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Value Engineering
BY:
13M117 GOWTHAM
13M118 GURU MANOJ13M119 GURUVISHNU
13M121 HARINI
13M122 HARI SHANKAR
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Defnii!n "n# $e"nin%
Value Engineering is a techniqueapplied to identifying optimum valuesolutions during new productdevelopment.
V"&'e en%inee(in% i) " )*)e$"i+ "n#!(%"ni,e# "--(!"+. ! -(!/i#e .ene+e))"(* 0'n+i!n) in " -(!e+ " .e&!e) +!)V"&'e en%inee(in% -(!$!e) .e)'4)i'i!n !0 $"e(i"&) "n# $e.!#)
i. &e)) e5-en)i/e "&e(n"i/e)6i.!' )"+(if+in% 0'n+i!n"&i* I i)0!+')e# )!&e&* !n .e 0'n+i!n) !0/"(i!') +!$-!nen) "n# $"e(i"&)6(".e( ."n .ei( -.*)i+"& "(i4'e)
A&)! +"&&e# /"&'e "n"&*)i)
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V"&'e n%inee(in% i)
S*)e$"i+ -(!4&e$ )!&/in% -(!+e)) M'&i#i)+i-&ine e"$ "--(!"+.
;i0e+*+&e +!) !(iene#
V"&'e !(iene#
?'n+i!n4")e# "n"&*)i)
?(ee !0 n!($"& #e)i%n (e)(i+i!n) A -(!/en $"n"%e$en e+.ni@'e
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VA;U NGINRING VE and creative method to increase the value of
an item. This "item" can be a product, a system,a process, a procedure, a plan, a machine is anorderly, equipment , tool, a service or a methodof working.
Value Engineering is dened as the
professionally applied, team based, function !oriented, systematic application of recogniedtechniques #function analysis$ which
%.&dentify the "function of a product, process,pro'ect, facility design, system or service,
(. Establish a monetary value for that function,
). *rovide the necessary function #dened by thecustomer to meet his + her requirements$,
.-onsistent with the specied performance and
reliability needed at the lowest &ife cycle costcost over the e ected life .
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V"&'e n%inee(in%
Value and cost
Value 1 2unction
-ost
Value: W." .e -(!#'+ i) !(. ! .e +')!$e(
2unction: (!-e(ie) "n# @'"&iie) !0 -(!#'+
-ost: M!ne* /"&'e !0 $"e(i"&) ')e#6 ;"4!'( in#i(e+ +!))
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n% nee( n%TRMINO;OGY
&n value method terms 3 Value of an item 1 *erformance of its
function + -ost45
Value 1 6 #7$ + 6 #!$ 1 6 #8enefits$ + 6 #-osts$
%.Value greater than %.9, the item is perceivedto be fair or having good value.
(.Value is less than %.9, the item is perceivedto be having poor value.
).:hen an item has a perceived worth that fareceeds the life ; cycle cost, we usuallyconsider purchasing the item.
.0n item that does its function better thananother, has more value. 8etween two items
that perform their function equally well, theone that costs less is more valuable.
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TH VA;U CUATION Value Engineering evaluates a product
utility, esteem and market values, eachof which are dened below 3
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" 'en%inee(in%
T.e !4e+i/e) !0 V"&'e n%inee(in% i) !fn# "n# i$-(!/e !n /"&'e $i)$"+.e)in -(!#'+)6 -(!+e))e) "n# +"-i"&-(!e+)
?in# i$-!("n 0'n+i!n) #efnene+e))"(* /e()') 'n ne+e))"(*0'n+i!n)
?in# "n# i$-(!/e !n &! -e(0!($in%0'n+i!n)
Defne "n# )e%(e%"e .e ne+e))"(*
0'n+i!n) 0(!$ .e 'nne+e))"(*
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! e ! 'n+ !n nn%inee(in%
2unction3 The use of functions and a function ! logic
process to describe needs, purposes andconsequences is at the heart of ValueEngineering.
The use of function ! logic helps people realieand overcome many of the preconceived biases.
2unction allows denition of each task in aprocess or one of its activities in terms of endgoals and not solutions.
*lacing those functions in a decision ! logicdiagram helps reach a common understanding.
&t also helps people see what parts of theirdecisions rely on critical features, and wheredecisions are requiring substantial support tomaintain them #potential value!mismatches$.
