AWP 3890-201 A 3891-1185

Serial Number Range

from 3890-201 to 3891-1185AWP

Part No. 25832

Rev C9April 2012

2 AWP Part No. 25832

April 2012

Part No. 25832 AWP 3

April 2012

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3Parts Stocking List.................................................................7How to Order Parts................................................................8Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 BASE COMPONENTS101.1 BASE ASSEMBLY, AWP-19, AWP-24.......................10102.1 BASE ASSEMBLY, AWP-30, AWP-36.......................12103.1 OUTRIGGER ASSEMBLY.........................................14

200 MAST COMPONENTS201.1 MAST ASSEMBLY, AWP-19, VIEW 1........................16201.2 MAST ASSEMBLY, AWP-19, VIEW 2........................18202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW1...........................................................................................20202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW2...........................................................................................22203.1 DESCENT SEQUENCING CABLES AND MAST COVERPLATE..................................................................................26204.1 LOADING BUMPER ASSEMBLY, AWP-19,AWP-24...............................................................................28205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24.......30206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24....32207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND36.........................................................................................34208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36.........36209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY...........38

300 POWER GROUPS301.1 BATTERY PACK ASSEMBLY.....................................40302.1 BATTERY CHARGER ASSEMBLY............................42303.1 D.C. GROUND CONTROL BOX ASSEMBLY............44304.1 A.C. GROUND CONTROL BOX ASSEMBLY............46305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24......48306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36......50307.1 CONTROL CABLE ASSEMBLY, AWP-19..................52308.1 CONTROL CABLE ASSEMBLY, AWP-24..................54

309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36....56

400 PLATFORM COMPONENTS401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY....58402.1 NARROW ALUMINUM PLATFORM ASSEMBLY......60403.1 FIBERGLASS PLATFORM ASSEMBLY....................62404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64

500 HYDRAULIC COMPONENTS501.1 D.C. POWER UNIT ASSEMBLY................................66502.1 A.C. POWER UNIT ASSEMBLY................................68

IndicesPart Number Index...............................................................70Part Description Index.........................................................72

Cross ReferencesFittings Cross Reference.....................................................76


April 2012

Table of Contents

This Page Intentionally Left Blank


April 2012

Table of Contents (continued)


April 2012

Notes


April 2012

Parts Stocking List


April 2012

How To Order Parts


April 2012

Fax Order Form


100 BASE COMPONENTS April 2012

101.1 BASE ASSEMBLY, AWP-19, AWP-24

Description Qty.Part No.Item

Base Weldment...............................11(shown only for reference; notavailable as a service part)SCREW,HHC,1/4-20 X .7................460902SCREW,RHM,1/4-20 X .5................463533CLAMP,0.50,#8 X 1/4,RUB CUSH....268334CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

239235

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................4

70566

WASHER,FLAT,USS,1/4"Y..............266387COVER,BLANK...............................1107778JUNCTION BOX,AWP BASE..........1241759SCREW,HHC,3/8-16 X 1.................2617510WASHER,FLAT,USS,3/8",Y.............2609711WASHER,LOCK,.375....................10602112NUT,NYLOCK,3/8-16.....................10482813MAST BRACE,RH,AWP 19/24........12410014LEVEL,BUBBLE..............................1671415MAST BRACE,LH,AWP 19/24.........12409916PIN,COTTER,.125 X 1.5..................3536117WASHER,SHIM,.75 X 1.125X.030...............................................4

656318

WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2

2337419

WASHER,SHIM,.765X1.312X.093**............................................4

656420

Hydraulic Cylinder Assembly...........421(refer to 305.1)SCREW,HHC,1/2-13 X 1.25 GR5.....21059722WASHER,LOCK,0.5".......................2603323NUT,HEX,JAM,1/2-13......................2603424DROP-OUT CYLINDERWELD-PAINTED..............................1

23382P25

PIN,CLEVIS,.75 X 2........................1654526SCREW,PHILLIPS,PHM,10-24X.25.................................................8

2390627

WASHER,LOCK,#10 PLTD.............8660728SWITCH,INTERLOCK,AWP I..........42339829NUT,NYLOCK,1/4-20.......................8609130CASTER,PL,SW,5 X 2, 750 LBS.....25774131CONDUIT,PLASTIC.......................222418132


PIN,LOCK,SHORT W/PULL RING...4627733


100 BASE COMPONENTSApril 2012



BASE ASSY,110/220V,AWP30/3625583--(includes items 1-8, 16, 17, 36-38, 41and 42)Base Weldment...............................11(shown only for reference)CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

239232


70563

SCREW,HHC,1/4-20 X .7................460904WASHER,LOCK,.25........................463565WASHER,FLAT,USS,1/4"Y..............266386COVER,BLANK...............................1107777JUNCTION BOX,AWP BASE..........1241758SCREW,HHC,3/8-16 X 1.................661759WASHER,FLAT,USS,3/8",Y.............6609710WASHER,LOCK,.375....................14602111NUT,NYLOCK,3/8-16.....................14482812MASTBRACE,R.S.FRNT,AWP30/36.........1

2557813

MASTBRACE,R.S.MID.,AWP30/36...........1

2557914

MASTBRACE,R.S.REAR,AWP30/36........1

2558015

LEVEL,BUBBLE..............................1671416CLAMP,0.50,#8 X 1/4,RUB CUSH....2683317MASTBRACE,L.S.FRONT,AWP30/36.......1

2557518

MASTBRACE,L.S.MID.,AWP30/36............1

2557619

MASTBRACE,L.S.REAR,AWP30/36.........4

2557720

AXLE,REAR,AWP 30/36.................22732121WHEEL,POLY.,BLUE,10 X.75X2.50...............................................2

2337422

PIN,COTTER,.125 X 1.5..................6536123WASHER,SHIM,.75 X 1.125X.030...............................................8

656324

WASHER,SHIM,.765X1.312X.093**..........................................12

656425

Hydraulic Cylinder Assembly.........1226(refer to 306.1)WASHER,FLAT,1.063 X 2 X .134.....21377527SCREW,HHC,1/2-13 X 1.25 GR5.....21059728


WASHER,FLAT,USS,1/2",Y.............4609529NUT,NYLOCK,1/2-13.......................4619830CYLINDER MOUNT ANGLE,SET30/36................................................1

2396431

SCREW,HHC,1/2-13 X 3.................21059832CYLINDER MOUNT ANGLE,SET30/36................................................1

2396433

PIN,CLEVIS,1 X 3 LG......................13239934SCREW,PHILLIPS,PHM,10-24X.25.................................................8

2390635

WASHER,LOCK,#10 PLTD.............8660736SWITCH,INTERLOCK,AWP I..........42339837CASTER,PL,SW,5 X 2, 750 LBS.....25774138SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................8

601939

DECAL,OUTRIGGER BASETUBE,AWP......................................1

2475740

PIN,LOCK,SHORT W/PULL RING...4627741






103.1 OUTRIGGER ASSEMBLY


LEVELING JACK ASSEMBLY,AWP***109713--(from SN AWP07-58786) (includesitems 1, 2 and 8-19)SCREW,HHC,M6 X 40....................1493771NUT,NYLOCK,M6X1.00..................1493642PIN,ROLL,.188 X .75.......................166083SPRING-SWITCHACTUATION,AWP...........................1

234944

OUTRIGGER WELD. AWP19/24.....1236275OUTRIGGER WELD. AWP30/36.....1239565ANUT,NYLOCK,1/4-20.......................160916SCREW,HHC,1/4-20 X 2.................142667FOOTPAD SERVICE KIT.................11241638(to SN AWP07-58785) (includes items8-17)PLATE,FOOTPAD RETAINER.........21097159(from SN AWP07-58786)WASHER,LOCKSPLIT,6MM,11.8MM........................4

12479210

SCREW,HHC,M6-12MM..................412455211LEVELING JACK CASTING,AWP....12490012LEVELING ROD..............................110968913(from SN AWP07-58786)FOOTPAD SERVICE KIT.................1124163--(to SN AWP07-58785)NUT,HEX,M10X1.5.LP....................112456914HANDLE,LEVELINGJACK,SHRT-ZINC............................1

821416

HANDLE BALL KNOB.....................1608217SCREW,SHC,M10X1.5X55.............112456818NUT,NYLOCK,M10X1.5..................114513719



103.1 OUTRIGGER ASSEMBLY


200 MAST COMPONENTS April 2012

201.1 MAST ASSEMBLY, AWP-19, VIEW 1


MAST SECTION,#1, AWP 19/24.....1247611MAST SECTION,#2, AWP-19/24.....1247622MAST SECTION,#3, AWP 19/24.....1247633NUT,NYLOCK,3/8-16.....................1948286(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1360217SCREW,FHS,3/8-16 X 2 GRD.8......866108CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2

71399

PIN,GROOVED- .156 X .75.............8657010PLATE,SHAFT SUPPORT,ZINCPLTD................................................6

650511

AXLE, IDLER WHEEL .75 X 4.01.....3654412WASHER,SHIM,.75 X 1.125X.030.............................................12

656313

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.765X1.312X.093**............................................6

656413A

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)IDLER WHEEL W/BEARING-LG.....4693014SCREW,FHS,1/4-20 X 1.5...............11474015CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1

1473716

SCREW,HHS,3/8-24 X .5,ZINC.....12661117SPACER, IDLER WHEEL................21434118CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2

653819

PIN,GROOVED- .200 X .75*...........4653420Roller Installation - Composed of itemslisted below....................................16

33

ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1

21280--

SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)


SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170733A(includes one each of item 33 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)Roller Fasteners composed of itemslisted below......................................4

35

WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--Lower Roller Fasteners, No. 2 Mast -Composed of items listed below......2

