Automation systems Drive solutions Controls Inverters Motors Gearboxes Engineering Tools Motors: m300 Lenze Smart Motor Gearboxes: g500-H helical gearbox L-force catalogue
Automation systemsDrive solutions
ControlsInvertersMotorsGearboxesEngineering Tools
Motors:m300 Lenze Smart Motor
Gearboxes: g500-H helical gearbox
L-force catalogue
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3.1Controller 3200 CCabinet ControllerControls
3.2Controller c300
3.3Controller p500Panel Controller
3.4Controller p300
3.5I/O system 1000'
3.6Monitor Panel
4.1Inverter Drives 8400 protecDecentralisedInverters
4.2Inverter Drives 8400 motec
4.4Servo Drives 9400 HighLineCabinet
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4.6Servo Inverters i700
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5.8m300 Lenze Smart Motor
5.9MD/MH basic three-phase AC motors
6.1g700-P planetary gearboxAxial gearboxGearboxes
6.2MPR/MPG planetary gearboxes
6.3g500-H helical gearbox
6.4GST helical gearboxes
6.5g500-S shaft-mounted helical gearbox
6.6GFL shaft-mounted helical gearboxes
6.7g500-B bevel gearboxRight-angle gearbox
6.8GKR bevel gearboxes
6.9GKS helical-bevel gearboxes
6.10GSS helical-worm gearboxes
6.11Assignment see aboveMotor data
7.1NavigatorEngineering Tools
7.2Drive Solution Designer
7.3Drive Solution Catalogue
7.4Engineer
7.5PLC Designer
7.6VisiWinNET®
7.7EASY Starter
Selected portfolio
Additional portfolio
Contents of the L-force catalogue
Lenze makes manythings easy for you.Withourmotivated and committed approach,weworktogether with you to create the best possible solutionand set your ideas inmotion - whether you are lookingto optimise an existingmachine or develop a new one.We always strive to make things easy and seek perfec-tion therein. This is anchored in our thinking, in ourservices and in every detail of our products. It's as easyas that!
321
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machines.Working together,wewill developan intelligent and sustainable concept that
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is perfectly alignedwith your specific require-ments.
54
Ensuring productivityManufacturing machines
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Amatter of prin-ciple:the right productsfor every application.
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Controls
Engineering Tools
L-force product portfolio
Inverters
L-force product portfolio
Motors
L-force product portfolio
Gearboxes
L-force product portfolio
g500-H helicalgeared motors4 to 426 Nm
Gearboxes
6.3 - 5List of abbreviationsGeneral information
6.3 - 6Product information
6.3 - 7Equipment
6.3 - 8The gearbox kit
6.3 - 14Dimensioning
6.3 - 17Selection tables, notesTechnical data
6.3 - 18Selection tables
6.3 - 24Dimensions, notes
6.3 - 25Dimensions
6.3 - 43Weights
6.3 - 44Surface and corrosion protection
g500-H helical geared motorsContents
6.3
g500-H helical geared motorsContents
6.3
List of abbreviations
China Compulsory CertificateCCCLoad capacitycCommunauté EuropéenneCERatioiCanadian Standards AssociationCSAMass[kg]mCombined certification marks of UL for the USAand Canada
cURusOutput torque[Nm]M2Output torque[Nm]M22
Deutsches Institut für Normung e.V.DINStarting torque[Nm]Ma_, 1Electromagnetic compatibilityEMCStarting torque[Nm]Ma_, 2European standardENOutput speed[r/min]n2Certificate for Russian FederationGOSTOutput speed[r/min]n21International Electrotechnical CommissionIECOutput speed[r/min]n22International Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Associationof German Electrical Engineers)
VDE
6.3 - 5Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
Product information
VersionsIn combination with three-phase AC motors, our helical gearboxesform a compact and powerful drive unit. Numerous options at theinput and output end provide for the drive to be exactly adapted toyour application.
• Fine-scaling of size / torque provides for an optimummachine ad-aptation
• Standardised shaft and flange dimensions for an easy machineintegrationThe robust helical gearboxes feature high permissible radial forces,
closely stepped ratios anda lowbacklash. They are available in 2-pole • High efficiencyand 3-pole design with a torque up to 450 Nm and a ratio of up toi= 370.
• With m300 Lenze Smart Motor, rated torque 1.75 Nm and 5 Nm
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-H4545
H-g500Helical gearbox
g500-H100100
g500-H140140
g500-H210210
g500-H320320
g500-H450450
Lenze | V02-en_GB-07/20146.3 - 6
g500-H helical geared motorsGeneral information
6.3
Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
Protection cover
Cooling
Integral fan
Internal brake resistor Connection
External brake resistor
M12 connector
Control connection
QUICKON connector
or in the terminal box
Motor connection
via smartphone
via PC using the NFC adapter
Speed setting
Standard
LongLife
Manual release lever
Spring-applied brake
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Solid shaft without keyway
Solid shaft with featerkey
Output shaft
6.3 - 7Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Geared motor
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Motor type
MSEMA ACmotorMotor
0631.75 Nm
0805.0 NmTechnical data
See selection tableStarting torque Ma,1
See selection tableStarting torque Ma,2
See selection tableOutput torque
400 V ... 480 VMains voltage
50 Hz ... 60 HzMains frequency
See selection tableRatioMounting position
A/B/C/D/E/FStandard
AEFABCDEFCombinedColour
Not coatedPrimed
Paint in various corrosion-protection designs in accordance with RAL coloursSurface and corrosion protec-tion
Without OKS(uncoated)OKS-G (primed)OKS-S (small)
OKS-M (medium)OKS-L (large)
Motor parameter setting
Motor parameter
See selection tableOutput speed nmin
See selection tableOutput speed nmax
Between nmin and nmaxOutput speed 1
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 2
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 3
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 4
Clockwise/CounterclockwiseDirection of rotation
Between nmin and nmaxOutput speed 5
Clockwise/CounterclockwiseDirection of rotation
0.1 to 20 sAcceleration time
0.1 to 20 sDeceleration time
On/OffEnergy saving mode
Lenze | V02-en_GB-07/20146.3 - 8
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Mounting positions
ƒ Mounting position (A to F) and position of system blocks (1 to 6)
Terminal box: 2, 3, 4, 5
6.3 - 9Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Motor details
Product
MSEMA☐☐080-32063-42
Enclosure
IP55Connection type
Terminal boxQUICKON-connector
Spring-applied brake
84Rated torque [Nm]
StandardBrake designLongLife
Manual release leverOptionsCooling
Integral fanFurther options
Brake resistor
ƒ Further information and installation feasibilities can be found inthe Motors chapter.
