Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17 Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (Page | 1 Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University) Structure & Syllabus of B. Tech. (Production Engineering) Pattern ‘A16’ Effective from Academic Year 2017-18 Prepared by: - Board of Studies in Industrial & Production Engineering
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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 1
Bansilal Ramnath Agarwal Charitable Trust’s
Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University)
Structure & Syllabus of
B. Tech. (Production Engineering)
Pattern ‘A16’
Effective from Academic Year 2017-18
Prepared by: - Board of Studies in Industrial & Production Engineering
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 2
S.Y. B. Tech. Production Engineering AY 2017-18 (A16)
Projection Butt (up sets and flash), Percussion Welding – Definition, Principle of
Operation, equipment, Metal Welded, advantages and application.
Unit 6: Welding metallurgy, weldability and special welding techniques (7 Hours) Welding Metallurgy: Weld zone, Heat affected zone (HAZ) Weldability: Definition, effect of alloying elements, Purpose and types of tests, Hot
Cracking, Root Cracking and Cold Cracking Tests. Welding Distortion: Concept of distortion, Types of distortion, Control of welding distortion.
Special welding techniques: Ultrasonic welding, Explosive Welding, Friction welding,
Friction stir welding, Thermit welding, Laser welding, Electron beam welding. Inspection and
Testing of Welds, Weld Defects: Common Weld defects, Causes and remedies of defects.
List of Practicals: (Perform any 10 experiments)
1. Preparation of green sand with additives.
2. Preparation of cylindrical green sand samples by rammer block
3. To determine compatibility of green sand.
4. Permeability testing of green sand.
5. Grain size distribution and estimation of AFS no of system sand and silica sand.
6. Measurement of green compression and green shear strength of sand.
7. Mold hardness and core hardness measurement.
8. Design of cope, drag pattern and core box.
9. Estimation of gating ratio and casting yield.
10. Hand molding, melting of Al and casting of simple gear blanks.
11. Demonstration of welding machines TIG/MIG/resistance Spot welding
12. Weldability test of welded joint.
13. Metallurgical analysis of welded joint.
Text Books: 1. P. N. Rao; Manufacturing Technology: Foundry, Forming & Welding; Tata McGraw Hill.
2. P.L. Jain; Principles of Metal casting; Tata McGraw Hill
Unit 6: Corrosion Prevention and methods of Surface Improvements (06 Hours)
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 7
Corrosion Prevention Methods: Preparation of substrate for surface engineering. Design
and material selection, atmosphere control, Inhibitors, Cathodic and anodic protection,
Coatings etc.
Methods of surface improvement --- Electroplating, Surface Modification Techniques
such as Electro deposition (Conventional electroplating, Electro less plating, Anodising,
Diffusion coatings like Plasma nitriding, Aluminizing, Boronising, Chromizing , Vapour
deposition conventional PVD and CVD, Diamond like coating, Electron beam PVD,
Thermal Spray Coatings, Ion implantation etc.
List of Practicals:
1. Non destructive tests
2. Brinell hardness test on different materials
3. vickers hardness test on different materials
4. Rockwell hardness test on different materials
5. Poldi hardness test on different materials
6. Compression test on Brass specimens
7. Erichsen cupping test on different sheet metal specimens.
8. Impact test on steel and Aluminium
9. Tension test on steel and Aluminium
10. Effect of cold working on hardness
.
Text Books:
1. V.D. Kodgire, Material Science and Metallurgy for Engineers, Everest Publishing House,
Pune.
2. Smith W.F, Principles of Material Science and Engineering, McGraw Hill Book Co.
3. The science and engineering of materials, D. Askeland and P.P. Phule, 4 th edition,
Thomson learning Inc.
Reference Books:
1. Davis H. E., Troxell G.E. and Wiskocil C. T., Testing of Engineering Materials. McGraw
Hill Book Co.
2. Van Vlack L.H., Elements of Material Science, Addison- Wesley Publishing Co.
3. Baldev Raj,T. Jayakumar and M. Thavsimuthu, Practical Non-Destructive Testing,
Narosa Publishing House. Delhi.
4. Hull and T. W. Clyne: An introduction to Composite Materials: Second Edition
Cambridge Solid State Science Series.
Course Outcomes: The student will be able to –
1. correlate crystal structures, crystallographic directions and planes, plastic deformation
mechanisms, cold & hot working changes in properties & with mechanical, physical,
electrical & thermal properties.
2. apply and integrate knowledge of properties and performance to solve materials selection
and design problems.
