricks and bed joints was kept constant as problem NO.1. There were

no changes in the values of the parameters like tensile strength of brick, compressive

strength of ferrocement and yield strength of wire. A uniformly distributed load at

the top of the column is applied.

Problem 3

In this case the column of problem No. 1 has been considered. All the parameters

related with the strength characteristics and the deformation characteristics of the

component materials were kept constant. Only the loading type has been varied. In

this case an eccentric load with an eccentricity of 77 nun at the top of the column is

applied.

Problem 4

In this case the column of problem NO.2 has been considered. The values of all the

parameters were kept constant. Only the loading type has been varied. In this case an

eccentric load with an eccentricity of77 nun at the top of the column is applied.

'~/'.

\ \

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147

From Table 9.1 it is seen that the results obtained from the proposed formulae are

. very close to the experimental and the analytical values. The failure load obtained

from experiments are on an average 7% and 20% higher than the failure loads

obtained from proposed design formulae for axial and eccentric loading

respectively. The failure load obtained from fmite element analyses are on an

average 1% and 10% higher than the failure loads obtained from proposed design

formulae for both axial and eccentric loading respectively. This indicates the

suitability of the proposed design formulae for the uniaxial compressive strength of

masonry colunm coated with ferrocement.

454

1.18

1.04

481

435 435

1.20

1.10

725

1.01

1.07

788

714 714

1.10

1.07

Table 9.1 Failure Load Obtained from Different Methods

2 3 4

59536 59536 59536 59536

27489 27489 27489 27489

1.4 0.7 1.4 0.7

0.091 0.091 0.091 0.091

2.21 2.21 2.21 2.21

18.5 18.5 18.5 18.5

0.0 0.0 77 77

769 769 522 517

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148

9.4 SUMMARY

The formulation of a design procedure for ferrocement encased masonry column is

difficult due to the interaction of a large number of variables which influence the

composite behaviour of these columns. However, a review of the parametric study

discussed in Chapter 8 shows that not all the parameters have significant influence on

the failure load. The important variables are tensile strength of brick, compressive

strength of ferrocement mortar and thickness of bed joint. Considering these

important parameters two formulae have been proposed for two different loading

cases. The following conclusions can be drawn from this study.

1. For axial loading the failure load obtained from experiment is on an average

7% higher than the failure load obtained from proposed design formula.

2. For eccentric loading the failure load obtained from experiment is on an

average 20% higher than the failure load obtained from proposed design

formula.

3. For axial loading the failure load obtained from finite element analysis is 1%

higher than the failure load obtained from proposed design formula.

4. For eccentric loading the failure load obtained from finite element analysis is

10% higher than the failure load obtained from proposed design formula.

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CHAPTER 10

SUMMARY AND CONCLUSIONS

10.1 SUMMARY

Linear elastic finite element analysis has been performed to establish the important

parameters which influence the behaviour of ferrocement encased columns,.subjected to vertical loads. A three-dimensional analysis was used for various types

ofloading. Two types of finite element analyses were used - one assumes masonry to

be a homogeneous continuum and the other considers masonry to be an assemblage

of bricks and joints. Two loading types were considered in this investigation - one of

uniformly distributed load at the top and the other of uniform displacement at the top.

In order to defme the material model of the fmite element analysis an extensive

investigation into the properties of brick, mortar, brick masonry and ferrocement has

been carried out. The model is microscopic in nature and considers the bricks and the

mortar joints separately. The material parameters were established from various

types of tests performed on representative samples of bricks, mortar, mortar joints,

brick masonry and ferrocement. These involve compression tests on bricks, mortar

cylinders, stack bonded prisms, hollow ferrocement block, splitting tests on brick and

tensile test on ferrocement plate.

A total of 48 columns were tested in the investigation. These included six bare

masonry columns (244 mm x 244 mm x 1220 mm), 24 bare masonry columns coated

with 25 mm thick ferrocement overlay and 12 bare masonry columns coated with

25 mm thick plaster. Six hollow columns, 1220 mm in height with ferrocement shell

thickness 25 mm and 244 mm x 244 mm inside dimension were also investigated.

The number of layers of wire mesh in ferrocement overlay, type of loading and type

of specimen were varied to produce variations in strength characteristics and'

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150

deformation characteristics of the composite column. With the increase of 46% cross

sectional area of column due to addition of ferrocement overlay, the increase in

strenith is found to be 184% for axial loading and 158% for eccentric loading (with

e/h = 0.26). With the increase of 46% cross-sectional area of bare masonry column

due to the application of ferrocement overlay, the material cost increases by 233%

for column with ferrocement overlay containing double layer of wire mesh and 164%

for column with ferrocement overlay containing single layer of wire mesh. The

increase of number of layers of wire mesh in the ferrocement overlay does not

produce significant change in the failure load for axial loading. The influence Of

number of mesh layers in ferrocement overlay on the load carrying capacity of

eccentrically loaded column has also been found to be negligible.

In order to determine the increase in strength of masonry column due to confinement

effect of ferrocement overlay two series of tests were performed. In the first series a

vertical groove in the ferrocement overlay at each face of the column was provided

to discontinue the ferrocement overlay (Fig. 3.12) and hence to eliminate the

confinement effect of overlay. The difference in load carrying capacity of the

ferrocement encased masonry column and the column with discontinuous

ferrocement overlay was considered to be the increase of load due to confinement

effect in this case. In the second Series the constituent members of the composite

system (ferrocement hollow column and bare masonry column) were tested

individually to failure. The difference in load carrying capacity of the ferrocement

encased masonry column and the total capacity of the individual members was

considered to be the increase of load due to confinement effect in this case. A more

realistic assessment of the confmement effect can be made by testing the bare

masonry column and hollow ferrocement shell. The strength increase of bare

masonry column due to the confinement of ferrocement overlay is fOund to be

around 5% to 9%.

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151

A comparative study of the experimental and analytical results has been carried out.

In general, the agreement between finite element analysis and experiment is good,

thus indicating that the material model used in the finite element package (viz.

ANSYS as outlined in Appendix A Ill) is suitable for the analysis of composite

behaviour of masonry column coated with ferrocement overlay. The finite element

analysis is capable of predicting the failure load and the failure pattern with

reasonable accuracy and thus considered appropriate for a comprehensive parametric

study for the design recommendation.

A sensitivity analysis of the parameters which influence the nonlinear behaviour of

the column has been carried out. This study revealed that the tensile strength of

brick, the ratio of joint thickness and brick (tm/tb) and compressive strength of

ferrocement mortar are of prime importance. The model is found to be less sensitive

to modulus of elasticity, Poisson's ratio, compressive strength of brick, the tensile

strength of mortar and number of layers of wire mesh.

From linear elastic fracture analyses of ferrocement coated columns subjected to

static axial and eccentric loading the following two formulae have been developed.

For axial load, the ultimate column load, Pult> is taken as,

Pult = 0.80 (PI + P2) ••••••••••••••••• (l0.1)

where:

PI = Axiillioad carrying capacity of the masonry core in Newton (N),

and is given by the formula

PI = Abm{2.3 +3.16 ftb- 0.74 (ftbi-6.85 tm + 7.9 (~)2} (10.2)tb t,

for

0.5 MPa ~ ftb ~ 2.2 MPa and 0.04 ~ tm~ 0.33

tb

and

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152

P2 '= Axial load carrying capacity of ferrocement overlay including the confinement

effect in Newton (N),

P2 = Ar(2.2 fcfin - 19.2) (10.3)

for

IS :MFa:S; fcfin :s; 20:MFa

For eccentric loading, the column capacity,

Pe.u!l = Pult (1 - 1.5 e/h) (lOA)

where:

tb = Thickness of brick (mm)

1m = Thickness of bed joint (mm)

Abm = Cross-sectional area of brick masonry (mm2)

Ar = Cross-sectional area offerrocement (mm2)

f.b = Tensile strength of brick (:MFa)

fefin = Compressive strength Offerrocement mortar (:MFa)

e = Eccentricity (mm)

h = Depth of column (mm)

A comparison of the failure loads obtained from experiments, fInite element analyses

using ANSYS package and proposed design formulae has been carried out. The

failure load obtained from experiments are 7% and 20% higher than the failure loads

obtained from proposed design formulae for both axial and eccentric loading

respectively. The failure load obtained from fInite element analyses are 1% and 10%

higher than the failure loads obtained from proposed design formulae for both axial

and eccentric loading respectively.

Even though the validity and potential of the proposed design formulae have been

demonstrated, the limitations of the formulae should be recognized. The proposed

design formulae are only applicable to ferrocement encased masonry columns

subjected to short term static loading. These formulae are valid for the compressive

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153

strength of ferrocement mortar ranging from 15 MPa to 20 MPa, tensile strength of

brick ranging from 0.5 MPa to 2.2 MPa and thickness ratio of bed joint to brick

height ranging from 0.04 to 0.33.

10.2 CONCLUSIONS

Based on fmite element analyses and compression tests carried out on 244 mm x 244

mm brick masonry columns encased with 25 mm thick ferrocement overlay and 25

mm thick sand-cement plaster, the following conclusions may be drawn:

1. In case of axial loading the nominal stress at cracking load obtained from tests

on ferrocement encased masonry column is 262% higher than the column

encased in plaster, whereas for fmite element analysis the nominal stress at

cracking load offerrocement encased masonry column is 13% higher than the

column encased in plaster.

2. In case of axial loading the nominal stress at ultimate load obtained from tests

on ferrocement encased masonry column is 89% higher than the column

encased in plaster, whereas for finite element analysis the nominal stress at

ultimate load of ferrocement encased masonry column is 68% higher than the

column encased in plaster.

3. In case of eccentric loading the nominal stress at ultimate load obtained from

tests on ferrocement encased masonry column is 154% higher than that of the

column encased in plaster, whereas for finite analysis the nominal stress at

ultimate load of ferrocement encased masonry column is 92% higher than that

of the column encased in plaster.

