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Insight Insight into the into the
Heartland Heartland Biogas Biogas P j tP j t
Presented to:Presented to:
SWANA Rocky Mountain ChapterSWANA Rocky Mountain ChapterPueblo, ColoradoPueblo, Colorado
ProjectProject
Presented by:Presented by:Bob YostBob Yost
A1 OrganicsA1 Organics
Based in Eaton Colorado 41 years in organic recycling/composting business
2014 Winner Colorado Companies to Watch.
Colorado Department of Public Health and Environment, Gold Partner - Environmental Leadership Program member.
United States Composting Council “Composter of the Year”
A1 OrganicsA1 Organics
Insight into the Heartland Biogas Project
Eaton Facility
A1 OrganicsA1 Organics
Insight into the Heartland Biogas Project
Rattler Ridge Facility
A1 OrganicsA1 Organics
Insight into the Heartland Biogas Project
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Exclusive Substrate Provider to HBG Project:
Source, contract, locally manage, and service diverse and
acceptable substrates and substrate providers.
• Substrate Partners to be included in REAP “Renewable Energy
Partnership Alliance.”
Coordinate logistical requirements for substrate delivery
A1 Organics A1 Organics –– 20 Year HBG Agreement20 Year HBG Agreement
Insight into the Heartland Biogas Project
Coordinate logistical requirements for substrate delivery
Build and Operate Digester Processing System at HBG facility
Contaminant / packaging removal from substrate stream
Particle size reduction and segregation
Blending and delivery to dosing tanks
Provide composting backup
Secondary backup to digester substrate generators to insure 365
day per year sustainability.
Exclusive digested solids marketing
A1 Organics A1 Organics –– 20 Year 20 Year HBG AgreementHBG Agreement
Insight into the Heartland Biogas Project
Exclusive digested solids marketing
Market finished digested solids (DS) produced by the HBG
project
Assist in marketing of liquid digestate
Owned by EDF (Electricity De France) Renewable Energy http://www.edf-re.com/
Wind, Solar, Hydro, Landfill Gas, Biomass, AD
EDF Renewable Energy - more than 25 years of expertise in the renewable industry in North America
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Portfolio of over 6.3 gigawatts of developed projects and 3.1 gigawatts of installed capacity
EDF Renewable Services is the leading provider of third-party operations and maintenance services in North America with over 9,300 megawatts of power under contract
EDF Project Map
EDF Renewable EnergyEDF Renewable Energy
Insight into the Heartland Biogas Project
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Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
20 year off-take agreement with SMUD (Sacramento Municipal Utility District)
Located NE of LaSalle, Colorado on Weld County Road 49 and 40, on approximately 108 acres
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
8+ years in the making
Broke ground Fall 2013
April 1, 2014 RNG (Renewable Natural Gas) delivered to meet agreement requirement – Covered Anaerobic Lagoon (CAL)
Digester feed stocks – manure and substrates Manure – local area cross vent barn dairies
Substrates - (foodwaste, FOG, DAF, etc.)
Digested Solids
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
ges ed So ds Soil amendment
Digestate (liquid) Soil amendment
Crop land needing nutrients is accessible• 3,500 acres required
Delivery of RNG to SMUD
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
CIG 30” high pressure (900-1200 PSI) interstate pipeline crosses site
Biogas will be “up-graded” to natural gas quality and injected into pipeline
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Digester (6) Bioreactors totaling 10,200,000 gallons of digester capacity (2) 600,000 substrate storage/receiving tanks (2) 20,000 dosing tanks Multiple compressors (Gas Up-grading and RNG Delivery) Gas cleaning/scrubbing
• Kanukas
Heartland Biogas LLC Project Heartland Biogas LLC Project -- FACTSFACTS
Insight into the Heartland Biogas Project
• Kanukas• BioRem
50,000,000 gallons of storage• 28,000,000 south pond• 14,000,000 north pond• 8,000,000 Covered Anaerobic Lagoon (CAL)
Solids recovery• (2) Centrisus centrifuges
Flair (backup)
Heartland Biogas LLC Project Heartland Biogas LLC Project
INPUTS
160,0000 gallons per day dairy manure
Clean (very low sand or soil) from cross vent barn
140,000 gallons per day substrates
Insight into the Heartland Biogas Project
Substrate types• Dissolved Air Flotation (DAF) float
• Packing/rendering waste
• FOG (Fats, Oils, Greases)
• Foodwaste from food processing and manufacturing
• All types of food production, processing, distribution waste
• Source Separated Organics “SSO” – grocery, retail,
cafeteria, etc.
