PLASTICS TECHNOLOGY INJECTION MOLDING TECHNOLOGY HM Multicomponent HM MULTICOMPONENT 400 kN– 2700 k N HM MUL TICOMPONENT
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PLASTICS TECHNOLOGY
INJECTION MOLDING TECHNOLOGY
HM Multicomponent
HM MULTICOMPONENT
400 kN–2700 kN
HM MULTICOMPONENT
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400 kN–2700 kN clamping force
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Battenfeld Injection Molding Machines
HM Multicomponent Series 400 kN – 2700 kN
Battenfeld multicomponent technology offers a com-
plete range of solutions to meet the ever more exac-
ting market demands on the design and functionality
of plastic products. Manufacturing components from
a combination of materials with different properties
and colors in just one production step opens up new
dimensions for product properties as well as highly ef-
ficient production processes. Based on our successful
and versatile HM series, the Multicomponent HM with
clamping forces ranging from 400 to 2700 kN now
offers high-precision machine technology. Battenfeld’s
expertise encompasses all process variants such as
multicolor injection molding, multicomponent injec-
tion molding and multicomponent assembly injection
molding. The Multicomponent HM series features finely
tuned interaction between the machine, the mold and
automation equipment to suit each individual product.
Battenfeld – international supplier of injection molding
machines and automation lines. Your competent part-
ner for plastics processing.
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Special Features and Advantages of the
Multicomponent HM
Generous platen
dimensions
Even standard mod-
els offer generously-
dimensioned platens
which may be exten-
ded as required.
Compact design
Floor space requirements
are reduced to a minimum
due to the machine’s
compact design and three-directional parts removal
facility. V and S configura-
tions are available with the
same footprint as standard
models.
Linear guide system
Linear guides to provide
reliable support even for
heavyweight molds. Op-
tionally, the machines can
be fitted with center platen
support. Guide pillars and
gaskets are thus dispensed
with.
L-configuration,
injection into the mold
parting surface from
behind
Sliding carrier for addi-
tional cantilever injection
unit above the back of
the mold space. Gener-
ous horizontal adjust-
ment range with easy
setting via a trapezoidal
spindle.
Manual traverse
pull-back device
Manual tie-bar pull-
back device for easy
installation of large
molds.
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Energy-saving dynamic
DFEE drive
Electrically adjustable twin
or triple pump in an en-
capsulated, soundproofed
motor compartment. Parallel
ejection/core pulling and fully
controlled injection with servo
valve on all injection units.
Parallel operation of up
to three injection units
Each unit can be operated
separately. Multicomponent
machines can be operated
as standard machines
simply by deactivation of
the relevant function in the
control unit.
V-configuration, injec-
tion into the mold part-
ing surface from above
Sliding carrier for addition-
al cantilever injection unit
above the mold space. Thecarrier at the top of the
fixed platen is open at the
front and guided in the ma-
chine direction. Very easy
access to the nozzle. S-configuration, second
unit mounted at an
angle above horizontal
injection unit
It travels horizontally, inde-
pendent of the lower unit,
providing momentum-free
nozzle contact pressure.
Thermally separate, both
units swivel out simulta-
neously.
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Multicomponent Technology
Versatility to Suit Every Application
Multicolor and multi-
component injectionmolding processes
(assembly technique,
hard-soft combination)
can be carried out with
injection units in optional
V, L or S configuration
which are combined with
the most suitable compo-
nent transfer technique
(rotary plate, indexingplate, transfer molding
or slide-cam technique).
Battenfeld has a
solution for all pro-
cessing techniques
Hard-soft combina-
tions
The use of thermoplastic
elastomers allows direct
overmolding of gaskets
onto components. The
choice of soft materials
improves the tactileproperties of finished
parts. For such applica-
tions, a combination of
materials with adhesive
properties is a prere-
quisite. The bonding
strength can be impro-
ved by mechanical an-
choring. Multicomponent
technology is also apopular technique for LIM
applications.
Multicomponent
assembly injection
molding
Components with hinged
attachments can be
produced in one step.
This requires a selection
of raw materials withoutadhesive properties for
easy production of ball
joints and hinges.
the best material combi-
nation, as shown in thecharts below, and the
attainable bond strength,
are also crucial factors.
The bond strength is
significantly influenced
by the injection sequence
of the component materi-
als. Processors can draw
on Battenfeld’s extensive
experience in multicom-
The choice of the ap-
propriate machine andrelated processes is de-
termined by factors such
as ef ficiency, automation
and cycle times. Normal-
ly, all components are
injected simultaneously
to minimize cycle times.
Staggered injection to
avoid unnecessary strain
on the mold is also aconsideration.
Apart from the right
choice of machinery
and mold technology,
Multicolor injection
molding
Modern design requires awider selection of colors.
Using just one material
in different colors for
multicolor injection
molding improves the
optical appearance of
the finished product. This
is particularly important
in toy production, where
a range of bright colorsappeals to the eyes of
children.
ponent technology to find
the most ef ficient solu-tion for any application.