4. The increase in strength of cOmposite column due to confmement effect of

ferrocement overlay obtained from tests is within 6% to 9% and for finite

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154

element analysis the increase in strength of composite column due to

confmement effect of ferrocement overlay is within 5% to 9%.

From parametric study, it is found that within the range of values used in this study,

the tensile strength of brick, compressive strength of ferrocement mortar and

thickness of bed joint have significant influence on the failure load. The tensile

strength of mortar, compressive strength of brick, number of layers of wire mesh in

ferrocement do not appear to influence the failure load significantly. The finite

element idealization used in analysis by dividing each brick into two horizontal layers

produces the desired level of accuracy. The use of fmer mesh is not therefore

necessary in the finite element analysis of composite behaviour of brick masonry

column coated with ferrocement overlay. Although the tests have been carried out on

1220 mm high columns, increase in height upto 3050 mm does not lead to any

decrease in strength.

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Column Lateral Resistance", Journal of the Structural Engineering, ASCE, Vol.

lID, No.STl, Jan., 1984, pp. 90-104.

95. Xiong, G.J. and Singh, G., "Behavior of Weldmesh Ferrocement Composite

Under Flexure Cyclic Loads", Journal of Ferrocement, Vol.22, No.3, July 1992,

pp. 237-248.

96. Zicnkicwicz, D.C., "The. Finite Element Methods", McGraw-Hill, (Third

Edition), 1977.

Additional References

97. "Bangladesh National Building Code", Housing and Building Research

Institute and Bangladesh Standards and Testing Institution, 1993.

98. Willam, K.J., and Warnke, E.D., "Constitutive Model for the Triaxial

Behaviour of Concrete", Proceedings, international Associationfor Bridge

and Structural Engineering, Vol. 19, ISMES, Bergamo, Italy, 1975, pp 174.

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APPENDIX I

PROPERTIES OF FERRO CEMENT, BRICK, MORTAR ANDBRICKWORK\

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A.2

Contents

Table 1.1 Compressive and Tensile Strength of Brick A.3

Table 1.2 Compressive and Tensile Strength of Mortar (Cement: Sand = 1:2) A.4

Table 1.3 Compressive and Tensile Strength of Mortar (Cement: Sand = 1:5) A.5

Table 1.4 Compressive and Tensile Strength of Ferro cement A,6

Table 1.5 Compression Test on Brick A.7

Table 1.6 Compression Test on Mortar (Cement: Sand = 1:5) A.8

Table 1.7 Compression Test on Mortar (Cement: Sand = 1:2) A.9

Table 1.8 Compression Test on Ferrocement A.10

Table 1.9 Average Lateral Strain vs. Longitudinal Strain of Brick A.ll

Table 1.10 Average Lateral Strain vs. Longitudinal Strain of Mortar

(Cement: Sand = 1:5) A.12

Table 1.11 Average Lateral Strain vs. Longitudinal Strain of Mortar

(Cement: Sand = 1:2) A, 13

Table 1.12 Average Lateral Strain vs. Longitudinal Strain of Ferro cement A.14

Table 1.13 Initial Modulus of Elasticity of Brick A.15

Table 1.14 Initial Modulus of Elasticity of Mortar (Cement: Sand = 1:5) A.l6

Table 1.15 Initial Modulus of Elasticity of Mortar (Cement: Sand = 1:2) A.17

Table 1.16 Initial Modulus of Elasticity of Ferro cement A,18

Table 1.17 Compression Test on Stack Bonded Prism A.l9

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A.3

TABLEI.1

COMPRESSIVE AND TENSILE STRENGTH OF BRICK

Compressive Strength Tensile Strength

Specimen Compo Strength Specimen Tensile StrengthNo. (MPa) No. (MPa)

1 18.27 1 2.35

2 18.55 2 2.50

3 22.07 3 2.10

4 18.8 4 2.30

5 24.6 5 1.85

6 22.62 6 1.93

7 21.50 7 2.15

8 19.50 8 2.45

9 20.82 9 2.27

10 20.68 10 2.05

11 18.50 11 2.15

12 20.60 12 2.42

X 20.50 2.21

S 1.86 0.19

C.ofV. 9.00 8.95(%)

Note: X = Mean, S = Standard Oeviation andC. ofV. = Coefficient of Variation

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A.4

TABLE 1.2

COMPRESSIVE AND TENSILE STRENGTH OF MORTAR

(Cement:Sand = 1:2)

Compressive Strength Tensile Strength.

Specimen Compo Specimen No. Tensile StrengthNo. Strength (MPa)

(MPa)

1 20.90 1 2.4

2 17.94 2 2.3

3 15.70 3 2.6

4 21.67 4 2.8

5 17.90 5 2.5

6 19.80 6 2.9

7 14.50 7 2.6

8 20.95 8 2.4

9 19.00 9 2.3

10 18.50 10 2.2

11 15.45 11 2.8

12 19.70 12 2.2

X 18.50 2.50

S 2.21 0.23

C.ofV. 11.98 9.20(%)

Note: X =Mean, S = Standard Deviation andC. ofV. = Coefficient of Variation

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A.5

TABLE 1.3

COMPRESSIVE AND TENSILE STRENGTH OF MORTAR

(Cement:Sand = 1:5)

Compressive Strength Tensile Strength

Specimen Compo Strength Specimen No. Tensile StrengthNo. (MPa) (MPa)

1 5.40 1 0.70

2 3.95 2 0.60

3 5.10 3 0.65

4 5.60 4 0.62

5 3.90 5 0.50

6 4.95 6 0.63

7 5.30 7 0.53

8 4.80 8 0.65

9 5.80 9 0.53

10 4.20 10 0.57

11 4.80 11 0.62

12 5.60 12 0.60

X 4.95 0.60

S 0.62 0.05

C.ofY. 12.54 9.30(%)

Note: X = Mean, S = Standard Deviation andC. ofY. = Coefficient ofYariation

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A.6

TABLEI.4

COMPRESSIVE AND TENSILE STRENGTH OF FERRO CEMENT

Compressive Strength Tensile Strength

Specimen Compo Strength Specimen No. TensileNo. (MPa) Strength

(MPa)

I 25.4 I 2.25

2 21.5 2 3.10

3 20.6 3 3.05

4 22.6 4 2.95

5 23.4 5 2.60

6 20.3 6 2.55

X 22.3 2.75

S 1.75 0.30

C.ofV. 7.8 11.15(%)

Note: X = Mean, S = Standard Deviation andC. ofV. = Coefficient of Variation

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A.7

TABLEI.5

COMPRESSION TEST ON BRICK

Strain Readings for Bricks (XI0'~

Stress Specimen No. C.ofV.(MPa) X S

1 2 3 4 5 6 7 8 90.79 5 5 4 5 4 4 5 5 4 4.6 .49 10.9

1.58 9 10 9 9 9 8 10 10 9 9.2 .62 6.8

2.37 14 15 14 13 13 13 16 14 13 13.8 .99 7.1

3.16 20 19 21 17 18 17 21 20 18 19.0 1.5 7.8

3.95 25 26 26 23 23 22 25 24 23 24.1 1.3 5.6

4.74 28 30 30 28 27 26 29 27 27 28.0 1.3 4.7

5.53 34 35 36 33 32 30 33 32 33 33.1 1.6 5.0

6.32 39 43 37 36 35 38 38 38.0 2.4 6.2

7.11 47 44 41 45 43 44.0 2.0 4.5

7.90 60 50 55.0 5.0 9.0

Note: X =Mean; S = Standard Deviation andC. of V. = Coefficient of Variation.

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A.8

TABLE 1.6

COMPRESSION TEST ON MORTAR

(Cement:Sand = 1:5)Strain Readings for Mortar (XI0-4)

Stress Specimen No. C.ofV(MPa) X S

1 2 3 4 5 6 7 8 90.5 .6 .9 .7 .8 .7 .9 .9 .8 .9 0.8 .10 13.1

1.0 1.2 1.7 J.5 J.5 1.4 1.8 1.9 1.6 1.8 1.6 .21 13.1.

J.5 1.9 2.6 2.0 2.4 2.3 2.7 2.9 2.4 2.9 2.46 .33 13.7

2.0 3.1 3.7 3.4 3.8 3.8 3.9 4.2 3.8 4.3 3.8 .34 9.1

2.5 4.9 5.1 5.0 5.2 5.2 5.3 5.5 5.3 5.6 5.23 .21 4.0

3.0 6.8 6.7 7.1 7.2 7.3 7.4 7.2 7.4 7.14 .24 3.4

3.5 8.5 8.3 9.8 9.6 J.O 10 11 11 9.78 .93 9.5

4.0 12 13 13 14 14 15 13.5 .95 7.1

4.5 17 18 19 21 20 21 19.4 1.5 7.7

Note: X =Mean; S = Standard Deviation andC. ofV. = Coefficient of Variation

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A.9

TABLE!.7

COMPRESSION TEST ON MORTAR(Cement:Sand = 1:2)

Strain Readings for Mortar (XIO-4)

