Surface inspection and process monitoring Baumer Inspection Systems
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Surface inspection and process monitoring
Baumer Inspection Systems
05/13
Baumer Inspection
Seite: 2
Titel: Präsentation Baumer Inspection
Autor: Dirk Weymann
E-mail: [email protected]
Adresse: Baumer Inspection GmbH
Lohnerhofstraße 6
78467 Konstanz
www.baumergroup.com
Geheim zu haltende Information. Alle Rechte an dieser Information, wie Urheber-, Patent-, Gebrauchsmuster-, Design- und/oder Markenrechte verbleiben bei der Baumer Holding AG. Kenntnis von dieser Information lässt Weiterbenutzungsrechte nicht entstehen.
Confidential and proprietary information. All rights, especially the right to apply for and/or acquire copyright, patent, utility model, design and/or trade mark protection are reserved and remain with Baumer Holding AG. Notice of this information neither constitutes nor induces any right for further use.
05/13
Baumer Inspection
Seite: 3
Baumer Group Innovative sensors and sensor systems
Baumer – an international
family-owned enterprise:
• Headquarters in Frauenfeld,
Switzerland
• Around 2.500 employees
worldwide
• 34 locations in 16 countries
© Baumer Group 2008
05/13
Baumer Inspection
Seite: 4
Extensive Product Range The appropriate technology for every application
05/13
Baumer Inspection
Seite: 5
Vision Technologies More than 250 specialists for „Vision Technologies“
05/13
Baumer Inspection
Seite: 6
Baumer Inspection GmbH Total solutions for surface inspection and OEM Partner
More than 250 inspection machines and more than 1300 OEM systems installed
05/13
Baumer Inspection
Seite: 7
ColourBrain® inspection systems Inspection machines for each step in your production
Dekor Components Boards Edges
Decorpaper
Decorfoil
PVC Flooring
Homogenous & printed products
HPL / CPL
Furniture parts, laminated, printed, lacquered, veneered, foil wrapped
Flooring planks
Parquet
Solid wood
Particle boards
Laminated boards
Printed boards
Plywood boards
360 ° foil wrapped boards
Postforming Softforming
Laminated Edegs
Profiled Edges
Banded Edges
Parquet Edges
Profiles
05/13
Baumer Inspection
Seite: 8
Colour Brain®: Sorting and process monitoring
Optical inspection • 100% control of quality
• standardized sorting and grading for all production lines
• No excessive best quality, threshold can be modified during production
Quality management • Quality related to order or product
• Analysis of production quality with regard to time, product and persons
• Quality management in every office
Process control • Detection of hot spots in production
• Early warnings on production drifts to prevent production of scrap
• Control of quality and production
• Easy and fast change of inspection with change of product
05/13
Baumer Inspection
Seite: 9
Common philosophy: modular systems >>> specialized modules for the special task <<<
Input Camera and
Lightning Units
Image processing
Interface
Output I/O
Colour module
Reflex module
UV module
Edge module
Statistiche
Stampe
Stazione di
marcatura
Teleassistenza
Via modem
Meccanizzazione
Selezione
label printer
ink marking
modem/VPN
sorting systems
05/13
Baumer Inspection
Seite: 10
ColourBrain® Surface inspection The Colour Module
Colour module
Ilumination in white daylight
Paper crack
Defect in lamination
Spot Stain Foreign material
Colour defects, décor variations or colour shades
All defects in printing or laminating:
Spots and stains
Foreign material
Colour shades and colour deviations
Colour distribition & foreign particles
05/13
Baumer Inspection
Seite: 11
ColourBrain® Surface Inspection The 3D Laser Scanner Module
3D Module
Laser 3D camera system
Defects
All defects which are damaging the surface:
Cracks
Holes or knots
Dents
Bumps
Damage on the edge
Bump Impression Dent
05/13
Baumer Inspection
Seite: 12
ColourBrain® Surface Inspection The Reflex Module
Reflex Module
Illumination in reflection
Damages of the surface
All defects which damage the surface:
•Cracks
•Dents
•Folds
•Scratches
•Glossy or non glossy areas
Damage on the edge
Bump Impression Dent
Matt area Glossy area Wrinkles
05/13
Baumer Inspection
Seite: 13
ColourBrain® Inspection systems A standard user interface
statistics
alarms
individual tolerance settings
05/13
Baumer Inspection
Seite: 14
ColourBrain® Inspection systems Standard user interface: all information needed
Menu Bar
Defect Display
Type, Position
and Image
Status Bar
Results for each veneer sheet.
