AZORIAN CONSULATE AZORIAN WORLD ORDER XXXX AZORIAN WORLD GROUP of COMPANIES “defenders of the free world” xxxx LISBON, PORTUGAL 1800-058 direct +351-96-584-1297 SKYPE azorianguy [email protected]March 1, 2014 BOR 50 Automatic Fractionation Machine Capacity 50 litter Batch Type Processing Time Ave. 2hours 30minutes ※Processing time depends on the climate and the place. Main Body Dimension 1550(W)×750(D)×2000(H)mm Weight Approx. 500kg Power Source 200V, 3P / 13A Running Cost 6.3kWh / 50L / 2 ½ h Feature・Refine Mixed Plastic Oil! ・Yield Gasoline, Kerosene, Diesel Oil and Heavy Oil Base Fuels Equivalents Output Average: Gasoline equivalent : 15-20% Kerosene equivalent : 20-30% Diesel oil equivalent : 20-30% Heavy oil equivalent #3 Diesel : Remains
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AZORIAN CONSULATE AZORIAN WORLD ORDER XXXX AZORIAN WORLD GROUP of COMPANIES “defenders of the free world” xxxx LISBON, PORTUGAL 1800-058 direct +351-96-584-1297 SKYPE azorianguy [email protected]
March 1, 2014
BOR 50 Automatic Fractionation Machine
Capacity 50 litter Batch Type
Processing Time Ave. 2hours 30minutes ※Processing time depends on the climate and the place.
Main Body Dimension 1550(W)×750(D)×2000(H)mm
Weight Approx. 500kg
Power Source 200V, 3P / 13A
Running Cost 6.3kWh / 50L / 2 ½ h
Feature・Refine Mixed Plastic Oil!
・Yield Gasoline, Kerosene, Diesel Oil and Heavy Oil Base Fuels Equivalents
60 Ton Per Day Waste Plastics and Polymers Pygas Reactor
At the core of the full scale Poly technology is a process vessel with the ability to handle up to 60 tons
per day of mixed polymer waste streams that other recycling systems typically have to discard in
landfills. By taking in as a lightly sorted and unwashed polymer stream, we make preparation of
materials less labor and capital intensive for operators. Reduced handling equals higher profitability.
For higher volume feedstreams, multiple process vessels can be installed in parallel with shared feed-in
and product removal sub-systems.
The finished product generated is a light, sweet liquid that is highly marketable to various industries.
Known as pygas, this stream is equivalent in quality and consistency to benchmark crude oil and can be
tailored to the specific requirement of an off-take customer. Diesel fuel, octane enhancers and
gasoline blendstocks are just several of the cuts that can be yielded from our end-product. Additional
refining equipment can be installed to further extract valuable aromatics from the finished product
which in turn can be marketed to a broad audience of petrochemical blenders and manufacturers.
By-products of the production process, namely inert char and a light non-condensable off gas can be
safely disposed of or used as a source of fuel for the production vessel itself. Alloys from tire wire, e-
waste and other consumer products remain intact due to the low temperature process conditions and
can be recovered for recycling as scrap metal.
TPE Thermoplastic Elastomers
Thermoplastic elastomers (TPEs) combine the good processing properties of plastics with the elastomer properties that are so important for product developers and designers. Thermoplastic elastomers consist of thermoplastic end blocks and an elastic midblock. As regards their structure and behavior, they belong to a material class that is positioned between plastics (thermoplastics) and rubber (elastomer) and have gradually been developed into a material class of their own.
They enhance products and enable processors to position their products ahead of those of their competitors. In addition, TPEs also fulfil technical functions that have up to now only been available with elastomers. The use of TPEs does not only offer a range of product advantages but also has significant commercial benefits for processors.
Similar to thermoplastics, TPEs become plastic when heated and elastic when cooled down again. In elastomers, this behaviour is due to chemical cross-linking. In TPEs, it is the result of physical cross-linking, and any changes in behaviour caused by heating are reversible. When the material is cooled down, new cross-links are established, which bond the elastic blocks into rigid three-dimensional networks. This means that TPEs show elastic properties that are similar to those of elastomers, while allowing for repeat deformation and recovery as known from thermoplastics. Thermoplastic elastomers are thus free-flowing and formable
The use of TPEs offers a number of key advantages:
Easy thermoplastic processing
Short cycle times
Low energy consumption
Thermal stability, providing large processing window
oMulti-component processing and thus reduced assembly costs
Combination of two materials (hard-soft composite)
100% recyclable
Versatile dying options, including colour effects for more advanced design
Industrial Scale Heavy Duty Shredders
The Worldwide Market leader in providing cost effective turnkey tire recycling systems. Our focus is to provide custom designed recycling systems that deliver optimum production on variety of applications such as TDF (Tire Derived Fuel), wire-free rubber mulch, crumb rubber, and rubber powder.
Tire Shredding System
High Performance two-shaft tire shredders are designed with an aggressive low RPM, high torque shredding technology. The shredder blade thickness ranges from 1” to 6” (25 mm to 152 mm) depending on the type of tires, throughput, and desired end product. The Eco 182 TS shredder can process OTR tires, large truck tires and car tires at a rate of up to 10 tons an hour.
The wire-free chip plant is designed to process up to 8 tons of tires per hour with almost no visual impurities such as steel and fiber. Powered by 1639 KW - 1819 KWs (1000 HP to 1100 HP), the plant easily shreds Semi OTR, truck, and car tires. Estimated plant energy consumption is 456-568 KW/h. The system produces 25 mm to 150 mm (1 to 6 inch) rubber chips. Rough Shred or TDF Chips are available outputs. Estimated Power Cost: (based on 0.15 per kwh) $40.68 USD per hour.