Stress Specimen No. C.ofV.(MPa) X S

1 2 3 4 5 6 7 8 9

2 1 l.l l.l .97 .98 l.l l.l 1 l.l 1.05 .05 4.90

4 2.2 2.3 2.4 2.2 2.2 2.3 2.3 2.3 2.4 2.29 .07 3.05

6 4.3 4.7 4.6 4.2 4.4 4.7 4.9 4.6 4.8 4.58 .22 4.90

8 7.7 7.8 7.7 7.6 7.3 7.9 8.1 7.7 8.0 7.75 .22 2.80

10 11 12 12 12 11 12 12 12 12 11.8 .47 4.00

12 15 16 16 16 15 18 18 17 18 16.6 1.0 6.10

14 21 22 22 23 25 23 24 22.8 1.2 5.40

16 28 29 30 32 31 32 30.4 1.5 4.90

18 38 43 39 45 41.3 2.8 6.90

Note: X =Mean; S = Standard Deviation andC. ofV. = Coefficient of Variation

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A.l0

TABLE 1.8

COMPRESSION TEST ON FERROCEMENT

Strain Readings for Ferrocement (XI0'~

Stress Specimen No. C.ofV.(MPa) X S

1 2 3 4 5 62 10 11 8 9 10 9 9.5 0.9 10.0

4 20 22 17 18 20 18 19.1 1.6 8.7

6 30 34 25 27 30 26 28.6 3.0 10.5

8 39 43 34 37 40 36 38.2 2.9 7.6

10 49 54 42 46 51 43 47.5 4.3 9.0

12 58 63 52 57 62 52 57.3 4.3 7.5

14 71 76 67 70 75 68 71.1 3.3 4.6

16 86 92 81 85 90 78 85.3 4.8 5.6

18 97 108 96 101 104 101 4.4 4.4

20 114 124 117 122 119 3.9 3.3

22 130 136 146 137 6.6 4.8

Note: X =Mean; S = Standard beviation andC. ofV. = Coefficient of Variation

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A.ll

TABLE 1.9

AVERAGE LATERAL STRAIN VS. LONGITUDINAL STRAINOF BRICK

Lateral Strain Longitudinal Strain

(X10.5) (XI 0.5)

3.71 23.2

4.65 29.0

9.30 58.0

10.58 66.0

19.50 122.0

27.80 174.0

41.80 261.0

63.11 394.0

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A.12

TABLE 1.10

AVERAGE LATERAL STRAIN VS. LONGITUDINAL STRAINOF MORTAR

(Cement:Sand = 1:5)

Lateral Strain Longitudinal Strain

(X 10'5) (X 10,5)

1.6 8.1

3.2 16.1

4.9 24.7

7.6 38.0

11.1 52.7

15.7 71.5

24.1 98.6

35.2 135.5

56.8 196.0

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A.13

TABLE I. 11

AVERAGE LATERAL STRAIN VS. LONGITUDINAL STRAINOF MORTAR

(Cement:Sand = 1:2)

Lateral Strain Longitudinal Strain

(XIO's) (X10's)

1.8 10.5

3.9 23.0

8.0 46.0

13.9 78.0

23.5 118.0

36.6 166.0

57.0 228.0

88.2 304.0

136.3 413.0

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A.14

TABLE 1.12

AVERAGE LATERAL STRAIN VS. LONGITUDINAL STRAINOF FERRO CEMENT

Lateral Strain Longitudinal Strain

(XIO's) (XIO's)

2.38 9.5

4.76 19.05

7.14 28.57

7.52 30.1

11.9 47.6

14.28 57.14

20.1 70.7

27.2 84.85

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A.15

TABLE 1.13

INITIAL MODULUS OF ELASTICITY OF BRICK

Specimen No. Eb(MPa)

1 18110

2 15890

3 17230

4 17600

5 16820

6 19750

7 16310

8 16260

9 16710

X 17187

S 1119

C. ofV. (%) 6.5

Note: X =Mean, S = Standard Deviation andC. ofV. '" Coefficient of VariationEb= Initial Modulus of Elasticity of Brick

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A.16

TABLE 1.14

INITIAL MODULUS OF ELASTICITY OF MORTAR(Cement:Sand = 1:5)

Specimen No. En,(MPa)

1 7890

2 5760

3 7500

4 6250

5 6520

6 5550

7 5200

8 5400

9 5730

X 6200

S 890

C. ofV. (%) 14.3

Note: X = Mean, S = Standard Deviation;C. ofV. = Coefficient of Variation andEm= Initial Modulus of Elasticity of Mortar

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A.17

TABLE 1.15

INITIAL MODULUS OF ELASTICITY OF MORTAR

(Cement:Sand = 1:2)

Specimen No. Erm(MPa)

1 20000

2 18100

3 18200

4 20600

5 20400

6 18700

7 17800

8 18800

9 18400

X 19000

S 994

C. ofV. (%) 5.2

Note: X = Mean, S = Standard Deviation;C. ofV. = Coefficient of Variation andErm= Initial Modulus of Elasticity of Ferro cement Mortar

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A.18

TABLE 1.16

INITIAL MODULUS OF ELASTICITY OFFERRO CEMENT

Specimen No. Er(MPa)

1 20400

2 18500

3 23800

4 21700

5 19600

6 22000X 21000

S 1727

C. ofV. (%) 8.2

Note: X =Mean, S = Standard Deviation;C. ofV. ""Coefficient of Variation andEr = Initial Modulus of Elasticity of Ferrocement

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A.19

TABLE 1.17

COMPRESSION TEST ON STACK BONDED PRISM

Derived Stress-Strain Readings for Mortar Joint (XIO.3)

Stress Specimen No. .ofV(MPa) X S

1 2 ..3 4 5 6 7 8 90.79 .3 .3 .3 .2 .3 .2 .2 .3 .3 .27 .05 17.01.58 .6 .5 .5 .5 .6 .5 .5 .5 .6 .54 .05 8.8'2.37 25 24 20 23 26 18 19 22 21 22 2.5 11.03.16 34 38 33 34 38 32 33 34 30 34 2.4 7.2

3.95 56 58 55 59 57 54 56 51 53 55 2.4 4.5

4.74 65 74 70 71 66 63 63 60 62 66 4.4 6.75.53 90 95 100 94 99 89 90 89 82 92 5.2 5.76.32 123 130 140 145 liD 120 135 129 II. 8.77.11 192 200 188 194 201 195 4.9 2.57.90 252 268 260 8.0 3.0Eo 2.6 3.1 3 3.2 2.7 3.3 3.1 2.6 2.5 2.9 .28 9.7

(OPa)

Note: X '" Mean; S = Standard Deviation; C. ofV. = Coefficient of Variation; andEo = Initial Tangent Modulus of Masomy Mortar

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Contents

Table II.!

Table II.2

APPENDIX. II

QUALITY CONTROL TEST RESULTS

Compressive and Tensile Strength of Mortar (I :2)

Compressive and Tensile Strength of Mortar (l :5)

A.21

A.22

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A.21

TABLE 11.1

Compressive and Tensile Strength of Mortar (1:2)

Specimen Sl. No. :ompressive Tensile StrengthStrength

1 19.90 2.62NDA 2 17.50 2.32

3 18.10 2.53

1 17.00 2.40NDE 2 20.10 2.43

3 18.80 2.70

1 16.85 2.66NSA 2 18.40 2.48

3 20.50 2.33

1 19.80 2.27NSE 2 17.80 2.50

3 18.00 2.68

1 18.10 2.53NZA 2 20.00 2.62

3 17.3 2.37

1 20.30 2.66NZE 2 18.50 2.31

3 16.90 2.51

1 17.00 2.30DDA 2 18.90 2.48

3 19.80 2.70

1 16.90 2.66DSA 2 18.20 2.49

3 20.30 2.34

1 19.90 2.61HDA 2 17.80 2.33

3 17.90 2.51

1 18.00 2.31HSA 2 17.5 2.52

3 20.10 2.63

1 16.90 2.41GDA 2 20.00 2.43

3 18.50 2.64

1 18.80 2.50GSA 2 18.40 2.62

3 18.20 2.40

X 18.52 2.49S 1.15 0.13

:::.ofY.% 6.3 5.20

Note: the mean and Stai1dard deviation for the complete sample have been calculatedusing individual values and not the mean value for each batch.

X =Mean, S = Stai1dardDeviation and C. ofY. =Coefficient ofYariation

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A.22

TABLEII.2

Compressive and Tensile Strength ofMortar (1:5)

Specimen SI. No. Compressive Tensile StrengthStrength

1 4.70 0.64NZAW 2 5.20 0.61

3 5.00 0.56

1 4.90 0.62NZEW 2 5.10 0.61

3 4.85 0.58

1 4.73 0.59BZA 2 4.98 0.62

3 5.10 0.58

1 5.15 0.60BZE 2 4.85 0.62

3 4.95 0.57

X 4.96 0.60S 0.15 0.023

C.ofV.% 3.0 3.80

Note: TIle mean and Standard deviation for the complete sample have beencalculated using individual values and not the mean value for each batch.

X = Mean, S = Standard Deviation and C. ofV. = Coefficient of Variation

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A.ID.!

A.ID.2

AID.3

AIDA

A.ill.5

APPENDIX ill

FINITE ELEMENT FORMULATION

List of Figures

Solid 65 3-D Reinforced Concrete Solid

Reinforcement Orientation

Uniaxial Behaviour for MKIN'

Full Newton-Raphson Iterative Solution (2 Load Increment)

3-D Failure Surface in Principal Stress Space

A.25

A.29

A.3!

A.35

A.37

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A.24

3-D REINFORCED CONCRETE SOLID (SOLID65)

The following discussion regarding the finite element adopted in this study is taken

from ANSYS manual.

SOLID65 is used for the three-dimensional modelling of solids with or without

reinforcing bars (rebars). The solid is capable of cracking in tension and crushing in

compression. In concrete applications, for example, the solid capability of the

element may be used to model the concrete while the rebar capability is available for

modelling reinforcing behaviour. Other cases for which the element is also

applicable would be reinforced composites (such as fiberglass), and geological

materials (such as rock). The element (shown in Fig. A.III.I) is defined by eight

nodes having three degrees of freedom at each node: translations in the nodal x, y

and z directions. Up to three different rebar specifications may be defined.

The most important aspect of this element is the treatment of nonlinear material

properties. The concrete is capable cracking (in three orthogonal directions),

crushing, plastic deformation and creep. The rebars are capable of plastic

deformation and creep.

Assumptions and Restrictions

1. Cracking is permitted in three orthogonal direction at each integration point.

2. If cracking occurs at an integration point, the cracking is modelled through an

adjustment of material properties which effectively treats the cracking as a

"smeared band" of cracks, rather than discrete cracks.

