Gasket Bulletin Gasket Bulletin Gasket Bulletin Gasket Bulletin Gasket Bulletin Subject New Releases Date July 2001 Ref GC0701 Automotive Components Limited NEW ADDITIONS SINCE RELEASE OF AG00 CATALOGUE 1 MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION ® Chevrolet AF830SS32GTR AF830SS32 Decompression Plate Chevrolet 265ci, 283ci 307ci, 327ci, 3.2mm thick 350ci V8 Year 1960-on Commer AE500 Head Gasket Commer 1725cc OHV Alloy head engine. Hillman Hunter Year 1969-79 Daewoo BY040 Head Gasket Daewoo G15MF 1498cc SOHC 8 Valve engine. 1.5L Cielo Year 9/1994 on EA5040 Conversion Set Daewoo Leganza C20SED Year 1997-99 PA146 Water Outlet Daewoo G15MF 1498cc SOHC 8 Valve engine. 1.5L Cielo Year 9/1994 on PA149 Water Pump Daewoo G15MF 1498cc SOHC 8 Valve engine. 1.5L Cielo Year 9/1994 on Daihatsu BE860MT BE860 Monotorque Head Daihatsu CB 993cc OHC engine, Gasket Charade G10 Year1977-80 DE864MT DE864 Monotorque Valve Daihatsu CB12 993cc OHC engine, Charade Regrind Set G10 5/1985-87 GE860/5MT GE860, GE861, Monotorque Full Set Daihatsu CB, CB12 993cc OHC engine. GE863, GE865 Charade 1979-on. CD 843cc engine. Hi-jet 1982-on. GN213 Full Set Daihatsu CB23 993cc engine, Charade G100 Series Year 1987-93 JE906 JE146 Exhaust Flange Daihatsu CB12 OHC 993cc engine. Charade G100,G11, Year 5/1985-5/87 JJ522 Oil Pan Daihatsu DL 2765cc diesel engine, Rocky 4WD (Non Turbo) Year 1987-93 HS864MT HS864 Monotorque Head Set Daihatsu CB12 993cc OHC engine. Charade Year 1985-87 Ford AE860 Head Gasket Ford Zephyr Mark 2 & 3 Year 1956-66 AP340SS32GTR AP340SS32 Decompression Plate Ford 3.3,4.1L Cast Iron Cylinder head 3.2mm thick 6cyl Year 19 76-5/80 AW980SS32GTR AW980SS32 Decompression Plate Ford 302ci, 351ci V8 Cleveland Year 1970-84 3.2mm thick
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Gasket Bulletin
Gasket Bulletin
Gasket Bulletin
Gasket Bulletin
Gasket BulletinSubject New Releases
Date July 2001Ref GC0701
AutomotiveComponentsLimited
NEW ADDITIONS SINCE RELEASE OF AG00 CATALOGUE
1
MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION
®
Chevrolet AF830SS32GTR AF830SS32 Decompression Plate Chevrolet 265ci, 283ci 307ci, 327ci,
3.2mm thick 350ci V8 Year 1960-on
Commer AE500 Head Gasket Commer 1725cc OHV Alloy head
engine. Hillman Hunter Year 1969-79
Daewoo BY040 Head Gasket Daewoo G15MF 1498cc SOHC 8 Valve
engine. 1.5L Cielo Year 9/1994 on
EA5040 Conversion Set Daewoo Leganza C20SED Year 1997-99
PA146 Water Outlet Daewoo G15MF 1498cc SOHC 8 Valve
engine. 1.5L Cielo Year 9/1994 on
PA149 Water Pump Daewoo G15MF 1498cc SOHC 8 Valve
engine. 1.5L Cielo Year 9/1994 on
Daihatsu BE860MT BE860 Monotorque Head Daihatsu CB 993cc OHC engine,
PA096-8 Valve Stem Seal Suzuki F8A 797cc Hatch Series 40, 80, 81,
Sierra Year 1978-81
