Welcome Welcome to the to the Corporate Corporate Presentation Presentation of of Best & Crompton Apparels Best & Crompton Apparels Limited Limited
Aug 21, 2015
Welcome Welcome
to the to the
Corporate Presentation Corporate Presentation
ofof
Best & Crompton Apparels LimitedBest & Crompton Apparels Limited
Our VisionOur Vision
Being globally competitive manufacturer of technology and fashion driven apparel products
Our Business DriversOur Business Drivers
Trustworthiness Integrity Fairness Caring Transparency
Our BackgroundOur Background
Best & Crompton Apparels (BCAL) is a subsidiary of Best & Crompton
Textiles & Apparels Ltd. (BCTAL)
Busana Apparels Group (BAG), Indonesia are partners in this venture
(BCAL). Busana are the largest apparel exporters from Indonesia.
Best & Crompton Engineering Ltd.(BCEL)
BCTAL
TEXMACO BAGTechnical
SupportBCAL
Partners
Our Partner BUSANA APPARELSOur Partner BUSANA APPARELS
Indonesia’s largest apparel exporter with exports over USD 225 million.
Diversified product ranging casual shirts, pants, shorts, jeans wear, knit wear for both men and women.
17 state-of-the-art Garment factories - 7,000 machines – capacity of 28 million pieces per annum.
Key customers include:
Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO
FIBRE
Gross capacity of 1 million tonnes of Purified Terephthalic Acid (“PTA”) – the principal component in the manufacture of polyester fibres.
Vertically integrated polyester manufacturing
facility (PTA to Garments) makes TEXMACO one
of the largest in the world.
Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO
Product mix – Yarns are available in semi-dull, full dull, optical white, cationic dyeable, low pill/anti-pill, super bright, flame retardant, high shrinkage co-polymer, anti-bacterial and moisture wicking yarns (cool dry).
Product range – Partially oriented yarn (POY), Full oriented yarn (FOY), Draw textured yarn (DTY), Differential shrinkage yarn (DSY), Spin-draw yarn (SDY).
Specialized micro filament yarns up to 0.5 dpf, excellent softness, suede touch, comfortable wearability.
FILAMENT YARNS
Our Partner TEXMACO / POLYSINDOOur Partner TEXMACO / POLYSINDO
Leaders in polyester woven fabrics, polyester fleece, PU coated and laminated fabrics with technology from M/s. Helox AS of Norway.
Warp and weft knitted specialized polyester fabrics.
Amongst the top two manufacturers of “PERFORMANCE FABRICS”.
Product range has technically engineered features like ‘warm-to-weight-ratios’, air flow control factors, moisture management of wicking, stretch properties.
FABRICS – WOVENS AND KNITS
Our Market OfferingsOur Market Offerings
TARGET SEGMENT MEN’s WOMEN’s
Active Wear Polo Shirts, Tees Polo Shirts, Tees
Sports Wear Track Suits, Golf Wear Knit Tops
Performance Wear Fleece Jackets, Sweat Shirts Fleece Jackets
Fashion Wear Shorts Tank Tops
Leisure Wear Shorts
TARGET MARKET
- USA - European Union - ASEAN
MARKET SEGMENTS
Our Market OfferingsOur Market Offerings
Functional clothing with special characteristics for:
Tie-ups with major Sports / Active and Performance wear brands for B2B relationships.
MARKET SEGMENTS
- Jogging
- Cycling
- Mountaineering
- Trekking
- Winter sports
- Water sports
- Motor sports
- Expeditions etc.
