BBC067 / BBCD067 / BBA067 / BBT067-NL / BBT067-SL / BBT067-TL · • Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars fit to a Mitsubishi MR Triton 11/2018+

TO MITSUBISHI MR TRITON 11/2018+

INSTALLATIONGUIDE

• Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars fit to a Mitsubishi MR Triton 11/2018+

• It will take about 4 hours to install.

IMPORTANT: Bull bar installations should only be done by a qualified person and it’s the responsibility of this person to ensure correct fitment.

NOTE: This product has been tested for air bag compatibility and therefore the mounting system MUST NOT be modified

DAT

E OF

ISSU

E: 0

4031

9

BBC067 / BBCD067 / BBA067 / BBT067-NL / BBT067-SL / BBT067-TL

©Copyright 2018 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd

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BBC067 / BBCD067 / BBA067 / BBT067-NLInstallation Guide


1. Before installation check bull bar application is compatible with your vehicle.

2. Disconnect any bumper lights, sensors and cameras. Remove factory bumper bar, grill assembly and factory protection plate from under radiator.

Remove washer bottle, filler neck and bumper support panel.

3. Temporarily mount bull bar cradle to front cross member using 4 captive nuts. Ensure bracket is centralised.

4. Mark 8 holes to be drilled through cross member and remove bull bar cradle.

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6. Open the inner holes to 12mm

5. Drill holes using a 21mm hole saw, only through outer skin of chassis cross member.

Drill a pilot hole using the centre drill bit of the hole saw through the inner skin as shown.

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8. Insert crush tubes into holes previously drilled in front cross member.

HINT: Use short bolts from fitting kit to temporarily hold crush tubes in position during istallation.

7. Mount chassis support brackets to inner and outer faces of chassis using hardware provided. Do not tighten.

Use trimmed washer for bolt on inside of tie down point.

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9. Reinstall mounting cradle to vehicle, centralise, insert and tighten all mounting hardware.

10. If fitting a winch, horns will need to be moved to the rear of the mounting cross member as shown.

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11. Remove grill and lights from bumper bar.

Use supplied template to mark both sides of the bumper.

Continue cut line straight across bumper bar as indicated.

Mark triangle template over chrome sections as indicated.

Triangle is 40mm H x 100mm W.

Re-fit bumper bar and grill to vehicle.

12. If winch is being installed, refer to winch installations instructions on page 14.

13. Unwrap bull bar. Check over riders and light assemblies are tight in bull bar before installation.

40mm H

100mm W

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15. Fit bull bar to mounting cradle using supplied M12 bolts, align with vehicle leaving a 10-15mm gap between wings and bumper bar and tighten all bolts.

14. If applicable, fit camera to bull bar through hole located above winch fairlead, using supplied bolts and spacers.

16. Once bull bar is aligned with vehicle and bolts tightened, drill through pinning holes (circled in yellow) between bull bar and chassis bracket and secure with M10 bolts, washers and nuts provided.

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17. If applicable fit parking sensors, refer to page 10 for details.

18. TO FIT WASHER BOTTLE:

Remove battery.

Unclip factory wiring loom for washer pump and pull through into engine bay. Cut factory plug off the loom and crimp spade terminals supplied onto the wires. Connect to supplied pump as shown.

Shorten factory hose and connect to washer pump.

Place washer bottle into cavity behind headlight.

Fit mounting bracket using body earth bolt.

Fit washer bottle to bracket and replace battery.

NOTE. It is easier to connect indicators, park lights and fog lights during this process as it allows easier access to the plugs.

Refer to wiring diagram on page 16.

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19. Fit supplied protection plates to bull bar.

Heads of exposed bolts (as shown) may be spray painted black to conceal visibility.

20. Using wing protection plates as a guide, trim plastic guard liners and attach using cable ties.

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1. For new vehicles with parking sensors, the new bars will now come with a plastic parking sensor holder kit. The sensor mounting kit will be inside the bar mounting hardware box.

IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper.

Plastic Parking Sensor Installation

2. The bars come with a rubber plug in the sensors hole. This plug needs to be pushed out if you need to install the sensors into the bar.

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3. Using supplied wipes, clean around the sensor hole on the INSIDE of the bar.

4. The kit comes with double sided stickers to enable you to stick the sensor holder in place.

5. Remove the middle of the sensor holder to allow the vehicle sensor to go through.

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6. Clean the plastic sensor holder with supplied wipes and install the double sided sticker.

7. Remove the double sided stickers protective layer and install the sensor holder into the bar.

IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper.

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11. Ensure that the sensor is installed correctly and centred.

10. Install the backing plate to suit the sensor.

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1. Bolt winch to cradle. Bolt fairlead to recess in front of bull bar using bolts, washers and nuts provided.

Winch Installation

2. Fit bull bar to vehicle referring to steps of bull bar fitting instructions.

3. Mount control box in desired location.

4. Connect three colour coded cables to the corresponding poles on winch motor.

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5. Connect the thin black earth wire and negative battery cable to the earth connection on the opposite side of winch motor.

7. Connect positive and negative battery cables main battery of vehicle (Not Auxilliary Battery).

8. Attach breather hose to barb fitting on winch motor. Run hose to the highest available point in engine bay and cable tie in position. Cable tie hose away from any sharp, hot or moving objects.

Refer back to step 18 of the Bull Bar fitting instructions on page 7

6. Run the positive and negative battery cables into the engine bay taking care to secure cables away from any sharp or moving objects.

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Wiring Diagrams

Parklight

Blue

Relay

Connector

Ground

Fuse

Red

3085

8687

87a

Red Lamp

Black

LampBattery

Ground

Ground

White

SwitchSPST

Park Light Indicator

Ground Ground

IndicatorCircuit

Park LightCircuit Black

YellowWhite

Black

PARK LIGHT & INDICATOR

FOG LIGHTS

BBC067 / BBCD067 / BBA067 / BBT067-NL / BBT067-SL / BBT067-TL · • Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars fit to a Mitsubishi MR Triton 11/2018+

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