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TRMINO;OGY
>i?erent customers will interpret the
value of a product in di?erent ways. The @performance of its functionsA
could include that it is beautiful#where needed$ or it lends an image tothe user + possessor #where desired $
&ts common characteristic is a highlevel performance, capabilities,
emotional appeal, style, etc. relative toits cost.
This can also be epressed asmaimiing the function of product
relative to its cost 3
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! e ! 'n+ !n nn%inee(in%
2unction3
Value analysis denes a "basic function" asanything that makes the product work or sell.
0 function that is dened as "basic" cannotchange.
Becondary functions, also called "supporting
functions", described the manner which thebasic functions were implemented.
Becondary functions could be modied oreliminated to reduce product cost.
Value is not a matter of minimiing cost.
&n some cases the value of a product can beincreased by increasing its function#performance or capability$ and cost as long asadded function increases more than its added
cost.
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NGINRING
2rom a generic point of view, VE
%.Enables people to pinpoint areas that needattention and improvement.
(.*rovides a method of generating ideas and
alternatives for possible solutions toconcern.
).*rovides a means for evaluatingalternatives. .
.0llows one to evaluate and quantifyintangibles and to compare apples withoranges.
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NGINRING
/.*rovides a vehicle for dialogue by allowing large
amounts of data to besummaried in concise form, allowing new andbetter questions to be asked, and using numbersto communicate in an information!searchingmode.
D.>ocuments the rationale behindrecommendations and decisions.
.=aterially improves the value of goods andservices.
F.Th need of knowing Value "4pportunity" &ssues
#low satisfaction+high value$ to know what to
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NGINRING
Value 0nalysis has been successful in several
domains and its application is only limited bythe users creativity.
Bome application areas are ! >efenseG
0utomotiveG 0eronauticalG Boftware
developmentG :ater treatmentG -ivilengineeringG systems and procedures, ventureanalysis, forecasting, resource allocation,marketing, -lient servicesG :ork processesG>ocumentationG 4rganiational developmentG
etc.
Customer satisfaction and value perception !!The most common application of Value 0nalysisis what many have called the "state ; of ; the ;
art " customer satisfaction and value perceptionstudy.
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NGINRING
Cere are some of the ways the study pays o? for
clients3
They need to be competitive on the "8asics" #highsatisfaction+low value$ ; not allowing any weaknessesin, but not investing more than necessary in them. .
They need to dominate the "Value" &ssues #highsatisfaction+high value$. .
They need to know the Value "4pportunity" &ssues#low satisfaction+high value$ to know what to invest infor future growth.
They need to know the "&rritations" #low
satisfaction+low value$ to know where to innovate.
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NGINRING
Identifying At Risk Customers !0 big issuetoday is the so!called "0t 5isk" customer#those likely to defect$.
Value 0nalysis ndings help to determine why
a companys customers are 0t 5isk.
0nd, rms can learn why ma'or competitorscustomers are 0t 5isk so they can be targeted.
increasing Employee Loyalty !Value 0nalysisstudies are conducted amongemployees to identify things they epect fromany company they work for #The 8asics$, things
they value, things that irritate them and thingsthey dont care about.
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NGINRING
New Product + Service Development !Every marketer has been involved in astudy where consumers "say" they are"very interested in trying a new productwhich subsequently fails in themarketplace.
2ailure is often considered the consumersfault whereas it really results from askingthe wrong question.
*eople dont buy what they are"interested" in, they buy what they value.