Please do not hesitate
to contact our team of
consultants should you
encounter any process-
ing problems.
Cover for blood filter – LIM application
Toy hedgehog: two-color application
Two-component ceramics –CIM application
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TPE-
polyamide-bases
TPE-
polyester-elastomers
TPE-
polyolefin-bases
TPE-
styrene-bases
TPE-
thermo-plasticpolyurethanes
TPE-
adhesion-modifiedgrades
ABS ! " ! ! ! "
ASA ! !
CA !
PA 6 " ! ! ! "
PA 6.6 " ! ! "
PA-Blend " " " "
PBTP ! " ! ! "
PC ! " ! " ! "
PC/ABS ! " ! " ! "
PC/PBT ! " ! " ! "
PC/PET ! " ! " ! "
PE ! " " !
PETP ! !
PMMA " " !
POM ! ! !
PP ! ! ! "
PPO ! !
PS ! ! ! "
SAN ! ! "
A B S
A S A
C A
P A 6
P A 6 . 6
P A - B l e n d
P B T P
P C
P C / A B S
P C / P B T
P C / P E T
P E
P E T P
P M M A
P O M
P P
P P O
P S
S A N
T P E / T P U
ABS " ! ! ! ! ! ! ! ! ! " ! ! ! ! " "
ASA ! " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! "
CA ! ! " ! ! ! ! !
PA 6 ! " " ! ! " ! ! ! " ! " ! ! "
PA 6.6 ! ! " " ! " ! ! ! " ! " ! ! "
PA-Blend ! ! " " " ! "
PBTP ! ! ! ! " " ! ! ! ! " ! " " " " ! "
PC ! ! ! ! " ! ! ! ! ! " ! ! ! "
PC/ABS ! ! ! ! ! ! " ! ! " ! ! "
PC/PBT ! ! ! ! ! ! ! " ! ! ! ! " ! ! "
PC/PET ! ! ! ! ! ! ! ! " ! ! ! " ! ! "
PE " ! ! " " " " ! " !
PETP ! ! ! ! ! ! ! " "
PMMA ! ! " ! ! ! " ! ! ! ! "
POM " ! ! ! ! " " " " " " ! " "
PP ! ! " " " " ! ! ! ! ! ! " "
PPO ! ! ! ! ! ! ! " " "
PS ! ! ! ! " ! ! ! ! ! ! " "
SAN " ! ! ! ! " " " " ! ! " " !
TPE/TPU " " " " " " " " " " ! " " " " " " ! "
"
limited bonding
! no bonding
! good bonding
"
excellent bonding
Material Combinations
Adhesive properties of multicomponent injection molded thermoplastic materials
Adhesive properties of hard-soft combinations
The extensive choice of
TPE grades available re-quires assessment of the
bond strength in each
individual case. The bond
strength also depends
on part geometry, pro-
cessing conditions and
processing technique.
In some cases, partic-
ularly those involving
modified materials, the
adhesive properties must
be determined by tests.
TPE = Thermoplastic elastomer Source: Various raw material suppliers and suppliers of compounds
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Configuration of the Injection Units
V-configuration
The Multicomponent HM
with a vertical second
injection unit is the most
popular configuration
option for injection into
the mold parting surface
from above, because it
requires the least floor
space. The V unit is
infinitely adjustable viaa spindle during the me-
chanical approach to the
individual gating points. It
can be pushed back be-
hind the fixed platen for
easy mold change. The
open design of the car-
riage plate allows easy
access to the nozzle.
Rotary table technique
Indexing plate technique
Transfer molding
Slide-cam technique
Example: V-configuration with slide-cam technique
Possible process
technology combinations
Slide-cam in front position
Slide-cam in back position
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Rotary table technique
Indexing plate technique
Transfer molding
Slide-cam technique
Possible process
technology combinations
Configuration of the Injection Units
L-configuration
The Multicomponent HM
with a horizontal second
injection unit in L-configu-
ration is an alternative
for production halls with
low ceilings. The L unit
is infinitely adjustable
via a spindle and can be
moved mechanically
in a horizontal direction.
This configuration allows
the use of standard
robots and easy mold in-
stalla-tion from above.
Example: L-configuration for transfer molding
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Rotary table technique
Indexing plate technique
Transfer molding
Slide-cam technique
Possible process
technology combinations
Configuration of the Injection Units
S-configuration
The Multicomponent HM
with a second injection
unit mounted at an angle
above the machine is
the preferred choice for
production halls with low
ceilings and limited floor
space. Both injections
operate from the fixed
platen, and both injec-tion units are thermally
separate. Both units are
equipped with indepen-
dent traveling cylinders
to take care of their sep-
arate linear movements.
The entire unit can be
easily swiveled out.
