Baumruk profil spolecnosti_czak01426_en

ENGINEERING MACHINING TRADE

COMPANY PROFILE

The company, originally called Stroj & Spol., was incorporated by the Baumruk family in 1990. The company with the original staff of three full-time employees first concentrated on metal production to order, mainly on design and construction of untypical constructions. In 1994 the company moved to new premises which were reconstructed and extended at the same time. With quick acquisition of new customers and further increase of the volume of manufacture entailing the need for financing the originally family company was transferred to BAUMRUK & BAUMRUK s. r. o., limited liability company, newly incorporated in 1996. At the same time, thanks to precise work and due fulfilment of all agreements, the company changed its orientation and began to concentrate on foreign customers and serial production of various metal components for construction machinery. In 1997 the acquisition of business shares in the limited liability company Yamas s. r. o. extended the existing premises by the manufacturing plant in the municipality of Chrást u Plzně. At that time the company also commenced trading with spare parts for railway carriages. In 2000 the company received a  quality system certification pursuant to ČSN EN ISO 9001:2001 standard and the Certificate of Technical Eligibility for Suppliers of the Joint-Stock Company Czech Railways. In 2002 the manufacturing capacities were extended with a  machining plant allowing for increased self-sufficiency in manufacture of spare parts and components of railway carriages. In 2006 the company completed construction of a new manufacturing hall at Chrást u Plzně, where its manufacturing capacities were subsequently transferred. Since 2007 the company has extensively invested in automation, machinery and software. Acquisition of welding certificate allows for further assertion in the hard competitive environment. In 2010 the company has employed 60 full-time staff members, used modern machinery and back office and planned construction of new manufacturing plants.

Firma BAUMRUK & BAUMRUK, s.r.o

HISTORY

The limited liability company BAUMRUK & BAUMRUK s. r. o. is a  100% Czech-owned company dealing in engineering manufacture. The product portfolio of the company includes serial production of metal parts and components of construction machinery pursuant to drawing documentation including complete delivery to the client. The company further specialises in manufacture and trading spare parts for railway carriages of the ŠKODA brand. The products are exported, either directly or through export companies, to many European countries.

General metal manufacture focusing on serial production and supply right to the client ´s assembly hall: BAUMRUK & BAUMRUK s.r.o. uses most up-to-date manufacturing equipment, guaranteeing high productivity and standards of the supplied parts.

PRINCIPAL COMPETITIVE ADVANTAGES:

Complexity of manufacturing technologies and supplied services – from design, raw material processing, via welding and machining to surface finishes and final assembly under continuous control within a single company

Team of employees with long-term experience in many branches of industry

High flexibility, personalised approach Focus on long-term cooperation Ability to contribute to continuous improvement of

client ´s product Modern and high-performance software equipment of

technology and construction (SolidWorks, SolidCAM, JetCAM HPN, AutoPOL Unfolder etc.), allowing among other things processing of multiple data formats, high effectiveness and flexibility of manufacture, creation of in-house designs etc.

ERP system of production management guaranteeing accurate technological preparation, management and monitoring of the manufacturing process

Multiple certifications in the area of manufacturing quality management

PRODUCTS AND SERVICE We always try to offer to the client the most convenient solution in harmony with its current requirements. The main principles include compliance with the principles of fair-trade and all agreed specifications. As we use complex and up-to-date in-house equipment we are able to provide manufacturing process feedback to the client and cooperate with the client on continuous improvement of its products. Our quality and flexibility of services is proved by the long list of satisfied long-term clients.

METAL MANUFACTURE

TECHNOLOGICAL AND MANUFACTURING OPERATIONS:Sheet metal processing

Laser cutting of sheet metal up to 3000 mm by 1500 mm size and 20 mm thickness

Sheet metal bending with most up-to-date CNC trimming presses up to 2000 kN and max. length of 4080 mm

Conventional pressing Rod material processing Rod cutting up to the diameter of 510 mm with

NC band saws Pipe and profile bending up to the diameter of 42 mm

by 2.5 mm and length 3400 mm with modern CNC bending machines

Welding Conventional welding using MIG/MAG methods

up to the weight of 5 t Robotised welding using MIG/MAG (pulse) method

up to the max. weight of 1 t and length 2500 mm with a modern welding centre

Subsequent grinding operations, straightening and related operations

Machining Conventional and CNC machining with high-productivity

three- and four-axis milling and lathing centres Lathing up to the diameter of 750 mm Milling up to the length of 1626 mm and weight 5 t Other machining operations - shaping, drilling, rolling,

grinding etc.

Surface finishes Sand blasting of parts up to the part size of 5500 mm

by 3000 mm by 3000 mm Powder painting up to the part size of 4000 mm by

2000 mm by 2000 mm Outsourced zinc coating (refractory, galvanic), chrome

plating, elloxing, nitrification etc.

