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BatteryAssemblingPlantNo1(LineO
Matic)
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Matic)
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Matic)
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Recycling
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HomeOurProductBatteryAssemblingPlantNo3(WiseOMatic)
DETAILS FOR BATTERY ASSEMBLING PLANT NO3 (WISEOMATIC)
HOLEPUNCHINGMACHINE(FIVEHOLEINONEGO)
Application:Thismachinepunchesfiveholesatatimeinthepartitionofcontainer.Machineispneumaticallypowered.Differentsizeofholecanbedonewiththehelpofdifferentdiefordifferentsizeofbatteries.OneDiewillmakeOnesizeofbattery.
Operation :Place the container in upsidedownposition to fit
required slot. Topunch fiveholes, only oneoperation
isrequired.Differentdieisrequiredtosuitdifferentsizeofbatterycontainer.
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Capacity:100containers/hour.Airconsumption:0.07CubicFoot/strokeat70PSIor5Kg/cmManpowerRequirement:OneLayman
INTERPARTITIONWELDINGMACHINE
(RotatableWeldingHead,Heightadjustablewithconveyorconnection)Application:Thismachineconnectscellsthroughthepartitionofcontainer.
Operation:ThisMachineforgesLconnecterofcellsthroughtheholeofpartitiontogetherandpassesheavycurrentatlowvoltagesoportionoftheseconnecterthroughholeofpartitionmelts,takingadvantageof
resistanceof
lead,andbecomesingleentity.Thismachinedoesmassproductionandrunningcostcomestominimum,hencecostperbatteryisreducedtominimum.
MAJORSPECIALTIES
A).Transformer:Current sourceofMachine is state of art
heavytransformerof65KVArating.Weusebestqualityofcopper,whichdissipateslesserheat.SomachinedoesnotwasteCostlyelectricityin
theformof heat.OnlyAircooling is sufficient. Ifwatercooling isused
itwill increase running load of pump andwastewater, whichhas also
becoming precious and harming to environment so
ourmachineisenvironmentfriendly.Atthesametimereducingrunningcostofmachine.
B).WeldingComputer (MicroProcessor basedController) : It
isdesigned indigenouslyasperneedofouroperator.This computersupply
constant energy at constant current. Welding processes
¶meters are controlled automatically & accurately by
speciallydesigned microprocessor. Operator can program 10 programs
fordifferentbatteries.allparameterssuchasSqueezeTime,WeldTime,Cooling
Time and required Current as per battery size, are fed
tocontrollerforbatterysizeandrecallwheneverthatsizeofbattery
ismade.Operatorcanalsoseewhichoperatingtimehasbeenlapsedwhichothercontrollersdonotprovide.Hecanalsocommunicate
ifanyoftheproblemssohecouldbeguideddirectlywithoutphysicallypresent
on the machine. If any type of problem arises it can
bereplaced/repairedatnominalcostevenafterwarranteeperiod.
C).WeldingHeatadjustment:Thiscontrollerisspeciallydesignedtosuiteleadmeltingsay250Cto700C,thisbendisdividedin99digitssetting,unlikeimportedControllersi.e.Miyachietcwhichhascontrollingtemperaturefrom50Cto3000Cthisbendisalsodividedin99digitssetting,sooperatordoesnotgetaccurateresults.Thisresults
in faultyconnectionwithoutconsistency.WeldingHeatAdjustment:0
to99%,WeldingTimeAdjustment:0to99,AllaredigitalDisplay.
D).DoubleArmsMovement:Forforging,wehavedesignedbetterForgingHead.Thisheadhasdoublearmsmovementandselfcenteringarms.
ManPowerRequirement:OneOperator.
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AUTOMATICHEATSEALINGMACHINE
(PassThrough&adjustableheight)Application:ThismachinesealsLidtoContainer.ForeverysizeofcontaineryourequireSeparatesealingfixture.
Operation:Batteryhastobepushedtoothermachinemanually.BatteryhastobeplacedfromSide&pulledtogetbatteryoutfrommachine.HotPlatehastwodifferenttemperaturestomeltcover&container
respectively. Fixture is required to hold top cover formelting&
sealing.Thismachine is havingheavy structure to
suitfasterproductionandlongerlife.
Selfsettingfixture:Fixingoffixtureissoeasythatalaymancandojob.ChangeovertimeislessthanThreeMinutes.
SelfFaultFindingTechnology: In this technology, ifmachine
isfaultyduetoanyreasons,thenmachinewill itselffindout&showthe
problem on Control Panel screen that where exactly is
theproblem.
