Take countermeasures for contamination sources Set provisional standards for cleaning, checking and lubrication Conduct general inspection training Conduct autonomous inspection Standardize and sustain Autonomou s managemen t 0 Conduct initial cleaning and inspection Education and training The 7 Steps of Autonomous Maintenance 1 2 3 4 5 6 7 Start up phase Develo pment phase Maturi ty phase
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Take countermeasures for contamination sources
Set provisional standards for cleaning, checking and lubrication
Conduct general inspection training
Conduct autonomous inspection
Standardize and sustain
Autonomous management
0
Conduct initial cleaning and inspection
Education and training
The 7 Steps of Autonomous Maintenance
1
2
3
4
5
6
7
Start up phase
Development phase
Maturity phase
Nakajima
TPM Team
Fuguai-Tagging, photo, F-Tag register
PlanningWith Risk Assessment
AuditNext step
Deploy to other area
Action
Implementation, de-tagging, photo, documentation
Step 1, Conduct Initial Cleaning and Inspection
Step 1, Conduct Initial Cleaning and Inspection
Step 1, Conduct Initial Cleaning and Inspection
Initially, cleaning takes long time
1. Difficult to access area
2. Sources of contamination
Difficult to accessNo place for standingInspection is blocked by wiring and piping
Water, Oil, Debris, Powder, Dust, etcDebris collectionIncrease number of cleaning
TPM Team
Action
Step 2, Countermeasures for contamination sources
Model line
Deploy to all equipments
Inspection window
Difficult for lubricationCleaning more than 5 minutes
Difficult for inspectonIneffective tightening
Lubrication causes dirt
New group
Step 3, Provisional Standards, Part 1
Step 3 Provisional Standards, Part 2
Lubrication Management
Number of Lubrications, Lubricants visual Management
Use as standard time for manpower allocation
Use as standard time for manpower allocation
Learning from Step 1,2
Discussion with Maintenance and Engineering
Draft cleaning and inspection (Lubrication) Provisional Standards
Develop new lubrication test point
Conclude cleaning and inspection provisional standards