Tire Granulators
Tire Granulators are designed to grind the rubber mulch from the Grater into small granules as fine as 10 mesh. The granules are screened and re-circulated until the desired size is reached. During the granulation process, 99% of the fiber is removed, leaving a contaminant free crumb rubber granulate ready to be sold or for further processing.
Green Equipment – The Fine Grinding Mill
The KRUMBUSTER is the capstone component to any rubber recycling and processing system. It will process up to 2 tons of rubber into fine 60-mesh rubber powder output. Adjustable mill speed and friction ratios provide the operator production versatility and exact production output. With proven ability to increase volume production of crumb rubber plus a high proportion of fine 60-mesh powder, the KRUMBUSTER® is the perfect solution for rubber recyclers who require a high performance cracker mill for commercial rubber processing. The new mill also consumes less energy, uses advanced hydraulic power, and takes up less space than previous cracker mills. Fully adjustable computerized controls allow the user to adjust and modify production tasks and final output specifications. Each unit is designed will full safety protective guarding to ensure safe operation. The KRUMBUSTER® provides its users valuable rubber bi-products which are highly demanded in the market.
2,000,000 Tire Per Year Processing Technology
The following waste tire-to-fuels conversion technology utilizes a proprietary closed reaction, which a
very efficient catalyst, converts waste tire crumb into hydrocarbon liquid fuels (not bio-diesel), carbon
by-products and methane syn-gas simultaneously. Syn-gas is fully utilized within the system for heat
and power generation.
Construction of the Biogas plant
Example of a Waste to POWER plant with 1 MWe
Input: 20,000 – 30,000 t organic fractions of household waste
Output: 5.000 – 15.000t liquid digestate
……………. 1.000 t BIOdry (30 / 30 / 40 NPK)
…………… .500 t ammonium sulfate (70 kg N / T)
Waste to Power: 250kW - 1MW+
Our "waste to Power" series was especially designed for the use of 100% organic waste. While
designing this series, it was especially important to be able to use unpackaged as well as packaged
organic waste. With its size of 250kW - 1MW+, this series is an opportunity to recycle organic waste of
any kind efficiently and profitably.
Pyrolysis Lab and Scale-Up Fully Autonomous System
Laboratory system
Since 2011 Our Innovations ESC thermolysis laboratory apparatus has been demonstrating the
fundamentals of studies carried out with various wastes, biomass and raw materials. The aim of this
research is to examine whether a feedstock is suitable for thermolysis in a Pyrum Indutrienlage
Reactor. Furthermore, the optimal reaction conditions and product yields are determined.
Semi-industrial plant
The ESC Pyro Innovation has been successfully documented since 2008 in Dillingen / Saar, as a semi-
industrial pilot plant. This facility allows us to perform detailed experiments with various waste
streams, biomass and raw materials.
The following key figures of semi-industrial plant are of interest:
Throughput of input material: 30-50 kg / hour
Heating of the apparatus: Electric
Charging: via sluice
Possibilities of analysis, quality analysis of the final products.
Industrial plant starting at 5,000 ton per year
The ESC Innovation has provided a permit application for the construction of a 700 – 1000 kg/h
industrial plant.
Methane Reforming – Gas Coupling Systems
Modular syngas production platforms based on unique combinations of thermochemical and methanol
synthesis technology. Versatile modular plants can be deployed in oil fields, dairy farms and landfills to
convert methane-rich waste gas, including associated gas, biogas and flare gas, into high-value
transportation fuels and specialty chemicals.
More about methane
Many sources of methane-rich gas streams are too small to justify construction of large commercial
plants to produce final products, or are located in remote areas where distribution is not economically
viable. The modular production platform offers the first small-scale solution that can be deployed at
thousands of methane generating sources across the World .
The flexibility of the technology allows methane to be converted into methanol and then into a variety
of on-site usable products, or the methanol can be transported to nearby larger facilities and
converted to higher value products such as biodiesel.
Another aspect of Our Olefinity process involves producing methanol and then converting methanol to
olefins, and olefins to higher value products. Olefins are the building blocks of a number of useful
products, including mixed-alcohol fuels, diesel fuel, jet fuels, and polymers.
The use of methanol as a transportable intermediate allows our team to work with feedstock suppliers
in relatively remote locations. Our system can produce methanol using a number of relatively small
“spoke” production facilities located at or near the feedstock supply.
The methanol is transported to a larger central “hub” facility where it is converted into final products.
Co-locating production with the feedstock supply drives down the cost of the feedstock, while
converting methanol at a central hub provides economy of scale.
Petroleum-free Fuels and Chemicals
AWO Biofuels commercializes technology for converting low-value feedstock, such as biomass, MSW,
and methane-rich gas streams, into high-value petroleum-replacing transportation fuels and chemicals.
Our modular refineries scale to feedstock and production economics. Each refinery is designed to
produce jet fuel, propylene, diesel, or a mixture of alcohols with significantly higher energy density
than ethanol. These products are competitively priced with petroleum derived products. The
combination of modular facilities, hub and spoke deployment, and feedstock agreements result in
attractive profit margins.
Featuring Hub and Spoke Distributed Production
Technology
AWO Biofuels develops and commercializes advanced thermo-chemical technology that converts low-
value and renewable feedstocks into high-value fuels and chemicals. Our processes are feedstock
flexible and can accept solid feedstocks such as biomass and MSW or methane rich gas streams such as
natural gas, landfill gas, and AD gas for the production of transportable intermediates that serve as
building blocks for multiple products which readily integrate into the existing market.
Our Olefinity™ process involves three well-understood thermochemical and chemical processes that
have not been previously combined into a single process. Each of the major steps is commercially
available and currently used to produce other commodities.