3. apply and integrate knowledge of equilibrium diagram
4. apply and integrate knowledge of strengthening mechanisms & Pyrometry
5. apply and integrate knowledge of Powder Metallurgy & Composite materials
6. apply and integrate knowledge of apply and integrate knowledge of various surface
modification techniques.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 8
FF No. : 654
IP253TLP: Theory of Machines
Credits: 04 Teaching Scheme: 3 Hours / Week
Unit 1: Simple Mechanism (5 Hours)
Kinematic link, types of link, machine, structure, types of constrained motion, kinematic
pair, classification of kinematic pairs, degrees of freedom, kinematic chain, mechanism,
inversion, four bar chain and its inversion, single slider crank chain and its inversion and
double slider crank chain and its inversions. Ackerman steering mechanism, Hooke’s
joint.
Unit 2: Kinematic Analysis of Mechanisms: (Velocity and
Acceleration Analysis)
(8 Hours)
Introduction, Motion of a link, velocity of a point on a link by relative velocity method, velocity in
a slider crank mechanism, introduction, acceleration diagram for a link, acceleration of a point on a link by relative acceleration method, Klein’s construction.
Unit 3: Governors (7 Hours) Introduction, Function, types of governor, centrifugal governor, terms used in governor, types of
centrifugal governors - Watt, Porter, Proell & Hartnell and Pickering governor, sensitivities of
governor, stability of governor, isochronous of governor, hunting, effort and power of governor.
Unit 4: Cams and Followers (8 Hours)
Introduction, applications, types of cams and followers, terms used in radial cams, analysis of motion of follower, displacement, velocity, and acceleration diagrams for various types of
construction of cam profile for roller, knife edge ,flat faced followers and oscillating follower .
Unit 5: Spur Gear (7 Hours)
Advantages and disadvantages of gear drive, classification of toothed wheel, terms used in gears, involute and cycloidal profile, condition for constant velocity ratio-law of gearing, length of path
of contact, length of arc of contact, interference in involute gears, minimum number of teeth on
the pinion in order to avoid interference, minimum number of teeth on the wheel in order to avoid
Introduction to Metrology, Precision, Accuracy, Errors in Measurement, Calibration.
Linear Measurement: Standards, Line Standard, End Standard, Wavelength Standard,
Classification of Standards, Precision and Non Precision Measuring instruments, Slip
Gauges. Manufacture of slip gauges.
Unit 2: Angular Measurement (6 Hours) Sine bar, Auto Collimator, Sine Center, Uses of sine bars, angle gauges, Angle Dekkor, vernier
bevel protractor Comparators: Uses, Types, Advantages and Disadvantages of mechanical comparators, Optical, Electrical, Pneumatic Comparators.
Unit 3: Limits, Fits and Tolerances (6 Hours) Meaning of limits, fits and tolerances, Indian standards system for limits fits and tolerances,
Cost – Tolerance relationship, concept of Interchangeability, Indian Standard System. Design of limits Gauges: Types, Uses, Taylor’s Principle, Design of Limit Gauges.
Unit 4: Measurement of Surface Finish and geometric parameters &
Interferometry (6 Hours)
Surface Texture, Meaning of RMS and CLA values, Grades of Roughness, Specifications,
surface roughness measurement methods, comparison, profile-meters, pneumatic and replica Inspection of Geometric parameters: Straightness, Flatness, Squareness Parallelism, Circularity
and Rotation, measurement of run out and concentricity.
Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness Interferometer.
Unit 5: Screw & Gear Metrology (8 Hours) Screw Thread Metrology: External Screw Thread terminology, Floating Carriage Instruments, Pitch and flank Measurement of External Screw Thread.
Gear Metrology: Spur Gear Parameters and their Inspection Methods pitch & Tooth thickness
measurement by various methods. Measurement of pitch – Internal Thread, Measurement of gear tooth profile, Profile projector
Unit 6: Computer aided and laser metrology (6Hours) Co-ordinate measuring machine; applications; laser micrometer, laser interferometer, laser
scanning gauge, non-contact and in- process inspection, vision system. Length bar measuring machine, Optical projection comparator, Tool maker’s microscope.
List of Practicals: 1. Linear measurements by precision measuring instruments
2. Angular measurements by sine bar
3. Dial Gauge calibration 4. Profile Projector for measurement of screw thread parameters and saw tooth parameter
5. Design of limit gauge
6. Measurement of roundness using Johansson’s comparator 7. Measurement of gear tooth parameters
8. Measurement of screw thread parameters using floating carriage micrometer
9. Surface finish measurement
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 21
10. Use of interferometer for study of various surfaces 11. Machine tool metrology- Alignment tests on Lathe Machine
12. Study of Toolmakers Microscope
Text Books:
1. R. K. Jain, Engineering metrology, Edition
No.,
Khanna
publishers, 1975
.