36

NUT,LP NYLOCK,3/8-24.................15408--WASHER,SHIM,.375 X.625X.033ST....................................................1

7268--

NUT,NYLOCK,3/8-16.......................8482840Weldment - Lower Chain Terminal,No. 3 Mast........................................1

605946

CHAIN-LARGE(AL-444)-69.5".........22110247LWR TERM-LG CHAIN W/5.5"ROD.................................................2

1230748

SCREW,RHM,10-32 X .38...............2606649WASHER,LOCK,#10 PLTD.............2660750


200 MAST COMPONENTSApril 2012



MAST SECTION,#4, AWP-19.........1247664CARRIAGEW/DECALS,AWP19/24....................1

258215

(Includes items 25, 27-32 and 40)NUT,NYLOCK,3/8-16.....................1948286(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1360217PIN,GROOVED- .156 X .75.............8657010PLATE,SHAFT SUPPORT,ZINCPLTD................................................6

650511


656313


656413A

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SCREW,HHS,3/8-24 X .5,ZINC.....12661117IDLER WHEELW/BEARING-MEDIUM....................2

692921

SPACER, IDLER WHEEL"CONDUIT"......................................1

1031922

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2

601923

LATCH,HOLD DOWN,BLUE............123623P24NUTSERT,3/8-16 STEEL CADPLTD................................................1

1169725

OUTRIGGER STORAGEWLD.--AWP2...................................1

2392926

DECAL,AWP PLAT.CONTROLOPER..............................................1

2365527

DECAL,BEFORE OPER-REMOVEPLUG...............................................1

2372628

DECAL,8 AMP MAX........................11859729DECAL,AWP SAFETY RULES........12365430DECAL,300LB.CAP./NOTINSULATED.....................................1

2365131

SCREW,HHC,3/8-16 X 1.................5617532Roller Installation - Composed of itemslisted below....................................16

33

ROLLER,NYLATRON 1.50 O.D.......121278--


BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1

21280--

SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170733A(includes one each of item 33 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 163170933A(includes sixteen each of item 33 listedabove)Carriage Roller Fasteners - Composedof items listed below........................2

34

ROD COUPLING 3/8-24,DRILLED.........................................1

17851--

WASHER,LOCK,.375......................26021--NUT,HEX,3/8-24..............................46054--COUPLING,ROD,3/8-24..................16180--THREADED ROD,(3/8-24),2.25".....16181--WELDMNT.CHAINTERM.,LWR.,AWP...........................1

2329037

CHAIN MEDIUM, (BL-423)-70.5".....2807238LWR TERM-MED CHAIN W/4.25"ROD.................................................2

1231139

NUT,NYLOCK,3/8-16.......................8482840LOWER CHAIN TERM WELD.#4NARRW...........................................1

650641

CHAIN, LARGE, (AL-444)-70.5"......2815342LWR TERM-LG CHAIN W/3.50"ROD.................................................2

1230643

SCREW,FHM,10-32 X 1..................2687344FILLER STRIP,#4COL.BOTTOM-5..............................1

657145






202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1


MAST SECTION,#1, AWP-36.........1250891MAST SECTION,#1, AWP-30.........1250951AMAST SECTION,#1, AWP 19/24.....1247611BMAST SECTION,#2, AWP-36.........1250902MAST SECTION,#2,AWP-2509030.................................1

250962A

MAST SECTION,#2, AWP-19/24.....1247622BMAST SECTION,#3, AWP36...........1250913MAST SECTION,#3, AWP30...........1250973AMAST SECTION,#3, AWP 19/24.....1247633BNUT,NYLOCK,3/8-16.....................2648287(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1860218SCREW,FHS,3/8-16 X 2 GRD.8.....1266109CHAIN TERM-UPR(2 SLOTLG)ZINC..........................................2

713910

PIN,GROOVED- .156 X .75...........12657011PLATE,SHAFT SUPPORT,ZINCPLTD................................................8

650512


656314


656414A

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)IDLER WHEEL W/BEARING-LG.....1693015SCREW,FHS,1/4-20 X 1.5...............11474016CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1

1473717

SCREW,HHS,3/8-24 X .5,ZINC.....16661118SPACER, IDLER WHEEL................21434119CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2

653820

PIN,GROOVED- .200 X .75*...........4653421Roller Installation - Composed of itemslisted below....................................20

39

ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--


BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1

21280--

SHIM,.75 X.45 X.016.......................121441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................121442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................121443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170739A(includes one each of item 39 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)Roller Fasteners - Composed of itemslisted below......................................6

41

WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--Lower Roller Fasteners - No. 2 Mast- Composed of items listed below.....2

42

NUT,LP NYLOCK,3/8-24.................15408--WASHER,SHIM,.375 X.625X.033ST....................................................1

7268--

NUT,NYLOCK,3/8-16.....................10482846WASHER,LOCK,#10 PLTD.............4660751LOWER CHAIN TERM WELD.#4NARRW...........................................1

650652

LOWER CHAIN TERM WELD. #3WIDE...............................................1

650956

CHAIN-LARGE(AL-444)-103.5".......22582957CHAIN-LARGE(AL-444)-84.5".........22583057ACHAIN-LARGE(AL-444)-69.5".........22110257BLWR.TERM.,LG.CHAIN,W/4.25"ROD.42582858LWR TERM-LG CHAIN W/5.5"ROD.................................................2

1230758A





MAST SECTION,#4, AWP36...........1250924MAST SECTION,#4, AWP30...........1250984AMAST SECTION,#4, AWP-24.........1247644BMAST SECTION,#5, AWP36...........1250935MAST SECTION,#5, AWP30...........1250885AMAST SECTION,#5, AWP-24.........1247655BCARRIAGEW/DECALS,AWP30/36....................1

258226

CARRIAGEW/DECALS,AWP19/24....................1

258216A

(Includes Index No's 31, 33 thru 38,46)NUT,NYLOCK,3/8-16.....................2648287(p/n 6022 replaced by p/n 4828)WASHER,LOCK,.375....................1860218SCREW,FHS,3/8-16 X 2 GRD.8.....1266109PIN,GROOVED- .156 X .75...........12657011PLATE,SHAFT SUPPORT,ZINCPLTD................................................8

650512


656314


656414A

(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SCREW,HHS,3/8-24 X .5,ZINC.....16661118IDLER WHEELW/BEARING-MEDIUM....................2

692922


1031923

FILLER STRIP,(COL.#4 TOP)--3".....1710824SCREW,FHM,10-32 X 1..................3687325CHAIN TERM-UPR(1 SLOTSM)-ZINC........................................2

714526


770127

IDLER WHEEL W/BEARING-SM.....2692828SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................3

601929

LATCH,HOLD DOWN,BLUE............123623P30


NUTSERT,3/8-16 STEEL CADPLTD................................................1

1169731

OUTRIGGER STORAGEWLD.--AWP2...................................1

2392932


2365533

DECAL,BEFORE OPER-REMOVEPLUG...............................................1

2372634

DECAL,8 AMP MAX........................11859735DECAL,AWP SAFETY RULES........12365436DECAL,300LB.CAP./NOTINSULATED.....................................1

2365137

DECAL,250LB./NOT INSULATED....12381537ASCREW,HHC,3/8-16 X 1.................5617538Roller Installation - Composed of itemslisted below....................................20

39

ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT-ROLLER,3/8-24 X1.69-ZINC........................................1

21280--

SHIM,.75 X.45 X.016.......................221441--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.032.......................221442--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)SHIM,.75 X.45 X.064.......................221443--(Quantities listed for this item areapproximate. Actual quantities mayvary to ensure close fit.)WASHER,SHIM,.5 X .875 X .033.....18519--ROLLER KIT(SL,PLC,AWP1) QTY 13170739A(includes one each of item 39 listedabove)ROLLER KIT(SL,PLC,AWP1) QTY 203170839A(includes twenty each of item 39 listedabove)Carriage Roller Fasteners - Composedof items listed below........................2

40

ROD COUPLING 3/8-24,DRILLED.........................................1

17851--

WASHER,LOCK,.375......................26021--NUT,HEX,3/8-24..............................46054--COUPLING,ROD,3/8-24..................16180--





THREADED ROD,(3/8-24),2.25".....16181--Roller Fasteners - Composed of itemslisted below......................................6

41

WASHER,LOCK,.375......................16021--NUT,HEX,3/8-24..............................16054--WASHER,FLAT,USS,3/8",Y.............16097--WELDMNT.CHAINTERM.,LWR.,AWP...........................1

23290--

CHAIN, SMALL, (AL-422),103.5".....22582344CHAIN, SMALL, (AL-422),84.5"......22582444ACHAIN, SMALL, (AL-422)-70.5"......2807344BLWR TERM-SM CHAIN W/4.25"ROD.................................................2

1231345

NUT,NYLOCK,3/8-16.....................10482846LOWER CHAIN TERM WELD. #3WIDE...............................................1

650947

CHAIN, MEDIUM,(BL-423),103.5"...............................2

2582548

CHAIN MEDIUM, (BL-423) 84.5".....22582648ACHAIN MEDIUM, (BL-423)-70.5".....2807248BLWR TERM-MED CHAIN W/4.25"ROD.................................................2

1231149

WASHER,LOCK,#10 PLTD.............4660750WASHER,LOCK,#10 PLTD.............4660751LOWER CHAIN TERM WELD.#4NARRW...........................................1

650652

CHAIN, LARGE, (AL-444),102.5".....22582753CHAIN, LARGE, (AL-444)-83.5"......2815253ACHAIN, LARGE, (AL-444)-70.5"......2815353BLWR.TERM.,LG.CHAIN,W/4.25"ROD.42582854LWR TERM-LG CHAIN W/3.50"ROD.................................................2