3. The concrete material is assumed to be isotropic.

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A.25

z

I'-'

Q}

x-- y

2x2,,2 J

o l

/

-_.5

!lIlcJ:"nfioll Poilll LocatiOlls

FIG. A.III.1 SOLID65 3-D REINFORCED CONCRETE SOLID

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A.26

4. Whenever the reinforcement capability of the element is used, the

reinforcement is assumed to be "smeared" throughout the element.

Description

SOLID65 allows the presence of four different materials within each element; one

matrix material (e.g. concrete) and the maximum of three independent reinforcing

materials. The concrete material is capable of directional integration point cracking

and crushing besides incorporating plastic and creep behaviour. The reinforcement

(which also incorporates creep and plasticity) has uniaxial stiffness only and is

assumed to be smeared throughout the element. The shape functions for 8 noded

brick element are:

u = t (uI(1-s)(1-t)(I-r) + u](1+s)(1-t)(1-r)

+ uK(I+s)(1+t)(I-r) + uL(1-s)(1+t)(I-r)

+ uM(1-s)(l-t)(1+r) + UN(1+S)(1-t)(1+r)

+ uo(l +s)(1 +t)(1+r) + up(1-s)(1+t)(1 +r» A-I

v = t (VI(1-S) (analogous to u) A-2

w = t (WI(1-S) (analogous to u) A-3

The element stiffuess matrix for reinforcing bar is:

1 0 0 -1 0 0

0 0 0 0 0 0

[Ktl = ALB0 0 0 0 0 0

0...................... A-4

-1 0 1 0 0

0 0 0 0 0 0

0 0 0 0 0 0

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A.27

where:

A = Cross-sectional area of the element

E = E, Young's modulus of elasticity

= ET, tangent modulus if plasticity is present

L = Length of the element

Linear Behaviour

1. General

The stress-strain matrix [D] used for this element is defmed as:

where:

[Nr RJ Nr R

[D] = I - LV [DC]+ LV. [Dr]i1=1 1 1=1 1

.................. A-S

N, = number of reinforcing materials (maximum of three)

ViR = ratio of the volume of reinforcing material 'i' to the total

volume of the element

[DC] = stress-strain matrix for concrete, defmed by equation (A-6)

[D']i = stress-strain matrix for reinforcement 'i' defmed by equation (A-7)

2. Concrete

The matrix [DC] for concrete is defmed by:

(1- v) v v 0 0 0v (1- v) 0 0 0v v (1- v) 0 0 0[DC] ~ E 0 0 0 (1-2v) 0 0 .....A-6- (l-v)(1~2v)

2

0 0 0 0 (1-2v) 02

0 0 0 0 0 (1-2v)2

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A.28

where: E == Young's modulus for concrete

V = Poisson's ratio for concrete

3. Reinforcement

The orientation of the reinforcement 'i' within an element is shown in Fig.A.m.2.

The element coordinate system is denoted by (X, Y, Z) and (x{, y{, z{) describes

the coordinate system for reinforcement type 'i'. The stress-strain matrix with

respect to each coordinate system (x{, y{, z{) defmed by equation (A-?).

crt e 0 0 0 0 0 £' £xxxx 1 xxcrt 0 0 0 0 0 0 £' £yyyy yycrt 0 0 0 0 0 0 £'

= [D'l £zzzz = zz ........... A-?,0 0 0 0 0 0

,£xycrxy £xy,

0 0 0 0 0 0 ' . £yzcryz £yz, 0 0 0 0 0 0 £' £xzcrxz xz

where: E f = Young's modulus of elasticity of reinforcement type 'i'

It may be seen that the only nonzero stress component is cr~, the axial stress in

the x f direction of reinforcement type i. The reinforcement direction x f is related

to element coordinates X, Y, Z through

.jX) jCOSSi

Y = s~nSiZ smSi

COS<l>i) jlr)cos<l>ixf = :~ xf A-8

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.X

A.29

z

riI

II

II

II

II

x!I

y

FIG. A.m.2 REINFORCEMENT ORIENTATION

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A.30

where: 8i= angle between the projection of the xfaxis on XY plane and the X

axis

l/li = angle between the x faxis and the XY plane

1J= direction cosines between xfaxis and element X, Y, Z axes

Nonlinear Behaviour

As mentioned previously, the matrix material (e.g. concrete) experiences

deformation due to creep, plasticity, cracking and crushing type of fracturing. For

modelling plasticity the Besseling model, also called the sublayer or overlay model

has been adopted in the [mite element analysis. This option is not recommended

for large-strain analyses. Fig. A-IIU illustrates typical stress-strain curve and data

input is demonstrated by an example. The material model can predict elastplastic

behaviour through to fracture of the constituent materia!. To predict elastic

behaviour the concrete is treated as a linear elastic material. To predict cracking or

crushing type of failure the stress-strain matrix is adjusted as discussed below for

each failure mode.

Modelling of Cracking Type of Failure

The presence of a crack at an integration point is represented through modification

of the stress-strain relations by introducing a plane of weakness in a direction

normal to the crack face. Also, a shear transfer coefficient ~t is introduced which

represents a shear strength reduction factor for those subsequent loads which

induce sliding (shear) across the crack face. The stress-strain relation for a material

that has cracked in one direction only becomes:

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A.31

cr .

as .

0'4 -- .

0'2 .

e, e

FIG. A.III.3 UNIAXIAL SERA VIOUR FOR MKIN

Table A.m.l Stress and Corresponding Strain of Different Materials

Material Brick Ferrocement Plain Mortar MasonryMortar Mortar

O't (MPa) 2 3 I 2101 LIM x10'4 1.579 x10'4 1.613 x10.4 3.45 xlO-4

0'2 (MPa) 4 7 2 4102 2.38xI0.4 6.028 xlO-4 3.795 x10-4 21.85 xl0-4

0'3 (MPa) 5 11 3 5103 2.99 xlO-4 14.06 xlO-4 7.1535 x10.4 55.2 xl0-4

0'4 (MPa) 6 15 4 6104 3.61 xlO '" 26.12xl0~ 13.55 xl0.4 121.9 x10.4

O's (MPa) 8 18 4.5 8

lOs 5.8 xlO:<l 38.4 xlO:<I 19.578 x10.4 266 xlO-4

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A.32

0 0 0 0 0 00 1-2v v(1-2v) 0 0 0I-v I-v

0 v(I-2v) 1-2v 0 0 0[DCk]_ E I-v I-v ..A-9P (l-2v)c - (1+v)(1-2v) 0 0 0 t 2 0 0

0 0 0 0 1-2v 020 0 0 0 0 P (1-2v)

t 2

where the superscript ck signifies that the stress strain relations refer to coordinate

system parallel to principal stress directions with the xck axis perpendicular to the

crack face. If the crack closes, then all compressive stresses normal to the crack

plane are transmitted across the crack and only a shear strength reduction factor Pcfor a closed crack is introduced. Then [D~k]can be expressed as

(1- v) v v 0 0 0v (1- v) v. 0 0 0

[D"] - EV v (1- v) 0 0 0

.........A-IOc - (IH'XI-2v) 0 0 0 {3 (1-2v) 0 0, 2

0 0 0 0 1-2v 0-2-

0 0 0 0 0 {3 (I-2v), 2

The stress strain relations for concrete that has cracked in two directions are:

0 0 0 0 0 00 0 0 0 0 00 0 I 0 0 0

[D~k]=E 0 0 0 ~, 0 0 ................................... A-II2(1+v)

0 0 0 0 ~, 02(I+v)

0 0 0 0 0 ~,2(I+v)

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A.33

If both directions rec1ose, the stress-strain relation for concrete is

(1- v) v v 0 0 0v (1- v) v 0 0 0

[Dok] _ E V v (I-v) 0 0 0f3 (1-2v) ......A-12c - (1+vXI-2v) 0 0 0 0 0o 2

0 0 0 0 f3 (1-2v) 0o 2

0 0 0 0 0 f3 (1-2v)o 2

The stress-strain relations for concrete that has cracked in all three directions are:

0 0 0 0 0 00 0 0 0 0 00 0 1 0 0 0[D~k]= E 0 0 0 P, 0 0 ...................... A-13

2(l+v)

0 0 0 0 P, 02(1+v)

0 0 0 0 0 P,2(l+v)

If all three cracks rec1ose, equation (A-12) is followed.

Modelling of Crushing Type of Failure

If the material at an integration point fails in uniaxial, biaxial, or triaxial

compression, the material is assumed to crush at that point. In SOLID65, crushing

is defmed as the complete deterioration of the structural integrity of the material

(e.g. material spalling). Under conditions where crushing has occurred, material

strength is assumed to have degraded to an extent such that the contribution to the

stiffuess of an element at the integration point in question can be ignored.

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A.34

Equilibrium Iterations

The ANSYS program uses Newton-Raphson equilibrium iterations, which derive the

solution to equilibrium convergence (within some tolerance limit) at the end of each,

increment. Fig. A.III.4 illustrates the use ofNewton-Raphson equilibrium iteration in

a single DOF nonlinear analysis. Before each solution, the Newton-Raphson method

evaluates the out-of-balance load vector, which is the difference between the

restoring forces (the load corresponding to the element stress) and the applied loads.

The program then performs a linear solution, using the out-of-balance loads, and

checks for convergence. If convergence criteria are not satisfied, the out-of-balance

load vector is re-evaluated, the stiffuess matrix is updated, and a new solution is

obtained. This iteration procedure continues until the program converges. If

convergence cannot be achieved, then the program either proceeds to the next load

increment Orterminates (according to instructions).

By default, the program will check for convergence by comparing the square root

sum of the squares (SRSS) of the force imbalance against the product of VALUE x

TOLER. The default value of VALUE is the SRSS of the applied loads (or, for

applied displacements, of the Newton-Raphson restoring forces), The default value

ofTOLER is 0.001.