Heartland Biogas LLC Project Heartland Biogas LLC Project
OUTPUTS HBG project will produce Renewable Natural Gas (RNG)
Phase IB – 4,700 Dekatherms/day of renewable energy in the form of (RNG) beginning Fall 2015
Phase II – is expected to produce the full 7,000 Dekatherms/day by Summer 2018
Insight into the Heartland Biogas Project
by Su e 0 8
RNG will be used to produce a cost- effective and base-load renewable electricity in an existing gas fired combined cycle power plant under the 20-year off-take agreement with Sacramento Municipal Utility District (SMUD) in California
450-500 cubic yards per day digested solids Compost and/or peat moss substitute
315,000 gallons per day liquid digestate Area agricultural use
Process Flowchart
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Digester Island
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Project Site View from NW
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
High Fat and Low Fat Substrate Tanks
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Dosing Tanks
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Boilers – Bio Reactor Heating
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Tank Heating System
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Bio Reactor Membrane Roof
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Bio Reactor Delivery System
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Compressor BioGas Upgrade System
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Biogas Upgrading System – Kanugas
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
BioGas Upgrading -BioRem
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Compressors RNG to Pipeline
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Scale and Card Reader
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Unloading Station
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Digested Solids Separation Building & Pits
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
Digested Solids DeWatering
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Heartland Biogas LLC Project Heartland Biogas LLC Project
Solids Separation Control Room
Insight into the Heartland Biogas Project
Heartland Biogas LLC Project Heartland Biogas LLC Project
DS Augers
Insight into the Heartland Biogas Project
Heartland Biogas LLC Project Heartland Biogas LLC Project
Covered Aerated Lagoon (CAL)
Insight into the Heartland Biogas Project
North Lagoon
Heartland Biogas LLC Project Heartland Biogas LLC Project
Insight into the Heartland Biogas Project
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Digester Processing System (DPS)Digester Processing System (DPS)
Insight into the Heartland Biogas Project
SUBSTRATE PROCESSING Press grate and auger system (pre-reduction)
Contaminant and packaging removal Tiger HS640 (10-12 ton per hour)
DODA (10-12 ton per hour)
Feedstock slurry preparation
Digester Processing System (DPS)Digester Processing System (DPS)
Insight into the Heartland Biogas Project
Particle size/reduction (grinding)
Mixing / Blending
Storage (3) 30,000 in-ground concrete substrate processing/blending
tanks with Vaugh chopper mixing pumps
(3) 31,000 gallon glass lined substrate and low solids storage tanks – above ground
(1) 227,000 gallon heated, insulated vertical storage tank with internal mixers.
TIGER HS640
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
Tiger HS640 Products it Can Treat - SSO
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
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TIGER HS640- Products it Can Treat - SSO
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
TIGER HS640 - Products It Can Treat
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
TIGER HS640 - Products It Can Treat
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
TIGER HS640 – Kinds of Packaging
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
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DPS DPS –– Tiger SubstrateTiger Substrate
TIGER HS640 – Kinds of Packaging
Insight into the Heartland Biogas Project
DPS DPS –– Tiger SubstrateTiger Substrate
TIGER HS640 – Kinds of Packaging
Insight into the Heartland Biogas Project
DPS DPS –– Tiger SubstrateTiger Substrate
TIGER HS640 – Kinds of Packaging
Insight into the Heartland Biogas Project
DPS DPS –– Tiger SubstrateTiger Substrate
TIGER HS640 – Kinds of Packaging
Insight into the Heartland Biogas Project
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TIGER HS640 – Packaging Removed
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
TIGER HS640 – Packaging Removed
DPS DPS –– Tiger SubstrateTiger Substrate
Insight into the Heartland Biogas Project
DPS DPS –– Tiger SubstrateTiger Substrate
INDIVIDUALLY BOXED DRY ANIMAL FEED
Insight into the Heartland Biogas Project
DPS DPS –– Tiger SubstrateTiger Substrate
TIGER - DE-PACKAGING SNACKS & EXPIRED POTATO CHIPS
Insight into the Heartland Biogas Project
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DPS DPS –– DODADODA
Insight into the Heartland Biogas Project
SSO in Vault
DPS DPS –– DODADODA
Insight into the Heartland Biogas Project
Processing in Vault
DPS DPS –– DODADODA
Insight into the Heartland Biogas Project
Plastic and Debris Removed
DPS DPS –– DODADODA
Insight into the Heartland Biogas Project
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Prepared Slurry in Transport Tank
DPS DPS –– DODADODA
Insight into the Heartland Biogas Project
THANK YOUTHANK YOU
Contact Information
Bob Yost
[email protected]
303-710-9121
Insight into the Heartland Biogas Project
www.a1organics.com