Example: S-configuration with rotary plate technique
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Rotary table technique
Indexing plate technique
Transfer molding
Slide-cam technique
Possible process
technology combinations
Configuration of the Injection Units
Three-color configu-
ration
Basically, the Multicom-
ponent HM accommo-
dates a variety of confi-
guration options, such as
H–V–L
H–V–S
H–L–S.
cam technique can be
implemented. The three-
platen machine with a
hydraulic clamping unit,
precise platen parallelism
and additional support
Virtually all H, V and L
combinations are pos-
sible, and all processing
techniques, such as
rotary table technique,
indexing plate technique,
transfer molding or slide-
options for multi-platen
molds is characterized
by its extremely short
footprint, large mold
height and extended
daylight.
Example: Three-color configuration with indexing plate technique
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Processing Techniques
Indexing plate
technique This technique is charac-
terized by an extensive
scope for product de-
sign.
The molded components
are transferred with the
help of a so-called index-
ing plate built into the
moving mold half. Thismiddle plate is moved
outward while the mold
opens, then rotated by
a special drive in the
mold and finally retracted
back into the mold. The
preforms are thus posi-
tioned for injection of the
second component into
the cavity.
This method is applied
where the molding
pattern of the preform
differs from that of the
second component both
on the fixed mold half
and on the moving mold
half.
Rotary table
technique The rotary table tech-
nique is the most popular
processing method for
the production of multi-
component or multcolor
components.
After injection of the first
component, a rotary
table moves the preformon the moving mold half
into the second injection
position (free space in
the cavity on the fixed
mold half). Parallel to the
injection of the second
component, the next pre-
form is being produced.
All injection molds used
for this process have
identical molding pat-
terns on the moving mold
half and different molding
patterns on the fixed
mold half. As an integral
part of the machine,
one rotary table can be
used for several different
molds.
Slide-cam technique
Here, a hydraulic slide-
cam shuts off the cavity
for the second compo-nent while the first com-
ponent is injected. Injec-
tion of both components
takes place in sequence
without in between mold
opening.
Because of the low capi-
tal investment involved,
the slide-cam technique
is the most economical
solution in many cases.
However, whether or not
this method is suitable
depends on part geometry.
Transfer molding
This technique involves
the removal of preforms
from the first cavity and
their transfer to the se-
cond cavity by means of
a handling system. It is
applied where preforms
must be transferred from
the moving to the fixed
mold half, for examplefor encapsulation of the
preform with an injection-
molded second compo-
nent.
To ensure ef ficient mass
production, Battenfeld
supplies tailor-made
automation equipment
for this processing tech-
nique.
Apart from parts transfer
inside the machine, this
equipment is also suit-
able for parts deposit
and/or parts transfer to
other production units.
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1 2
34
4 3
1 2
Technical details
Optionally, the HM Multi-
component is equipped
with an adaptive rotary
table in a sturdy, low
maintenance design.
Two circuits for cooling
or hydraulic core pulls
are provided as stan-
dard. Precise and fastpositioning of the rotary
table is ensured by an
integrated rotary drive.
Highly dynamic
due to electric servo
drive. This promotes
short rotation times,
parallel movements and
therefore shorter cycle
times.
Highly flexible
due to easy installation
and removal of the rotary
table. The rotary table
can be deactivated by
the control system if
required. This reduces
changeover times.
Safety and mold
protection
due to end-of-travel con-
trol and indexing device.
Rotary table
Attachment bores and
drillings for ejectors to
comply with EUROMAP.
Diameter range of 460
mm to 1000 mm with
low nominal height of the
rotary table.
Adaptive rotary table
The end-of-travel position
triggers a dampening
mechanism. Subsequent
indexing ensures com-
plete process safety.
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Alarm and input
log
Storage of settings on
floppy disk
Large, clear color
screen, page layout
similar to Microsoft Win-dows™
Option: Teleservice with
remote diagnostics
Quality chart and SPC
Option: Host computer
interface according to
EUROMAP 63 standard
Special multicompo-
nent screen pages for
easy operation
UNILOG B4
Multicomponent
means more control
The demands placed on
a control system become
more exacting with the
rising number of injection
units operated under
one system. UNILOG B4
is a high-performance
industrial control system
which provides extensive
functions for multicom-ponent applications with
user-friendly operation.
A powerful system con-
cept perfectly coordi-
nated with the machine’s
hydraulics ensures quick
and precise movements
of all machine axes.
Precise analysis of all rel-
evant process variables
provides the compre-hensive operator control
required for demanding
applications. Control,
operation and handling
is easy and straightfor-
ward because the screen
page layout is similar to
Microsoft Windows™.
A multilevel password
system and an entry
logbook ensure reliableprocess control. Machine
settings entered in physi-
cal units and storage of
settings on floppy disk
permit machine data
transfer between ma-
chines of different sizes.
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Several units –
easy selection
Based on the standard
HM machine, the proven
control platform offers a
separate setting screen
for each injection unit.
The individual screen
pages can be selected
quickly and easily at
the touch of a button.
Injection – precise,independent and
flexible
The combination of tabu-
lar input with a graphical
user interface facilitates
machine setting. As with
Microsoft Windows™,
the number of profile
points is set by simplyticking the appropriate
box. A status bar on the
right edge of the screen
UNILOG B4
Switching over from
one menu to the next is
linked to the unit. Each
injection unit is marked
by headers in a different
color.
informs users at a glance
of the current machine
status. Data is entered
in physical units or, al-
ternatively, by means of
graphic setting.