William and Warnke Failure Criterion

The concrete material model predicts the failure of brittle materials. Both cracking

and crushing failure modes are accounted for. The criterion for failure of concrete

due to multiaxial stress state can be expressed in the form

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A.35

"

u

FIG. A.m.4 FULL NEWTON-RAPHSON ITERATIVE

SOLUTION (2 LOAD INCREMENTS)

Page 213: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

F--S~O!,

A.36

_________________A.l4

where,

F = a function of the principal stress state (axp, ayp, azp)

S = failure surface expressed in terms of principal stresses and five input

parameters ft>fe, feb,fl and f2

:fc= ultimate uniaxial compressive strength

axp, ayp, azp = principal stresses in principal directions xp, yp, zp

ft = ultimate uniaxial tensile strength

:fcb= ultimate biaxial compressive strength = 1.2 fe

f1

= ultimate compressive strength for a state of biaxial compression

superimposed on hydrostatic stress state = 1.45 :fc

f2 '" ultimate compressive strength for a state of uniaxial compression

superimposed on hydrostatic stress state = 1.725 fe

Both the function F and the failure surface S are expressed in terms of principal

stresses denoted as ah a2, and a3 where:

al =max (axp, ayp, azp)

a3 =min (axp, ayp, azp)

and at ~ a2 ~ a3. The failure of concrete is categorized into four domains:

7 1. o ~ 0'1 ~ a2 ~ a3 (compression - compression - compression)

2. at ~ 0 <: a2 ~ a3 (tensile - compression - compression)

3. at ~ a2 ~O ~ a3 (tensile - tensile - compression)

4. al ~ a;, ~ a3 ~ 0 (tensile - tensile - tensile)

The failure surface is shown in figure A.Ill.5

~~-~ ..---- ..~~ ---

Page 214: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

APPENDIX. IV

TYPICAL ANSYS DATA FILE

Page 215: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.39

TYPICAL DATA FOR COLUMN SERIES NDA

/BATCHIFILNAME,file/PREP7mTLE, BEHAVIOUR OF BRICK MASONRY COLUMNS WITHFERROCEMENT OVERLAYET,1,65KEYOPT, 1,6.3MP,EX,I,17187 *BRICKMP,NUXY,I,0.16 *BRICKMP,EX,2,2900 *MORTARMP,NUXY,2,O.2 *MORTARMP,EX,3,19000 *FERROCEMENTMP,NUXY,3,0.17 *FERROCEMENTMP,EX,4,206896 *WIREMP,NUXY,4,0.3 *WIRE/COM*************************************************************VR=0.007 *DOUBLE LAYERS OF WIRE MESH/COM VR=0.007/2 *SINGLE LAYER OF WIRE MESH/COM VR=O.O *ZERO LAYER OF WIRE MESHR,2,4,VR,90,O,4,VRRMORE,0,90R,3,4,VR,90,0,4,VRRMORE,0,90,4,VR,0,0R,4,4,VR,0,0,4,VRRMORE,O,90/COM*************************************************************TB,CONCR,lTBDATA,1,.5,.5,2.21,20.5TB,CONCR,2TBDATA,1,.5,.5,.6,4.95TB,CONCR,3TBDATA,1,.5,.5,3.75,18.5 *2.5,18.5/COM*************************************************************TB,BKIN,4TBDATA,1,285,O/COM*************************************************************TB,MKIN,lTBTEMP" STRAIN

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*NUMBER OF BRICK LAYER*NUMBER OF LAYER PER BRICK*NU11BER OF LAYER PER 110RTAR LAYER*NU11BER OF ELE11ENT PER ROW*FERROCE11ENT THICKNESS*VERTICAL 110RTAR THICKNESS*BED JOINT THICKNESS

A.40

TBDATA,1,1.164E-4,2.38E-4,2.99E-4,3.61E-4,5.8E-4TBTEMP,TBDATA,1,2,4,5,6,8/C011*************************************************************TB,l\1KIN,2TBTEMP "STRAINTBDATA,l ,3045E-4,21.85E-4,55.2E-4, 121.9E-4,266E-4TBTE11P,TBDATA,1,1,2.5,4,6,8/C011*************************************************************TB,l\1KIN,3TBTE11P"STRAINTBDATA,I, 1.579E-4,6.028E-4, 1o406E-3,2.612E-3,3.84E-3/C011 TBDATA, I, 1.613E-4,3.795E-4,7.1535E-4, 13.55E-4, 19.578E-4TBTE11P,TBDATA,I,3,7,11,15,18/C011 TBDATA, 1,1,2,3,4,4.5/C011*************************************************************NL=16BL=211L=1NE=4FT=250411TV=6.3511T=6.35T11L=11TI11LLB=9.625*2504/2 *LENGTH OF BRICK/2BT=3*2504.11T *THICKNESS OF BRICKNE1 =NE+ 1 *NUMBER OF NODE PER ROWNN=NEI *NE 1 *NUMBER OF NODE PER LAYERTNN=NN*«ML+BL)*NL+ I) *TOTAL NUMBER OF NODENEL=NE*NE *NUMBER OF ELE11ENT PER LAYERTNE=NL *(BL+11L)*NEL *TOTAL NUMBER OF ELE11ENTN,lN,2"FTN,NE"FT+LB-11TVFILL,2,NEN,NE1"FT+LBNGEN,2,NEI,1 ,NEI, 1,FTNGEN,NE-I ,NE1,NEI +1,2*NEI ,1,(LB-11TV)/(NE-2)NGEN ,2,NE 1,NE 1*NE.NE,NE 1*NE, 1,11TV

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A.41

NGEN,ML+ 1,NN, 1,NN, l",TMLNGEN,BL+ 1,NN,NN*ML+ l,NN*(ML+ l),l",BT/BLNGEN,NL,NN*(BL+ML),NN+ l,NN*(BL+ML+ l), 1",BT+MTMAT,3 *lSTLAYERE,l,2,NEl +2,NEl + l,NN+ l,NN+2,NN+NEl +2,NN+NE 1+ 1EGEN,NE,l,-lEGEN,2,NEl,-NEEMODIF,NE+2,MAT,2RP3,lEGEN,NE-l ,NEI ,-NE/COM*************************************************************EMODIF,I,REAL,3EMODIF ,2,REAL,2RP3,1EMODIF ,5,REAL,4RP3,NE/COM*************************************************************EGEN,2,NN,-NEL *2ND LAYEREMODIF,NEL+NE+2,MA T, IRP3,1EMODIF,NEL+NE*2+2,MA T,IRP3,1EGEN,2,NN,-NEL *3RD LAYEREGEN,2,NN*3,-NEL *3 *4TH+5TH+6TH LAYEREMODIF ,(2*ML+BL)*NEL+NE*2,MA T,2RP2,NEEMODIF,(2*ML+BL+ I)*NEL+NE*2,MA T,2RP2,NEEMODIF ,(2*ML+BL+ I)*NEL-NE+2,MA T, IRP2,1EMODIF,(2*ML+BL+ I+ I)*NEL-NE +2,MA T, IRP2,1EGEN,NL/2,2*(ML+BL)*NN,-2*(BL+ML)*NNSAVEFINISH/SOLUD,I,ALL,O"NN,l *BOTTOM SUPPORTD,TNN-NN+I,UX,O"TNN,I *TOP SUPPORTD,TNN-NN+ I,UY,O"TNN,ID,NEI,UY,O"TNN,NN *SIDE SUPPORTRP5,NEI

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A.42

D,NN-NE,UX, O"TNN,NNRP5,1/CO~*************************************************************D,TNN-NN+ 1,UZ,-.65"TNN, 1SAVESOLVED,TNN-NN+ 1,UZ,-.7"TNN,1SAVESOLVED,TNN-NN+ I ,UZ,-.75"TNN,1SAVESOLVED,TNN-NN+ 1,UZ,-. 775"TNN, 1SAVESOLVEFINISH/POST!*DO,m,I,14,1SET,m,1NSEL,S,NOD E,,5,TNN ,NNPRDISP*ENDDOFINISH/POST!*DO,m, 1,4,1SET,m,1NSEL,S,NODE"l ,25, 1PRRSOL*ENDDOFINISHIEOFIEOF

Page 219: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

APPENDIX V

FAILURE PATTERN OF DIFFERENT COLUMNS (EXPERIMENT)

A.50

A.44

A.45

A.46

A.47

A.48

A.49

List of Figures

Failure of Bare Masonry Column Series BZA (Axial Loading)

Failure of Column Coated with Ferrocement Series NSA (Axial Loading)

Failure of Column Coated with Plaster (I :2) Series NZA (Axial Loading)

Failure of Column Coated with Plaster (I :5) Series NZAW (Axial Loading)

Failure of Hollow Ferrocement Column Series HDA (Axial Loading)

Failure of Hollow Ferrocement Column Series HSA (Axial Loading)

Failure of Column Coated with Discontinuous Ferrocement Overlay

Series DDA (Axial Loading)

A,V.8 Failure of Column Coated with Discontinuous Ferrocement Overlay Series

DSA (Axial Loading) A.51

A.V.9 Failure of Column Series GDA (Axial Loading) A.52

A.V.lO Failure of Column Series GSA (Axial Loading) A.53

A.V.llFailure of Column Coated with Ferrocement Series NOE (Eccentric Loading) A.54

A,V.l2 Failure of Column Coated with Ferrocement Series NSE (Eccentric Loading) A.55

A.V.l3 Failure of Column Coated with Plaster (I :2) Series NZA (Eccentric Loading) A,56

A.V.l4 Failure of Column Coated with Plaster (1 :5) Series NZAW (EccentricLoading) A.57 .

A.V.15 Failure of Bare Masonry Column Series BZA (Eccentric Loading) A.58

A.V.l

A.V.2

A.V.3

A.V.4

A.V.5

A.V.6

A.V.7

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A.44"

FIG. A.V.l FAILURE OF BARE MASONRY COLUMN SBRlES BZA(AXIAL LOADING)

.~•••

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A.45

I' IIi ,

II )\1

~ 1ft

~

~ ~.i!