Other Thermal processing of metals (tempering, annealing) Casting (cast iron, steel, aluminium) Forges Final assembly etc.

For more information about our technology options see the machinery section.

TYPICAL METAL PRODUCTS OF BAUMRUK & BAUMRUK, S.R.O.

Mechanical parts of machines – revolving consoles, frames and their parts, entry steps, cabs, rails, handles, metal covers etc.

Pistons, shafts, pivots, frames, cast processing etc. Boxes, shelves, stainless hotel equipment Fireplace inserts, excavator ladles, parts of hydraulic

equipment Assemblies – collectors, secondary suspensions etc. Complex installations – stainless wall cladding in

food processing operations, operation theatres, manufacture and installation of hotel equipment, congress centre equipment etc.

COMPONENTS FOR RAILWAY CARRIAGESBAUMRUK & BAUMRUK s. r. o. has been long-term manufacturer of many mechanical parts of railway carriages. On the basis of meeting strict qualification criteria we have received from Škoda Transportation Company exclusive right for manufacture of selected spare parts for Škoda railway engines. Our employees possess long-term experience in manufacture of original parts, a lot of which can be provided on the basis of the particular drawing number demand. On the basis of client drawing documentation we are also able to produce customised variants. High qualification standards of our company are evidenced by our successful passing of many customer audits and by our holding all necessary certificates for manufacture and distribution of railway carriage components. In parts supply we have cooperated with many companies in the Czech Republic and abroad (see the References section).

SELECTED TRANSPORTATION SYSTEMS

Electrical engines (Škoda) - 12E(140), 26Em(127), 27E(27E), 30E, 31E, 33E, 34E, 40E, 41E, 42E, 43E, 44E, 46E, 47E, 47E (230,240), 47Em(340), 48E, 50E, 51E, 52E, 53E, 54E, 55E, 56E, 57E, 58E, 59E, 59E, 61E, 62E, 63E, 64E, 65E, 67E, 68E, 69E, 70E, 71E, 73E, 76E, 77E, 78E, 78E(111), 79E, 79E(130), 80E, 81E, 82E, 85E, 90E, 90E(114), 93E, 98E, 99E

Trolleybuses (Škoda) Tramways (ČKD) Diesel-electric engines ČME3 (ČKD)

EXAMPLES OF SUPPLIED COMPONENTSComplete collectors and their parts

Drives Joints Upper sections Sliding shoes Arms Springs Blocks Flexible joints Secondary suspensions Insulators etc.

Silent-blocks, shock-absorbing elements

Brake components Automatic stoppers Brake locks Unit delay shoes Levers Rectification pull rods Hinges

Chassis parts Couplers Buffers Protective covers Sweepers Ploughs Carriers Inter-axle pressure levellers

Axle grounders and their parts

Other Shafts Cases Bellows Mechanical parts of speedometers Sanding Shading shutters Window frames Transmissions And many more …

DESIGN STAINLESS HOUSEHOLD ACCESSORIES BAUMRUK & BAUMRUK, s.r.o. produces and supplies quality products of ground stainless steel under in-house brand Aborn. The products are intended for retail as well as equipment of companies and hotel complexes. For more information see a separate leaflet of Aborn.

In addition to personalised approach and experience the company BAUMRUK & BAUMRUK s. r. o. offers exclusively most up-to-date machinery and equipment. Thanks to the complexity of our services we are able to process your product from raw material to the final assembly right on or premises and thus guarantee absolute control over the quality and delivery deadline.

MACHINERY

SHEET METAL PROCESSINGLASER DIVISIONTrumpf TrueLaser 3030, year of manufacture 2007

Resonator output: 3.2 kW Sheet metal format: 3000 mm by 1500 mm Max. sheet metal thickness:

Construction steel: 20 mm Stainless steel: 12 mm Aluminium: 8 mm

Accuracy: 0.1 mm (repeatable 0.05 mm)

BENDING WITH TRIMMING PRESSTrimming CNC press Safan E-Brake 200, year of manufacture 2008

Pressing force: 2000 kN Max. size of sheet metal: 4080 mm Opening: 515 mm Shift along “X” axis: 1000 mm Shift along “Y” axis: 300 mm Shift along “Z” axis: 4080 mm Shift along “R” axis: 200 mm Shift along “dX” axis: 150 mm Accuracies of axes X, Y, Z, R, dX: 0.03 mm by 0.01 mm by

0.5 mm by 0.1 mm by 0.02 mm Note: Five-axis rear stop, bending support for thin and

long sheets up to the weight of 150 kg

Trimming press Haco ERM 36150, year of manufacture 2000

Pressing force: 1500 kN Max. size of sheet metal: 4000 mm

PRESSINGHydraulic presses, eccentric presses etc.

ROD MATERIAL PROCESSING

DIVISIONAutomatic band saw Bomar NC Individual 510.330 GA, year of manufacture 200

Max. cross section of the divided material: 510 mm by 330 mm

Accuracy: 0.1 mm

Semi-automatic (3 pieces) NC saws, disc saws etc.