High performance–
simple operation
The UNILOG B4 modu-
lar concept provides
maximum performance
for all applications. This
powerful technology
is user-friendly with an
easy-to-learn user inter-
face based on MicrosoftWindows™. An extensive
optional package is
available to meet special
customer requirements.
With our teleservice faci-
lity, processors are well
equipped for the future.
The control unit allows
separate activation or
deactivation of each in-
jection unit as required.
Individual units and
groups of units can thusbe operated either manu-
ally or automatically. The
injection sequence is
freely selectable. Special
programs for fully auto-
matic production start-up
and shut-down, as well
as parallel, independent
control of all injection
units are part of the stan-
dard package.
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UNILOG B4
Quality
The UNILOG B4 is pro-
vided with extensive
documentation and moni-
toring functions.
A four-level password
system ensures safe
operation in line with the
qualification of the user.
All entries are document-
ed in a user logbook.An integrated alarm
system detects faults
and initiates appropriate
reactions. All relevant
Graphical display of
actual values – anal-
ysis at a glance
The graphical display of
pressure and speed pro-
files during the injection
and holding pressure
phases is the most
important element of in-
jection molding process
analysis. Processes can
be analyzed at a glance
Rotary table – the
turning point for
your production
The precise and highly
dynamic control provid-
ed by servo motors
ensures safe and fast
end-of-travel positioning.
High acceleration rates
and parallel movements
process variables can
be printed out for quality
documentation via a
simple printout function,
or, alternatively, stored in
a format compatible with
Microsoft Excel™ for
analysis.
The quality chart pro-
vides detailed processdocumentation and moni-
toring. Reliable process
control is ensured by
calculation of statistical
variables and the alarm
system, which includes
automatic segregation of
rejects when tolerances
are exceeded.
where a clear display
allows the selection of
the number of curves
shown at any one time,
highlights processes
with different colors and
offers a numeric display
of peak values and actual
values at the changeoverpoint.
reduce cycle times. The
choice between different,
flexibly adjustable move-
ments, either oscillating
or rotating, could be the
turning point for your
production.
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UNILOG B4
Core pulls
Multicomponent technol-
ogy involves complex
core pull sequences.
The core puller screen
page offers a facility for
quick and easy core pull
sequence programming.
The user program-
ming interface
The APS user program-
ming interface enables
experienced users to
create their own pro-
grams. Two digital inputs
and outputs are avail-
User page
Users can display all
relevant production infor-
mation on one user page.
This way, screen pages
for special users such as
the night shift team can
be compiled very easily,
As standard, up to six
core pull sequences can
be programmed, with a
high number of logical
combinations.
able as standard. Two
hundred codes open up a
multitude of functions to
be programmed.
simply by marking the
text, which is designated
to appear on the new
page, in the relevant
menus.
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Technical Data HM Multicomponent
400 kN–2700 kN
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HM 1600/.../...Injection unit 60 130 210 350 525
210 H V–L–S V–L–S V–L–S V–L V–L
350 H V–L–S V–L–S V–L–S V–L–S V–L
525 H V–L–S V–L–S V–L–S V–L–S V–L–S
750 H V–L–S V–L–S V–L–S V–L–S
1000 H V–L–S V–L–S V–L–S
HM 1000/.../ ...
Injection unit 60 130 210 350
130 H V–L–S V–L–S V–L V–L
210 H V–L–S V–L–S V–L–S V–L
350 H V–L–S V–L–S V–L–S V–L–S
525 H V–L–S V–L–S V–L–S
750 H V–L–S V–L–S
HM 600/.../...
Injection unit 60 130 210
60 H V–L–S V–L V–L
130 H V–L–S V–L–S V–L
210 H V–L–S V–L–S V–L–S
350 H V–L–S V–L–S
HM 400/.../...
Injection unit 60 130
60 H V–L V–L
130 H V–L V–L
Combination options
for clamping units/injection units
HM 2100/.../...
Injection unit 60 130 210 350 525 750
350 H V–L–S V–L–S V–L–S V–L–S V–L V–L
525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L
750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S
1000 H V–L–S V–L–S V–L–S V–L–S V–L–S
1330 H V–L–S V–L–S V–L–S V–L–S
HM 2700/.../...
Injection unit 60 130 210 350 525 750 1000
525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L L
750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L
1000 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L–S
1330 H V–L–S V–L–S V–L–S V–L–S V–L–S
2200 H V–L–S V–L–S V–L–S V–L–S
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The maximum shot weights (g) are calculated by multiplying thetheoretical swept volume (cm³ ) by the above factors.