J

\•, , .

- ~~I n

. 5 n ~~.•, ~:-5~S~.

,f~~-

FIG. A.V.2 FAlLURE OF COLUMN COATED WITH FERROCEMENT SERJES NSA(AXlAL LOADING)

" ::- ": -.,. '.. -.~- .'

Q,- ',,,-. '\....).

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A.46

... ,

'., ".

, .

1

,,

~

~.

; , ~ I,~~

; S•~S ~~g" iii~

,.

FIG. A.V.3 FAJLURE OF COLUMN COATED WITH PLASTER (1 :2) SERJES NZA(AXJAL LOADING)

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AA7

",\'

FIG, AVA FAILuRE OF COLUMN COATED WITH PLASTER (l :5) SERIES NZAW(AXIAL LOADING)

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A.48

FIG. AV.5 FAILURE OF HOLLOW FERROCEMENT COLUMN SERIES HDA(AXIAL LOADING)

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A.49

':I •• ~., r"

, .

~

' .

, .

~'"-n~~ "

,•l:!£,

,

'".": ~

..'L

, .II

j(' I'i.

:' '. "?,", "- ,

,,,",-:"" i.~~.

". ~"j,,

> ">

~~

n i!,"~ ';#~~

~.~~

,.~,.e ~~....•.~!£

.• •..... ,;~-~

<.>

, <

:,. -. '.

.

,"'.>i~+;~t:.'....•. ", :',.1.'9

,.

FIG. A.V.6 FAILURE OF HOLLOW FERRO CEMENT COLUMN SERIES HSA(AXIAL LOADING)

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A.50

FIG. A.V.? FAILURE OF COLUMN COATED WITH DISCONTINUOUS FERROCEMENTOVERLAY SERIES DDA (AXIAL LOADING)

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A.51

; ...-'

1"'--I

I._, ,".

I

I.! ~~ !

\ '~I

!.~ ~']L -. ' .~~s ' - I~; 5 ' ..! .

Ul ,t

:~~nnIS. ~ I

.' ~I

{o'

"

\,\ - .

, 1\'

: '-~1J:,:"

FIG. A.V.8 FAILURE OF COLUMN COATED WITH DISCONTINUOUS FERROCEMENT OVERLAY SERIES DSA(AXIAL LOADING)

Page 228: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

, \

r

I

A.52

\ Ii 1 '/ I \ II.. \! ,'I

I I I

r I III .. " n, r', E

~'

.1.I

( rn!{ I U II Ii

!)1

FIG. AV.9 FAILURE OF COLUMN SERIES GDA(AXIAL LOADING)

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A.53

FIG. A.V.IO FAILURE OF COLUMN SERlES GSA(AXIAL LOADING)

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A.54

.... "" .•... ,.,.. ~

"'I. ,.,'

FIG. A.V.11 FAILURE OF COLUMN COATED WITH FERROCEMENT SERlES NDE(ECCENTRlC LOADING)

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A.55

r ~\.• i,,.

I\ \

I ,I , , ;

I ~II

;1 ,n!, ,~;I

'HIi,

II

, ,

,I

,

:,

FIG. A.V.12 FAILURE OF COLUMN COATED WITH FERROCEMENT SERJES NSE(ECCENTRIC LOADING)

Page 232: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.56

;....•

'{f'.. },'. ~.. ';' .1..:: '

•••••.• '1-.. '.r....": ...,:.' "

., ),

1 .

I., :

c--11¥•~~u. l,;,;.

t '.•! r, '.'

I' .

. "'.<.'..<*. '. ,; , ,

f ., •

FIG. A.V.J3 FAILURE OF COLUMN COATED WITH PLASTER (1 :2) SERIES NZE(ECCENTRIC LOADING)

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A.57

FIG. A.V.14 FAILURE OF COLUMN COATED WITH PLASTER (l:5) SERlES NZEW(ECCENTRIC LOADING)

~I"t \\. I '-"';

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A.58

FIG. A.V.l5 FAILURE OF BARE MASONRY COLUMN SERIES BZE(ECCENTRIC LOADING)

Page 235: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

APPENDIX VI

FAILURE PATTERN OF DIFFERENT COLUMNS (FEA)

List of Figures

A.VI.I Predicted Failure Mode of Column Series NZA

A.VI.2 Predicted Failure Mode of Column Series NZAW

A.VI.3 Predicted Failure Mode of Column Series DDA

A.VIA Predicted Failure Mode of Column Series DSA

A.VI.5 Predicted Failure Mode of Column Series HDA

A.VI.6 Predicted Failure Mode of Column Series HSA

A.VI.7 Predicted Failure Mode ofColuinn Series GDA

A.VI.8 Predicted Failure Mode of Column Series GSA

A.VI.9 Predicted Failure Mode of Column Series BZA

A.VI.lO Predicted Failure Mode of Column Series NDE

A.VI.II Predicted Failure Mode of Column Series NSE

A.VI.12 Predicted Failure Mode of Column Series NZE

A.VI.13 Predicted Failure Mode of Column Series NZEW

A.VI.14 Predicted Failure Mode of Column Series BZE

A.60

A.61

A.62

A.63

A.64

A.64

A.65

A.66

A.67

A.68

A.69

A.70

A.71

A.72

Page 236: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.60

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.l PREDICTED FAILURE MODE OF COLUMN SERIES NZA

Page 237: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.61

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.2 PREDICTED FAILURE MODE OF COLUMN SERIES NZAW

•..:- "'.It':: '- . '"...0

Page 238: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.62

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.3 PREDICTED FAILURE MODE OF COLUMN SERIES DDA

Page 239: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.63

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

. Mortar Joint

FIG. A.VIA PREDICTED FAILURE MODE OF COLUMN SERIES DSA

Page 240: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.64

• Cracked Element

FIG. A.VI.S PREDICTED FAILUREMODE OF COLUMN SERlliSHDA

FIG. A.V1.6 PREDICTED FAILUREMODE OF COLUMN SERlliS HSA

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A.65

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.7 PREDICTED FAILURE MODE OF COLUMN SERIES GDA

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"

A,66

Outer Ferrocement Shell Centra! Masonry Core

• Cracked Element

Mortar Joint

FIG, A,VI,8 PREDICTED FAILURE MODE OF COLUMN SERIES GSA

..

Page 243: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.67

Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.9 PREDICTED FArr.,URE MODE OF COLUMN SERIES BZA

•,,4,

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A.68

Outer Ferrocemerit Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.lO PREDICTED FAILURE MODE OF COLUMN SERIES NDE

Page 245: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.69

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.II PREDICTED FAILURE MODE OF COLUMN SERIES NSE

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A.70

Outer Ferrocement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.12 PREDICTED FAll..URE MODE OF COLUMN SERIES NZE

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A.71

Outer Ferracement Shell Central Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.13 PREDICTED FAILURE MODE OF COLUMN SERIES NZEW

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A.72

Masonry Core

• Cracked Element

Mortar Joint

FIG. A.VI.14 PREDICTED FAILURE MODE OF COLUMN SERIES BZE

Page 249: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

A.74

A.75

A.76

A.77

A.7S

A.79

A.SO

A.SI

A.S2

A.S3

A.S4

A.S5

A.S6

A.87

A.88

A.89

A.89

A.90

A.90

A.91

A.91

A.92

A.92

A.93

A.94

A.94

A.95

A.95

A.96

APPENDIX vnCOMPARISON OF FAILURE MODE AND STRESS-STRAlN CURVE

List of Figures

A.VIT.I Failure Mode of Column Series NDA

A.VIT.2 Failure Mode of Column Series NZA

A.VIT.3 Failure Mode of Column Series NZAW

A.VITA Failure Mode of Column Series DDA

A.VIT.s Failure Mode of Column Series DSA

A.VIT.6 Failure Mode of Column Series HDA

A.VIT.7 Failure Mode of Column Series HSA

A.VIT.S Failure Mode of Column Series GDA

A.VIT.9 Failure Mode of Column Series DSA

A.VIT.lO Failure Mode of Column Series BZA

A.VIT.II Failure Mode of Column Series NDE

A.VIT.l2 Failure Mode of Column Series NSE

A.vn.13 Failure Mode of Column Series NZE

A.vn.l4 Failure Mode of Column Series NZEW

A.vn.l5 Failure Mode of Column Series BZE

A.vn.l6 Stress-Strain Curve of Column Series NZA

A.vn.17 Stress-Strain Curve of Column Series NZAW

A.vn.IS Stress-Strain Curve of Column Series DDA

A.vn.19 Stress-Strain Curve of Column Series DSA

A.vn.20 Stress-Strain Curve of Column Series HDA

A.vn.2l Stress-Strain Curve of Column Series HSA

A.VIT.22 Stress-Strain Curve of Column Series GDA

A.vn.23 Stress-Strain Curve of Column Series GSA

A.vn.24 Stress-Strain Curve of Column Series BZA

A.vn.25 Stress-Strain Curve of Column Series NDE

A.vn.26 Stress-Strain Curve of Column Series NSE

A.vn.27 Stress-Strain Curve of Column Series NZE

A.vn.2S Stress-Strain Curve of Column Series NZEW

A.vn.29 Stress-Strain Curve of Column Series BZE

<l: '.