Lenze | V02-en_GB-07/20146.3 - 10
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Motor details
Connection type
Cooling: integral fan
Further options
6.3 - 11Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Gearbox details
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Driven shaft
35x7030x6025x5020x40Solid shaft without keyway[mm]
30x6030x6025x5020x4014x28Solid shaft with featherkey[mm] 35x7020x40
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardStandardBearingReinforced
Not enclosedFitting greaseEnclosed
Housing
With footWith footHousing versionWith foot and centeringWithout foot
with centering Without foot with centeringOutput flange
160/200/250160/200120/140/160/200120/140/160flange diameter [mm]Lubricant
CLP 460 1)TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionOil-level inspectionWith inspection
Standard mounting position:Mounted
WithoutBreather element
Combined mounting position:loosely enclosed
Backlash
StandardBacklash
Not suitable for geared servo motors.1)
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
Lenze | V02-en_GB-07/20146.3 - 12
g500-H helical geared motorsGeneral information
6.3
The gearbox kit
Gearbox details
Solid shaft
Solid shaft
6.3 - 13Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
Dimensioning
General information about the data provided in this catalogue
The powers, torques and speeds specified in this catalogue are roun-ded values and are valid under the following conditions:• Operating time/day = 8 h (100% OT)• Duty class I for up to 10 switching operations/h• Mounting positions and designs in this catalogue• Standard lubricant• Tamb = 20 °C for gearboxes,Tamb = 40 °C for motors (in accordance with EN 60034)
• Site altitude < = 1000 m amsl• The selection tables provide the permissible mechanical powersand torques.
• The rated power specified for motors and geared motors appliesto operating mode S1 (in accordance with EN 60034).
Under different operating conditions, the values obtained may varyfrom those listed here.In the case of extreme operating conditions, please consult yourLenze sales office.
Lenze | V02-en_GB-07/20146.3 - 14
g500-H helical geared motorsGeneral information
6.3
Dimensioning
Weights
The respective values can be found for:The values given in the tables consider the following gearbox/motorcombination: • Geared motors without built-on accessories
> Chapter: Geared motors/Technical data• Gearboxwith solid shaft without foot and flange including lubric-ant amount for mounting position A • Gearbox options
> Chapter: Gearboxes/Technical data and accessories• Motor without built-on accessories (with integral fan)• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal massFor versions deviating from this, additional weights have to be con-
sidered. > Chapter: Motors/Accessories
Moments of inertia
The respective values can be found for:The givenmoments of inertia of the gearbox refer to the drive shaft.The influence of the ratio (i2) has been considered in the data. • Gearboxes
> Chapter: Gearbox/Technical dataWhen the total moment of inertia of the gearedmotor is calculated,the values of the gearbox, motor and accessories have to be added.
• Motors without built-on accessories> Chapter: Motors/Technical data/Rated data
• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal mass> Chapter: Motors/Accessories
6.3 - 15Lenze | V02-en_GB-07/2014
g500-H helical geared motorsGeneral information
6.3
Lenze | V02-en_GB-07/20146.3 - 16
g500-H helical geared motorsGeneral information
6.3
Selection tables, notes
Notes on the selection tables with 4-pole motors
The selection tables show the available combinations of gearboxtype, number of stages, ratio andmotor. They are usedonly to providebasic orientation.The following legend indicates the structure of the selection tables.
Ma,1
Ma,2
00 n21 n2
[r/min]
[Nm
]
M2
Torque diagram
n2 is the maximum speed where
the torque M2 is permissible.
n21 is the minimum speed where
the torque M2 is permissible.
Maximally permissible starting
torque which is available for up to
500,000 switching cycles
Maximally permissible starting torque
which is available for up to 20 million
switching cycles
Page number
for dimensions
Product
Motor
Product
Gearbox
Ratio i
Max. torque Mmax of the drive motor
Number of the gear stage of the gearbox
ProductStarting torqueMin. output speed Max. output speed
Mains operation
M = 7.0 Nmmax
2-stage gearbox
6.3 - 17Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 7.0 Nm
2-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
25063-42-H452.59723184.010014.0193
28063-42-H1003.35440236.07756.0149
25063-42-H453.41324196.07626.0147
25063-42-H454.36826217.05957.0115
25063-42-H455.31234279.04899.094
25063-42-H455.9653629104361084
28063-42-H1006.4407144114041178
25063-42-H456.9823830123721272
25063-42-H457.8404032133321364
25063-42-H458.9354133152911556
25063-42-H4510.0334435172591750
25063-42-H4511.4294435192281944
25063-42-H4512.8334838222032239
25063-42-H4514.8364939251752534
28063-42-H10015.500125100261682632
25063-42-H4516.6605141281562830
28063-42-H10017.750125100301463028
25063-42-H4519.0135342321373226
28063-42-H10019.486125100331333326
25063-42-H4521.3505544361223624
31063-42-H14021.808175140371193723
28063-42-H10022.314125100381173823
25063-42-H4524.5955045421064220
31063-42-H14024.829175140421054220
28063-42-H10025.095110100431044320
31063-42-H14027.41517514047954718
28063-42-H10028.73811010049904917
28063-42-H10031.80511010054825416
31063-42-H14031.97615414054815416
34063-42-H21035.09521319460746014
31063-42-H14035.30815414060746014
28063-42-H10036.42211010062716214
37063-42-H32038.23823321165686513
34063-42-H21039.28623121067666713
28063-42-H10039.857898168656813
Lenze | V02-en_GB-07/20146.3 - 18
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 7.0 Nm
2-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
31063-42-H14040.52615414069646912
34063-42-H21042.59320118372617212
40063-42-H45043.31325723474607412
37063-42-H32043.43626424074607412
31063-42-H14044.74815414076587611
28063-42-H10045.6431029377577711
37063-42-H32046.40723921779567911
34063-42-H21047.67922720681558111
40063-42-H45048.95029126483538310
31063-42-H14050.7861141038651869.9
37063-42-H32052.7152712469049909.5
34063-42-H21054.4381381259248929.2
40063-42-H45054.7502632399347939.2
31063-42-H14056.0771251149546959.0
34063-42-H21060.938155140103431038.3
40063-42-H45061.875297270105421058.1
3-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
34063-42-H21043.39026321073607312
34063-42-H21048.57126321081548110
34063-42-H21055.5292632109347939.1
37063-42-H32060.502400320101431018.3
34063-42-H21062.160263210104421048.1
37063-42-H32068.726400320115381157.3
34063-42-H21071.026263210119371197.1
37063-42-H32077.387400320129341296.5
40063-42-H45078.794563450132331326.4
34063-42-H21079.507263210133331336.3
37063-42-H32087.906400320147301475.7
40063-42-H45089.048563450149291495.7
34063-42-H21092.205263210154281545.5
40063-42-H45096.522563450161271615.2
37063-42-H320100.462400320168261685.0
34063-42-H210103.214263210173251734.9
40063-42-H450109.083563450182241824.6
37063-42-H320114.118400320191231914.4
34063-42-H210118.162263210198221984.3
6.3 - 19Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 7.0 Nm
3-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40063-42-H450121.342563450203212034.2
37063-42-H320128.743400320215202153.9
40063-42-H450137.133563450229192293.7
37063-42-H320146.244400320245182453.5
40063-42-H450156.274495450261172613.2
37063-42-H320166.541352320279162793.1
40063-42-H450176.611495450295152952.9
37063-42-H320189.179352320316143162.7
40063-42-H450198.059495450331133312.6
40063-42-H450223.833495450374123742.3
40063-42-H450248.200495450415104152.1
Lenze | V02-en_GB-07/20146.3 - 20
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 20 Nm
2-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
31080-32-H1403.26784631679616153
28080-32-H1003.35478621677516149
34080-32-H2103.38999661676716148
37080-32-H3203.38999661676716148
31080-32-H1404.480115872258022112
28080-32-H1004.60090722256522109
28080-32-H1005.1679475255032597
34080-32-H2105.583162108274662790
31080-32-H1405.733129103284532887
28080-32-H1005.88710181294422985
37080-32-H3206.083177118304273082