Material Factor
ABS 0,88
CA 1,02
CAB 0,97
PA 0,91
PC 0,97
PE 0,71
PMMA 0,94
POM 1,15
PP 0,73
Material Factor
PP + 20 %Talcum 0,85
PP + 40 %Talcum 0,98
PP + 20 %FR 0,85
PS 0,91
PVC-U 1,12
PVC-P 1,02
SAN 0,88
SB 0,88
PF 1,3
UP 1,6
Dark grey boxes = thermosets
Shot weight conversion table
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HM 400
60 H-V-L-S 130 H-V-L-S
60 130
mm 14 18 22 18 22 25 30
bar 3000 2593 1736 3000 2864 2218 1540
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4
20 20 22
1/min 498 318
Nm 90 231 238 357
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3
mm 250 250
kN 47 47
mm 90 110 125
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9
cm³/s 65,4 108 161 77,7 116 150 216
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7
1 + 3 1 + 3
HM 400/…
kN 400
mm x mm 320 x 320
mm x mm 480 x 510 (458)
mm 471
mm 460
mm 175
mm 375
kN 26
mm 45
mm 550
kN 26,4
mm 100
l 150
s/mm 1,8 – 224
kW 15
460
mm 460
mm 100
s 1,0
kg 200
2 x G 1/4“
¹ EUROMAP 6 standard² Battenfeld standard
Injection unit
International size designa-tion (Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/ D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (option)
Cylinder heating
Number of temperaturezones
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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24
HM 600
60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S
60 130 210 350
mm 14 18 22 18 22 25 30 25 30 35 30 35 40
bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2
20 20 22 22 22
1/min 498 318 310 298
Nm 90 231 238 357 490 621
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5
mm 250 250 250 250
kN 47 47 86 86
mm 90 110 125 150 175
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132
cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1
1 + 3 1 + 3 1 + 3 1 + 3
HM 600/…
kN 600
mm x mm 420 x 420
mm x mm 630 x 663 (594)
mm 620
mm 600
mm 300
mm 450
kN 35
mm 65
mm 750
kN 26,4
mm 150
l 225
s/mm 2,1 – 294
kW 22
600
mm 600
mm 100
s 1,0
kg 400
2 x G 1/4“
¹ EUROMAP 6 standard² Battenfeld standard
Injection unit
International size designa-tion (Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/ D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (option)
Cylinder heating
Number of temperaturezones
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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26
HM 1000
60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S
60 130 210 350 525 750
mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50
bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2
20 20 22 22 22 22 22
1/min 498 318 310 298 318 291
Nm 90 231 238 357 490 621 770 998
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9
mm 250 250 250 250 350 350
kN 47 47 86 86 86 86
mm 90 110 125 150 175 200 225
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194
cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5
1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4
HM 1000/…
kN 1000
mm x mm 470 x 420
mm x mm 680 x 663 (594)
mm 657
mm 600
mm 250
mm 500
kN 55
mm 65
mm 750
kN 41,2
mm 150
l 250
s/mm 2,4 – 329
kW 30
600
mm 600
mm 100
s 1,0
kg 400
2 x G 1/4“
¹ EUROMAP 6 standard² Battenfeld standard
Injection unit
International size designa-tion (Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/ D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (Option)
Cylinder heating
Number of temperaturezones
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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28
60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S
60 130 210 350 525 750
mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50
bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2
20 20 22 22 22 22 22
1/min 498 318 310 298 318 291
Nm 90 231 238 357 490 621 770 998
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9
mm 250 250 250 250 350 350
kN 47 47 86 86 86 86
mm 90 110 125 150 175 200 225
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194
cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5
1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4
HM 1000/…
kN 1000
mm x mm 520 x 520
mm x mm 760 x 805 (724)
mm 768
mm 735
mm 370
mm 500
kN 55
mm 80
mm 870
kN 41,2
mm 150
l 350
s/mm 2,5 – 364
kW 30
735
mm 735
mm 120
s 1,2
kg 700
2 x G 1/4“
¹ EUROMAP 6 standard² Battenfeld standard
Injection unit
International size designa-tion (Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/ D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (option)
Cylinder heating
Number of temperaturezones
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
HM 1000 (Distance between tie-bars enlarged)
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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30
HM 1600
60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S
60 130 210 350 525 750 1000
mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55
bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5
20 20 22 22 22 22 22 22
1/min 498 318 310 298 318 291 260
Nm 90 231 238 357 490 621 770 998 1540
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5
mm 250 250 250 250 350 350 400
kN 47 47 86 86 86 86 100
mm 90 110 125 150 175 200 225 250
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273
cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3
1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4
HM 1600/...
kN 1600
mm x mm 570 x 520
mm x mm 810 x 805 (724)
mm 804
mm 735
mm 300
mm 650
kN 84
mm 80
mm 950
kN 41,2
mm 200
l 400
s/mm 2,8 – 399
kW 37
735
mm 735
mm 120
s 1,2
kg 700
2 x G 1/4“
Injection unit
International size designation(Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (option)
Cylinder heating
Number of temperaturezones
¹ EUROMAP 6 standard² Battenfeld standard
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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32
60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S
60 130 210 350 525 750 1000
mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55
bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666
cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594
g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5
20 20 22 22 22 22 22 22
1/min 498 318 310 298 318 291 260
Nm 90 231 238 357 490 621 770 998 1540
g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5
mm 250 250 250 250 350 350 400
kN 47 47 86 86 86 86 100
mm 90 110 125 150 175 200 225 250
cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273
cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712
kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3
1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4
HM 1600/...