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A.74

o Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.Vll.1 FAILURE MODE OF COLUMN SERIES NDA

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• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.YII.2 FAILURE MODE OF COLUMN SERIES NZA

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A.76

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.3 FAILURE MODE OF COLUMN SERIES NZAW

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A.77

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.YIlA FAILURE MODE OF COLUMN SERIES DDA

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A.78

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.5 FAILURE MODE OF COLUMN SERIES DSA

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A.79

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.6 FAILURE MODE OF COLUMN SERIES HDA

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A.80

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.7 FAILURE MODE OF COLUMN SERIES HSA

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A.8l

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.Vll.8 FAILURE MODE OF COLUMN SERIES GDA

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A.82

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.9 FAILURE MODE OF COLUMN SERIES GSA

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A.83

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.Vll.lO FAILURE MODE OF COLUMN SERIES BZA

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A.84

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.!! FAILURE MODE OF COLUMN SERIES NDE

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A.85

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.l2 FAILURE MODE OF COLUMN SERIES NSE

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A.86

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VIl.13 FAILURE MODE OF COLUMN SERlES NZE

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A.S?

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.Vll.l4 FAILURE MODE OF COLUMN SERIES NZEW

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A.88

• Cracked ElementAnalytical Failure Pattern Experimental Failure Pattern

FIG. A.VII.15 FAILURE MODE OF COLUMN SERIES BZE

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7 6

~CDv:>

800600

I~:EM I---+---£XPT.

200

5

oo 400

Strain (10-6)

FIG. A.Vll.17 STRESS-STRAIN CURVE OF COLUMN SERIES NZAW

700600400 . 500300Strain (10-6)

200100oo

1

6

FIG. A.VII.16 STRESS-STRAIN CURVE OF COLUMN SERIES NZA/'-, \

!

5I / I

4

i 4

~'"0..~

en~

en en

1len

3

""'Q)~

OJ-

3 fC/)

.~ 0;c

0.E

z 0I . :EM Iz 2

21- /.1' ---+---£XPT.

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8

800600400Strain (10-<)

200

FIG. A.VII.19 STRESS-STRAIN CURVE OF COLUMN SERIS DSA

oo800600400200

Strain (10.6)

FIG. A.VII.18 STRESS-STRAIN CURVE OF COLUMN SERIS DDA

8

6

8

';0'

/~ ~~'"'",g

~

<Zl

'"

til 4

'",g 4

.~ j/g 1 l //0z---+-EXPT.

~

I-:-~EM I.\.0

---+-EXPT.0

22

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200015001000Strain (10-6)

500

2

200015001000Strain (10-6)

500

2

161 I

14I •

14 I- -' I 12 ~ /12 l- I / I

10l /•/10 ro-r0- o.

0. e.e. rnrn rn

B Q)rn ~~ - ~- rnrn m 6m c \i)

c .E I-'.E 6 00 I . ~EMI Z I~EM IZ ---+-EXPT. ---+-EXPT.4

I /I4

FIG. A.Vll.20 STRESS-STRAIN CURVE OF COLUMN SERIES HDAFIG. A.Vll.21 STRESS-STRAIN CURVE OF COLUMN SERIES HSA

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7 7

800600400Strain (10~

200oo

1

6

1000800400 600Strain (10-6)

200o o

1

6

5 5

~ ~'" '"~ 4 ~ 4~ ~

'"on

'"on

" "b bCZl

~ 3~ I :t-O! 3

..~ .03 \D

e 10

0 0

Z Z

~2~ f ~2r J/ --EXPT.

--EXPT.

FIG. A.VII.22 STRESS-STRAIN CURVE OF COLUMN SERIES GDA FIG. A.VII.23 STRESS-STRAIN CURVE OF COLUMN SERIES GSA

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A.93

6

5

12001000600400200

4

'2'

~'"'"" 3

/~C/l

10Z 2 /~--EXPT.

fIG. A.VII.24 STRESS-STRAIN CURVE OF COLUMN SERIES BZA

.-'\. , ....-l

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1000800600400200o

o1000800600400200o

o

500500

/•/ 400400 I- //

/.300300 l- I/

•IJ J/ z /~;J:I"0

'" I0\0...J 200ol'>

I 1-"" 1 ! g/ -.-EXPT -.-EXPT

/I. 100 (I100 I-

Strain (10.6) Strain (10.6)

FIG. A.VII.25 LOAD-STRAIN CURVE OF COLUMN SERIES NDEFIG. A.VII.26 LOAD-STRAIN CURVE OF COLUMN SERIES NSE

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500 300

700600500400300

Strain (10.6)

200100oo100 200 300 400 500 600 700 800

Strain (10.6)

400 f- / I '~I /

e/ = j/~300f- / /

e

~,~ ~~l /o e ~

-' 200 /

S"O I g ID

/e ~lJ1

-e-EXPT -e-EXPT

'00' ;; / ~I(/e e

FIG. A.YII.27 LOAD-STRAIN CURVE OF COLUMN SERIES NZE FIG. A.VII.28 LOAD-STRAIN CURVE OF COLUMN SERIES NZEW

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A.96

200

~Z"'" 100~"0co0...J

I rEM I-.-EXPT

50

700

FIGAVI1.29 LOAD-STRAIN CURVE OF COLUMN SERIES BZE

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APPENDIX. vmDERIVATION OF PROPOSED DESIGN F'ORMULA

List Of Figures

A.VIII.I Tensile Strengthof Brick vs. Column StressCurve A.l02

A.VIII.2 ThicknessRatio VS. Column StressCurve A,103

A.VIII.3Nominal Stress in Overlay at Failure vs. Strengthof Ferrocement

Mortar Curve 4.104

A.VIIIA InteractionDiagram A.IOS

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A.98

The total load carrying capacity of masonry column with ferrocement overlay is

the summation of load carrying capacity of bare masonry column and load carrying

capacity of ferrocement overlay including confinement effect. Therefore, the

following formula for the masonry column encased in ferrocement overlay is

obtained:

Pull = PI + P2 ••••••••••••••• (A.VIII.I)

where:

PI =Ultimate load for bare masonry column (N)

P2 = Load carrying capacity of ferrocement overlay including the effect of

confinement in Newton (N)

A review of the parametric study discussed in Art. 8.3 shows that all the parameters

have not significant influence on the failure load. The important parameters are:

(i) tensile strength of brick,

(ii) compressive strength of ferrocement mortar; and

(iii) thickness ratio of bed joint and brick.

A total of 99 column have been analysed by changing the values of the important

parameters, cross-sectional dimension of bare masonry, cross-section of ferrocement

overlay and eccentricity. Linear fracture analysis have been adopted to predict the

failure loads of the columns. The results are presented in Appendix IX.

Bare Masonry Column

To develop the design formula of PI> fifteen bare masonry columns of three

different cross-sectional area, have been analysed by changing the values of tensile

strength of brick and thickness ratio of bed joint and brick Two best fit curves are

drawn using least square method - one nominal failure stress of bare column vs.

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A.99

tensile strength of brick and the other nominal failure stress of bare column vs.

thickness ratio of bed joint and brick as shown in Figs. A.VIII.1 and A.VIII.2.

From the curves shown in Figs. A.VIII. 1 and A.VIII.2 the following expressions are

obtained:

PI/Abm = 2.05 + 3.16 ftb - 0.74 (ftb)2

PI/Abm = 5.98 - 6.85 :m + 7.9 (:m i• •

.................. (A.VIII.2)

.................. (A.VIII.3)

Keeping the coefficient of ftb , (ftb i ,.s,. and (11m i the same as in the above twoI. •

equations and using trial and error method to achieve the best fit,. the following

simplified formula for bare masonry column is obtained:

PI =Abm {2.3 + 3.16 ftb - 0.74 (ftb i -6.85 :m + 7.9 (:m )2} (A.VIIIA)b b

where:

PI =Ultimate load for bare masonry column (N)

Abm = Cross-sectional area of bare masonry column (mm2)

ftb = Tensile strength of brick (MPa)

.s,. = Thickness ratio of bed joint and brickIb

Masonry Column with Ferrocement Overlay (Axial Loading)

To develop the design formula of P2, twenty nine masonry columns with

ferrocement overlay of nine different cross-sectional area, have been analysed by

changing the value of compressive strength of ferrocement mortar. The value of P2

is obtain by subtracting the failure load of masonry column from failure load of

masonry column (same cross-sectional area) with ferro cement overlay. A best fit

curve of nominal failure stress of ferrocement overlay vs. compressive strength of

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A.lOO

ferrocement mortar have been plotted using least square method as shown in Fig.

A.VIII.3. (package- Origin version 3.5)

The equation shown in Fig. A.VIII.3 can be written as

P2/Af= 2.2 fcfin - 19.2 (A.VIII.S)

or

P2 = Af (2.2 fcfin - 19.2) (A.VIII.6)

where,

P2 = Load carrying capacity of ferrocement overlay including the effect of

confinement in Newton (N)

A{= Cross-sectional area of ferrocement in mm2

fcfin = Compressive strength of ferrocement mortar in MPa

All these above expressions are based on the linear elastic fracture analysis. From

chapter 8 it is seen that the linear elastic fracture analysis gives higher load than

the nonlinear analysis (exact analysis). To account for this overestimation of failure

load and to make the equation conservative, equation A.VIII.l can be modified as,

Pult = 0.80 (PI + P2) ••••••••••••• (A.VIII.7)

where:

Pult =Ultimate load (N)

PI =Ultimate load for bare masonry column (N)

P2 = Load carrying capacity of ferrocement overlay including the effect of

confmement in Newton (N)

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A.10l

Masonry Column with Ferrocement Overlay (Eccentric Loading)

To develop a design formula for eccentric loading, fifty four masonry column with

ferro cement overlay, of nine different cross-sectional area have been analysed by

changing the values of eccentricity, compressive strength of ferro cement mortar

and thickness ratio of bed joint and brick. A best fit curve of Pe,ult!Pult vs. e/h (h =

depth of column) have been plotted as shown in Fig. A.VIlIA.

The expression shown in Fig. A.VIlIA for eccentric load can be written as,

Pe, ultPult

(0.9996-1.51208 h) (A.VIII.8)

In order to simplify the procedure the above expression may be written as,

Pe•u1t= PU!t(l-1.5*) (A.VIII.9)

/ ,

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A.102

6.0

•5.5

roQ.

