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Page 1: BCAL Corporate Presentation

Welcome Welcome

to the to the

Corporate Presentation Corporate Presentation

ofof

Best & Crompton Apparels LimitedBest & Crompton Apparels Limited

Page 2: BCAL Corporate Presentation

Our VisionOur Vision

Being globally competitive manufacturer of technology and fashion driven apparel products

Our Business DriversOur Business Drivers

Trustworthiness Integrity Fairness Caring Transparency

Page 3: BCAL Corporate Presentation

Our BackgroundOur Background

Best & Crompton Apparels (BCAL) is a subsidiary of Best & Crompton

Textiles & Apparels Ltd. (BCTAL)

Busana Apparels Group (BAG), Indonesia are partners in this venture

(BCAL). Busana are the largest apparel exporters from Indonesia.

Best & Crompton Engineering Ltd.(BCEL)

BCTAL

TEXMACO BAGTechnical

SupportBCAL

Partners

Page 4: BCAL Corporate Presentation

Our Partner BUSANA APPARELSOur Partner BUSANA APPARELS

Indonesia’s largest apparel exporter with exports over USD 225 million.

Diversified product ranging casual shirts, pants, shorts, jeans wear, knit wear for both men and women.

17 state-of-the-art Garment factories - 7,000 machines – capacity of 28 million pieces per annum.

Key customers include:

Page 5: BCAL Corporate Presentation

Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO

FIBRE

Gross capacity of 1 million tonnes of Purified Terephthalic Acid (“PTA”) – the principal component in the manufacture of polyester fibres.

Vertically integrated polyester manufacturing

facility (PTA to Garments) makes TEXMACO one

of the largest in the world.

Page 6: BCAL Corporate Presentation

Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO

Product mix – Yarns are available in semi-dull, full dull, optical white, cationic dyeable, low pill/anti-pill, super bright, flame retardant, high shrinkage co-polymer, anti-bacterial and moisture wicking yarns (cool dry).

Product range – Partially oriented yarn (POY), Full oriented yarn (FOY), Draw textured yarn (DTY), Differential shrinkage yarn (DSY), Spin-draw yarn (SDY).

Specialized micro filament yarns up to 0.5 dpf, excellent softness, suede touch, comfortable wearability.

FILAMENT YARNS

Page 7: BCAL Corporate Presentation

Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO

Leaders in polyester woven fabrics, polyester fleece, PU coated and laminated fabrics with technology from M/s. Helox AS of Norway.

Warp and weft knitted specialized polyester fabrics.

Amongst the top two manufacturers of “PERFORMANCE FABRICS”.

Product range has technically engineered features like ‘warm-to-weight-ratios’, air flow control factors, moisture management of wicking, stretch properties.

FABRICS – WOVENS AND KNITS

Page 8: BCAL Corporate Presentation

Our Market OfferingsOur Market Offerings

TARGET SEGMENT MEN’s WOMEN’s

Active Wear Polo Shirts, Tees Polo Shirts, Tees

Sports Wear Track Suits, Golf Wear Knit Tops

Performance Wear Fleece Jackets, Sweat Shirts Fleece Jackets

Fashion Wear Shorts Tank Tops

Leisure Wear Shorts

TARGET MARKET

- USA - European Union - ASEAN

MARKET SEGMENTS

Page 9: BCAL Corporate Presentation

Our Market OfferingsOur Market Offerings

Functional clothing with special characteristics for:

Tie-ups with major Sports / Active and Performance wear brands for B2B relationships.

MARKET SEGMENTS

- Jogging

- Cycling

- Mountaineering

- Trekking

- Winter sports

- Water sports

- Motor sports

- Expeditions etc.

Page 10: BCAL Corporate Presentation

Our Market Offerings- Our Market Offerings- Fibres specific product, we offerFibres specific product, we offer

FIBRE

Natural Cellulosic Manmade

Cotton Linen Viscose Modal Polyester Nylon

Page 11: BCAL Corporate Presentation

Our Market Offerings- Our Market Offerings- FabricFabric

Knit

Jersey PiqueInterlock

& Rib

Solid Y/D Solid Y/D SolidPointelle

& Variegated

Page 12: BCAL Corporate Presentation

Knitted Fabric & Product Types

Jersey Pique Interlocks Rib Jacquard Collar

 

Solid Solid Solid Solid Single Knits Solid

Stretch Stretch Stretch Stretch Double Knits No Roll

Self Textured Single Tuck Drop Needle Drop Needle Float Jacquard Full Fashion

Feeder Stripe Double Tuck Bi-Ply Variegated Mini Jacquard Tipping

Auto Stripe Honey Comb Mesh Bi-Ply Full Jacquard Welted

Engineer Stripe Nail Head Engineered Rachel Special Jacquard Birdseye

4 Track Design Feeder Stripe Pointelle Engineered Engineered Jacquard Jacquard

Our Market Offerings- Our Market Offerings- Fabric Structures we offerFabric Structures we offer

