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Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Mar 30, 2020

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Page 1: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Barchip Structural Synthetic Fibres

Page 2: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Mining & Tunnelling Projects

150 tunnels

Mines

Tunnels

South America

2005

Australia

2000

JAPAN

1997

Europe

2001

Other

North America

2002

Page 3: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Mine Decline

Barchip reinforced shotcrete

Page 4: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Oliola Water Tunnel - Spain

Page 5: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Oliola Water Tunnel - Spain

Page 6: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Ontigola High Speed Rail - Spain

Page 7: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Halsnøy Sub sea road

Tunnel Norway

Contractor: Veidekke Special Projects AS

Project: 6.3 km new state road from

Sunde to Tofte at Halsnøy in Kvinnherad

municipality

4.1 km subsea tunnel.

Tunnel width is 8.5 m with a depth of

135m below sea level.

Page 8: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Atlantic Sub sea road

Tunnel Norway

Contractor: Mesta

Project: Atlantic Ocean tunnel

5,735 m subsea tunnel in Kristiansund on

national road Rv 64,

Price: approx. 40 million Euro.

At its deepest point, the tunnel will be

excavated to -251 metres.

Construction will begin in October 2006 and

completion will be December 2008.

Page 9: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Seven twin bored tunnels

Kvernasen - 150 m;

Skifjell - 1,060 m;

Songefjellheia - 350 m;

Bjellandsvad-Steindal - 1,560 m,

Steindal-Urdal - 2,190 m;

Loehia - 130 m

Studeheia - 300 m

Totalling approx.

2 x 5,740 metres.

E18 Road Tunnels

Norway

Page 10: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Ichinose Road Tunnel - Japan

Product: Barchip Kyodo 48mm

Dose: 4kg/m3

Purpose:Secondary Lining refurb

Page 11: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Tomiwaka Road Tunnel - Japan

Barchip Kyodo 48mm

Dose: 4kg/m3

Purpose: Secondary Lining

Page 12: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Three large caverns –

85, 125 and 195 metres in length

Total – approx. 7400m2 roof reinforced

with Barchip Shogun 48mm – 10kgs/m3

Flexural strength 4.0MPa

Residual strength 2.5MPa – 3mm

ASTM C1018-97

Stockholm Underground Carpark

Page 13: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

16 – 20 metres

7 - 8 metres

Stockholm Underground Carpark

Page 14: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

EPB Segmental Lining

Tunnel Lining

• 14metre diameter

• 7 segments = 1 ring

• 300mm thickness

• 25m3 per ring

• Required for Crack

control & Impact

resistance

Page 15: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

EPB Segmental Lining

REINFORCEMENT CAGE

POURING

Page 16: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

EPB Segmental Lining

FINISHING

STEAM CURING

Page 17: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Precast retaining wall panels

Page 18: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Precast water tanks

Page 19: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Residential Construction - Japan

Barchip Kyodo - 48mm length.

Dosage: 5kg/m3

Page 20: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000
Page 21: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Insulated Concrete Formwork - ICF

Page 22: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Insulated Concrete Formwork - ICF

Barchip Kyodo - 48mm length.

Dosage: 5kg/m3

Page 23: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Insulated Concrete Formwork - ICF

Page 24: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Measurement of a fibres performance can be

calculated from a suitable ‘toughness’ test

Beams

EFNARC Panel

Round Determinate Panel

Performance measurement

Page 25: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

150 150 150

Span Length 450

YokeLVDT

P/2 P/2

Rocker Support

75

• Single crack at

centre

• 29% variation

in results (more

specimens)

Beam Test

USA – C1018 -89

JPN – JSCE – SF4

Belgium / Spain – NBN B 15-238,239

Swedish beam test –

Page 26: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Load point

Rigid supporting

100x100 mm

500x500 mm

simple supports

100x600x600 mm

square panel

fixture

EFNARC Panel Test

3D test

Plate test gaining international

acceptance

9% variation in results

Royal Institute of Technology

Stockholm

Page 27: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

EFNARC Panel Test

Page 28: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Pivoted support

points with steel

bearing plates

75x800 mm diameter

round panel

100 mm diameter

hemispherical load point

Support points

on 750 mm

diameter

Developed by Dr Stefan

Bernard at the University

of Western Sydney

ASTM C1550

75mm panel more

relevant to insitu

shotcrete

4% variability for 3

specimens

Round Determinate Panel Test

Page 29: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000
Page 30: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000
Page 31: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000
Page 32: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Eurocode 2

Mesh replacement

Page 33: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

CALCULATION METHODS

„Hand calculations” Finite Element Method (FEM)

JKP Static

Page 34: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

„HAND CALCULATIONS”

JKP Static

Page 35: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

FAILURE CRITERIA

OF FIBER REINFORCED CONCRETE (FRC)

FEM 3D ELEMENT

FEM MATERIAL MODEL

FEM

JKP Static

Page 36: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

MONOLITHIC TUNNELS

recommendation from

Technical Manual for Design and Construction of Road Tunnels - Civil Elements

032 – Tunnel in Sochi

JKP Static

Page 37: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

INDUSTRIAL FLOORS 010 – Anchor plate – Norwegian, Shell

Load on the plate Stress in the plate

JKP Static

Page 38: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

INDUSTRIAL FLOORS

035 – Iron ore stock pile yard – Malaysia, Sri Jaya

If special loads occur – calculation with FEM…

JKP Static

Page 39: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

INDUSTRIAL FLOORS

If special situation occur – calculation with FEM…

JKP Static

Page 40: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

TANKS

JKP Static

Page 41: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

TUNNEL SEGMENTS 047 – Segmental tunnel – Turkish

JKP Static

Page 42: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

031 – C.A.METRO LOS TEQUES – Mexico

Page 43: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

001 – Wall panel – Russia

JKP Static

Page 44: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

FAUT-IL AVOIR PEUR?

Le fluage

Page 45: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

PEUT ETRE PERSONNE EN CE MOMENT....

Qui a la raison?

Un cauchmar a point d’eclater?

Un phenomene reconnu et possible de gerer?

Page 46: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Selon Bekaert....

Page 47: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Selon Grace....

Page 48: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000
Page 49: Barchip Structural Synthetic Fibres - Asquapro€¦ · Barchip Structural Synthetic Fibres . Mining & Tunnelling Projects 150 tunnels Mines Tunnels South America 2005 Australia 2000

Selon Grace....