kN 1600
mm x mm 630 x 630
mm x mm 910 x 990 (904)
mm 928
mm 870
mm 440
mm 650
kN 84
mm 90
mm 1090
kN 41,2
mm 200
l 500
s/mm 3,0 – 441
kW 37
870
mm 870
mm 140
s 1,4
kg 1000
2 x G 1/4“
¹ EUROMAP 6 standard² Battenfeld standard
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Injection unit
International size designation(Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (option)
Cylinder heating
Number of temperaturezones
HM 1600 (Distance between tie-bars enlarged)
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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34
HM 2100
130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S 1330 H-V-L-S
130 210 350 525 750 1000 1330
mm 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65
bar 300028642218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461
cm³ 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913
g 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5491,4594,2 830,8
20 22 22 22 22 22 22 22
1/min 318 310 298 318 291 260 278
Nm 238 357 490 621 770 998 1540 1940
g/s 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62
mm 250 250 250 350 350 400 400
kN 47 86 86 86 86 100 100
mm 110 125 150 175 200 225 250 275
cm³/s 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419
cm³/s 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958
kW 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17 13,8 17,5 18,3 17,5 18,3 20,9
1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4
HM 2100/...
kN 2100
mm x mm 630 x 630
mm x mm 910 x 990 (904)
mm 928
mm 870
mm 325
mm 725
kN 104
mm 90
mm 1050
kN 59
mm 200
l 500
s/mm 3,0 – 441
kW 45
870
mm 870
mm 140
s 1,4
kg 1000
2 x G 1/4“
Injection unit
International size designation(Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-draulic accumulator (option)
Cylinder heating
Number of temperaturezones
¹ EUROMAP 6 standard² Battenfeld standard
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
*Also available with a size 60 injection unit
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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36
HM 2700
210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S 1330 H-V-L-S 2200 H-V-L-S
210 350 525 750 1000 1330 2200
mm 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65 55 65 75
bar 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461 2500 2070 1555
cm³ 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913 772 1078 1436
g 67,0 96,5 131,0 111,9 153,8200,2175,6 228,4289,4 257,5 325,8402,2362,2446,8540,5 491,4594,2 830,8 702,5 981,0 1306,8
22 22 22 22 22 22 22
1/min 310 298 318 291 260 278 283
Nm 490 621 770 998 1540 1940 2373
g/s 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62 52,8 63,1 78
mm 250 250 350 350 400 400 500
kN 86 86 86 86 100 100 129
mm 150 175 200 225 250 275 325
cm³/s 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419 242 338 450
cm³/s 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958 484 676 900
kW 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3 17,5 18,3 20,9 22,7 26,6 31,3
1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4 1 + 4
HM 2700/...
kN 2700
mm x mm 710 x 710
mm x mm 1030 x 1100 (1000)
mm 1047
mm 1000
mm 350
mm 800
kN 141
mm 105
mm 1150
kN 59
mm 200
l 550
s/mm 3,4 – 497
kW 55
1000
mm 1000
mm 160
s 1,6
kg 1500
2 x G 3/8“
Injection unit
International size designation(Euromap 1)
Screw diameter
Specific injection pressure
Theoretical swept volume
Max. shot weight (PS)
Screw L/D ratio
Max. screw speed
Screw torque
Max. plasticizing rate (PS)²
Nozzle stroke
Nozzle contact force
Screw stroke
Injection rate into air
Injection rate into air with hy-
draulic accumulator (Option)
Cylinder heating
Number of temperaturezones
¹ EUROMAP 6 standard² Battenfeld standard
Clamping unit
Clamping force
Distance between tie-bars
Platen dimensions
Max. mold diameter
Rotary table diameter
Min. mold space
Opening stroke
Opening force
Tie-bar diameter
Maximum daylight
Ejector force
Ejector stroke
Oil tank volume
Dry cycle time¹
Standard drive power
Rotary table
Diameter
Mold height
Rotation time 180°
Max. weight movingmold half
Number of coolingcircuits
*Also available with a size 60 and 130 injection unit
8/18/2019 Battenfeld multicomponet.pdf
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8/18/2019 Battenfeld multicomponet.pdf
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38
Standard and optional equipment
HM Multicomponent 400 kN–2700 kN
Standard; Option
Clamping unitUNILOG
B4
Free adjustable closed loop controlled pressures foropening/closing movements and mold safety •
Mold safety program •Precise platen parallelism with low-maintenancemoving platen support •Platen drillings and register rings according toEUROMAP (metric threads) •Ejector cross and ejector drillings in moving platenaccording to EUROMAP/SPI
Platen drillings and register rings and fixing holes toSPI standard
T-slots in mold platens
Special mold heights according to customer require-ments
Special mold-opening paths according to customerrequirements
Hydraulic mold close inhibitor, electronically monito-red on operator side •
Mechanical safety drop bar
Unscrewing device with servo-motor in lieu of stan-dard ejector
Unscrewing device with servo-motor in addition to thestandard ejector
Central hydraulic multi-stroke ejector, adjustable •
Ejector platen safety
Pneumatic ejector coupling
Ejector and core pull movement parallel to opening •
Clamping unitUNILOG
B4
Ejector force increased
Monitored safety gate on operator side •Pneumatically operated safety gate on operator̀ sside
Special program: Cyclestart with closing of the safetygate in semi-automatic mode
Operator safety gate on non-operator side of themachine
Pneumatically operated safety gate on non-operatorside
Safety guard extended
Mold mounting area guarded
Fixing holes for robot on top of thefixed platen accor-ding to EUROMAP/VDMA •Clamping force monitoring including display viascreen
Magnetic quick mold clamping system
MOULDFIX quick mold clamping system
Manual tie-bar removal device
Roller support for stack molds
Rotary tableUNILOG
B4
Servo drive •
Indexing cylinder •
2 stations, 180° oscillating or rotating •
3 stations, 120° rotating
2 cooling circuits controlled by rotary manifolds onrotary table •4 cooling circuits controlled by rotary manifolds onrotary table
Ejector drillings according to EUROMAP/SPI •
Hasco centering bushes •
All technical options of the HM standard
series are also available for multicompo-nent machines. Moreover, the machines
of this series are equipped with all ma-
chine fittings required for multicompo-
nent processing.