!e reason most new products fail is t!att!ey don"t provide enoug! #new value# toconsumers$
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.")e) !0 .e V (!+e))
In/e)i%"i!n .")e
S-e+'&"i!n .")e
/"&'"i!n -.")e
De/e&!-$en -.")e
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.")e) !0 .e V (!+e))
De/e&!- e"$ (e+!$$en#"i!n)
(e)en"i!n .")e
I$-&e$en"i!n .")e
A'#i .")e
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.")e) !0 .e V (!+e))
In/e)i%"i!n .")e:
In/e)i%"e .e 4"+E%(!'n# in0!($"i!n6e+.ni+"& in-' (e-!()6 fe #""6 0'n+i!n
"n"&*)i)6 "n# e"$ 0!+') "n# !4e+i/e)
S-e+'&"i!n .")e:
Be +(e"i/e "n# 4("in)!($ "&e(n"i/e-(!-!)"&) "n# )!&'i!n)
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.")e) !0 .e V (!+e))
/"&'"i!n -.")e:
An"&*,e #e)i%n "&e(n"i/e)6 e+.ni+"&-(!+e))e)6 &i0e +*+&e +!))6 #!+'$en"i!n
!0 &!%i+6 "n# ("i!n"&e
De/e&!-$en -.")e:
De/e&!- e+.ni+"& "n# e+!n!$i+)'--!(in% #"" ! -(!/e .e 0e")i4i&i* !0.e #e)i("4&e +!n+e-)
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.")e) !0 .e V (!+e))
De/e&!- e"$ (e+!$$en#"i!n):
B!. &!n% "n# ).!( e($
(e)en"i!n .")e:
(e)en .e (e+!$$en#"i!n) !0 .eV e"$ in "n !("& -(e)en"i!n ! .e
De)i%n Te"$ "n# in " (ien (e-!("n# !(E4!!E
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.")e) !0 .e V (!+e))
I$-&e$en"i!n .")e:
T.e De)i%n Te"$ .en e/"&'"e) .e VTe"$F) (e+!$$en#"i!n) "n# i$-&e$en)
.!)e ." "(e "++e-"4&e ! .e$
A'#i .")e:
e(0!($"n+e $e")'(e) !0 .e(e+!$$en#"i!n) "(e +!$-i&e# "n#(e-!(e#
RINI;S O? TH VA;U
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RINI;S O? TH VA;UMTHODO;OGY
The philosophy of VE is implemented through asystematic rational process consisting of aseries of techniques, includingG
%. 2unction analysis to dene the reason for theeistence of a
product or its components,(. -reative and speculative techniques for
generating new
alternatives, and
). =easurement techniques for evaluating thevalue of present
and future concepts.
Value 0nalysis is based on the fundamentalprinciple that the
customer is always looking for the best
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V"&'e n%inee(in% A--(!"+. N! )"n#"(# "--(!"+. #i)+')) i. e"$$e$4e()Bub'ect 8asic
question
0nalysis 0nswer
2unction W."
0'n+i!n) "(e
-e(0!($e#
1> I) .e(e "n* -!))i4i&i* !0
e&i$in"i!n
2> W." "&e(n"i/e $e.!#) "(e
"/"i&"4&e
=aterial W." i) .e
$"e(i"&
)-e+if+"i!n
1> "n "&e(n"i/e $"e(i"& 4e ')e#
2> "n .e )-e+if+"i!n 4e
"$en#e#
W." @'"ni*
!0 $"e(i"&
).!' 4e
')e#
1> I) .e )i,e !( ei%. !0 $"e(i"&
e5+e))i/e
2> "n .e @'"&i* 4e (e#'+e#
3> Wi&& " +.e"-e( $"e(i"& )e(/e .e
)"$e -'(-!)e
> I) .e +'in% #!ne e+!n!$i+"&&*
i.!' ")e
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V"&'e n%inee(in% A--(!"+.
Bub'ect 8asic
question
0nalysis 0nswer
Iabour
:hich are the
direct labour
costsJ
%$ 0re all the operations necessaryJ
($ :ill alternative operations be
cheaperJ
)$ -an certain assembly operations
be modiedJ
*rocess A(e .e 4e)
(!+e))e) 4ein%
')e#
1> A(e "&& .e !-e("i!n) ne+e))"(*
2> Wi&& "&e(n"i/e !-e("i!n) 4e +.e"-e(
3> "n +e("in "))e$4&* !-e("i!n) 4e
$!#ife#
Btandardiation
A(e .e$"e(i"&) !(
+!$-!nen)
)"n#"(#
1> "n .e $"e(i"&) 4e )"n#"(#i,e#2> "n " n'$4e( !0 -(!#'+ ')e )"n#"(#
-"()
3> "n $e.!#) 4e )"n#"(#i,e#
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W")e !n(!&
5easons for wastages in industry
O4)!&e)+en+e
S'(-&')
S+("- 5ole of =anagement in waste control
(!-e( in/en!(* +!n(!&
M"e(i"&) $"n"%e$ene+i/e !!(#in"i!n "$!n% #e-"($en)