1230654A

FILLER STRIP,#4COL.BOTTOM-5..............................1

657155



202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)

This Page Intentionally Left Blank



202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2(continued)



203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE


BRACKET-SEQ.CABLE,UPPER-BLUE..................................3

23578P1

AWP-19BRACKET-SEQ.CABLE,UPPER-BLUE..................................4

23578P1A

AWP-24, AWP-30, AWP-36NUT,NYLOCK,1/4-20.......................360912AWP-19NUT,NYLOCK,1/4-20.......................460912AAWP-24, AWP-30, AWP-36CABLE ASSY,DESCENTSEQUENCE....................................3

253963

AWP-19; Includes Index 2-6CABLE ASSY,DESCENTSEQUENCE....................................4

253963A

AWP-24, AWP-30, AWP-36; IncludesIndex 2-6NUT,HEX,5/16-18............................360374AWP-19NUT,HEX,5/16-18............................460374AAWP-24, AWP-30, AWP-36WASHER,LOCK,.313......................368865AWP-19WASHER,LOCK,.313......................468865AAWP-24, AWP-30, AWP-36SCREW,HHC CABLE RETAINER....3253956AWP-19SCREW,HHC CABLE RETAINER....4253956AAWP-24, AWP-30, AWP-36SCREW,M.,PHILLIPS,10-24X.437.............................................14

239047

AWP-19SCREW,M.,PHILLIPS,10-24X.437.............................................17

239047A

AWP-24, AWP-30, AWP-36WASHER,LOCK,#10 PLTD...........1466078AWP-19WASHER,LOCK,#10 PLTD...........1766078AAWP-24, AWP-30, AWP-36BRACKET,ANCHOR,SEQ.CABLE,AWP.1236299BRACKET-SEQ.CABLE,LOWER-BLUE.................................3

23600P10

AWP-19BRACKET-SEQ.CABLE,LOWER-BLUE.................................4

23600P10A

AWP-24, AWP-30, AWP-36SCREW,SHS,10-24 X .625..............3658411AWP-19


SCREW,SHS,10-24 X .625..............4658411AAWP-24, AWP-30, AWP-36WASHER,FLAT,USS,1/4"Y..............3663812AWP-19WASHER,FLAT,USS,1/4"Y..............4663812AAWP-24, AWP-30, AWP-36PULLEY-SEQUENCING-NYLATRON.32134813AWP-19PULLEY-SEQUENCING-NYLATRON.42134813AAWP-24, AWP-30, AWP-36NUT,HEX,10-24...............................32562514AWP-19NUT,HEX,10-24...............................42562514AAWP-24, AWP-30, AWP-36SCREW,FHS,1/4-20 X .5 BLACK.....22390315MAST COVER WELDMENT,AWP....12460016(Steel) (If you are ordering this item toreplace P.N. 23887, you must alsoorder Index No. 17 (Mast Cover Flap)WELDMENT,COVER,MAST............12388716A(Aluminum) (replaced by p/n 24600)FLAP,MAST COVER-4SECT.MAST....................................1

2389117

AWP-19FLAP,MAST COVER-5SECT.MAST....................................1

2388817A

AWP-24, AWP-30, AWP-36



203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE



204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24


SCREW,HHC,1/4-20 X 1.25............489151WASHER,LOCK,.25........................463562PIN,LOCK,SHORT W/PULL RING...162773DECAL,LOWER STOP BRACKET...1237244PLATE-PIVOT STOP BRACKET.....1236445BLOCK-PIVOT STOP BRACKET.....2236456WASHER,LOCK,.375......................960217WASHER,SHIM,.5 X .875 X .063.....260528WASHER,FLAT,NYLON.515X.88X.093.2119789PIVOT RETAINER HOOK **............12469710(p/n 24697P replaced by p/n 24697)SCREW,SHS,3/8-16 X .5.................11133511BUTTON, .800 O.D. X .281..............42127912BOLT-ROLLER,3/8-24 X1.69-ZINC........................................4

2128013

ROLLER,NYLATRON 1.50 O.D.......42127814WASHER,SHIM,.5 X .875 X .033.....4851915WASHER,FLAT,USS,3/8",Y.............4609716COUPLING,ROD,3/8-24..................1618017NUT,HEX,3/8-24..............................3605418SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

601919

BRACKET,WLD, PIVOTSLIDER,AWP...................................1

2339120

BAR,REINFORCEMENT,PIVOT......12363121TUBE,BUMPER SUPPORT............22446322RUBBER EXTRUSION,DRILLED.....12414123



204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24



205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24


HANDLE GRIP, RUBBER .75 X4.5....................................................2

65871

WELDMENT,LOWER MASTBRACKET........................................1

246142

SCREW,HHC,3/8-16 X 1.................461753WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)BATTERY BOX HANGER WELD.19/24................................................1

236986



205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24



206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24


WHEEL,POLY,6X2, 3/4**.................2577881(p/n 6566 replaced by p/n 57788)WASHER,SHIM,.75 X 1.125X.030...............................................4

65632

MAST BRACKETWELD.SET,AWP..............................1

233833

(p/n 24613 replaced by p/n 23383)SCREW,HHC,3/8-16 X 1.................261754WASHER,LOCK,.375......................260215NUT,NYLOCK,3/8-16.......................248286(p/n 6022 replaced by p/n 4828)CLIP,HAIR PIN .125 X 2..................2212537PIN,ROLL,.188 X 1.25**..................2225478



206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24



207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36


No. 1 Mast Section1(Shown only for reference)OUTRGR STORAGE, WLD.SUPPRT,UP.....................................1

255892

MAST BR.ANCHOR, WLD,AWP(LWR)......................................1

255903

WELDMENT,BATT.BOXHANGER.........................................1

239834

STAB.RET.PIN ASSY,DPL / AWP.....18525--Sierial Number Plate........................15(Consult factory for ordering)SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

60196

WASHER,LOCK,.375....................1060217SCREW,HHC,3/8-16 X 1.50............685168



207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36



208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36


TILTBACKWELDMENT,W/DECALS,AWP........1

255541

(Includes Index No's 1, 2, 6, 140DECAL,TILT-BACK TRANS.,AWP....2250262SCREW,HHC,5/16-18 X 1 GR5.......8130023NUT,LP NYLOCK,5/16-18...............860024CASTER, PL SW W/SB 5X1.25......265195DECAL,OPER.& SAFETY,AWPTILTBK.............................................1

247556

SPRING HOUSING,AWPTILT-BACK.......................................1

250857

SPRING PLUNGER,AWPTILT-BACK.......................................1

250868

SPRING,AWP TILT-BACK................1250849BRACKET,PIVOT STOP..................12396010PIN,LOCK,SHORT W/PULL RING...2627711Roller Installation - Composed of itemslisted below......................................8

12

ROLLER,NYLATRON 1.50 O.D.......121278--BUTTON, .800 O.D. X .281..............121279--BOLT,ROLLER-SHORTSTEM,.63.........................................1

21437--

SHIM,.75 X.45 X.032.......................121442--SHIM,.75 X.45 X.064.......................121443--WASHER,LOCK,.375......................16021--WASHER,SHIM,.5 X .875 X .033.....18519--Pivot Hook Installation - Composed ofitems listed below............................2

13

SCREW,SHS,3/8-16 X .5.................111335--WASHER,FLAT,NYLON.515X.88X.093.211978--PIVOT RETAINER HOOK **............124697--(p/n 24697P replaced by p/n 24697)WASHER,LOCK,.375......................16021--WASHER,SHIM,.5 X .875 X .063.....16052--WASHER,SHIM,.5 X .875 X .033.....18519--DECAL,PINLOCATION/OPER.,AWP.................1

2475614

PIVOT SLIDER W/RUBR.AWPI30/36................................................1

2555615

COUPLING,ROD,3/8-24..................2618016WASHER,LOCK,.375......................2602117NUT,LP NYLOCK,3/8-24.................2540818NUT,NYLOCK,3/8-16.......................2482819


SCREW,HHC,3/8-16 X 2.5..............2817820SPRING PLUNGER........................12408521NUT,HEX,JAM,1/2-13......................1603422DECAL,TILT-BACK STRUT,AWP.....12475823Shock Assembly - AWP-30..............124(refer to Figure 209.1)Shock Assembly - AWP-36..............124A(refer to Figure 209.1)WASHER,FLAT,USS,1/2",Y.............2609525NUT,NYLOCK,1/2-13.......................1619826SCREW,HHC,1/2-13 X 3.................11059827



208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36



209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY


TILTBACK SHOCK ASSY,AWP3025970--TILTBACK SHOCK ASSY,AWP3625971--(Includes items 1- 10)TUBE,GASSPRING,UPPER,AWP30/36...........1

256071

GAS STRUT MOUNTBLOCK,UPPER...............................1

244442

AWP-30, AWP-36SCREW,HHC,3/8-16 X 2.25............167083NUT,NYLOCK,3/8-16.......................148284NUT,NYLOCK,M8X1.25..................2253685(p/n 24695 replaced by p/n 25368)GAS SPRING TILT BACK................1239766TUBE,GASSPRING,LOWER,PAINTED.............1

256067

AWP-30, AWP-36SPRING,TILTBACK,PAINTED.........124435P8GROMMET,RUBBER .38 X .13 X.63....................................................1

246479

GAS STRUT MOUNTBLOCK,LOWER..............................1

2444510

AWP-30, AWP-36



209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY


300 POWER GROUPS April 2012

301.1 BATTERY PACK ASSEMBLY


BATT. PACK, ASSY,AWP 110/60HZ23513--BATT.PACK,AWP,NO BATT. 110/6024202--BATT. PAK, ASSY, AWP,110/5025376--BATT. PAK, ASSY AWP,110/50 UK25377--BATT. PAK ASSY,AWP,220/5025378--BATT. PAK, ASSY, AWP, 230/6025379--BATT.PAK-AWP,W/O BATT.110/5025380--BATT.PAK-AWP,W/OBATT.110/50UK