34080-32-H2106.250182121304163080
31080-32-H1406.272131105304153080
28080-32-H1006.44010483314043178
37080-32-H3206.910201134343763472
28080-32-H1007.08610886343673471
31080-32-H1407.269133106353583569
31080-32-H1408.000146117393253963
28080-32-H1008.21411592403174061
31080-32-H1409.029146117442884455
28080-32-H1009.06812096442874455
34080-32-H2109.799228182482654851
31080-32-H1409.800156125482654851
28080-32-H10010.06312499492584950
37080-32-H32010.677272207522445247
34080-32-H21010.720236189522435247
28080-32-H10011.360125100552295544
31080-32-H14011.554160128562255643
37080-32-H32011.680300227572235743
34080-32-H21012.000233186582175842
37080-32-H32012.128309235592145941
31080-32-H14012.640165132612066140
28080-32-H10012.653125100612056140
37080-32-H32013.268327257641966438
34080-32-H21013.673251201661906637
6.3 - 21Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 20 Nm
2-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40080-32-H45013.905355270671876736
31080-32-H14013.957170136681866836
28080-32-H10014.490125100701797035
34080-32-H21015.306250200741707433
28080-32-H10015.500125100751687532
40080-32-H45015.714401305761657632
31080-32-H14016.122175140781617831
34080-32-H21016.750263210811558130
37080-32-H32016.923352281821548230
31080-32-H14017.802175140861468628
37080-32-H32018.250387310891428927
34080-32-H21018.750263210911399127
31080-32-H14019.750175140961329625
37080-32-H32020.73137429910112510124
34080-32-H21021.80226321010611910623
31080-32-H14021.80817514010611910623
40080-32-H45022.17047037610811710823
37080-32-H32023.75440032011510911521
34080-32-H21024.40526321011810711821
40080-32-H45025.05653242512210412220
37080-32-H32026.9834003201319613119
34080-32-H21027.1192312101329613219
31080-32-H14027.4151751401339513318
40080-32-H45027.5784343941349413418
37080-32-H32029.5483523201438814317
34080-32-H21030.3572312101478614717
40080-32-H45031.1674904461518315116
37080-32-H32033.5643523201637716315
34080-32-H21035.0952312101707417014
40080-32-H45035.6894954501737317314
37080-32-H32038.2382762511856818513
34080-32-H21039.2862312101916619113
40080-32-H45040.3334954501966419612
40080-32-H45043.3133543222106021012
37080-32-H32043.4363132852116021112
Lenze | V02-en_GB-07/20146.3 - 22
g500-H helical geared motorsTechnical data
6.3
Selection tables
Mmax = 20 Nm
2-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40080-32-H45048.9504023662375323710
40080-32-H45054.750300273266472669.2
40080-32-H45061.875338307300423008.1
3-stage gearboxes
Produkti
Netzbetrieb
AnlaufmomentMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl
MSEMA☐☐g500Ma, 2[Nm]
Ma, 1[Nm]
M2[Nm]
n2[r/min]
M2[Nm]
n21[r/min]
40080-32-H45044.1245634502115921111
37080-32-H32047.2764003202265522611
40080-32-H45049.8675634502385223810
37080-32-H32053.703400320257482579.4
40080-32-H45056.469563450270462708.9
37080-32-H32060.502400320289432898.3
40080-32-H45061.774563450295422958.1
40080-32-H45069.813563450334373347.2
40080-32-H45078.794563450377333776.4
40080-32-H45089.048563450426294265.7
6.3 - 23Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions, notes
Notes on the dimensions
The following legend shows the layout of the dimension sheets.
Motor diameter
Distance of motor centre to the end of
terminal box
Additional length of the built-on accessories (longest
version)
Motor length without built-on accessories
Total length of the drive without built-on accessories
Product Motor
Driven shaft designProduct gearbox
Lenze | V02-en_GB-07/20146.3 - 24
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H45
Dimensions with solid shaft
MSEMA☐☐Produkt063-42
Abmessungen292[mm]LGesamtlänge187[mm]LBLänge Motor40[mm]Δ LLänge Motoranbauten123[mm]ACMotordurchmesser140.5[mm]ADAbstand Motor/Anschluss
6.3 - 25Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H45
Dimensions with solid shaft and centering
MSEMA☐☐Produkt063-42
Abmessungen292[mm]LGesamtlänge187[mm]LBLänge Motor40[mm]Δ LLänge Motoranbauten123[mm]ACMotordurchmesser140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 26
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H45
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt063-42
Abmessungen292[mm]LGesamtlänge187[mm]LBLänge Motor40[mm]Δ LLänge Motoranbauten123[mm]ACMotordurchmesser140.5[mm]ADAbstand Motor/Anschluss
6.3 - 27Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H100
Dimensions with solid shaft
MSEMA☐☐Produkt080-32063-42
Abmessungen369330[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 28
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H100
Dimensions with solid shaft and centering
MSEMA☐☐Produkt080-32063-42
Abmessungen369330[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 29Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H100
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt080-32063-42
Abmessungen369330[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 30
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H140
Dimensions with solid shaft
MSEMA☐☐Produkt080-32063-42
Abmessungen382343[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 31Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H140
Dimensions with solid shaft and centering
MSEMA☐☐Produkt080-32063-42
Abmessungen382343[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 32
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H140
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt080-32063-42
Abmessungen382343[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 33Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H210
Dimensions with solid shaft
MSEMA☐☐Produkt080-32063-42
Abmessungen406367[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 34
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H210
Dimensions with solid shaft and centering
MSEMA☐☐Produkt080-32063-42
Abmessungen406367[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 35Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H210
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt080-32063-42
Abmessungen406367[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 36
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H320
Dimensions with solid shaft
MSEMA☐☐Produkt080-32063-42
Abmessungen426387[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 37Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H320
Dimensions with solid shaft and centering
MSEMA☐☐Produkt080-32063-42
Abmessungen426387[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 38
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H320
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt080-32063-42
Abmessungen426387[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 39Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H450
Dimensions with solid shaft
MSEMA☐☐Produkt080-32063-42
Abmessungen436397[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 40
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H450
Dimensions with solid shaft and centering
MSEMA☐☐Produkt080-32063-42
Abmessungen436397[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
6.3 - 41Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Dimensions
g500-H450
Dimensions with solid shaft and Flange
MSEMA☐☐Produkt080-32063-42
Abmessungen436397[mm]LGesamtlänge226187[mm]LBLänge Motor7340[mm]Δ LLänge Motoranbauten156123[mm]ACMotordurchmesser158.5140.5[mm]ADAbstand Motor/Anschluss
Lenze | V02-en_GB-07/20146.3 - 42
g500-H helical geared motorsTechnical data
6.3
Weights
2-stage gearboxes
MSEMA☐☐080-32063-42
7.3[kg]m-H45
g500
169.1[kg]m-H1001710[kg]m-H1401812[kg]m-H2102013[kg]m-H3202316[kg]m-H450
3-stage gearboxes
MSEMA☐☐080-32063-42
12[kg]m-H210g500 2014[kg]m-H320
2317[kg]m-H450
6.3 - 43Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Surface and corrosion protection
Various surface coatings combined with other protective measuresensure that the geared motors operate reliably even at high air hu-
Foroptimumprotectionofgearedmotors against ambient conditions,the surface and corrosion protection system (OKS) offers tailor-madesolutions. midity, in outdoor installations or in the presence of atmospheric
impurities. Any colour from the RAL Classic collection can be chosenfor the top coat. The geared motors are also available unpainted (nosurface and corrosion protection).