HookSystem:Weusehooksystem(PositiveLocking)topicklid,soitiseverlasting,norecurringexpenseslikeVacuumcupswhichrequire
changing of vacuum cups & consuming electricity
foroperatingvacuumpumpwhichhastobemaintainedproperlyandfinallyreplacedaftersometime.
Fasteroperation:Operationofmachinetakelesseroperatingtime,henceoutputisincreased.Moreoverinterval,betweenLidmeltingandpressingitwithcontainer,isreducedtominimum.OtherwisemeltedportionoflidwillbehavingcooledlayerwhichwillincreasechancesofLeakage.ThisfeatureofourmachinegivesBestSealing.
PassThroughMachine:Machineisdesignedinsuchawaythatanysizebatterycanbepassedthroughthemachine,neednot
topushbattery inside themachine laterallyandpulledoutwhich
requireextraeffortby theoperator.Battery
issealedonconveyoritself,hencereducingeffortofoperatoratthesametimeincreasingoutputofmachine.ItmeansLabourcost/Batteryisreduced.
AdjustableHeight:Anysizeofbatterycanbeaccommodatingonthesamemachineincluding2Voltcells.Max.Heightofthebatteryisincreasedto800mm.
Dual(DifferentTemp.forcover&Container)Temp.HotPlate:Hotplateforthismachineishavingautodualtemperaturetosealleakproof.
Capacity:60Batteries/hourofanysize.
ElectricalPowerRequirement:415Voltsto380Volts,10Kw.
HeatTemperature:400CisadjustabledependingonPlasticsusedincontainer.
CompressedAirPower:0.09CubicFoot/strokeat120PSIor8Kg/cm
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ManPowerRequirement:OneOperator.
HEATSEALINGFIXTURES
FordifferentsizesofBatterycontainerCoveryouneedaseparateFixture/Mould.
OtherMachines:
STRESSTESTINGMACHINE(AUTOELECTROPNEUMATIC)
Application : This will check strength of welded connections
torsion strength by applying mechanical force
acrossconnections.
Operation:Fingershas toputmanuallyacrossconnectionso it isable
toapply Force on one connection against other this force can be
varieddependingonconnectionsizeorsizeofbattery,ifthatconnectionishollowitwillbreak.ThetimetoapplyforceisdeterminedbyDigitalTimersoforceaswelltimetoapplyforceispreciselypresethenceresultbecomeaccurate.
Capacity:80Battery/hour.
Force:785kgf.Adjustable
AIRLEAKAGETESTINGMACHINE(AUTOMODEL)
Application : Thismachine checks air leakage in six cells of
thebatteryinonecycle.LeakageofCellscanbewatchedonrespectiveDigitalPressureGaugeswhichisprovidedforallcellsinadditiontothis,
leakedcellwillhavevisual indicatorwithbuzzer forrespectivecell.
Operation:PlacethebatteryonthemachineandpressthebuttonCycleStart.Machinewillautomaticallyholdthebatteryfromtopandfillsacertainairpressureaccording
to thebatterysize.After that
itcheckstheairleakageondiagonalcellssogettingfoolproofresultofgettingtheleakageinparticularcell.Afterthecyclefinishesmachinewillgotoitshomeposition.
Capacity:50Batteries/hour.
TestingPressure:Adjustablefrom1PSItomaximumasperbatterysizes.
TestingTime:Dependingonoperator.
ManPowerRequirement:OneOperator.
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SHORTCKT.TESTINGMACHINE(AUTO)
Application:Thismachinecheckspinhole,separatormissingandsplash
of lead in cells, etc. It also checks that all the cells
areconnectedtoeachotherwiththehelpofhighvoltage.Ifthereisanyfaultthenitgivesvisualindicationaswellasaudioalarm.
Operation : Operator has to place the Battery underneath
themachineandpressthebutton,whichinitiatesmachinethatdoesitsjobforallthecellsinonego.
Capacity:50Battery/hour.
ManPowerRequirement:OneLayman
ElectricityRequired:40Watt.
SERIALNO.PUNCHINGMACHINE(AUTOMATIC)
Operatorneednottochangepunchesdaily.Operatorhastopressapushbutton,whichinitiatespneumaticcylinderforasetperiodsohotpunchesarepressedatsettemp.Forasetperiodwiththesetforcetomarktheexactsetdepthonthelid.
Thismachine
ismoreaccurate.EveryBatterymanufacturedwillhavedistinguishedMarkonit.ItcanbealphabeticallyornumericallyorCombinationofboth.NumberofPunchescanbeSix/Eight/TenorasperrequirementofindividualManufacturer.
CONVEYOR(10MTRS)
PLANTNO3(WISEOMATIC)
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