25381--

BATT.PAK-AWP,W/O BATT.220/5025382--BATT.PAK-AWP,W/O BATT.230/6025383--BATT.CABLE ASSY ANDERSON....1216881(Includes item 2)BOOT,BATTERYTERMINAL,RED..............................2

181892

CHARGER,100-115/60,PL(C),AWPS.166713CHARGER,100-115/50-PL,PLC,AWP................1

66883A

CHARGER-230/60, PLC STYLE.....1167943BCHARGER, 200-230/50-PLI,AWP....168513CCABLE 1/8 7 X 19GALV.-BULK.......................15-inches

45004

CABLE OVAL SLEEVE, 1/16...........22238--SCREW,HHC,1/4-20 X .7..............1760905WASHER,FLAT,USS,1/4"Y............1966386NUT,LP NYLOCK,1/4-20...............1768897WASHER,LOCK,.25........................263568BATTERY BOX, AWP, PLASTIC......1236109DECAL,BATTERY & CHARGERSAFETY...........................................1

2365910

TERMINAL,MALECOUPLER,10-12GA........................2

2303611

BATTERY TERMINALPROTECTORS................................2

5716212

(p/n 8595 replaced by p/n 57162)BATTERY,12V GRP 27,105 AH,DRY.................................................1

5715913

(replaced 23852 from s/n 3899-11801,threaded post)HANDLEWELDMENT,RH,PAINTED..............1

23624P14

PLATE,HINGE BACK-UP................12416515HINGE-PAINTED.............................123519P16


RIVET,MAGNALOK,.192 #4..........101131417HANDLEWELDMENT,LH,PAINTED...............1

23633P18

DECAL,BATTERYCONNECTION,Z30.........................1

2366319

SCREW,HHC,1/4-20 X 1.5..............2614520


300 POWER GROUPSApril 2012

301.1 BATTERY PACK ASSEMBLY



302.1 BATTERY CHARGER ASSEMBLY


CHARGER-230/60, PLC STYLE16794--(Lester Model No. 6670)CHARGER,100-115/60,PL(C),AWPS6671--(Lester Model No. 6685)CHARGER, 100-115/50-PL,PLC,AWP6688--(Lester Model No. 6675)CHARGER, 200-230/50-PLI,AWP6851--(Lester No. 6680)FUSE,15 AMP,TYPE 3AG...............2458441(p/n 16366 replaced by p/n 45844)FUSE HOLDER,PANELMOUNTED......................................2

207332

AMMETER-(6685,6675CHARGER)**...................................1

148093

CORDSET,AC-6671CHARG.,MD#6685..........................1

163694

(Model No. 6671 Charger)CORDSET-AC (6688 CHARGER)....1177434A(Model No. 6688 Charger)CORDSET-AC (16794CHARGER).....................................1

177424B

(Model No. 16794 Charger)CORDSET-AC (6851 CHARGER)....1177414C(Model No. 6851 Charger)PLUG,16 AMP,3PIN,(BRITISH)UK............................1

12153--

(U.K. models only)KNOB,TIMER..................................189925BUSHING-6671 CHARG.,MOD#6685.................................................1

163646

TIMER,12HR,CHARGERMOD.#2002**...................................1

89917

(Model No. 6671, 6688)TIMER-12 HR,230/60(16794CHGR).............................................1

177407A

(Model No. 16794)TIMER,12HR,CHARGERMOD.#8563.....................................1

95007B

(Model No. 6851)HEATSINK--MODEL #06685CHARGER.......................................1

144508

CAPACITOR,2.0MFD,660 VAC3820.................................................1

89249



302.1 BATTERY CHARGER ASSEMBLY



303.1 D.C. GROUND CONTROL BOX ASSEMBLY


ENCLOSURE,ELEC.,STOCK,7X7X4.1149481LOCKNUT,ELEC,1/2"......................469352CONN. SQZ,1/2NPT .39-.56MED.................................................3

70573

PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1

358464

(p/n 12565 replaced by p/n 35846)PLUG,16 AMP,3PIN,(BRITISH)UK............................1

12153--

FUSE HOLDER,.25 TAB,PLATEMNT.................................................1

239265

FUSE,15 AMP,TYPE 3AG...............1458446RELAY,SPDT,12V(AUTO)**.............1192747#6 SQ.DR.SELF DRILL/TAPSCREW...........................................2

203428

KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1

1246429

(this is an update kit; the original keyswitch is no longer available from thesupplier. Please note, if this kit hasalready been installed on the unit,please refer to the part numbers listedbelow.KEY,SINGLE***21982--KEYS,10 PACK***............................137947--KEYSWITCH,2POS.MNTNDW/BASE**

58462--

CONTACT,N.O.***66816--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--LED W/RESISTOR,12 VOLT...........42349510KIT,ESTOP, A/IWP/DPL...................112464111(this is an update kit; the originale-stop button is no longer availablefrom the supplier. Please note, if thiskit has already been installed on theunit, please refer to the part numberslisted below.E-STOP BUTTON66812--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--DECAL,GROUND STATION,AWP.................................................1

2349912

Ref. Base, E-stop.............................113(refer to item 11)Ref. Base, Keyswitch.......................114(refer to item 9)


SCREW,RHM,6-32 X .75.................21234815WASHER,LOCK,#6.........................21180616NUT,HEX,6-32.................................21180417TERMINAL STRIP,12 CIRCUIT.......12186218SCREW,PHIL,PHM,6-32X.38,SF.TAP.41015319PLATE,RELAY MOUNTING,6 X5.5....................................................1

1494720


705621



303.1 D.C. GROUND CONTROL BOX ASSEMBLY



304.1 A.C. GROUND CONTROL BOX ASSEMBLY


ENCLOSURE,ELEC.,STOCK,7X7X4.1149481LOCKNUT,ELEC,1/2"......................569352PLATE,RELAY MOUNTING,6 X5.5....................................................1

149473

CONN. SQZ,1/2NPT .39-.56MED.................................................3

70574

PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1

358465

(replaced 12565)FUSE HOLDER,.25 TAB,PLATEMNT.................................................1

239266

#6 SQ.DR.SELF DRILL/TAPSCREW...........................................5

203427

FUSE,10 AMP.................................1130978CONTACTOR, MOTOR, 50/60110V................................................1

71579

CONTACTOR, MOTOR, 50/60220V................................................1

71609A

KIT,KEYSWITCH,A/IWP/DPL,2PKS............................1

12464210

(p/n 23734 & 33320 replaced by p/n124642) (This is an update kit; theoriginal keyswitch is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 10A.)KEYSWITCH,2POS.MNTNDW/BASE**

5846210A

KEY,SINGLE***...............................121982--CHAIN ASSY.104.5"COL. S SERIES37997--CONTACT,N.O.***66816--NEON LIGHT W/RESISTOR,110V................................................1

2350611

NEONLIGHT,W/RESISTOR,250V.............1

2476811A

KIT,ESTOP, A/IWP/DPL...................112464112(p/n 23498 & 33321 replaced by124641) (This is an update kit; theoriginal E-stop button is no longeravailable from supplier. If this kit hasalready been installed on unit, pleaserefer to 12A.)E-STOP BUTTON6681212AINSTRUCTION,ZA2 TO ZB5***105570--CONTACT,NC66818--BASE,WITHOUT CONTACTS66821--


DECAL,GROUND STATION,AWP.................................................1

2349913

REF; BASE,1 N.C. CONTACT.........114(refer to item 12)REF; BASE,PSH BUTTONW/N.O.CNTACT...............................1

15

(refer to item 10)CONTROL RELAY,120VAC,AWP.....12349616RELAY,CONTROL,220V,AWP.........12476916ARELAY,TIME DELAY-1SECOND-120V................................1

2453817

SCREW,PHM,10-32X1,SF.TAP.SLOT.11109718SCREW,PHIL,PHM,6-32X.38,SF.TAP.11015319CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705620

CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

2392321



304.1 A.C. GROUND CONTROL BOX ASSEMBLY



305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24


SCREW,HHC,1/4-20 X 1.................168881NUT,NYLOCK,1/4-20.......................160912MAST MOUNT PLATE,PAINTED.....123609P3CLAMP,0.50,#8 X 1/4,RUB CUSH....268334MOTOR COVERMNT.PLATE,DRILLED.....................1

241345

DECAL,AWP EMERGENCYLOWERING.....................................1

236526

DECAL,DEXRON II ATF ONLY"......1194807COVER,MOTOR W/DECALS, AWP2***..................................................1

580918

(p/n 23619 replaced by p/n 58091)SCREW,PHIL,PHM,10-24X.38,SEMS......................................4

210189

SCREW,HHC,5/16-18 X 1 GR5.......41300210WASHER,LOCK,.313......................4688611WASHER,FLAT,USS,1/4"Y..............4663812ELBOW,070220-4-6.........................21234013HOSE ASSY,VENT,AWP.................12409714HOSE ASSY,PRESSURE,AWP......12409815ELBOW,080220-4-4.........................11783416ELBOW,080201-4-4.........................11783617CONNECTOR,070102-4-4..............2669318CONNECTOR,080103-4-4..............1923619TUBE ASSY,STEEL,VENT,AWP.....12409520CONNECTOR,080102-4-4..............11783721TUBEASSY,STEEL,PRESSURE,AWP.....1

2409622

VALVE,FLOW CONTROLA8-2101-00......................................1

656723

CYLINDER,HYD-1.5X 53.25X 66.....1696924SEAL KIT,FOR 1.13 ROD(LANTEX)........................................1

8931--

PIN,CLEVIS,.75 X 2........................1654525PIN,COTTER,.125 X 1.5..................1536126A.C. Hydraulic Power UnitAssembly.........................................1