Page 13: BCAL Corporate Presentation

Our Market Offerings- Our Market Offerings- Engineered ApparelEngineered Apparel

Engineered apparel

Polyester

Poly-lycra

Nylon

Nylon lycra

Product with Moisture management Properties

Product with Wicking Properties

SEAMLESS’ performance product

Product with various technical fibre blends

Product with various technical yarn blends

Page 14: BCAL Corporate Presentation

Our Market Offerings- Our Market Offerings- Cotton & Cotton BlendsCotton & Cotton Blends

Cotton & Blends

100% Cotton

100% Linen

100% Viscose

Cotton Spandex

Viscose Spandex

Cotton Modal & Other blends

Fabric

Jersey ( Solid, Auto, Feeder, Engineered)

Pique ( Solid, Auto, Feeder, Engineered)

Interlock

Rib

Page 15: BCAL Corporate Presentation

BCAL Product DevelopmentBCAL Product Development

Dedicated Sampling Unit of 15,000 sq.ft. along with Design Studio in Chennai with following facilities:

Forecast international trends and customize range planning.

Design and Sampling teams coordinated by Expats having international experience.

Phase I: SAMPLING UNIT and DESIGN STUDIO

Page 16: BCAL Corporate Presentation

BCAL Product DevelopmentBCAL Product Development

Warp and weft knitted specialized polyester fabrics.

Product range has technically engineered features like ‘warm-to-weight’ ratios, air flow control factors, moisture management of wicking, stretch properties.

50 Sewing machines that include Ultrasonic Sewing for cut and sew apparel.

6 head Embroidery machine.

‘Heat Transfer’ printing machines.

Phase I: SAMPLING UNIT and DESIGN STUDIO

Page 17: BCAL Corporate Presentation

BCAL ManufacturingBCAL Manufacturing

START UP: Cut & Sew – April ’08

CAPACITY: 20 million garments (on 2 shift basis) INFRASTRUCTURE: Project spread over 25 acres land

1,00,000 sq.ft. built-up areaSituated on the main road next to railway stationAssured supply of trained local labourHostel facility for better employee retention

PRODUCT RANGE: Sports and Active wear – ‘Polo’ shirts, Tee shirts, Shorts, Track suits. Performance Jackets.

FABRICS: Specialty fabrics in circular and warp knit Micro polyester fleece

Phase I: MANUFACTURING UNIT, Arakonnam

Page 18: BCAL Corporate Presentation

BCAL ManufacturingBCAL Manufacturing

Phase I: MANUFACTURING UNIT, Arakonnam

Computer Aided Manufacturing ‘CAM’

- Computer aided design (CAD), Computer aided spreading (CAS),

Automatic cutting (CAM)

- Computer controlled sewing machines

- Unit production system (UPS)

- Automatic workstations

Equipment includes the following:

Printing

- 6 colour specialized printing machines

- ‘Heat Transfer’ printing with sublimation inks

Embroidery

- 3 Embroidery machines (9 colours) each of 20 heads

Air-conditioning/Cooling

- Better working environment for the sewing and embroidery

sections

Page 19: BCAL Corporate Presentation

BCAL ManufacturingBCAL Manufacturing

300 acres land acquired for ‘SEZ’ project – in principle approval obtained.

Casual bottoms – 12.0 million pcs.

Casual shirts – 12.0 million pcs.

Printing, dyeing and embroidery facility for feeding above

units.

Track Suits - 6.0 million pcs.

Casual Polo shirts – 12.0 million pcs.

Performance and winter wear (Fleece Jackets) – 6.0 million pcs.

Phase II: ‘SEZ’ HOSUR PROJECT – Textiles & Apparels

Page 20: BCAL Corporate Presentation

BCAL ManufacturingBCAL Manufacturing

KNITTED FABRICS:

Circular & warp knitting and – 10 Tons / day

dyeing / finishing

WOVEN FABRICS:

Air jet weaving with continuous – 36 million mts. p.a.

dyeing / finishing

Phase II: ‘SEZ’ HOSUR PROJECT – Textiles

Page 21: BCAL Corporate Presentation

Our Major Customer’sOur Major Customer’s

Decathlon

Puma

Adidas

Reebok

Next

Fila

Carrefour

Conbipel

Levi’s

Docker’s

Page 22: BCAL Corporate Presentation

Our Major Domestic Our Major Domestic Customer’sCustomer’s

Puma

Adidas

Reebok

Levi’s

Docker’s

Decathlon

Conbipel

Next

Page 23: BCAL Corporate Presentation

Thank YouThank You