PIPE AND PROFILE BENDINGBending machine Unicorn-ESK IB 40 Microstep CNC, year of manufacture 2007

Max. pipe diameter: 40 mm by 2 mm Max. pipe length to the first bend: 3400 mm Max. bend radius: 200 mm Max./min. bend angle: 190° / 5° Accuracy of bending and rotation: 0.1° Accuracy of shift: 0.1 mm

Bending machine Tractotechnik Tubomat 642, 1994/GO 2004

Max. pipe diameter: 42 mm by 2.5 mm

WELDINGCONVENTIONALWelding machines Kempi Evolution, Fast-MIG, Kempomat and Kempo-Weld TIG, MIG/MAG (10x)

Max. current load up to 420 A Pulse welding

ROBOTISEDRobotised welding centre Motoman 1900N/SKS, year of manufacture 2008

Max. length of weld: 2500 mm Max. rotation diameter of positioning element: 1200 mm Max. weight: 1 t Note: Double-axis positioning element,

MIG/MAG (pulse, 450 A)

MACHINING MILLING, DRILLINGFour-axis horizontal CNC centre Haas EC-1600HE, year of manufacture 2008

Shift along “X” axis: 1626 mm Shift along “Y” axis: 1016 mm Shift along “Z” axis: 813 mm Max. load of table: 4536 kg Max. diameter of work-piece with use of turn table:

1956 mm Accuracy of positioning: 0.0203 mm, 30“ at 4th axis Note: Turn table – continual 4th axis

Three-axis vertical CNC centre Haas VF-2, year of manufacture 2007

Shift along “X” axis: 762 mm Shift along “Y” axis: 508 mm Shift along “Z” axis: 508 mm Max. load of table: 1360 kg Accuracy of positioning: 0.0005 mm,

(repeatable 0.0025 mm)

Mill FA4AV, year of manufacture 1977 Shift along “X” axis: 300 mm Shift along “Y” axis: 800 mm

Horizontal mill WH100, year of manufacture 1982

Shift along “X” axis: 1600 mm Shift along “Y” axis: 1080 mm Shift along “Z” axis: 800 mm Note: revolving table, digital measurements

LATHINGCNC lathe Haas SL-30, year of manufacture 2007

Chuck: 254 mm Max. cutting diameter: 432 mm Max. cutting length: 864 mm Between tips: 991 mm Max. diameter of work-piece: 762 mm Max. spindle pass: 76 mm Accuracy of positioning: 0.005 mm

(repeatable 0.0025 mm), 0.001° for “C” axis Note: Driven instruments, “C”axis

CNC lathe Haas SL-10, year of manufacture 2008

Chuck: 165 mm Max. cutting diameter: 279 mm Max. cutting length: 356 mm Between tips: 419 mm Max. diameter of work-piece: 413 mm Max. spindle pass: 44 mm Accuracy of positioning: 0.005 mm

(repeatable 0.0025 mm) Note: Automatic feeder

Lathe SUI 40, year of manufacture 1985 Chuck: 400 mm Max. cutting diameter: 200 mm Max. cutting length: 1800 mm Between tips: 1800 mm

Lathe SU63, year of manufacture 1960 Chuck: 750 mm Max. cutting diameter: 480 mm Max. cutting length: 3000 mm Between tips: 3000 mm Max. diameter of work-piece: 750 mm

OTHERShapers, round and flat grinders, drills etc.

SURFACE FINISHESBLASTINGManual chamber blaster, year of manufacture 2004

Max. size of blasted product: 5500 mm by 3500 mm by 3000 mm

Note: Driven by pressurised air

PAINTING (WET, POWDER)Powder painting box, baking kiln, year of manufacture 2004

Max. product size: 4000 mm by 2000 mm by 2000 mm

EXAMPLES OF OUR PRODUCTS

ISO 9001:2001 Certificate for Supplier to Czech Railways Welding certificate for railway carriages pursuant

to ČSN EN ISO 3834-2, ČSN EN 15085 and ČD V 95/5 NDT certificate for visual and magnetic tests (level 2)

pursuant to ČSN EN 473 and ISO 9712 Certificate of qualification of manufacturer of mechanical

parts of railway engines from ŠKODA Transportation

CERTIFICATES

CONTACT: BAUMRUK & BAUMRUK s.r.o.Uhelná 339330 03, Chrást u PlzněCzech Republic

Business ID: 64835430V.A.T. ID CZ64835430Company entered in the Commercial Register of the Regional Court in Plzeň, Section C, file no 7704

Phone: +420 377 460 779 (Mon-Fri 6:00 am - 2:30 pm)Fax: +420 377 460 080E-mail: [email protected]://www.baumruk.eu

PRAHA

PLZEŇCHRÁST