MeasuresApplicationsSurface and corrosion protec-tion
OKS-G (primed)
•
•
2K PUR priming coat (grey)
Dependent on subsequenttop coat applied
• Zinc-coated screws• Rust-free breather elementsOptional measures• Stainless steel nameplate
OKS-S (small)
••
Surface coating as per corrosivity category C1 (in line with EN 12944-2)Standard applications
• Internal installation inheatedbuildings
• Zinc-coated screws
••
Air humidity up to 90%Rust-free breather elements
Optional measures• Stainless steel nameplate
OKS-M (medium)
•
•
Surface coating as per corrosivity category C2 (in line with EN 12944-2)
Internal installation in non-heated buildings
•
•
Zinc-coated screws
Covered, protected externalinstallation
• Rust-free breather elementsOptional measures
• Air humidity up to 95%• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)
OKS-L (large)
•
•
Surface coating as per corrosivity category C3 (in line with EN 12944-2)
External installation• Air humidity above 95%
•
•
Blower cover and B end shield additionally primed
Chemical industry plants•
•
Food industry
Cable glands with gaskets• Corrosion-resistant brake with cover ring, stainless friction plate, andchrome-plated armature plate (on request)
• All screws/screw plugs zinc-coated• Stainless breather elements• Threaded holes that are not used are closed by means of plastic plugsOptional measures• Sealed recesses on motor (on request)• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)• Additional priming coat on cast iron fan• Oil expansion tank and torque plates painted separately and suppliedloose
Lenze | V02-en_GB-07/20146.3 - 44
g500-H helical geared motorsTechnical data
6.3
Surface and corrosion protection
Structure of surface coating
ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion
StructureDIN EN ISO 12944-2
Dipping primed gearboxWithout OKS(uncoated)
Dipping primed gearbox2K PUR priming coat
OKS-G (primed)
Standard: RAL 7012Optional: RAL Classic
Dipping primed gearbox2K-PUR top coat
C1OKS-S (small)
Dipping primed gearbox2K PUR priming coat
C2OKS-M (medium)
C3OKS-L (large) 2K-PUR top coat
6.3 - 45Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Lenze | V02-en_GB-07/20146.3 - 46
g500-H helical geared motorsTechnical data
6.3
6.3 - 47Lenze | V02-en_GB-07/2014
g500-H helical geared motorsTechnical data
6.3
Lenze | V02-en_GB-07/20146.3 - 48
g500-H helical geared motorsTechnical data
6.3
g500-H helicalgearbox45 to 450 Nm
Gearboxes
6.3 - 5List of abbreviationsGeneral information
6.3 - 6Product information
6.3 - 7Equipment
6.3 - 8The gearbox kit
6.3 - 10Functions and features
6.3 - 11Lubricants
6.3 - 12Ventilation
6.3 - 15Permissible radial and axial forces at outputTechnical data
6.3 - 17Moments of inertia
6.3 - 20Additional weights for gearboxes
g500-H helical gearboxContents
6.3
g500-H helical gearboxContents
6.3
List of abbreviations
Max. axial force[N]Fax,maxMax. radial force[N]Frad,maxRatioiMoment of inertia[kgcm²]JMass[kg]m
6.3 - 5Lenze | V01-en_GB-04/2014
g500-H helical gearboxGeneral information
6.3
Product information
VersionsThe robust helical gearboxes feature high permissible radial forces,closely stepped ratios anda lowbacklash. They are available in 2-poleand 3-pole design with a torque up to 450 Nm and a ratio of up toi= 370.
• Fine-scaling of size / torque provides for an optimummachine ad-aptation
• Standardised shaft and flange dimensions for an easy machineintegration
• High efficiency
The product name
ProductRated torque [Nm]DesignProduct rangeGearbox type
g500-H4545
H-g500Helical gearbox
g500-H100100
g500-H140140
g500-H210210
g500-H320320
g500-H450450
Lenze | V01-en_GB-04/20146.3 - 6
g500-H helical gearboxGeneral information
6.3
Equipment
Overview
The equipment includes all the options available as standard and allthe built-on accessories of the product.
(depending on the
mounting position)
Oil drain plug
(depending on the
mounting position)
Oil filler plug
(depending on the
mounting position)
Ventilation
(depending on the
mounting position)
Oil control plug
Foot
Housing version
Threaded pitch circle with centering
Flange with through holes
Housing version
Solid shaft without keyway
Solid shaft with featerkey
Output shaft
6.3 - 7Lenze | V01-en_GB-04/2014
g500-H helical gearboxGeneral information
6.3
The gearbox kit
Gearbox details
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Driven shaft
35x7030x6025x5020x40Solid shaft without keyway[mm]
30x6030x6025x5020x4014x28Solid shaft with featherkey[mm] 35x7020x40
StandardDesignstainless steel
StandardGasketFPM (Viton)
StandardStandardBearingReinforced
Not enclosedFitting greaseEnclosed
Housing
With footWith footHousing versionWith foot and centeringWithout foot
with centering Without foot with centeringOutput flange
160/200/250160/200120/140/160/200120/140/160flange diameter [mm]Lubricant
CLP 460 1)TypeCLP HC 320CLP HC 220
CLP HC 220 USDA H1
Without inspectionOil-level inspectionWith inspection
Standard mounting position:Mounted
WithoutBreather element
Combined mounting position:loosely enclosed
Backlash
StandardBacklash
Not suitable for geared servo motors.1)
ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.
Lenze | V01-en_GB-04/20146.3 - 8
g500-H helical gearboxGeneral information
6.3
The gearbox kit
Gearbox details
Solid shaft
Solid shaft
6.3 - 9Lenze | V01-en_GB-04/2014
g500-H helical gearboxGeneral information
6.3
Functions and features
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Housing
CuboidDesign
AluminiumMaterialSolid shaft
with keyway to DIN 6885with keyway toDIN 6885
DesignWithout keyway
Shaft diameter ≤ 50 mm: k6ToleranceShaft diameter > 50 mm: m6
Tempered steel C45MaterialNirosta X46Cr13
Toothed parts
Ground tooth flanksDesignOptimised tooth flank geometry
Case-hardened steelMaterialShaft-hub joint
Force-fitShaft sealing rings
With dust lipDesign
NB / FPMaterialBearing
Ball bearing / tapered-roller bearing depending on size and designDesignLubricants
Standard: mineral oilOptional: synthetic oil 1)
Corresponding to mounting position (see nameplate)QuantitiesMechanical efficiency
0.962-stage gearboxes [ηc=1]0.953-stage gearboxes [ηc=1]
Standard for geared servo motors.1)
Direction of rotation
3-stage gearboxes2-stage gearboxes
Lenze | V01-en_GB-04/20146.3 - 10
g500-H helical gearboxGeneral information
6.3
Lubricants
Lenze gearboxes and gearedmotors are ready for operation on deliv-ery and are filled with lubricants specific to both the drive and thedesign. The mounting position and design specified in the order arekey factors in choosing the volume of lubricant.
The lubricants listed in the lubricant table are approved for use inLenze drives.