Toyota AA5100 Head Gasket (Mark1) Toyota 1KZ-TE 2982 cc SOHC Diesel Turbo
EFI engine. Landcruiser Prado
Year 3/2000-on
AA5110 Head Gasket (Mark 3) Toyota 1KZ-TE 2982 cc SOHC Diesel Turbo
EFI engine. Landcruiser Prado
Year 3/2000-on
AA5120 Head Gasket (Mark 5) Toyota 1KZ-TE 2982 cc SOHC Diesel Turbo
EFI engine. Landcruiser Prado
Year3/2000-on
BW950 Head Gasket 1.45mm Toyota 3L 2780cc diesel engine, Hi-Lux LN,
ToyoAce, 4-Runner Year 1988-on
MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION
19
Toyota BC990SS08 Head Shim 0.8mm Toyota 2T 1588cc Carina, Celica, Corolla,
Sprinter Year 1971-7/80
BC990SS15 Head Shim 1.5mm Toyota 2T 1588cc Carina, Celica, Corolla,
Sprinter Year 1971-7/80
BK700SS08 Head Shim 0.8mm Toyota 21R, 21RC, 21RU 1972cc OHC
engine. Celica, Corona, Cressida, Camry
Year 1981-83
BK700SS15 Head Shim 1.5mm Toyota 21R, 21RC, 21RU 1972cc OHC
engine. Celica, Corona, Cressida, Camry
Year 1981-83
BN390SS08 Head Shim 0.8mm Toyota 4A-GE 1874cc, DOHC. Corolla
AE82 Year 1988-4/89
BN390SS15 Head Shim 1.5mm Toyota 4A-GE 1874cc, DOHC. Corolla
AE82 Year 1988-4/89
BR330SS08 Head Shim 0.8mm Toyota 3SGE 1998cc DOHC 16 Valve
engine. Celica Year 11/1985-89
BR330SS15 Head Shim 1.5mm Toyota 3SGE 1998cc DOHC 16 Valve
engine. Celica Year 11/1985-89
BS060 Head Gasket Toyota 3SGTE DOHC Turbo 16 Valve EFI
engine. Celica ST185R, MR2 Year 1990-94
BS060SS08 Head Shim 0.8mm Toyota 3SGTE DOHC Turbo 16 Valve EFI
engine. Celica ST185R, MR2 Year 1990-94
BS060SS15 Head Shim 1.5mm Toyota 3SGTE DOHC Turbo 16 Valve EFI
engine. Celica ST185R, MR2 Year 1990-94
BV620 Head Gasket Toyota 14B 3660cc Diesel Year 8/1988-10/93
BW800 Head Gasket 1.45mm Toyota 2LTE 2446cc Turbo Diesel Electronic
Injection. Hilux Surf Wagon 4X4
Year 1988-on
BW802 Head Gasket 1.65mm Toyota 2LTE 2446cc Turbo Diesel Electronic
Injection. Hilux Surf Wagon 4X4
Year 1988-on
BW951 Head Gasket 1.55mm Toyota 3L 2780cc diesel engine, Hi-Lux LN,
ToyoAce, 4-Runner Year 1988-on
BW952 Head Gasket 1.65mm Toyota 3L 2780cc diesel engine, Hi-Lux LN,
ToyoAce, 4-Runner Year 1988-on
BX060MT Monotorque Head Toyota 2R-Z 8v SOHC 2438cc Hi-ace
Gasket Year 1989-on
BX120 Head Gasket 1.2mm Toyota 1HZ 4164cc diesel engine.
Toyota Landcruiser, Coaster, Year 1988-on
BY450 Head Gasket Toyota 5VZ-FE 3378cc 3.4L V6 Quad Cam
Driver Side 24 Valve engine. Toyota Prado VZJ95
Year 1996-on
MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION
20
Toyota BY460 Head Gasket Toyota 5VZ-FE 3378cc 3.4L V6 Quad Cam
Passenger Side 24 Valve engine. Toyota Prado VZJ95
Year 1996-on
BZ170 Head Gasket Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. Hi-Lux Year 1997-98
DD950/5MT CJ290MT Monotorque Valve Toyota 2K 993cc, 3K 1166cc, 4K1290cc
CJ292MT Regrind Set Corolla, Lite Ace Year 1966-85
DD952MT
DD955MT
DL951MT Monotorque Valve Toyota 2L 2446cc turbo diesel engine.