8/18/2019 Battenfeld multicomponet.pdf
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39
Injection unitUNILOG
B4Screw drive by low speed hydaulic motor, screwspeed continuously adjustable via screen •
High torque screw drive
Servo-electric screw drive, speed infinitely adjustablevia screen
Screw with check valve, screw and barrel nitrided •
L/ D ratio of 22:1 for three different diameters •
Screw with mixing section
Rapidmelt screw
Thermoplastic screws for special applications
Wear-protected screw and barrel design AK+
Grooves in the feeding zone of barrel for improvedfeeding
Thermocouple failure monitor •Melt temperature sensor in barrel end cap with tem-perature display on screen
Plug-in ceramic heater bands •
Temperature control of feed throat, integrated
Open nozzle •Needle type shut-off nozzle spring loaded with heaterband and thermo element
Pneumatically operated needle type, shut-off nozzlewith heater band and thermocouple
Hydraulically operated needle type, shut-off nozzle withheater band and thermocouple
Non-standard design of open nozzle
Barrel guarding •
Barrel insulation
Swiveling injection unit •
Purge guard electronically monitored •
Hopper can be shut and emptied •
Hopper of V2A stainless steel •
Insulated hopper
Monitoring of min.filling level
Injection unitUNILOG
B4
Hopper magnet
Hopper lid prepared for material feeder
Connection for material conveyor
Hopper loader UNIFEED A1 in lieu of material hopper
Application package processing thermoset
Application package processing liquid silicone rubber(LSR)
Linear bearings for injection unit •Hydraulic accumulator for fast injection
Scale on injection unit to indicate screw position •
Injection, holding pressure and back pressure closed-loop controlled via servo valve •
Temperature decrease to selected value •
Injection unit forward/backward speed adjustable •
Decompression before and/or after metering
•Entry of physical units (psi, cu in, inch/s etc.) for datatransmission between Battenfeld injection moldingmachines of different sizes
•
Screw protection: Every temperature zone must havereached its set value before screw movement •
Peripheral screw speed indication •
Linear interpolation of holding pressure set values •Bar chart for barrel temperature with set value andactual value display •
Selectable injection pressure limitation •
Defined nozzle contact pressure incl. relief valve •Changeover from injection to holding pressure depen-dent on stroke, time and hydraulic pressure •Cavity pressure dependent changeover from injectionto holding pressure
Standard and optional equipment
HM Multicomponent 400 kN–2700 kN
Standard; Option
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40
Standard and optional equipment
HM Multicomponent 400 kN–2700 kN
Standard; Option
Machine in generalUNILOG
B4
Insulated platens
Twin pump for parallel movements •
Parts chute for separation of good and bad parts
Built-in control cabinet •
Parts transport on operator side, rear side or axial •
Leveling elements
Hydraulic unit with variable pressure and speed axialpiston pump. Energy-saving load-sensing control •Oil filtration byfine-flowfilter with electrical cloggingindicator (with diagnostic message) •
Separate bypass oilfiltration unit
Oil level indication with alarm •
Oil tank venting via air filter •Closed loop oil temperature control with oil preheat-ing •
Oil temperature monitoring •
Oil tank with connections for external oilfiltration •
Maintenance hatch for checking and cleaning oil tank •Hydraulic core pulls, limit switch function to complywith EUROMAP 13, pressure and speed adjustable
Hydraulic core pull incl. proportional valve and rota-tional mold program
Adapter cable for core pulls with Battenfeldstandard interface
Pneumatic core pulls
Pneumatic block for activating one or more shut-offnozzles in the mold parallel
Pneumatic block for activating shut-off nozzles in themold sequential
Hydraulic block for activating one or more shut-offnozzles in the mold parallel
Hydraulic block for activating shut-off nozzles in themold sequential
Larger oil cooler
Filter in water inlet of oil cooler
Air valve, stroke and time activated
Temperature control zones for hot runners
Machine in generalUNILOG
B4
Blow-through valve for cooling water flow controller
Non-contact stroke transducer
Cavity pressure transducer
Amperemeter for heating zones
Operating voltage 230/400 V-3PH, 50 Hz •
Special voltages
Control cabinet cooler
Additional sockets
Additional sockets incl. switch-off function
Photoelectric part delivery safety mechanism