Classification as:
1st choice; 2nd choice and reject
Defect Categories and Buttons for selection of
the appropriate Quality Matrix
Most recently used
Quality Matrix
Statistics of
entire production
Different counters
Position of the defect
on the board.
05/13
Baumer Inspection
Seite: 15
ColourBrain® Inspection systems Standard user interface: fast and easy adjustment
Grading according to contrast and size and number of defects on one sheet.
For each quality a maximum number of defects
on a board can be assigned.
Sliders to
shift
limits
Easy adjustment of
sensitivity.
05/13
Baumer Inspection
Seite: 16
ColourBrain® Furniture Inspection systems for the furniture industry
Automatic inspection of lacquered and printed components
Inspection in one line
of different formats
or parallel in several
lines
Automatic teach-in
for small production
lots
Automatic product
change up to
lot size 1
05/13
Baumer Inspection
Seite: 17
ColourBrain® Furniture Inspection of printed BOF components
Automatic inspection of lacquered and printed components
Inspection in one line
of different formats
or parallel in several
lines
05/13
Baumer Inspection
Seite: 18
ColourBrain®panel printed and lacquered thin full boards
Automatic optical inspection and size measurement
05/13
Baumer Inspection
Seite: 19
ColourBrain® Furniture Inspection of high gloss full boards
Automatic inspection of lacquered and printed components
Inspection for
smallest needle
pricks, orange
peeling and colour
stability
05/13
Baumer Inspection
Seite: 20
ColourBrain® Furniture Inspection systems for furniture industry
Automatic inspection of furniture components in the edgebanding line
05/13
Baumer Inspection
Seite: 21
ColourBrain® Furniture Inspection systems for furniture industry
Automatic inspection of furniture components in the edgebanding line
05/13
Baumer Inspection
Seite: 22
ColourBrain®panel inspection of furniture components
05/13
Baumer Inspection
Seite: 23
ColourBrain®furniture Inspection of foil laminated wrapped boards
05/13
Baumer Inspection
Seite: 24
ColourBrain®furniture Inspection systems for furniture industry
Friul Intagli
Inspection of laminated boards, surface
and edge.
Cut - optimization of board lengthwise
according to defects.
05/13
Baumer Inspection
Seite: 25
ColourBrain®furniture inspection of furniture door fronts, high gloss !