27

(refer to figure 502.1)CONN. SQZ,1/2NPT .39-.56MED.................................................1

705728

D.C. Hydraulic Power UnitAssembly.........................................1

29

(Refer to Figure 501.1)


LOCKNUT,ELEC,1/2"......................1693530GRD.CONN.,1/2",INSULATED........1878531





SCREW,HHC,1/4-20 X 1.................168881NUT,NYLOCK,1/4-20.......................160912MAST MOUNT PLATE,PAINTED.....123609P3CLAMP,0.50,#8 X 1/4,RUB CUSH....268334MOTOR COVERMNT.PLATE,DRILLED.....................1

241345

DECAL,AWP EMERGENCYLOWERING.....................................1

236526

DECAL,DEXRON II ATF ONLY"......1194807COVER,MOTOR W/DECALS, AWP2***..................................................1

580918

SCREW,PHIL,PHM,10-24X.38,SEMS......................................4

210189

SCREW,HHC,5/16-18 X 1 GR5.......41300210WASHER,LOCK,.313......................4688611WASHER,FLAT,USS,1/4"Y..............4663812ELBOW,070220-4-6.........................21234013HOSE ASSY,AWP30/36..................22566014ELBOW,070202-4-4.........................1664715VALVE,FLOW CONTROLA8-2401-00......................................1

2938816

ELBOW,080201-4-4.........................11783617CYLINDER,HYD.,AWP30................12405618(obsolete, no longer available)SEAL KIT,24056 & 23968CYLINDR.........................................1

25661--

AWP-30, AWP-36VENT TUBE ASSY,AWP30.............125662--(to SN 3891-516)CYLINDER,HYD.,AWP36................12396818ASEAL KIT,24056 & 23968CYLINDR.........................................1

25661--

AWP-30, AWP-36VENT TUBE ASSY,AWP36.............125663--(to SN 3891-523)PIN,CLEVIS,1 X 3 LG......................13239919(p/n 24421 replaced by p/n 32399)WASHER,FLAT,1.063 X 2 X .134.....21377520PIN,COTTER,.125 X 1.5..................2536121A.C. Hydraulic Power UnitAssembly.........................................2

22

(refer to 502.1)CONN. SQZ,1/2NPT .39-.56MED.................................................1

705723


D.C. Hydraulic Power UnitAssembly.........................................1

24

(refer to 501.1)LOCKNUT,ELEC,1/2"......................1693525GRD.CONN.,1/2",INSULATED........1878526






307.1 CONTROL CABLE ASSEMBLY, AWP-19


SCREW,HHC,1/4-20 X 1.................268881NUT,NYLOCK,1/4-20.......................260912BRACKET,SPRINGTERMINATION................................1

241333

SPRING,CONTROL CABLE,AWP.................................................1

233964

BRACKET,CONTROL CABLETENSION.........................................1

23787-S5

BUSHING,STRAIN RELIEF,53/64"..............................................1

237886

PULLEY,ELEC.CNTRL.CABLE,AWP.3233947SPACER, SHEAVE, NYLON............3236708WASHER,SHIM,.375 X.625X.033ST..................................................12

72689

SHEAVE BRACKET WELDMENT....32357910RING,RETAINER,EXT,.375.............32363011SPACER, SLEEVE, .25 X.44X.058...............................................6

2389912

BRACKET-CABLE ATTACH.,PAINTED.........................................3

23620P13

SCREW,HHC,1/4-20 X .7................6609014WIRECABLE,16/6,SO,BULK.....312-inches

654015






237881


23787-S2


233963

WELDMENT,LOWER MASTBRACKET........................................1

246144

PULLEY,ELEC.CNTRL.CABLE,AWP.3233945SPACER, SHEAVE, NYLON............3236706WASHER,SHIM,.375 X.625X.033ST..................................................12

72687

SHEAVE BRACKET WELDMENT....1235798RING,RETAINER,EXT,.375.............3236309SPACER, SLEEVE, .25 X.44X.058...............................................8

2389910


23620P11

SCREW,HHC,1/4-20 X .7................8609012COIL CORD,16/6,18"COIL, 285ST....................................................1

2337813






309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36



237881


23787-S2


233963

SCREW,HHC,1/4-20 X .7................260904NUT,NYLOCK,1/4-20.......................260915PULLEY,ELEC.CNTRL.CABLE,AWP.3233946SPACER, SHEAVE, NYLON............3236707WASHER,SHIM,.375 X.625X.033ST..................................................12

72688

SPACER, SHEAVE, NYLON............1236709RING,RETAINER,EXT,.375.............32363010SPACER, SLEEVE, .25 X.44X.058...............................................8

2389911


23620P12

SCREW,HHC,1/4-20 X .7................8609013COILCORD,16/6,25",RETRACTED............................1

2395814

COIL CORD,16/6, SO,53" COIL......12030614A(replaced 24128 and 24128)



309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36


400 PLATFORM COMPONENTS April 2012

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY


PLAT. ASSY,STANDARD,AWP24086--(Includes items 6-12 and 15-17)Carriage Assembly1(refer to 201.1 and 202.1)Platform Control Box Assembly2(refer to 404.1)U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)RAILING WELDMENT,AWP I & II.....1233706(includes item 7)SLIDING MIDRAIL KIT, NOPAINT..............................................1

1394507

MIDRAIL GUIDE ( HOOK )..............212443--TUBE,SLIDING MIDRAIL,20.69IN.....................................................1

53819--

(p/n 12446 replaced by p/n 53815)NUT,NYLOCK,1/4-20.......................26091--WASHER,FLAT,USS,1/4"Y..............46638--SCREW,HHC,1/4-20 X 1.................26888--TAPE,NON-SKID,DIE CUT,6"X 2'.....2245378WELDMENT,TOEBOARDFORMING,AWP...............................1

233869

DECAL,GENIE AWP.......................12365610SCREW,HHC,1/4-20 X 1.75............8663711NUT,NYLOCK,1/4-20.....................10609112SCREW,HHC,1/4-20 X 1.................2688813WASHER,FLAT,USS,1/4"Y..............2663814DECAL,300LB.CAP./NOTINSULATED.....................................1

2365115

AWP-19, AWP-24, AWP-30DECAL,250LB./NOT INSULATED....12381515AAWP-36RIVET,STL,STL.MAN,P,.25 X .25.....2627116CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

665317

INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

660018

DECAL,DANGER,FAIL.READ,1.5X5.12372519


400 PLATFORM COMPONENTSApril 2012

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY



402.1 NARROW ALUMINUM PLATFORM ASSEMBLY


PLAT. ASSY,NARROW,AWP-I24759--(Includes items 6-16 and 19)Carriage Assembly1(Refer to 201.1 and 202.1)Platform Control Box Assembly2(Refer to 404.1)U-BOLT,3/8-16X 1.5 X2.5 X1.25......265503WASHER,LOCK,.375......................460214NUT,NYLOCK,3/8-16.......................448285(p/n 6022 replaced by p/n 4828)WELDMENT,PLAT.RAILING,NRRW..1239346(Includes item 11)DECAL,DANGER,FAIL.READ,1.5X5.1237257INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

66008

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

66539

RIVET,STL,STL.MAN,P,.25 X .25.....2627110SLIDING MIDRAIL ASSY-NRRW.....11244911MIDRAIL GUIDE ( HOOK )..............212443--TUBE-NARROWSLI.MIDRAIL-15.06.........................1

12447--

NUT,NYLOCK,1/4-20.......................26091--WASHER,FLAT,USS,1/4"Y..............46638--SCREW,HHC,1/4-20 X 1.................26888--TAPE,NON-SKID,DIE CUT,6"X 2'.....22453712TOEBOARDFORMING,NRRW,AWP%%............1

2407613

SCREW,HHC,1/4-20 X 1.75............8663714NUT,NYLOCK,1/4-20.....................10609115DECAL,GENIE AWP.......................12365616SCREW,HHC,1/4-20 X 1.................2688817WASHER,FLAT,USS,1/4"Y..............2663818DECAL,300LB.CAP./NOTINSULATED.....................................1

2365119

AWP-19, AWP-24, AWP-30DECAL,250LB./NOT INSULATED....12381519AAWP-36



402.1 NARROW ALUMINUM PLATFORM ASSEMBLY



403.1 FIBERGLASS PLATFORM ASSEMBLY


PLAT. ASSY,FIBER BASKET23848--(Includes items 1-10 and 12-16)DECAL,DANGER,FAIL.READ,1.5X5.1237252RIVET,STL,STL.MAN,P,.25 X .25.....262713CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

66534

INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

66005

DECAL,AWP SAFETY RULES........1236546DECAL,8 AMP MAX........................1185977DECAL,BEFORE OPER-REMOVEPLUG...............................................1

237268


236559

DECAL,300LB.CAP./NOTINSULATED.....................................1

2365110

AWP-19, AWP-24DECAL,250LB./NOT INSULATED....12381510AAWP-36Carriage Assembly..........................111(Refer to 201.1 and 202.1)SPACER,NYLON .257 X .5 X .75"....2814912NUT,LP NYLOCK,1/4-20.................2688913WASHER,FLAT,USS,1/4"Y..............2663814SCREW,PPHMS,1/4-20X1.75Z,GR2.25858715(replaced 23838)SLIDING MIDRAIL ASSY, FIBER.....12384916Bolt - HHC, 3/8 - 16 x 2.25 inch.......4670917WASHER,FLAT,USS,3/8",Y.............6609718NUT,NYLOCK,3/8-16.......................6482819WASHER,FLAT,502 X 1.747 X.04....61401620SCREW,HHC,3/8-16 X 2.5..............2817821