Lubricant table
Mode
CLP HC 220CLP HC 320CLP 460USDA H1-20 … +40-25 … +500 … +40Ambient temperature [°C]
Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)Mineral based oil with additivesSpecification16000 operating hours25000 operating hours16000 operating hoursChanging interval
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
not later than after three years (oiltemperature 70 to 80 °C)
bremer & leguilFuchs RenolinFuchs RenolinFuchsCassida Fluid GL 220Unisyn CLP 320CLP 460
KlüberoilKlübersynthKlüberoilKlüber4 UH1-220 NGEM4-320 NGEM1-460 N
Shell OmalaShell OmalaShellS4 GX HD 320S2 G 460
ƒ Please contact your Lenze sales office if you are operating atambient temperatures in areas up to< -20 °C bzw. > or up to+40°C.
Shaft sealing rings
By default, the gearboxes come with NBR shaft sealing rings at theoutput end. At high speed and unfavourable ambient conditions ashigh temperature, reduced circulation of air etc., Lenze recommendsthe use of Viton shaft sealing rings.
Please consider this in your order.
6.3 - 11Lenze | V01-en_GB-04/2014
g500-H helical gearboxGeneral information
6.3
Ventilation
Non-ventilated gearboxes
No ventilation is required for gearboxes g500-H45 to H210.
Ventilated gearboxes
The g500-H320 H450 gearbox is supplied with a breather elementas standard.
Gearboxes in combined mounting position
To reduce the number of different versions, the gearboxes can alsobe ordered with combined mounting positions.Depending on the gearbox in question, the following combinationsare available:• g500-H45 in combined mounting position ABCDEF• g500-H100 ... H450 in combined mounting position AEFThe breather elements are supplied loose.
Lenze | V01-en_GB-04/20146.3 - 12
g500-H helical gearboxGeneral information
6.3
Ventilation
Position of ventilation, sealing elements and oil level check
ƒ A ... Fmounting position
1
A B
+ +
+ +
C D
+ +
+ +
E F
+ +
+
H210
H320; H450
Filling Drain
Ventilation Check
6.3 - 13Lenze | V01-en_GB-04/2014
g500-H helical gearboxGeneral information
6.3
Lenze | V01-en_GB-04/20146.3 - 14
g500-H helical gearboxGeneral information
6.3
Permissible radial and axial forces at output
Permissible axial forcePermissible radial force
If there is no radial force, the maximum permissible axial force is 50% of the table value F rad,max
Frad,perm = fw x Frad,max
ƒ If Frad and Fax ≠ 0, please contact Lenze.
Application of forces
l
x
Fax
Frad
Additional load factor fw at output shaft
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1.4
1.2
1
0.8
0.6
0.4
x/l
fw
6.3 - 15Lenze | V01-en_GB-04/2014
g500-H helical gearboxTechnical data
6.3
Permissible radial and axial forces at output
In case of different operating conditions, considerably higher forcescan be transmitted. Please contact Lenze.
The values given in the table refer to the center shaft end force applic-ationpoint andareminimumvalues calculated according to themostunfavourable conditions (force applicationangle,mountingposition,direction of rotation). The valueswere calculated for themotor/gear-box combination with a load capacity of c= 1.3 and an input speedof 1400 rpm.
ƒ If the torque is transmitted via the flange face, max 50 % of theradial force Frad,max are permissible.
n2 [r/min]Product
≤162540631001602504006301000
Max. radial force, Solid shaft
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
1500150014001100920800710630370300g500-H45
265026502650256021201750145012001000820g500-H100
3800380038003800330027002300200017501210g500-H140
4800436039003900336027802390202016001150g500-H210
5700560048004100350030002600220019001500g500-H320
7100661054804720405034703000256022001900g500-H450
Max. radial force, Solid shaft (reinforced bearings))
Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max
[N][N][N][N][N][N][N][N][N][N]
3300330033003200265021901810150012501020g500-H100
4750475047504750412033702870250021801510g500-H140
6000545048704870420034702980252020001430g500-H210
7100700060005120437037503250275023701870g500-H320
8870826068505900506043303750320027502370g500-H450
Lenze | V01-en_GB-04/20146.3 - 16
g500-H helical gearboxTechnical data
6.3
Moments of inertia
ƒ Themoments of inertia relate to the drive shaft of the gearbox.ƒ The totalmoment of inertia is calculated by adding the values of
the gearbox, motor and accessories.
2-stage gearboxes
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.260.17
2.5973.413
g500-H45
0.900.54
3.2674.480
g500-H140
0.365.7330.124.3680.316.2720.185.3120.517.2690.175.9650.218.0000.126.9820.349.0290.127.8400.159.8000.0898.9350.2411.5540.08610.0330.2112.6400.05911.4290.2013.9570.05712.8330.1516.1220.04114.8360.1417.8020.04016.6600.1119.7500.02819.0130.1121.8080.02721.3500.07724.8290.01924.5950.07427.4150.01927.6180.05331.9760.01232.0000.05135.3080.01235.9330.03540.5260.00841.4550.03444.7480.00846.5500.02450.7860.00552.9090.02456.0770.00559.4130.01566.9080.53
0.343.3544.600
g500-H100
0.01473.8791.530.98
3.3894.648
g500-H210
0.430.24
5.1675.887
1.245.5830.216.4401.186.2500.287.0860.827.6570.158.2140.798.5710.209.0680.599.7990.1110.0630.5110.7200.1711.3600.5012.0000.1312.6530.3813.6730.1314.4900.3615.3060.1015.5000.2916.7500.1017.7500.2818.7500.06919.4860.1821.8020.06722.3140.1824.4050.04825.0950.1327.1190.04728.7380.1330.3570.03231.8050.08535.0950.03136.4220.08339.2860.02239.8570.06242.5930.02245.6430.06147.6790.01452.5100.04054.4380.01360.1330.03960.938
6.3 - 17Lenze | V01-en_GB-04/2014
g500-H helical gearboxTechnical data
6.3
Moments of inertia
2-stage gearboxes
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
1.230.81
3.3894.648
g500-H320
4.943.21
3.4444.724
g500-H450
1.666.083 3.645.6781.516.910 2.236.0451.048.343 1.986.6130.979.477 2.527.7870.7210.677 2.408.8000.6311.680 1.819.9650.6812.128 1.7411.2620.5913.268 1.5612.3200.4414.898 1.2113.9050.4216.923 1.1715.7140.3418.250 0.9517.0330.3220.731 0.9319.2500.2123.754 0.5322.1700.2026.983 0.5125.0560.1529.548 0.3927.5780.1533.564 0.3831.1670.09538.238 0.2435.6890.09243.436 0.2440.3330.07046.407 0.1843.3130.06752.715 0.17
0.1248.95054.750
0.1161.875
Lenze | V01-en_GB-04/20146.3 - 18
g500-H helical gearboxTechnical data
6.3
Moments of inertia
3-stage gearboxes
Moment of inertiaRatioProductMoment of inertiaRatioProduct
Ji Ji
[kgcm²][kgcm²]
0.130.13
43.39048.571
g500-H210
0.360.36
44.12449.867
g500-H450
0.2556.4690.08855.5290.2261.7740.08862.1600.2269.8130.06071.0260.1678.7940.05979.5070.1589.0480.04292.2050.1296.5220.042103.2140.12109.0830.029118.1620.079121.3420.029132.2700.078137.1330.020152.8530.054156.2740.014198.8730.054176.6110.013222.6190.036198.0590.003257.6310.035223.8330.003288.3930.025248.2000.006368.0800.025280.5000.13
0.1347.27653.703
g500-H320
0.0150.015
326.994369.5480.093
0.09160.50268.726
0.06277.3870.06187.9060.044100.4620.043114.1180.030128.7430.030146.2440.021166.5410.014216.6830.014246.1370.003280.7020.003318.859
6.3 - 19Lenze | V01-en_GB-04/2014
g500-H helical gearboxTechnical data
6.3
Additional weights for gearboxes
Product
g500-H450g500-H320g500-H210g500-H140g500-H100g500-H45Mass
0.20.10.10.20.10.1[kg]mFoot
0.90.80.60.60.40.3[kg]mFlange