Regrind Set Bunder, Hi-Ace, Li-Lux Toyo-Ace
Year 2/1982-7/88
DR901MT DR901 Monotorque Valve Toyota 4A-GELU 16v DOHC 1587cc Clla
Regrind Set AE92, AE93 Year 1989-6/91
DV620 Valve Regrind Set Toyota 14B 3660cc Diesel Year 8/1988-10/93
(Less Head Gasket)
DW800 Valve Regrind Set Toyota 2LTE 2446cc Turbo Diesel Electronic
Injection, Hilux Surf Wagon 4X4
Year 1988-on
DY450 Valve Regrind Set Toyota 5VZ-FE 3378cc 3.4L V6 Quad Cam
24 Valve Toyota Prado VZJ95 Year 1996-on
DZ170 Valve Regrind Set Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. Hi-Lux Year 1997-98
GC266MT GC266 Monotorque Full Set Toyota 3F 3955cc 12v SOHC Landcruiser
FJ62 Year1988-on
GC267MT Monotorque Full Set Toyota 3F 3955cc Petrol engine Landcruiser
FJ75 Year 1990-92
GD952/6MT GD952MT Monotorque Full Set Toyota 4K 1290cc OHV engine. Corolla,
GD955MT Lite-Ace Year 1970-85
GD956MT
GE351MT Monotorque Full Set Toyota 5R 1994cc engine, Crown, Dyna,
Stout, Toyo Ace Year 1978-on
GL741/2MT GL741MT MonotorqueFull Set Toyota 4AC, 4ALC 1587cc OHC 8 Valve
GL742MT engine. Corolla, Sprinter Year 1983-86
GP530MT
GP531MT
GL950MT GL950 Monotorque Full Set Toyota, 2L Diesel 2446cc, Bundera, Dyna,
Hiace LH, Hilux LN, Landcruiser, ToyoAce,
4 Runner Year 1982-on
GL951MT MonotorqueFull Set Toyota 2L 2446cc turbo Diesel engine.
Bunder, Hi-Ace, Li-Lux Toyo-Ace
Year 2/1982-7/88
GR901MT GR901 Monotorque Full Set Toyota 4A-GELU 16V DOHC 1587cc Cila
EA92, EA93 Year 1989-6/91
MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION
21
Toyota GS061 Full Set Toyota 3SGTE DOHC Turbo 16 Valve EFI
engine. MR2 Year 1990-91
GV332 Full Set Toyota 4E-FE 1332cc 1.3L DOHC 16 Valve
Multipoint Fuel Inj Engine Starlet
Year 1996-on
GV620 Full Set (Less Head) Toyota 14B 3660cc diesel Year 8/1988-10/93
GW800 Full Set Toyota 2LTE 2446cc Turbo Diesel Electronic
Injection. Toyota Hilux Surf Wagon 4X4
Year 1988-on
GX060MT GX060 Monotorque Full Set Toyota 2R-Z 8v SOHC 2438cc Hi-Ace
Year 1989-on
GY010 Full Set Toyota 1HD-T 4164cc 4.1L Turbo Diesel
Landcruiser HDJ 80 Year 1990-on
GY450 Full Set Toyota 5VZ-FE 3378cc 3.4L V6 Quad Cam
24 Valve, Pravo VZj95 Year 1996-on
GZ170 Full Set Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. Hilux Year 1997-98
GZ340 Full Set Toyota 1MZ-FE 2995cc V6 Quad Cam 24
Valve Lexcus ES300 Year 9/1997-on
HA5000 Inlet Manifold Toyota 1HZ 4164cc diesel engine.
Landcruiser Year 1988-on
HS060MT Monotorque Head Set Toyota 2RZE 2438cc 8 Valve Year 1989-on
HS263MT Monotorque Head Set Toyota 2F 4230cc Year 1975-10/80
HS265MT Monotorque Head Set Toyota 3F 3955cc Year 1985-89
HS431 Head Set Toyota 5ME 2759cc Year 1984-8/90
HS570 Head Set Toyota 2H 3980cc Diesel Year 10/1984-9/91
HS650MT Monotorque Head Set Toyota 4Y 2237cc Year 1983-on
HS950MT Monotorque Head Set Toyota 2L Diesel 2446cc Year 1982-on
JA5024 Inlet Manifold Toyota 2 H Diesel Year 1984-91
JC445 Exhaust Manifold Toyota 2L 2446cc turbo diesel engine.
Bunder, Hi-Ace Hi Lux Toyo-Ace
Year 2/1982-7/88
JC658 Inlet Manifold Toyota 4Y EFI 2237cc Year 1986-on
JC918 Exhaust Manifold Toyota 2TZ-FE 2438cc DOHC engine,
Tarago Year 1990-93
JC919 Inlet Manifold Toyota 2TZ-FE 2438cc DOHC engine,
Tarago Year 1990-93
JD559 Exhaust Manifold Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. HiLux Year 1997-98
22
MAKE PART NO. SUPERSEDES DESCRIPTION APPLICATION
Toyota JD662 Inlet Manifold Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. HiLux Year 1997-98
JE100 JE619 Exhaust Flange Toyota Various Applications
JF214 Exhaust Flange Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. Hilux Year 1997-98
JN398 JN567 Valve Cover Toyota 2L Diesel Year 2/1982-7/88,
JN712 Valve Cover Toyota 3VZE 2958cc (3.0L) DOHC 12 Valve
V6 engine. Hilux Year 1990-93
JN954 Valve Cover Toyota 3RZ-FE DOHC 16 Valve 2693cc
engine. HiLux Year 1997-98
JR5000 Timing Cover Toyota 1HZ 4164cc diesel engine.