403.1 FIBERGLASS PLATFORM ASSEMBLY



404.1 PLATFORM CONTROL BOX, A.C. AND D.C.


--

NUT,NYLOCK,1/4-20.......................260911SCREW,PHM,10-32X1,SF.TAP.SLOT.4110972PLATE-SWITCH MOUNTING,BLUE...............................................1

23512P3

SCREW,HHC,1/4-20 X 1.................268884NIPPLE,1/2" CONDUIT...................1124565Ref. Contactor Block........................16(refer to item 8)Ref. Contactor Block........................17(refer to item 8)CONTROL BOX,THREEBUTTON..........................................1

1002568

(from SN AWP04-3039)BUTTON,PUSH,BLACK W/SEAL80076--(from SN AWP04-3039)BUTTON,STOP,RED80713--(from SN AWP04-3039) (for push/twistto release E-stop)CONTACTOR BLOCK,N.O.80714--(from SN AWP04-3039)CONTACTOR BLOCK,N.C.80715--(from SN AWP04-3039)SWITCH,SELECTOR,BLACK80716--(from SN AWP04-3039)KIT,BLACK SELECTOR SWITCH1249758A(to AWP04-3039) (this is an update kitwhich contains the components listedin item 8A; the original selector switchis no longer available. If this kit hasalready been installed on unit,components may be orderedindividually)CONTACT,N.O.***66816--(to SN AWP04-3038)BASE,WITHOUT CONTACTS66821--(to SN AWP04-3038)SWITCH,SELECTOR,BLACK80716--(to SN AWP04-3038)OUTLET CONVERSION KIT...........1311539(p/n 10776 replaced by p/n 31153)SCREW,PHIL,PHM,6-32X.38,SF.TAP.11015310OUTLET CONVERSION KIT...........13115311(p/n 10778 replaced by p/n 31153)CONN. SQZ,1/2NPT.5-.625,90DEG.................................1

2392312


CONN. SQZ,1/2NPT .39-.56MED.................................................1

705713

T-BOX,2.75 X 4.5 X 2.0....................11077514



404.1 PLATFORM CONTROL BOX, A.C. AND D.C.


500 HYDRAULIC COMPONENTS April 2012

501.1 D.C. POWER UNIT ASSEMBLY


POWER UNIT,DC,DB00339--(component no longer available)MOTOR KIT-STONE 12V DCREPLA**..........................................1

159421

BRUSH KIT,15942/29416MOTOR***.......................................1

25664--

RELIEF VALVE KIT**.......................1723212(p/n 8718 replaced by p/n 72321)RELIEF VALVE KIT**.......................1723213(p/n 8726 replaced by p/n 72321)RELIEF VALVE KIT**.......................1723214(p/n 8725 replaced by p/n 72321)SERIALPLATE,OUTRIG.,PLC/AWP.............1

240495

COIL,12VDC,25048 N.O.VALVE......1256116VALVE,CART(ONLY)W/NUT,23375NC...................................................1

250487

(includes item 5)CHECK CAP & SEALRING--STONE.................................1

142198

SPRING & BALL (CHECK)STONE,DC......................................1

87479

END HEAD MANIFOLD,23400PWR.UN..........................................1

2561210

O-RING,RESERVIOR,DC...............1869311O-RING,17560/25674 PUMP..........22561312PUMP KIT-DB1005,06.....................11756013COVER ASSY,SUCTION.................12561414SCREW,HHC,12-24 X.31"...............42567015RESERVOIR,3 QUART,23400 PWRUN...................................................1

2561516

PLUG,PIPE,STL,SQ HEAD,3/8.......1697417GAUGE,OIL SIGHT,19119 MTR......12296118BREATHER CAP, ALUMINUMPRODUCT.......................................1

695019

FILTER, PICK-UP, 149MICRON**.......................................1

872320

COVER, EMERG. LOWERHANDLE..........................................1

1055421

LEVER, MANUAL RELEASE..........1694722SOLENOID, STONE, DC.................1697723VALVE,RELEASECARTRIDGE,STONE......................1

1243924

SOLENOID MTG. BRACKET..........1713425


SOLENOID MTG. BRKT. SIDECOVER............................................1

713526

PUMP MOTOR SOLENOID............1713227STRAP, MOTOR TERMINAL...........1874828


500 HYDRAULIC COMPONENTSApril 2012

501.1 D.C. POWER UNIT ASSEMBLY


500 HYDRAULIC COMPONENTS April 2012

502.1 A.C. POWER UNIT ASSEMBLY


MOTOR ASSY,AC W/PLT,KM156.....1288571(Includes items 30, 31)RELIEF VALVE KIT**.......................1723212(replaced 8718)RELIEF VALVE KIT**.......................1723213(replaced 8726)RELIEF VALVE KIT**.......................1723214(replaced 8725)SERIALPLATE,OUTRIG.,PLC/AWP.............1

240495

COIL,RELEASESOLENOID,110/15AC.....................1

127266

COIL,RELEASESOLENOID,220/30AC.....................1

127286A

VALVE,CART(ONLY)W/NUT,23375NC...................................................1

250487

(includes item 5)CHECK CAP & SEALRING--STONE.................................1

142198

SPRING & BALL (CHECK)STONE,DC......................................1

87479

END HEAD MANIFOLD,23375........12567210COUPLER,19119 POWER UNIT.....12295911O-RING,RESERVIOR,DC...............1869312O-RING,17560/25674 PUMP..........22561313PUMP ASSY,PZ-0.8........................12567414COVER ASSY,SUCTION.................12561415SCREW,HHC,12-24 X.31"...............42567016RESERVOIR,23375/27472PWR.UNIT.......................................1

2567517

Square Head Reservoir Plug...........1687418GAUGE,OIL SIGHT,19119 MTR......12296119BREATHER CAP, ALUMINUMPRODUCT.......................................1

695020

FILTER, PICK-UP, 149MICRON**.......................................1

872321

VALVE,RELEASECARTRIDGE,STONE......................1

1243922

COVER, EMERG. LOWERHANDLE..........................................1

1055423

LEVER, MANUAL RELEASE..........1694724SOLENOID COVER........................1694625SOLENOID ASSY. (50/60 120V).....1697526


SOLENOIDASSY,220V,S6-4001-08*.................1

697626A

SOLENOID MOUNTINGBRACKET........................................1

694527

RECTIFIER, 460 VOLT....................11155328ADAPTER,MOTOR/ENDHEAD,23375.12566929CAPACITOR COVER,22963(DOERR).........................................1

2566830

CAPACITORCOVER,22963(EMERSON)............1

2566630A

CAPACITOR,590-708MFD(DOERR).12566731CAPACITOR,430-516MFD(EMERSON).12566531A


500 HYDRAULIC COMPONENTSApril 2012

502.1 A.C. POWER UNIT ASSEMBLY

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.PagePart Number

65100256 ......................45, 47, 6510153 ........................19, 232410319 ........................67, 6910554 ........................47105570 ......................11, 1310597 ........................13, 3710598 ........................6510775 ........................11, 1310777 ........................15109689 ......................15109713 ......................15109715 ......................47, 6511097 ........................4111314 ........................29, 3711335 ........................6911553 ........................19, 232411697 ........................4511804 ........................4511806 ........................29, 3711978 ........................43, 4512153 ........................19, 2412306 ........................17, 2112307 ........................19, 2412311 ........................2412313 ........................49, 5112340 ........................4512348 ........................15124163 ......................67, 6912439 ........................59, 6112443 ........................6112447 ........................6112449 ........................15124552 ......................6512456 ........................15124568 ......................15124569 ......................45, 47124641 ......................45, 47124642 ......................15124792 ......................65124975 ......................6912726 ........................6912728 ........................37, 49, 5113002 ........................4713097 ........................13, 5113775 ........................59139450 ......................6314016 ........................67, 6914219 ........................17, 2114341 ........................4314450 ........................15145137 ......................17, 2114737 ........................17, 2114740 ........................4314809 ........................45, 4714947 ........................45, 4714948 ........................6715942 ........................4316364 ........................4316369 ........................41, 4316794 ........................6717560 ........................4317740 ........................4317741 ........................4317742 ........................4317743 ........................4917834 ........................49, 5117836 ........................4917837 ........................19, 232417851 ........................4118189 ........................19, 2324, 6318597 ........................4519274 ........................49, 5119480 ........................5720306 ........................45, 4720342 ........................

PagePart Number

4320733 ........................49, 5121018 ........................17, 2121102 ........................3321253 ........................17, 19, 21, 2324, 29, 37

21278 ........................

17, 19, 21, 2324, 29, 37

21279 ........................

17, 19, 21, 2324, 29

21280 ........................

2721348 ........................3721437 ........................17, 19, 21, 232421441 ........................17, 19, 21, 2324, 37

21442 ........................

17, 19, 21, 2324, 37

21443 ........................

4121688 ........................4521862 ........................45, 4721982 ........................412238 ..........................3322547 ........................6922959 ........................67, 6922961 ........................4123036 ........................19, 2423290 ........................5923370 ........................11, 1323374 ........................5523378 ........................1123382P ......................3323383 ........................5923386 ........................2923391 ........................53, 55, 5723394 ........................53, 55, 5723396 ........................11, 1323398 ........................1523494 ........................4523495 ........................4723496 ........................45, 4723499 ........................4723506 ........................6523512P ......................4123513 ........................4123519P ......................2723578P ......................53, 5523579 ........................2723600P ......................49, 5123609P ......................4123610 ........................53, 55, 5723620P ......................19, 232423623P ......................4123624P ......................1523627 ........................2723629 ........................53, 55, 5723630 ........................2923631 ........................4123633P ......................2923644 ........................2923645 ........................19, 2324, 59, 61, 63

23651 ........................