Cooling water flow controller with temperature gaugesin return lines, 8-way •
Shut-off valve for cooling water
Paint:Machine: RAL 9002 grey white
Safety doors: RAL 9002 grey whiteGuarding: RAL 9002 grey whiteControl panel and trim: RAL 5002 ultramarine
•
Special paint
Color repair kit
Operating hours counter •
Tool kit
Hosing for 4 cooling circuits mounted on the fixed orthe moving platen
Hosing for 8 cooling circuits mounted on the fixed orthe moving platen
Flexible link support on movable platen for electriccables and water hoses •
Motor guarding •
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41
Standard and optional equipment
HM Multicomponent 400 kN–2700 kN
Standard; Option
Control systemUNILOG
B4
Machine functions
Closing– number of profile steps 5
Closed loop injection control with servo valve •
Opening – number of profile steps 5
Ejector forward – number of profile steps 3
Ejector back – number of profile steps 3
Injection unit forward– number of profile steps 3
Injection unit back – number of profile steps 3
Injection – number of profile steps 10
Holding pressure – number of profile steps 10
Melt pressure monitoring
Melt temperature monitoring
Purging program
Selectable stand-by (lowering) temperature •
Stroke zero settings •Open loop injection-compression and breathingprogram
Screw speed – number of profile steps 6
Back pressure – number of profile steps 6
Start-up program •
Adjustable injection pressure limitation •Switchover to holding pressure dependent on
– injection time •
– screw stroke/injection volume •– hydraulic pressure
•– cavity pressure
– melt pressure
Control systemUNILOG
B4
Self-teaching temperature controller •
Display of temperature inside electrical cabinet •
Seven-day timer •Air valve, action indicated by stroke marker (ON) andtimer (OFF)
Core pulls
Start-up and shut-down program •
Display
Access codespassword
system
Entrance authorization with chipcard
User programming system “APS“ •
Free configurable screen pages“User page“ •
Purging program through open mold
Process setup •
Physical, process-related units •
Data entry/display table / graph
10.4“ TFT color screen •
Alarm displayfault codes
and text
Alarm protocol •
Log book •
Hardcopy function •Data storage
3.5 floppy disk,
PC compatible
Set value graphics
closing,
opening,
injection,
holding
pressure,
metering,
back pressure
Online language selection 4 languages
Online selection of imperial or metric units •
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42
Standard and optional equipment
HM Multicomponent 400 kN–2700 kN
Standard; Option
Control systemUNILOG
B4
Monitoring
- Nozzle forward/back times •
- Ejector forward/back times •
- Overall cycle time •
- Injection time •
- Metering time •
- Closing time •- Opening time •
- Bad parts •
- Temperature (min./max.) •
- Parts counter •
- Injection pressure •
- Melt cushion •
- Melt cushion control
- Envelope curve •
Quality table12criteria out
of75
Parts counter with good/bad part evaluation •
Trend diagrams •
SPC charts •
Actual value graph •Process actual value/max. value storage •
Interfaces
Audible alarm
Control circuits for mold heating
Control circuits for hot runner
Control systemUNILOG
B4
Analogue temperature control interface
Serial temperature control interface,compatible with Arburg protocol
CAN-bus interface for mold conditioners according toEUROMAP 66-2
CAN-bus interface for hot runners according toEUROMAP 66-2
Airmould interface
EUROMAP 67 for handling equipment
Integrated Airmould control
Parallel printer port •
Conveyor belt interface
Scale interface
Host computer interface/PDA (EUROMAP 63)
Color dosing unit
Machine fault (potential-free contact)
BNC connectors for injection process analysis
Interface for teleservice
Interface for common data storage with Battenfeldrobot
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We have taken great care to collect the data and technical information in
this publication. However, this publication could contain technical inaccura-
cies or typographical errors. We reserve the right to make improvements
or changes to this publication and to the products at any time.
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THE POWER to SUCCEED
Battenfeld GmbH
Scherl 10 · 58540 Meinerzhagen · Germany
Tel. +49 2354 72-0 · Fax +49 2354 72-528
Battenfeld Kunststoffmaschinen Ges. m. b. H.
Wiener Neustädter Straße 81 · 2542 Kottingbrunn · Austria
Tel. +43 2252 404-0 · Fax +43 2252 404-7002T
S 0 9 / 0 4 ) A R ,
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S u b j e c t t o c h a n g e