Landcruiser Year 1988-on
KA600 Water Pump Toyota 22R Celica, Corona Year 1983-on
KA641 Water Pump Toyota 4A-GELU 16v DOHC 1587cc Clla
AE92, AE93AE93 Year 1989-6/91
KJ127-48 KJ465-48 Valve Stem Seal Pack Toyota M 1988cc and 2M 2253cc SOHC
engine. Crown Year 1965-8/74
KJ466-200 Valve Stem Seal Pack Toyota 1S, 13T, 2S, 2T, 20R, 21R, 21RC,
21RU, 22R (81-82) 3K, 3T, 4K, 4KC, 5K
Year 1973-on
LA106 Thermostat Seal Toyota 4A-GELU 16v DOHC 1587cc Clla
AE92, AE93 Year 1989-6/91
NK055 Rear Main Bearing Toyota 3RZ-FE DOHC 16 Valve 2693cc
Seal engine. HiLux Year 1997-98
PA385-200 Valve Stem Seal Pack Toyota 1Y, 2Y, 3Y, 4Y Year 1983-on
PA425-8 Valve Stem Seal Toyota 4A-GELU 16v DOHC 1587cc Clla
AE92, AE93 Year 1989-6/91
PB345-8 Valve Cover Bolt Toyota 4AGEU Year 1989-on
Gromm
PB859-12 Valve Stem Seal (Inlet) Toyota 1FZ-FE 4476cc 24 valve DOHC
engine. Landcruiser Year 1992-on
PB962-12 Valve Stem Seal Toyota 1FZ-FE 4476cc 24 valve DOHC
(Exhaust) engine. Landcruiser Year 1992-on
Often after an engine hasexperienced overheating, the cylinder head gasket can be damaged, causing combustionleakage and loss of coolant. When this occurs it is necessary to replace the damaged cylinderhead gasket.
ONCE THE CYLINDER ISremoved you may find thecylinder head is distorted and possibly “softened”.
Whilst the overheated cylinderhead may appear to be in good condition and fit forreconditioning, the hardness of the aluminium cylinder headcould have dropped significantly.Reusing a “soft” alloy cylinder
head can lead to premature failure of thecylinder head gasket. This can be attributed tothe loss of clamping load due to the reductionin yield strength of the alloy cylinder head.
The cylinder head bolts can sink into thecylinder head instead of applying useful loadto the cylinder head gasket. The loss of load(torque) will allow the head gasket to “creep”(move across the cylinder head surface) whichresults in stress fractures of the facing materialand bore binders of the head gasket. Once a fracture of the head gasket occurs,combustion gas leakage into water galleries is likely and the engine will overheat again.
Some engine manufacturers may specify a Brinell hardness of theirs, as a quick and easy method to determine the indicativehardness of aluminium cylinder heads.
®
The ACL HardnessIndicator whenused, will confirmif the cylinder headhardness is at least 65 BrineII. To use the ACL Hardness Indicator:
1. Ensure cylinder head surface is clean, flat and free from grease and gasket derbis.
2. Invert ACL Hardness Indicator so the 5.7mm ball bearing is secured to the black release mechanism.
3. Place the steel base of the ACLHardness Indicator onto the surface ofthe cylinder head where the indicativehardness checks are required.
4. Hold the base firmly and ensure it issitting flat on the surface of the head.
5. Push black release button on top of Hardness Indicator to release the ball bearing.
6. Observe the height the ball bearingbounces.
7. If the ball bearing bounces past theheight of the ACL sticker near the steelbase, this indicates the hardness of thecylinder head is at least 65 Brinell.
8. Repeat process at least four timesacross both the inlet and exhaust sideof the cylinder head.
9. Check for hardness in at least fourpoints on the head.
NOTE: The ACL Hardness Indicator is not a calibrated instrument and if the ballbearing does as outlined in step 7, then the hardness of the cylinder head is questionable and a calibrated hardnesstester is recommended.
Australian Engineering Excellence
AluminiumCylinderHEADHardness Test
To help you check thehardness of an alloycylinder head, ACL hasdeveloped a quick and easy method to determine the indicative hardness of aluminium cylinder heads.