49, 5123652 ........................19, 2324, 6323654 ........................19, 2324, 6323655 ........................59, 6123656 ........................4123659 ........................4123663 ........................53, 55, 5723670 ........................3123698 ........................2923724 ........................59, 61, 6323725 ........................19, 2324, 6323726 ........................53, 55, 5723787-S .....................53, 55, 5723788 ........................2324, 59, 61, 6323815 ........................

PagePart Number

6323848 ........................6323849 ........................2723887 ........................2723888 ........................2723891 ........................53, 55, 5723899 ........................2723903 ........................2723904 ........................11, 1323906 ........................11, 13, 47, 6523923 ........................45, 4723926 ........................19, 232423929 ........................6123934 ........................1523956 ........................5723958 ........................3723960 ........................1323964 ........................5123968 ........................3923976 ........................3523983 ........................67, 6924049 ........................5124056 ........................6124076 ........................3724085 ........................5924086 ........................4924095 ........................4924096 ........................4924097 ........................4924098 ........................1124099 ........................1124100 ........................5324133 ........................49, 5124134 ........................2924141 ........................4124165 ........................11, 1324175 ........................1124181 ........................4124202 ........................3924435P ......................3924444 ........................3924445 ........................2924463 ........................59, 6124537 ........................4724538 ........................2724600 ........................31, 5524614 ........................3924647 ........................29, 3724697 ........................3724755 ........................3724756 ........................1324757 ........................3724758 ........................6124759 ........................17, 2124761 ........................17, 2124762 ........................17, 2124763 ........................232424764 ........................232424765 ........................1924766 ........................4724768 ........................4724769 ........................1524900 ........................3725026 ........................67, 6925048 ........................3725084 ........................3725085 ........................3725086 ........................232425088 ........................2125089 ........................2125090 ........................2125091 ........................232425092 ........................232425093 ........................2125095 ........................2125096 ........................

PagePart Number

2125097 ........................232425098 ........................3925368 ........................4125376 ........................4125377 ........................4125378 ........................4125379 ........................4125380 ........................4125381 ........................4125382 ........................4125383 ........................2725395 ........................2725396 ........................3725554 ........................3725556 ........................1325575 ........................1325576 ........................1325577 ........................1325578 ........................1325579 ........................1325580 ........................1325583 ........................3525589 ........................3525590 ........................3925606 ........................3925607 ........................6725611 ........................6725612 ........................67, 6925613 ........................67, 6925614 ........................6725615 ........................2725625 ........................5125660 ........................5125661 ........................5125662 ........................5125663 ........................6725664 ........................6925665 ........................6925666 ........................6925667 ........................6925668 ........................6925669 ........................67, 6925670 ........................6925672 ........................6925674 ........................6925675 ........................19, 232425821 ........................232425822 ........................2425823 ........................2425824 ........................2425825 ........................2425826 ........................2425827 ........................21, 2425828 ........................2125829 ........................2125830 ........................3925970 ........................3925971 ........................1327321 ........................6928857 ........................5129388 ........................6531153 ........................17, 19, 21, 232431707 ........................21, 232431708 ........................17, 1931709 ........................13, 5132399 ........................45, 4735846 ........................4537947 ........................4737997 ........................154266 ..........................414500 ..........................43, 4545844 ........................11, 13, 17, 19, 21, 2324, 31,

4828 ..........................


April 2012

Part Number Index

PagePart Number

33, 37, 39, 59, 61, 631549364 ........................1549377 ........................11, 13, 49, 515361 ..........................5953819 ........................17, 21, 375408 ..........................4157159 ........................4157162 ........................11, 1357741 ........................3357788 ........................49, 5158091 ........................45, 4758462 ........................6358587 ........................376002 ..........................13, 19, 2324, 29, 35

6019 ..........................

11, 13, 17, 19, 21, 2324, 29,

6021 ..........................

31, 33, 35, 37, 59, 61116033 ..........................11, 376034 ..........................276037 ..........................29, 376052 ..........................17, 19, 21, 2324, 29

6054 ..........................

176059 ..........................176066 ..........................156082 ..........................11, 13, 41, 53, 55, 57

6090 ..........................

11, 15, 27, 49, 51, 53, 57, 59, 61, 65

6091 ..........................

13, 376095 ..........................11, 13, 17, 21, 24, 29, 63

6097 ..........................

416145 ..........................11, 13, 19, 2324, 31, 33

6175 ..........................

19, 2324, 29, 376180 ..........................19, 246181 ..........................13, 376198 ..........................59, 61, 636271 ..........................11, 13, 29, 376277 ..........................116353 ..........................13, 29, 416356 ..........................17, 19, 21, 23246505 ..........................19, 21, 246506 ..........................21, 246509 ..........................376519 ..........................17, 216534 ..........................17, 216538 ..........................536540 ..........................17, 19, 21, 23246544 ..........................11, 496545 ..........................59, 616550 ..........................11, 13, 17, 19, 21, 2324, 33

6563 ..........................

11, 13, 17, 19, 21, 2324

6564 ..........................

496567 ..........................17, 19, 21, 23246570 ..........................19, 246571 ..........................276584 ..........................316587 ..........................59, 61, 636600 ..........................11, 13, 17, 21, 24, 27

6607 ..........................

156608 ..........................17, 21, 23246610 ..........................17, 19, 21, 23246611 ..........................59, 616637 ..........................11, 13, 27, 41, 49, 51, 59, 61, 63

6638 ..........................

PagePart Number

516647 ..........................59, 61, 636653 ..........................41, 436671 ..........................45, 4766812 ........................45, 47, 6566816 ........................45, 4766818 ........................45, 47, 6566821 ........................41, 436688 ..........................496693 ..........................396708 ..........................636709 ..........................11, 136714 ..........................11, 13, 49, 516833 ..........................41, 436851 ..........................19, 23246873 ..........................696874 ..........................27, 49, 516886 ..........................49, 51, 53, 59, 61, 65

6888 ..........................

41, 636889 ..........................23246928 ..........................19, 23246929 ..........................17, 216930 ..........................45, 47, 49, 516935 ..........................696945 ..........................696946 ..........................67, 696947 ..........................67, 696950 ..........................496969 ..........................676974 ..........................696975 ..........................696976 ..........................676977 ..........................11, 13, 45, 477056 ..........................45, 47, 49, 51, 657057 ..........................23247108 ..........................677132 ..........................677134 ..........................677135 ..........................17, 217139 ..........................23247145 ..........................477157 ..........................477160 ..........................67, 6972321 ........................17, 21, 53, 55, 577268 ..........................23247701 ..........................6580076 ........................6580713 ........................6580714 ........................6580715 ........................6580716 ........................19, 248072 ..........................248073 ..........................638149 ..........................248152 ..........................19, 248153 ..........................37, 638178 ..........................158214 ..........................358516 ..........................17, 19, 21, 2324, 29, 37

8519 ..........................

358525 ..........................67, 698693 ..........................67, 698723 ..........................67, 698747 ..........................678748 ..........................49, 518785 ..........................298915 ..........................438924 ..........................498931 ..........................438991 ..........................438992 ..........................499236 ..........................439500 ..........................


April 2012

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

##6 SQ.DR.SELF DRILL/TAP SCREW.....45, 47

AA.C. Hydraulic Power Unit Assembly.....49, 51ADAPTER,MOTOR/ENDHEAD,23375.....69AMMETER-(6685,6675 CHARGER)**.....43AXLE, IDLER WHEEL .75 X 4.01....17, 19, 21, 2324

AXLE,REAR,AWP 30/36.....13

BBAR,REINFORCEMENT,PIVOT.....29BASE ASSY,110/220V,AWP30/36.....13Base Weldment.....11, 13BASE,WITHOUT CONTACTS.....45, 47, 65BATT. PACK, ASSY,AWP 110/60HZ.....41BATT. PAK ASSY,AWP,220/50.....41BATT. PAK, ASSY AWP,110/50 UK.....41BATT. PAK, ASSY, AWP, 230/60.....41BATT. PAK, ASSY, AWP,110/50.....41BATT.CABLE ASSY ANDERSON.....41BATT.PACK,AWP,NO BATT. 110/60.....41BATT.PAK-AWP,W/O BATT.110/50.....41BATT.PAK-AWP,W/O BATT.110/50UK.....41BATT.PAK-AWP,W/O BATT.220/50.....41BATT.PAK-AWP,W/O BATT.230/60.....41BATTERY BOX HANGER WELD. 19/24.....31BATTERY BOX, AWP, PLASTIC.....41BATTERY TERMINAL PROTECTORS.....41BATTERY,12V GRP 27,105 AH, DRY.....41BLOCK-PIVOT STOP BRACKET.....29Bolt - HHC, 3/8 - 16 x 2.25 inch.....63BOLT,ROLLER-SHORT STEM,.63.....37BOLT-ROLLER,3/8-24 X 1.69-ZINC......17, 19, 21, 2324, 29

BOOT,BATTERY TERMINAL,RED.....41BRACKET,ANCHOR,SEQ.CABLE,AWP.....27BRACKET,CONTROL CABLE TENSION....53, 55, 57

BRACKET,PIVOT STOP.....37BRACKET,SPRING TERMINATION.....53BRACKET,WLD, PIVOT SLIDER,AWP.....29BRACKET-CABLE ATTACH., PAINTED......53, 55, 57