05/13
Baumer Inspection
Seite: 26
ColourBrain® inspection of flooring planks
05/13
Baumer Inspection
Seite: 27
ColourBrain® MFC Inspection, double side inspection
05/13
Baumer Inspection
Seite: 28
ColourBrain®panel inspection of melamine faced chipboard
05/13
Baumer Inspection
Seite: 29
ColourBrain®furniture inline measurement of size and angle
Incl. top side defect inspection
ColourBrain®
inspection system
Baumer Inspection
Seite: 30
ColourBrain®furniture Inspection of high gloss components at Ilcam / Italy
05/13
Baumer Inspection
Seite: 31
ColourBrain® Furniture Inspection of veneered Billy components
Automatic inspection of surface and edge
Inspection in two
tracks
05/13
Baumer Inspection
Seite: 32
ColourBrain® edge edge banding inspection
05/13
Baumer Inspection
Seite: 33
ColourBrain® Edge Defects
05/13
Baumer Inspection
Seite: 34
ColourBrain® EDGE Configuration
Labeling with etiquettes
05/13
Baumer Inspection
Seite: 35
ColourBrain® edge edge banding inspection, labeling
05/13
Baumer Inspection
Seite: 36
ColourBrain® edge edge banding inspection, auto. outsorting
05/13
Baumer Inspection
Seite: 37
ColourBrain® Wood Inspection and repairing of plywood panels
Automatic repairing of plywood panels
Automatic filling of parquet planks
05/13
Baumer Inspection
Seite: 38
ColourBrain® Dekor foil
Double-sided inspection:
• Colour stability
• Faultless register
• Colour defects
• Surface defects, holes
• Control of the priming coat
05/13
Baumer Inspection
Seite: 39
Alfatherm - DecoPrint PVC-Colour stability & defect inspection on Cerutti-printing line
05/13
Baumer Inspection
Seite: 40
ColourBrain® DecoPrint Decor paper
Interprint, Arnsberg
Inspection in line:
• Colour impression and stability
• Faultless register
• Fast shading due to
long-term stable colour calibration
05/13
Baumer Inspection
Seite: 41
ColourBrain® Ceiling Acoustic ceiling panels
05/13
Baumer Inspection
Seite: 42
Q-live® The integrated quality management
05/13
Baumer Inspection
Seite: 43
Q-live®
• defect protocolls
• drifts
• defect images
Statistics of all
Production lines
protocolls
SQL-Datenbank
.... ...
05/13
Baumer Inspection
Seite: 44
ColourBrain® references worldwide Australia Borg, Charmhaven, Oberon Laminex, Gympie, Ballarat Austria Kaindl, Lungötz Tilly, Althofen Azerbaijan AZ-MDF Belarus Gomeldrev
Belgium Balterio, Vielsalm Chioda, Genk Unilin, Wielsbeke Germany Assmann Büromöbel, Melle Akzenta, Kaisersesch Bürstadt Furniture, Bürstadt Classen, Baruth Egger, Bünde Egger, Brilon Freudenberg, Augsburg Frisia, Leer Hamberger, Rosenheim Kronotex, Heiligengrabe Kronofloor, Lampertswalde Parador, Coesfeld Agepan (Sonae), Eiweiler Wiemann, Georgsmarienhütte Glunz (Sonae), Beeskow Nobilia, Verl Nobilia, Kaunitz Meisterwerke, Rüthen Meyenburger Möbel, Meyenburg Interprint, Arnsberg
Renolit, Worms Rettenmeier, Wilburgstetten Vöhringer, Trochtelfingen Chile Arauco, Nueva Aldea China Power Dekor, Danyang France Alsapan, Wasselonne Salm, Selestat Great Britain Kronospan, Chirk Forbo, Kirkcaldy Formica, Newcastle Italy Alfatherm, Varese Berti Pavimenti, Padova Colombini, San Marino Confalonieri, Filago Crespano Parchetti, Crespa De Checchi, Padova Friul Intagli, Pordenone Lomapref, Urbino Media profili Pennacchioni, Ancona SAIB, Caorso Top Linea, Falzè di Piave 3B, Salgareda Ilcam, Gorizia Korea
Dongwa, Incheon Hansol, Jeonbuk Luxembourg Kronolux, Sanem Netherlands Bruynzeel, Bergen op Zoom
Poland Kronopol, Zary Swedwood, Lubawa Swedwood, Zbaszynek Swedwood Babimost DSO, Strzelce Portugal Amorim Swedwood Slowakia Kronospan, Presov Russia Kronostar, Sharya Tarkett, Mytischi Sweden Pergo, Trelleborg Tarkett, Roneby Turkey Kastamonu Entegre, Gebze, Adana Yildiz, Izmit SFC Kronospan, Kastamonu City Ukraine Art Progress USA Wilsonart, Temple TX ATC Clarion, Shipenville NC Pergo, USA-Garner NC Unilin, Thomasville NC Kronotex, Barnwell SC USG, Cloquet MN
05/13
Baumer Inspection
Seite: 45
Our eyes on your quality
Thanks for your attention
Related Documents