Lenze | V01-en_GB-04/20146.3 - 20
g500-H helical gearboxTechnical data
6.3
m300 Lenze SmartMotor1.75 and 5.0 Nm
Motors
6.11 - 4List of abbreviationsGeneral information
6.11 - 5Product key
6.11 - 6Product information
6.11 - 7Equipment
6.11 - 8Easy setting
6.11 - 9Smooth, soft starts and stops
6.11 - 10Installation topologies
6.11 - 11Functions and features
6.11 - 13Standards and operating conditionsTechnical data
6.11 - 14Rated data
6.11 - 15Permissible radial and axial forces
6.11 - 16Dimensions
6.11 - 22Surface and corrosion protection
6.11 - 23Motor connectionAccessories
6.11 - 24Connections via plug connectors
6.11 - 24Connections via cable glands
6.11 - 25Spring-applied brakes
6.11 - 29Brake resistors
6.11 - 29NFC adapter
6.11 - 29Nuts for QUICKON connection
6.11 - 30Easy setting
m300 Lenze Smart MotorContents
6.11
List of abbreviations
Max. mains voltage[V]UmaxEfficiency[%]η100 %Efficiency[%]η75 % Min. mains voltage[V]Umin
Rated voltage[V]UN, ΔEfficiency[%]η50 %Power factorcos ϕ Rated voltage[V]UN, YRated current[A]INMax. current consumption[A]ImaxMoment of inertia[kgcm²]JMass[kg]mStarting torque[Nm]MaStalling torque[Nm]MbMax. torque[Nm]MmaxRated torque[Nm]MNRated speed[r/min]nNRated power[kW]PNMax. power input[kW]Pmax
Communauté EuropéenneCECanadian Standards AssociationCSADeutsches Institut für Normung e.V.DINElectromagnetic compatibilityEMCEuropean standardENInternational Electrotechnical CommissionIECInternational Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Association ofGerman Electrical Engineers)
VDE
China Compulsory CertificateCCCCertificate for Russian FederationGOSTCombined certification marks of UL for the USA andCanada
cURus
Certificate for UkraineUkrSEPRO
Lenze | V02-en_GB-06/20146.11 - 4
m300 Lenze Smart MotorGeneral information
6.11
Product key
M M A
E
X X
-
S 2 C
U
3
B R
Internal key
With brake
Without built-on
accessories
CCC
UL/CSA
CE4-pole
ApprovalNumber of
pole pairs
Lenze
Smart
Motor
Built-on
accessories
With integral fan
Motor type
(Example: 063-4)
Frame size
6.11 - 5Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Product information
New freedom in motion for engineers.The Lenze SmartMotor reduces thenumber of different drive versionsby up to 70%. Without contactor or starter, fixed speeds can be setatwill and there aremany integrated functions formaterials handlingapplications. The Lenze Smart Motor also meets the strictest energyefficiency requirements and can be operated very conveniently usinga smartphone.Highlights• Freely adjustable speed reduces the number of different versions• Integrated soft-start functionality• Less wiring thanks to electronic contactor and motor protectionfunction
• Exceptional energy efficiency• Canbeoperatedwith anNFC-capable smartphoneusing the Lenzeapp
g500 helical gearbox with Lenze Smart Motor• Optional brake control for low-wear brake control
Reducing the number of different drive versions with ease
In the past, different output speeds (e.g. for various conveyor speeds)were achieved through use of different gearbox ratios or, in the caseof extreme differences, via the number of pole pairs in the motors.This led to a large number of different motors being required.The Lenze Smart Motor has completely changed this. Thanks to theability to freely adjust the motor speed in a range from 500 to 2,600rpm, various speeds cannowbehandled safely and reliablyusing justa singlemotor. This significantly reduces the timeandcosts associatedwith dimensioning, selecting specific units, procurement and ware-housing.
MSEMA☐☐063-42
8
7
6
5
4
3
2
1
00 500 1000 1500 2000 2500 3000
[r/min]
[Nm
]
MSEMA☐☐080-32
25
20
15
10
5
00 500 1000 1500 2000 2500 3000
[r/min]
[Nm
]
——— Max. torque——— rated torque
Lenze | V02-en_GB-06/20146.11 - 6
m300 Lenze Smart MotorGeneral information
6.11
Equipment
The equipment includes all the options available as standard and allthe built-on accessories of the product.
Connection
External brake resistor
Speed setting
via smartphone
via PC using the NFC adapter
M12 connector
Control connection
In the terminal box or via
QUICKON connector
Motor connection
Foot (B3)
Flange (B5) with through holes
Flange (B14) with threaded holes
Geared motor with g500 gearboxes
Design
Internal brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
6.11 - 7Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Easy setting
Adapting the Lenze Smart Motor to the application and performingdiagnostics both take place using NFC (near field communication)technology. Thedrive canbe setupquickly andeasilywithoutopeningthe terminal box, without voltage supply and without complex ad-dressing.The only tool that is required for this is an NFC-capable Androidsmartphone or the Lenze NFC Adapter for PCs. The data can then bereadandwrittenwhile the system isdeenergised–of course includingpassword protection.
Data that can be set:• Data record name(e.g. the designation of the drive in your documentation)
• Speed and direction of rotation 1 (can also be controlled withoutdigital inputs)
• Speed and direction of rotation 2-5 (can be controlled using digitalinputs)
• Acceleration time• Deceleration time• Energy saving function Setting via smartphone
Data that can be read:• Identification data(Lenze material and serial number, type designation, softwareversion)
• Error messages• Operating and activation hours
Setting via smartphone
The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.
Setting via PC
The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.
Lenze | V02-en_GB-06/20146.11 - 8
m300 Lenze Smart MotorGeneral information
6.11
Smooth, soft starts and stops
An acceleration ramp and - in contrast with conventional starters - adeceleration ramp can also be set on the Lenze Smart Motor. Thisguaranteesdefined, jerk-freehandlingof thematerial being transpor-ted.
Worldwide and efficientContactor and motor protection functionality integrated
The Lenze Smart Motor already complies with the strictest energyefficiency requirements of the future.Many conveyor systems require
The Lenze Smart Motor can be started and stopped using digital in-puts. It is also possible to switch between different speeds and direc-
a high level of starting torque, but only a low level of continuoustions of rotation. Up to 5 different speeds (e.g. creep speed andtorque. With its 4-fold overload capacity, the Lenze Smart Motor isstandard speed in both directions, as well as stop) can therefore bethe ideal solution here. If very little torque is required in the partialhandled with just a single motor. Reversing contactor and pole
switchovers are then a thing of the past. load operational range, the integrated energy saving function isautomatically activated and then optimises energy consumption.In addition to this, external motor protection devices are no longer
required, as temperature, short circuit, earth fault and phase faultmonitors are all already integrated.
The drive can be used worldwide in all three-phase mains systemswith 400 up to 480 V supply voltage and 50 up to 60 Hz.