BRACKET-SEQ.CABLE, LOWER-BLUE.....27BRACKET-SEQ.CABLE, UPPER-BLUE.....27BREATHER CAP, ALUMINUMPRODUCT.....67, 69

BRUSH KIT,15942/29416 MOTOR***.....67BUSHING,STRAIN RELIEF, 53/64"......53, 55, 57

BUSHING-6671 CHARG.,MOD# 6685.....43BUTTON, .800 O.D. X .281.......17, 19, 21, 2324, 29, 37

BUTTON,PUSH,BLACK W/SEAL.....65BUTTON,STOP,RED.....65

CCABLE 1/8 7 X 19 GALV.-BULK.....41CABLE ASSY,DESCENT SEQUENCE.....27CABLE OVAL SLEEVE, 1/16.....41CAPACITOR COVER,22963 (DOERR).....69CAPACITOR COVER,22963(EMERSON).....69

CAPACITOR,2.0MFD,660 VAC 3820.....43CAPACITOR,430-516MFD(EMERSON).....69CAPACITOR,590-708MFD(DOERR).....69Carriage Assembly.....59, 61, 63Carriage Roller Fasteners - Composed of itemslisted below.....19, 2324

CARRIAGE W/DECALS,AWP19/24......19, 2324

CARRIAGE W/DECALS,AWP30/36.....2324CASTER, PL SW W/SB 5X1.25.....37CASTER,PL,SW,5 X 2, 750 LBS.....11, 13CHAIN ASSY.104.5"COL. S SERIES.....47CHAIN MEDIUM, (BL-423) 84.5".....24CHAIN MEDIUM, (BL-423)-70.5".....19, 24CHAIN TERM-UPR(1 SLOT MED)ZINC.....17, 21

CHAIN TERM-UPR(1 SLOT SM)-ZINC......2324

CHAIN TERM-UPR(2 SLOT LG)ZINC.....17, 21CHAIN, LARGE, (AL-444),102.5".....24CHAIN, LARGE, (AL-444)-70.5".....19, 24CHAIN, LARGE, (AL-444)-83.5".....24CHAIN, MEDIUM, (BL-423),103.5".....24CHAIN, SMALL, (AL-422),103.5".....24CHAIN, SMALL, (AL-422),84.5".....24CHAIN, SMALL, (AL-422)-70.5".....24CHAIN-LARGE(AL-444)-103.5".....21CHAIN-LARGE(AL-444)-69.5".....17, 21CHAIN-LARGE(AL-444)-84.5".....21CHARGER, 100-115/50-PL,PLC,AWP....41, 43CHARGER, 200-230/50-PLI,AWP.....41, 43CHARGER,100-115/60,PL(C),AWPS.....41, 43CHARGER-230/60, PLC STYLE.....41, 43CHECK CAP & SEAL RING--STONE.....67, 69CLAMP,0.50,#8 X 1/4,RUB CUSH........11, 13, 49, 51

CLAMP,1.88,#30 X 1/4,RUB CUSH......59, 61, 63

CLEVIS BLOCK-4 SLOT STL.CASTG....17, 21CLIP,HAIR PIN .125 X 2.....33COIL CORD,16/6, SO,53" COIL.....57COIL CORD,16/6,18"COIL, 285 ST.....55COIL,12VDC,25048 N.O.VALVE.....67COIL,RELEASE SOLENOID,110/15AC.....69COIL,RELEASE SOLENOID,220/30AC.....69COILCORD,16/6, 25",RETRACTED.....57CONDUIT,PLASTIC.....11CONN,SQUEEZE,1/2NPT .38-.50,SM.......11, 13, 45, 47

CONN. SQZ,1/2NPT .39-.56 MED........45, 47, 49, 51, 65

CONN. SQZ,1/2NPT .5-.625,90DEG.....11, 13, 47, 65

CONNECTOR,070102-4-4.....49CONNECTOR,080102-4-4.....49CONNECTOR,080103-4-4.....49CONTACT,N.O.***.....45, 47, 65CONTACT,NC.....45, 47CONTACTOR BLOCK,N.C......65CONTACTOR BLOCK,N.O......65CONTACTOR, MOTOR, 50/60 110V.....47CONTACTOR, MOTOR, 50/60 220V.....47CONTROL BOX,THREE BUTTON.....65CONTROL RELAY,120VAC,AWP.....47CORDSET,AC-6671 CHARG.,MD#6685.....43CORDSET-AC (16794 CHARGER).....43CORDSET-AC (6688 CHARGER).....43

CORDSET-AC (6851 CHARGER).....43COUPLER,19119 POWER UNIT.....69COUPLING,ROD,3/8-24.....19, 2324, 29, 37COVER ASSY,SUCTION.....67, 69COVER, EMERG. LOWER HANDLE.....67, 69COVER,BLANK.....11, 13COVER,MOTOR W/DECALS, AWP 2***.....49, 51

CYLINDER MOUNT ANGLE,SET 30/36.....13CYLINDER,HYD-1.5X 53.25X 66.....49CYLINDER,HYD.,AWP30.....51CYLINDER,HYD.,AWP36.....51

DD.C. Hydraulic Power Unit Assembly.....49, 51DECAL,250LB./NOT INSULATED...2324, 59, 61, 63

DECAL,300LB.CAP./NOT INSULATED.......19, 2324, 59, 61, 63

DECAL,8 AMP MAX......19, 2324, 63DECAL,AWP EMERGENCY LOWERING...49, 51

DECAL,AWP PLAT.CONTROL OPER........19, 2324, 63

DECAL,AWP SAFETY RULES....19, 2324, 63DECAL,BATTERY & CHARGER SAFETY....41DECAL,BATTERY CONNECTION,Z30.....41DECAL,BEFORE OPER-REMOVE PLUG..19, 2324, 63

DECAL,DANGER,FAIL.READ,1.5X5.....59, 61, 63

DECAL,DEXRON II ATF ONLY".....49, 51DECAL,GENIE AWP.....59, 61DECAL,GROUND STATION, AWP.....45, 47DECAL,LOWER STOP BRACKET.....29DECAL,OPER.& SAFETY,AWP TILTBK.....37DECAL,OUTRIGGER BASE TUBE,AWP.....13DECAL,PIN LOCATION/OPER.,AWP.....37DECAL,TILT-BACK STRUT,AWP.....37DECAL,TILT-BACK TRANS.,AWP.....37DROP-OUT CYLINDER WELD-PAINTED.....11

EE-STOP BUTTON.....45, 47ELBOW,070202-4-4.....51ELBOW,070220-4-6.....49, 51ELBOW,080201-4-4.....49, 51ELBOW,080220-4-4.....49ENCLOSURE,ELEC.,STOCK,7X7X4.....45, 47END HEAD MANIFOLD,23375.....69END HEAD MANIFOLD,23400 PWR.UN.....67

FFILLER STRIP,#4 COL.BOTTOM-5.....19, 24FILLER STRIP,(COL.#4 TOP)--3".....2324FILTER, PICK-UP, 149 MICRON**.....67, 69FLAP,MAST COVER-4 SECT.MAST.....27FLAP,MAST COVER-5 SECT.MAST.....27FOOTPAD SERVICE KIT.....15FUSE HOLDER,.25 TAB,PLATE MNT.........45, 47

FUSE HOLDER,PANEL MOUNTED.....43FUSE,10 AMP.....47FUSE,15 AMP,TYPE 3AG.....43, 45


April 2012

Part Description Index

GGAS SPRING TILT BACK.....39GAS STRUT MOUNT BLOCK,LOWER.....39GAS STRUT MOUNT BLOCK,UPPER.....39GAUGE,OIL SIGHT,19119 MTR......67, 69GRD.CONN.,1/2",INSULATED.....49, 51GROMMET,RUBBER .38 X .13 X .63.....39

HHANDLE BALL KNOB.....15HANDLE GRIP, RUBBER .75 X 4.5.....31HANDLE WELDMENT,LH,PAINTED.....41HANDLE WELDMENT,RH,PAINTED.....41HANDLE,LEVELING JACK,SHRT-ZINC.....15HEATSINK--MODEL #06685 CHARGER.....43HINGE-PAINTED.....41HOSE ASSY,AWP30/36.....51HOSE ASSY,PRESSURE,AWP.....49HOSE ASSY,VENT,AWP.....49Hydraulic Cylinder Assembly.....11, 13

IIDLER WHEEL W/BEARING-LG.....17, 21IDLER WHEEL W/BEARING-MEDIUM......19, 2324

IDLER WHEEL W/BEARING-SM.....2324INSTRUCT.TUBE W/CAPS-1.75 X 12........59, 61, 63

INSTRUCTION,ZA2 TO ZB5***.....47

JJUNCTION BOX,AWP BASE.....11, 13

KKEY,SINGLE***.....45, 47KEYS,10 PACK***.....45KEYSWITCH,2POS.MNTND W/BASE**.....45, 47

KIT,BLACK SELECTOR SWITCH.....65KIT,ESTOP, A/IWP/DPL.....45, 47KIT,KEYSWITCH, A/IWP/DPL,2PKS.....45, 47KNOB,TIMER.....43

LLATCH,HOLD DOWN,BLUE.....19, 2324LED W/RESISTOR,12 VOLT.....45LEVEL,BUBBLE.....11, 13LEVELING JACK ASSEMBLY,AWP***.....15LEVELING JACK CASTING,AWP.....15LEVELING ROD.....15LEVER, MANUAL RELEASE.....67, 69LOCKNUT,ELEC,1/2".....45, 47, 49, 51LOWER CHAIN TERM WELD. #3 WIDE.....21, 24

LOWER CHAIN TERM WELD.#4NARRW.....19, 21, 24

Lower Roller Fasteners - No. 2 Mast -Composed of items listed below.....21

Lower Roller Fasteners, No. 2 Mast - Composedof items listed below.....17

AWP 3890-201 A 3891-1185

Documents

mast assembly

base assembly

outrigger assembly

control cable assembly

fiberglass platform

power unit assembly

battery pack assembly

battery charger assembly