Our Market Offerings- Our Market Offerings- Fibres specific product, we offerFibres specific product, we offer
FIBRE
Natural Cellulosic Manmade
Cotton Linen Viscose Modal Polyester Nylon
Our Market Offerings- Our Market Offerings- FabricFabric
Knit
Jersey PiqueInterlock
& Rib
Solid Y/D Solid Y/D SolidPointelle
& Variegated
Knitted Fabric & Product Types
Jersey Pique Interlocks Rib Jacquard Collar
Solid Solid Solid Solid Single Knits Solid
Stretch Stretch Stretch Stretch Double Knits No Roll
Self Textured Single Tuck Drop Needle Drop Needle Float Jacquard Full Fashion
Feeder Stripe Double Tuck Bi-Ply Variegated Mini Jacquard Tipping
Auto Stripe Honey Comb Mesh Bi-Ply Full Jacquard Welted
Engineer Stripe Nail Head Engineered Rachel Special Jacquard Birdseye
4 Track Design Feeder Stripe Pointelle Engineered Engineered Jacquard Jacquard
Our Market Offerings- Our Market Offerings- Fabric Structures we offerFabric Structures we offer
Our Market Offerings- Our Market Offerings- Engineered ApparelEngineered Apparel
Engineered apparel
Polyester
Poly-lycra
Nylon
Nylon lycra
Product with Moisture management Properties
Product with Wicking Properties
SEAMLESS’ performance product
Product with various technical fibre blends
Product with various technical yarn blends
Our Market Offerings- Our Market Offerings- Cotton & Cotton BlendsCotton & Cotton Blends
Cotton & Blends
100% Cotton
100% Linen
100% Viscose
Cotton Spandex
Viscose Spandex
Cotton Modal & Other blends
Fabric
Jersey ( Solid, Auto, Feeder, Engineered)
Pique ( Solid, Auto, Feeder, Engineered)
Interlock
Rib
BCAL Product DevelopmentBCAL Product Development
Dedicated Sampling Unit of 15,000 sq.ft. along with Design Studio in Chennai with following facilities:
Forecast international trends and customize range planning.
Design and Sampling teams coordinated by Expats having international experience.
Phase I: SAMPLING UNIT and DESIGN STUDIO
BCAL Product DevelopmentBCAL Product Development
Warp and weft knitted specialized polyester fabrics.
Product range has technically engineered features like ‘warm-to-weight’ ratios, air flow control factors, moisture management of wicking, stretch properties.
50 Sewing machines that include Ultrasonic Sewing for cut and sew apparel.
6 head Embroidery machine.
‘Heat Transfer’ printing machines.
Phase I: SAMPLING UNIT and DESIGN STUDIO
BCAL ManufacturingBCAL Manufacturing
START UP: Cut & Sew – April ’08
CAPACITY: 20 million garments (on 2 shift basis) INFRASTRUCTURE: Project spread over 25 acres land
1,00,000 sq.ft. built-up areaSituated on the main road next to railway stationAssured supply of trained local labourHostel facility for better employee retention
PRODUCT RANGE: Sports and Active wear – ‘Polo’ shirts, Tee shirts, Shorts, Track suits. Performance Jackets.
FABRICS: Specialty fabrics in circular and warp knit Micro polyester fleece
Phase I: MANUFACTURING UNIT, Arakonnam
BCAL ManufacturingBCAL Manufacturing
Phase I: MANUFACTURING UNIT, Arakonnam
Computer Aided Manufacturing ‘CAM’
- Computer aided design (CAD), Computer aided spreading (CAS),
Automatic cutting (CAM)
- Computer controlled sewing machines
- Unit production system (UPS)
- Automatic workstations
Equipment includes the following:
Printing
- 6 colour specialized printing machines
- ‘Heat Transfer’ printing with sublimation inks
Embroidery
- 3 Embroidery machines (9 colours) each of 20 heads
Air-conditioning/Cooling
- Better working environment for the sewing and embroidery
sections
BCAL ManufacturingBCAL Manufacturing
300 acres land acquired for ‘SEZ’ project – in principle approval obtained.
Casual bottoms – 12.0 million pcs.
Casual shirts – 12.0 million pcs.
Printing, dyeing and embroidery facility for feeding above
units.
Track Suits - 6.0 million pcs.
Casual Polo shirts – 12.0 million pcs.
Performance and winter wear (Fleece Jackets) – 6.0 million pcs.
Phase II: ‘SEZ’ HOSUR PROJECT – Textiles & Apparels
BCAL ManufacturingBCAL Manufacturing
KNITTED FABRICS:
Circular & warp knitting and – 10 Tons / day
dyeing / finishing
WOVEN FABRICS:
Air jet weaving with continuous – 36 million mts. p.a.
dyeing / finishing
Phase II: ‘SEZ’ HOSUR PROJECT – Textiles
Our Major Customer’sOur Major Customer’s
Decathlon
Puma
Adidas
Reebok
Next
Fila
Carrefour
Conbipel
Levi’s
Docker’s
Our Major Domestic Our Major Domestic Customer’sCustomer’s
Puma
Adidas
Reebok
Levi’s
Docker’s
Decathlon
Conbipel
Next
Thank YouThank You