Easy installation
Alongside the power connection directly in the terminal box, theLenze Smart Motor offers a particularly intelligent connection tech-nology as an option – Phoenix Contact QUICKON. This allows theelectrical installation to be completed in under aminutewithout theneed for any special tools.Thedigital inputs andoutputs are connected to standard commercialM12 sockets by default.As such, already existing signal cables can still be used inmany cases.
The m300 Lenze Smart Motor in the field of horizontal materials handling
6.11 - 9Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Installation topologies
Full flexibility – Simply go with the system of your choice:
Fieldbus connectionEnergy distribution
Alongsidedirect connectionof the LenzeSmartMotor's digital inputsandoutputs to a PLC, the control signals canbe connected to virtually
Almost any standard commercial energy distribution system can beused with the stub on the Lenze Smart Motor.
any fieldbus using standard commercial decentralised I/O modules.The sensor signals of your conveyor line can also be integrated intothe fieldbus in this way.
Topology - decentrally controlled using field distributorsTopology - centrally controlled via controllers
Lenze | V02-en_GB-06/20146.11 - 10
m300 Lenze Smart MotorGeneral information
6.11
Functions and features
Size
080063MotorDesign
B3B5B14
Direct gearbox attachmentShaft journal
19 x 4011 x 23[mm]d x lSpring-applied brake
Standard or LongLife designDesignWith manual release lever
Monitoring and protectivemeasures
Short circuit (limited), error acknowledgement is requiredEarth fault (limited), error acknowledgement is required
OvervoltageOvercurrent
Motor overtemperatureMains phase failure
Protection for cyclical mains switchingMotor stalling
Motor connection
Terminal boxPower connectionQUICKON-connector
M12 connectorControl connectionShaft bearings
Standard motors (B3, B5, B14): side BPosition of the locating bearingMotors for gearbox direct mounting: side A
Deep-groove ball bearing with high-temperature resistant grease, 2 sealing discs or cover platesBearing typeColour
Not coatedPrimed
Paint in various corrosion-protection designs in accordance with RAL coloursFurther options
Brake resistor
6.11 - 11Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorGeneral information
6.11
Lenze | V02-en_GB-06/20146.11 - 12
m300 Lenze Smart MotorGeneral information
6.11
Standards and operating conditions
Mode
m300 Lenze Smart MotorProductConformity
Low-Voltage DirectiveCE
2006/95/EC
TP TC 004/2011 (TR CEACTP TC 020/2011 (TR C
Approval
GB Standard 12350-2009CCC
UL 61800-5-1UL/CSACSA 22.2 No. 274
Industrial Control Equipment, Lenze File No. E132659Enclosure
IP55 1)EN 60529Climatic conditions
1K3 (temperature: -30 °C ... +60 °C)Storage (EN 60721-3-1)
2K3 (temperature: -30 °C ... +70 °C)Transport (EN 60721-3-2)
3K3 (temperatureOperation (EN 60721-3-3)3K3 (temperature: -30 °C ... -10 °C) for deep-freeze applica-
tionsSite altitude
4000[m]HmaxAmsl
5.00[%/1000 m]Current derating at over 1000 mVibration resistance
2M2Transport (EN 60721-3-2)
3M4Operation (EN 60721-3-3)Vibrational severity
AIEC/EN 60034-14
Mode
m300 Lenze Smart MotorProductSupply form
Systems with earthed star point (TN and TT systems)Noise immunity
Category C2EN 61800-3Insulation resistance
Overvoltage category IIIEN 61800-5-1Above 2000 m amsl overvoltage category II
Degree of pollution
2EN 61800-5-1Protective insulation of control circuits
Safe mains isolation: double/reinforced insulationEN 61800-5-1for digital inputs and outputs
Operation on public supply systems
The devices are designed for the use in industrial environ-ments. If they areusedonpublic systems,measures to reduce
EN 61000-3-2/EN 61000-3-12
the expected emission of radio interferences are to be imple-mented. The machine/systemmanufacturer is responsiblefor compliance with the requirements for the machine/sys-
tem!
Types with deviating degrees of protection:1)
IP55 with brake (IP54 with manual release lever)
6.11 - 13Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Rated data
Product key
MSEMA☐☐080-32MSEMA☐☐063-42Rated torque
5.001.75[Nm]MNStarting torque
20.07.00[Nm]MaSetting range
-2600 ... -500 / 0 / 500 ... 2600[r/min]n1Rated current
2.80 1)1.00 1)[A]IN2.30 2)0.80 2)
Rated power
1.360.47[kW]PNPower factor
0.99cos ϕEfficiency
73.065.0[%]η75 %Partial load
74.066.0[%]η100 %Full loadMoment of inertia
[kgcm²]JMass
12.55.90[kg]mMains voltage
3 AC 400 ... 480[V]UAC
400 V1)
480 V2)
Lenze | V02-en_GB-06/20146.11 - 14
m300 Lenze Smart MotorTechnical data
6.11
Permissible radial and axial forces
ƒ Forces at an average speed of 2,000 rpm.
Application of forces
Application of force at l/2
Bearing service life L1050000 h30000 h20000 h10000 h
Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]
70-370350120-430410180-480470300-600600063
140-650570250-760670350-860770580-1090960080
Application of force at l
Bearing service life L1050000 h30000 h20000 h10000 h
Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]
70-370300120-430320180-480370300-600400063
140-650520250-760610350-860700580-1090880080
ƒ The values for the bearing service life L10 refer to an averagespeed of 2000 r/min. Depending on the ambient temperatures,the service life of the bearings is also reduced by the grease life-time.
ƒ Data for axial forces relate to themaximum radial forcewith thecorresponding bearing service life.
6.11 - 15Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B3
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 16
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B5
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
6.11 - 17Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐063-42
Design B14
Motor type
MSEMABR
Dimensions
40.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 18
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B3
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
6.11 - 19Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B5
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
Lenze | V02-en_GB-06/20146.11 - 20
m300 Lenze Smart MotorTechnical data
6.11
Dimensions
MSEMA☐☐080-32
Design B14
Motor type
MSEMABR
Dimensions
73.0[mm]Δ LLength of motor options
6.11 - 21Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorTechnical data
6.11
Surface and corrosion protection
Various surface coatings ensure that themotors operate reliably evenat high air humidity, in outdoor installation or in the presence of at-
For optimum protection of three-phase AC motors against ambientconditions, the surface and corrosion protection system (OKS) offerstailor-made solutions. mospheric impurities. Any colour from the RAL Classic collection can
be chosen for the top coat. The three-phase AC motors are alsoavailable unpainted (no surface and corrosion protection).