2. I. C. Gupta, A text book of engineering
metrology,
Edition
No.,
Dhanpat rai
and sons,
2013
.
Reference Books: 1. K. W. Sharp, Practical Engineering
Metrology, Revised
Edition,
Sir Isaac
Pitman &
Sons,
London,
1966.
2. ASTME, Handbook of Industrial
Metrology, Edition
No.,
Prentice Hall
of India Ltd, 1992.
3. G.N.Galyer F.W and
C.R.Shotbolt,
Metrology for Engineers, ELBS
Edition
1990
Course Outcomes: The student will be able to –
1. Measure length using line-graduated instruments, i.e. vernier calipers, micrometers etc.
2. Measure angle precisely using precision angular measuring instruments like vernier
bevel protractor, sine bar, clinometers, angle dekkor and auto collimator.
3. Design Go and No Go gauges based on principles of limits, fits and tolerance and
effectively use of comparators of various types.
4. Apply knowledge of various instruments and methods to determine geometry and surface
finish and dimensions of industrial components.
5. Use effective methods of measuring screw threads and gear teeth parameters.
6. Use coordinate measuring machine, laser metrology and optical projection comparators
to record measurements of complex profiles with high sensitivity.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 22
Unit I : Linear Differential equations of higher order (6 Hrs)
Homogeneous Linear differential equations of Second Order, Higher Order Homogeneous & Non Homogeneous Linear Differential Equations with Constant Coefficients, Solutions by
undetermined coefficients and Variation of Parameters method, Euler – Cauchy Equation,
Application of system of ordinary differential equations by Matrix method. System of linear differential equations, Examples on Mass Spring System.
Unit II : Laplace Transform & Inverse Laplace Transform (08 Hrs)
Introduction to Laplace Transform and its properties. Laplace Transform of Unit step function, Delta function and periodic function.
Introduction to Inverse Laplace Transform and its evaluation. Application of Laplace transform
for solving system of differential equations.
Unit III : Fourier series (06 Hrs)
Introduction to Fourier series ,Complex Fourier series and frequency spectrum, Fourier
integrals, Fourier cosine and sine transforms. Fourier transforms. Application of Fourier series to physical systems that are governed by Ode’s and subjected to
periodic forcing functions.
Unit IV: Vector Calculus (6 Hrs) Vector and scalar functions & fields, Derivative, Gradient of a scalar field, Directional derivative,
Divergence and curl of a vector field, vector identities, Irrotational and solenoidal vectors and
potential functions, line and surface integrals, Green’s, Stoke’s and Gauss theorems and applications to Engineering Problems. Applications to Fluid dynamics.
Unit V:Applications of Partial Differential equations (8 Hrs) Classification of Partial Differential Equations. The heat & Wave equations. The equation of
D’Alembert’s solution of partial differential equations.
Unit VI : Basics Statistics (6 Hrs)
Statistics – Definition, Types, Applications in Industrial & Production Engg., easures of Central Tendency, Dispersion, Skewness & Kurtosis, Graphical Tools of Data Presentation – Histogram,
Bar Chart, Pie Diagram, etc. Data Collection – Sources of Data Primary & Secondary. Probability
Distributions: Discrete: Hyper-geometric, Continuous: Uniform, Exponential, Weibull, Variational Calculus. Application to real life problem
Text Books: 1. Erwin
Kreyszig,
Advanced
Engineering
Mathematics,
Edition
No 8�ℎ,
John Wiley and sons
inc 2003
2. Dr. B.S.
Grewal,
Higher
Engineering
Mathematics,
Edition
No 38�ℎ,
Khanna Publishers,Delhi. 2000.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 23
Reference Books: 1. Thomas G. B.
and Finney,
Calculus&
analytic
Geometry,
Edition
No., 6�ℎ
1. Wesley/Narosa,
1985
2. C. Ray Wylie,
Louis C
Barrett R,
Advanced
Engineering
Mathematics,
Edition
No 2�� ,
2. McGraw-Hill
Book Company,
2002
3. Michael
D.Greenberg,
Advanced
Engineering
Mathematics,
Edition
No. 2�� ,
3. Prentice Hall
International, 1998.
4. Dennis G. Zill
and Michael R.
Cullen,
Advanced
Engineering
Mathematics,
Edition
No. 2�� ,
4.CBS New Delhi,
2000.
Course Outcomes: Students will be able to: 1. Acquire the knowledge of Linear Differential Equation, Partial Differential Equation Laplace
of flow , Bernoulli’s equation, applications of Bernoulli’s equation, orifice meter, venturimeter,
pitot tube, mechanical gauges.