~'"'" 5.0Q)~-(/)roc'E0z

4.5

4.0

y=2.05+3.16x-O.74x2

1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4

Tensile Strength of Brick fib (MPa)

FIG. A.VIII. I TENSILE STRENGTH OF BRICK VS. COLUMN STRESS CURVE

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A.l03

6,0

•5,5

roIl.

~<Il<Il 5,0Cll.:-(/)

roc'E0z

4,5 •

4,0

0,0 0,1 0,2 0,3 0.4Thickness Ratio of Bed Joint and Brick (tm/tbl

~IG, A,VIII.2 THICKNESS RATIO VS, COLUMN STRESS CURVE

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A.104

FIG. A.VIII.3 NOMINAL STRESS IN OVERLAY AT FAILUREVS. STRENGTH OF FERROCEMENT MORTAR CURVE

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A.10S

y=O.99966-1.5120B X0.9

1.0

0.8

'50---'5

<Ii •0- 0.7

••••

0.6

•,•-.

0.5

0.00 0.05 0.10 0.15

e/h0.20 0.25 0.30

FIG. AVillA INTERACTION DIAGRAM

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APPENDIX IX

COMPARISON OF PROPOSED DESIGN FORMULAE AND FINITEELEMENT ANALYSIS

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AXIAL LOAD CASE (MASONRY COLUMN WITH FERROCEMENT OVERLAY)

I-'o-J

:J:'

Variable Problem number

1 2 3 4 5 6 7 8 9 10 11 12 13 14Thickness ratio of bedjoint and brick 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.273 .273

(t"/t,, )X-Sectional area of 244 244 244 244 244 244 244 244 244 381 381 381 381 244brick masonry (At,.,) x x x x x x x x x x x x x x

(mmx~) 244 244 244 244 244 244 244 244 244 381 381 381 381 244Thickness of"errocement overlay 19.05 19.05 19.05 25.4 25.4 25.4 38.1 38.1 38.1 19.05 19.05 19.05 25.4 38.1

(mm)Compressive strength offerrocement mortar (fm.) 15 18.5 20 15 18.5 20 15 18.5 20 15 18.5 20 18.5 18.5

IMPa)Tensile strength ofbrick (fd,) 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

rMPa)

Pt(kN) 304 304 304 304 304 304 304 304 304 742 742 742 636 261

P2(kN) 277 431 497 378 588 679 593 924 1066 420 654 756 888 924

Pull=~,+P2) 465 588 641 546 714 786 718 982 1096 930 1118 1198 1219 984

P,=(kN) 565 711 792 643 831 886 816 1060 1144 1300 1580 1780 1384 1018

P,oJPull 1.21 1.20 1.23 1.17 1.16 1.12 1.13 1.07 1.04 1.39 1.41 1.48 1.13 1.07

/' "\

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AXIAL LOAD CASE (MASONRY COLUMN WITH FERRO CEMENT OVERLAY)

VariableProblem number

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29Thickness ratio of bedjoint and brick .091 .091 .091 .091 0.091 .091 0.Q91 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091

(t,,/!,,)X-Sectional area of 381 381 381 381 381 381 508 508 508 508 508 508 508 508 508brick masonry (A"",) x x x x x x x x x x x x x x x(mm x mm) 381 381 381 381 381 381 508 508 508 508 508 508 508 508 508

Thickness ofCerrocement overlay 25.4 25.4 25.4 38.1 38.1 38.1 25.4 25.4 25.4 38.1 38.1 38.1 19.05 19.05 19.05

(mm)Compressive strength of""errocement mortar 15 18.5 20 15 18.5 20 15 18.5 20 15 18.5 20 15 18.5 201(1;, •• ) IMPa)Tensile strength ofbrick (f",) 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

IMP~)

P,(kN) 742 742 742 742 742 742 1319 1319 1319 1319 1319 1319 1319 1319 1319

P,(kN) 570 888 1024 881 1373 1584 748 1165 1344 1148 1789 2064 554 863 996

Pull = 0.8O(P,+ 1', ) 1050 1304 1413 1298 1692 1861 1654 1987 2130 1974 2486 2706 1498 1796 1852(kN)

p, ••••(kN) 1400 1696 1902 1557 1870 2103 2350 2722 3111 2555 2939 3322 2200 2500 2822

I',OJP u11 1.33 1.30 1.34 1.19 1.10 1.13 1.42 1.36 1.46 1.29 1.18 1.22 1.46 1.43 1.52

~f-'o00

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AXIAL LOAD CASE (BARE COLUMN)

VariableProblem

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44Thickness ratio of bed joint and

brick 0.091 0.182 0.273 0.091 0.091 0.091 0.182 0.273 0.091 0.091 0.091 0.182 0.273 0.091 0.091(t,,/t,,)

X-Sectional area of 244 244 244 244 244 381 381 381 381 381 508 508 508 508 508brick masorny (A"",) x x x x x x x x x x x x x x x(mrnxmm) 244 244 244 244 244 381 381 381 381 381 508 508 508 508 508

Tensile strength ofibrick (fib) (MPa) 2.21 2.21 2.21 1.5 1.0 2.21 2.21 2.21 1.5 1.0 2.21 2.21 2.21 1.5 1.0

P,(kN) 304 279 261 286 247 742 680 635 697 602 1319 1209 1130 1240 1071

Pr"" (kN) 324 298 268 304 263 798 740 672 751 650 1437 1332 1187 1345 1172

Pron/P, 1.06 1.06 1.03 1.06 1.06 1.07 1.08 1.06 1.07 1.08 1.09 1.10 1.05 1.08 1.09

~t-'o\0

Page 286: BEHAVIOUR OF BRICK MASONRY COLUMNS WITH FERRO ...

1

ECCENTRIC LOAD CASE

Variable Problem number

1 2 3 4 5 6 7 8 9 10 Il 12 13 14 15 16 17 18 19Thickness ratio of bed joint

and brick 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091(t",It,,)

X-Sectional area of 244 244 244 244 244 244 244 244 244 381 381 381 381 381 381 381 381 381 508brick masonry (Am.) x x x x x x x x x x x x x x x x x x x(mmxmnl) 244 244 244 244 244 244 244 244 244 381 381 381 381 381 381 381 381 381 508

Thickness of ferrocementoverlay (mm) 19.05 19.05 19.05 25.4 25.4 25.4 38.1 38.1 38.1 19.05 19.05 19.05 25.4 25.4 25.4 38.1 38.1 38.1 19.05

Compressive strength offerrocemenl mortar (f..,,) 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5

(MPa)Tensile strength of brick (1;,,)

(MPa) 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21 2.21

Eccenlrcity I Depth (e/b) 0.0337 0.136 0.2612 0.043 0.141 0.2607 0.0594 0.1497 0.259 0.0227 0.132 0.257 0.0294 0.136 0.257 0.0416 0.1423 0.257 0.0174

PI (kN) 304 304 304 304 304 304 304 304 304 742 742 742 742 742 742 742 742 742 1319

P, (kN) 431 431 431 588 588 588 924 924 924 654 654 654 888 888 888 1373 1373 1373 863

eP,,,,,9l.80(P. -P,X1-1.5 11) 558 468 358 668 563 435 895 761 600 1080 897 692 1247 1038 801 1586 1331 1040 1700

(kN)

P••• (kN) 661 533 419 765 640 483 977 755 615 1470 Il03 764 1534 Il87 837 1770 1419 1042 2300

PremlPe,uft 1.18 1.13 1.17 1.14 1.13 1.11 1.09 0.99 1.02 1.36 1.23 1.10 1.23 1.14 1.04 I.Il 1.06 1.00 1.35

:J:'f-If-Io

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I..,,;I

~

\'•.'.. ,~

••

ECCENTRIC LOAD CASE

Variable Problem nwnber

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39Thickness ratioof bedjoint

andbrick 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.091 0.273 0.273 0.273 0.273 0.273 0.273 0.273 0.273 0.2731t,Jt,,)

X-Sectionalareaof 508 508 508 508 508 508 508 508 244 244 244 244 244 244 381 381 381 244 244 244brickmasomy(AtmJ x x x x x x x x x x x x x x x x x x x x_x~ _ _ _ _ _ _ _ _ ~ ~ ~ ~ ~ ~ ~I ~I ill ~ ~ ~

Thickness of ferrocementoverlay (mm) 19.05 19.05 25.4 25.4 25.4 38.1 38.1 38.1 19.05 19.05 19.05 25.4 25.4 25.4 25.4 25.4 25.4 38.1 38.1 38.1

Compressive strength offerroccmen~m;"'" (t..) 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 IS IS IS 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5

Tensilestreogtbof brick(f••)~ UI UI UI UI UI UI UI Ul UI UI UI UI UI ~ UI UI ~ ~ UI ~

Eccentreity/Depth(cIh) 0.13 0.255 0.0227 0.133 0.2556 0.0326 0.1385 0.2554 0..0337 0.136 0.2612 0.043 0.141 0.2607 0.0416 0.136 0.257 0.0594 0.1497 0.259

P, (kN) 1319 1319 1319 1319 1319 1319 1319 1319 304 304 304 261 261 261 637 637 637 261 261 261

P, (kN) 863 863 1165 1165 1165 1789 1789 1789 277 277 277 588 588 588 888 888 888 924 924 924

eP,...=O.80(P,• PV(I.1.5h) 1406 1078 1914 1591 1225 2364 1969 1534 442 370 283 635 533 414 1143 970 749 896 763 600

IkNl

1tl~ (kN) 1935 1357 2599 2118 1450 2792 2219 1542 542 446 367 686 586 429 1301 1107 858 822 733 580

I .~. "" 1.37 1.25 1.35 1.33 1.18 1.18 1.12 1.00 1.22 1.20 1.29 1.08 1.09 1.03 1.13 1.14 1.14 0.92 0.96 0.96J ,

~.

~ :'rj--;*1

i~

;l"f-'f-'f-'