MeasuresApplicationsSurface and corrosion protec-tion systemOKS-G(primed)
•• 2K PUR priming coat (grey)Dependent on subsequent top coat applied
OKS-S(small)
••
Surface coating as per corrosivity category C1 (inline with EN 12944-2)
Standard applications• Internal installation in heated buildings• Air humidity up to 90%
OKS-M(medium)
••
Surface coating as per corrosivity category C2 (inline with EN 12944-2)
Internal installation in non-heated buildings• Covered, protected external installation• Air humidity up to 95%
OKS-L(high)
•
•
Surface coating as per corrosivity category C3 (inline with EN 12944-2)
External installation• Air humidity above 95%
• Blower cover andB end shield additionally primed
• Chemical industry plants•
•
Food industry
Screws zinc-coated• Cable glands with gaskets• Corrosion-resistant brakewith cover ring, stainlessfriction plate, and chrome-plated armature plate(on request)
Optional measures:• Motor recesses sealed off (on request)
Structure of surface coating
ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion system
StructureDIN EN ISO 12944-2
Without OKS(uncoated)
2K PUR priming coatOKS-G(primed)
Standard: RAL 7012Optional: RAL Classic
2K-PUR top coatC1OKS-S(small)
2K PUR priming coat2K-PUR top coat
C2OKS-M(medium)
C3OKS-L(high)
Lenze | V02-en_GB-06/20146.11 - 22
m300 Lenze Smart MotorTechnical data
6.11
Motor connection
Lenze Smart Motor control connection and power connection
Terminal box
The Lenze Smart Motor can be connected via basic plug connectors(QUICKON for power connection, M12 for control connections). Thepower connection can alternatively be established in the terminalbox via screw connections using cable glands. The connections havebeen kept easily accessible from the fan side.
Top view of Lenze Smart Motor with plug connections
6.11 - 23Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Connections via plug connectors
It is possible to change over between different speeds and directionsof rotation by means of the digital inputs of the twoM12 control
QUICKON plug-in connectors are used for the power connection.These plug-in connectors enable quick and clean connection of the
terminals. Up to5different speed states (e.g. creep speedandnormalmotors. The systemasawhole is easy to cablebymeansof a connect-speed in both directions as well as Stop) can therefore be chosen. Ining cable with QUICKON nuts. The different QUICKON nuts are
available as accessories. addition, the operating state is reported via a digital output. Theseterminals are taken out via twoM12 connectors.
Power connection X3 with QUICKON connector
Pin assignment
MeaningDesignationContact
1
2
3
PE
Mains connection phase L1L11
Mains connection phase L2L22
Mains connection phase L3L33
PE conductorPE4
Control connection X1 with M12 connector
Pin assignment
MeaningDesignationContact
n.c.1
Digital input 1DI22
Digital input groundGND-I3
Digital input 2DI14
Control connection X2 with M12 connector
Pin assignment
MeaningDesignationContact
24 V supply (DO1 supply)24 V1
Digital input 3 (reference X1;3 = GND-I)DI32
Digital output groundGND-O3
Digital output 1DO14
Connections via cable glands
Cable glands are provided for the connections. The connectionsthemselves are then accessible in the terminal box. The followingscrewed connections are available: :• M25x1,5 mm 2 for the mains cable• M25x2,5 mm 2 for the mains cable with pin-end connector• M12x1,5 mm 2 for the ext. brake resistor
Lenze | V02-en_GB-06/20146.11 - 24
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
The Lenze SmartMotors canbeequippedwith a spring-appliedbrake.This is activated after the supply voltage is shut down (closed-circuitprinciple). For applications with very high switching rates, a LongLifeversionof thebrakewith strengthenedbrakingmechanics is available.
Features
ControlVersions• Via internal electronics• Standard
- 1 x 106 repeating switching cycles • Holding brake, active when deenergised- 1 x 106 reversing switching cycles
Enclosure• LongLife- 10 x 106 repeating switching cycles • IP55 without manual release- 15 x 106 reversing switching cycles • IP54 with manual release
Friction lining• Asbestos-free, low-wear
Options• Manual release
Assignment of 4-pole motors and brakes
Design
LongLifeStandard
Rated torqueSizeRated torqueSizeMotor frame size
BrakeBrake
MkMk
[Nm][Nm]
4.00064.0006063-42
8.00088.0008080-32
6.11 - 25Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Permissible friction energy
Q =Switching energy per switching cycleSh =Operating frequencyBrake size = 06 to 25
Lenze | V02-en_GB-06/20146.11 - 26
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Rated data with standard braking torque
Size
0806Power input
0.0250.020[kW]PinBraking torque
8.004.00[Nm]MB100
7.203.70[Nm]MB1000
7.003.60[Nm]MB1200
6.803.50[Nm]MB1500
6.703.40[Nm]MB1800
6.303.20[Nm]MB2600Maximum switching energy
7.503.00[KJ]QE100
7.503.00[KJ]QE1000
7.503.00[KJ]QE1200
7.503.00[KJ]QE1500
7.503.00[KJ]QE1800
7.503.00[KJ]QE2600Transition operating frequency
50.079.0[1/h]ShüMoment of inertia
0.0610.015[kgcm²]JMass
1.500.90[kg]m
6.11 - 27Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Spring-applied brakes
Manual release lever
Brake
d12h5Δ kk5[mm][mm][mm][mm]
13.01072917806063
13.01162722408080
ƒ Not possible for manual release lever and terminal box to be insame position!
Lenze | V02-en_GB-06/20146.11 - 28
m300 Lenze Smart MotorAccessories
6.11
Brake resistors
The Lenze SmartMotor can be braked using ramp guidance. If a largeamount of regenerative energy occurs during this process, it needsto be taken up by a brake resistor. Alongside the optional internalbrake resistor, a larger external brake resistor can also be connectedto the X5 terminals. These resistors comply with the IP65 degree ofprotection.
Brake resistor
MassDimensionsThermal capa-city
Rated powerRated resistanceProduct key
Brake resistorMotor
mh x b x tCthPNRN[kg][mm][KWs][kW][Ω]
1.30222 x 124 x 12222.5150470ERBS470R150WMSEMA☐☐063-42MSEMA☐☐080-32
NFC adapter
The settingsof the LenzeSmartMotor canbe specified/adjustedusinga smartphone or a PC. If the settings are to be made using a PC, thisis performed using the EASY Starter engineering tool (extended ver-sion, software licence "EASY Advanced" or "Engineer HighLevel" re-quired). Communication with the motor takes place via an NFC ad-apter. The connection to the PC is established via the USB interface.
NFC adapter
Product keyFeaturesMode
EZAETF001
Input-side voltage supply via USB connection onPC
NFC adapterDiagnostic LEDsHot-pluggable
Nuts for QUICKON connection
As counterparts the following 4 nuts can easily be fitted to the con-necting cable to ensure a fast and easy QUICKON connection. Nospecial tools are required for installation, only standard tools forstripping the insulation.
Product keyFeaturesMode
EWS0088For fast and easy connectionCable diameter: 6…10 mm
QUICKON nutEWS0089
For fast and easy connectionCable diameter: 9…14 mm
EWS0090For fast and easy connectionCan be connected and disconnected safely (safe to touch)
QUICKON connector with nutCable diameter: 6…10 mm
EWS0091For fast and easy connectionCan be connected and disconnected safely (safe to touch)Cable diameter: 9…14 mm
6.11 - 29Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
6.11
Easy setting
The Lenze Smart Motor is easy to set up for its intended applicationsusinganNFC-capable smartphoneor the familiar EASYStarter engin-eering tool. Both tools are suitable for entering speeds, directions ofrotation and start/stop functions in plain text. No special conversionsare necessary for the speeds. Engineering can really be this easy.
Setting via smartphone
The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.
Setting via PC
The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.
Lenze | V02-en_GB-06/20146.11 - 30
m300 Lenze Smart MotorAccessories
6.11
6.11 - 31Lenze | V02-en_GB-06/2014
m300 Lenze Smart MotorAccessories
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Lenze | V02-en_GB-06/20146.11 - 32
m300 Lenze Smart MotorAccessories
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