Unit 2: Fluid Machinery (5 Hours)
Construction, working and applications of hydraulic turbines – Impulse- Pelton turbine, Reaction turbines- Francis and Kaplan turbine. Construction, working and applications of
centrifugal pumps and reciprocating pumps.
Unit 3: Steam generators (7 Hours)
Introduction, formation of a steam at a constant pressure, temperature Versus total heat graph
during steam formation, steam properties, boiler performance, boiler efficiency, equivalent of
evaporation and energy balance.
Unit 4: I.C. Engines (7 Hours)
Classification of I.C. Engines, construction and working of two stroke, four stroke, S.I. and C.I. Engines, terms used in air cycles, thermodynamic air cycles- Otto, Diesel and Dual
combustion cycles, cooling and lubrication systems of I.C. engines., applications of I.C.
Engines.
Unit 5: Air Compressors (7 Hours)
Introduction, classifications, working of single stage reciprocating air compressors, work done
by a single stage reciprocating air compressors with and without clearance, multistage
compression, two stage reciprocating air compressors with intercooler, Construction and working of centrifugal compressor and axial flow air compressors ,
Applications of compressed air.
Unit 6: Refrigeration and Air conditioning (7 Hours)
Refrigeration: Air refrigeration working on Bell Coleman cycle, Simple vapour compression
cycle, vapour absorption cycle, types and properties of refrigerants, p-h and T-s diagram, Air conditioning: window, split, central, and industrial air conditioning systems.
List of Practicals:
1. Verification of Bernoulli’s equation.
2. Study and demonstration of different pressure measuring devices. 3. Study and demonstration of pumps and turbines.
4. Determination of boiler efficiency, equivalent evaporation.
5. Trial on petrol engine.
6. Trial on diesel engine.
Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 24/03/17
Structure and syllabus of S.Y. B.Tech.Production Engineering. Pattern A-16 Revised, A.Y. 2017-18 (P a g e | 25
7. Study and demonstration of engine systems. 8. Trial on reciprocating air compressor.
9. Vapour compression refrigeration system.
10. Air conditioning system.
Text Books: 1. Bansal R.K Fluid Mechanics and
Hydraulic Machines 9
th Laxmi Publication
(P) Ltd. 2005
2. S.C. Gupta Fluid Mechanics and
Hydraulic Machines
5th Pearson Education
India,
2006
3. Jain A.K Fluid Mechanics and
Hydraulic Machines
6th Tata Mac Graw
Hill
1998
4. R K Rajput Thermal Engineering 8th Laxmi Publication
(P) Ltd.
2010
5. P.K.Nag Engineering
Thermodynamics
5th Tata McGraw-Hill
Education
2005
Reference Books: 1. Modi P. N. and Seth
S. M
Hydraulics and Fluid
Mechanics
14th Standard Book
House,
New Delhi
2002
2. Khurmi R. S. and
Gupta J. K
Thermal Engineering 15th S. Chand &
Company Ltd,
2015
3. Kumar Vasantdani Thermal Engineering 4th Metropolitan Book
Unit 1: Displacement Measurement and object detection sensor (8 Hours)
Transducer definition, classification, and performance characteristics. Resistive: Potentiometer and its types, loading effect, sensitivity, Piezo-resistive, equivalent circuits, charge and voltage sensitivity. Inductive: LVDT, RVDT, variable, reluctance, self-
inductance and mutual inductance. Capacitive: single plate, differential capacitance cell and
measurement circuits. Digital transducers: encoders – types of translational and rotary encoders.
Proximity sensors: inductive, capacitive, optical, ultrasonic, hall-effect and magnetic. Flapper nozzle: sensitivity, characteristics, its applications in air gauging,
Unit 2: Speed Measurement and Acceleration measurement (6 Hours)
measurement: basic methods of force measurement, strain gauges, piezoelectric. LVDT and vibrating wire type Torque measurement: In-line rotating and stationery, torsion bar. inductive,
photoelectric, proximity sensor and strain gauge.Weight measurement: load cells -
electromagnetic, vibrating string, magneto-restrictive, cantilever beam. comparison of pneumatic, hydraulic and electronic Load cell
Unit 5: Flow and Level Measurement (8Hours)
Flow Measurement: Units, Newtonian and non-newtonian fluids, Reynolds’s number, laminar
and turbulent flows, velocity profile, Bernoulli’s equation Head type flow meters: Orifice (eccentric, segmental, concentric), different pressure taps, venture-meter, pitot tube
electromagnetic, vortex shedding, Variable area type: Rotameter