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JAIN VÉ±É ½þÒ VÉÒ´ÉxÉ  ® Water is Life... ® 3 INTRODUCTION TO AUTOMATION SYSTEMS JAIN
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Automation Lit____rd

Apr 08, 2018

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®3

INTRODUCTION

TO

AUTOMATION SYSTEMS

JAIN

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®4

Irrigation techniques are improving day by day over last

few years. One of the major advancement in this technique

is Automatic Drip Irrigation System. One can control the

irrigation valves, pump, fertilizer injectors automatically

using this system.

Wht i atti Irrigti st ?

Automation of an irrigation system refers to operation

of the system with no or minimum manual intervention.

The introduction of automation in to irrigation system has

increased application efficiency and drastically reduced

labour requirement.

Hw d it it t ?

• Conservation of water, labour and energy - No

need for manual operation to open or close valves,

especially in intensive irrigation process.

• Flexibility - Possibility to change frequencyof the

irrigation and fertilization processes and also tooptimise these processes.

• Precisionandeaseinoperation-Precisioninproviding

water fertilizers proportions, usually the operator is

busy with other tasks and therefore misses his time

schedule.

• Adoption of advanced crop systems and new

technologies, especially new crops systems that are

complexanddifficulttooperatemanually.

• Use of water from different sources and increased

efficiency of water and fertilizer use.

• Systemcanbeoperatedatnight,thusallthedaytime

can be utilized for other agricultural practices.

Tp attic Irrigti st

We can automise your irrigation system in three different

ways.

a) Ti d t: In time based irrigation system,

time is the basis of irrigation. Each valve opens up at its

specified time and closes at the end of time duration.

Time of operation is calculated according to volume

of water required and the average flow rate of water.

In time based system solenoid valves along with the

controller are required.

b) V d t: In volume based system, thepreset amount of water can be applied in the field

by means of automatic volume controlled metering

valves. Automatic metering valve is used along with the

controller. It can also be used in sequential arrangements

without using controllers, in which after delivering preset

volume of water first valve automatically closes & opens

thenextvalveorotherwiseshutsoffthepump.

C) R ti d c t: This is actually a sensor

based irrigation system. Various sensors viz. Tensiometer,

Soil Moisture Sensors, Relative Humidity Sensors, Rain

Sensors, etc. controls your irrigation systems operation.

These sensor provides feed back to the controller and

accordingly controller takes decision.

auTomaTIon sysTems

sytm Cmpnnt f n autmtic Irrigtin sytm:

a) Ctrr:

Controller isthe heartof theAutomaticIrrigation

System. It takes just a few key strokes to schedule

irrigation or check its status, thus enabling anyone to

fine tune the irrigation to seasonal or field variations.

The controller is programmed to run various zones of

an area for their required duration or required volume. In

some cases sensors are used with it which gives feed

back to the controller to control the irrigation.

b) Ctr Vv:

Smooth operating, sturdy control valves is the main feature

of automatic irrigation system. These control valves can

be hydraulically operated or electrically operated (solenoid)

according to your choice.

Hydruliclly oprtd Vlv: These valves operated on

hydraulic pressure provided through control tubes and

solenoid coils mounted at central point on the main line.

elctriclly oprtd Vlv: In these valves solenoid coil

is mounted on the valve itself and electrical wires are to

be run through the fields up to the controller. These Valves

aregenerallyoperatedon12VDCor24VAC. 

C) frtigti st:

This unit will inject fertilizers in to main pipeline. The

amount and flow rate will be controlled by controller . It

consist of Venturies, flow regulators, solenoids , Booster

pumpandEc-PhMonitor.

D) ec-pH mitrig uit :

ThisconsistofEcelectrode,PhElectrodeandsampling

cup. The water supplied to field is sampled continuously

and signals are send to the controller which in turn

will control fertilizer flow byswitchingON& OFF

solenoid.

e) attic mtrig Vv

These valves are used in volume based system. The

volume of water required for the irrigation can be

adjusted in these automatic metering valves. It shuts

offtherunningvalve&switchonthenextvalveafter

a preset quantity of water has flown through.

f) sr:

There are required in real time feed back system. Various

types of sensors can be used to control your irrigation

schedulinge.g.Tensiometer-itsensesthesoilmoisture

level and starts and stops the irrigation cycle after preset

moisture level is achieved. Sensor provides analog input

tothecontroller.Controllersensestheinputanddecides

the required actions.

G) Pwr Rirt :

Depending upon flow and fertilser requirement , booster

pumpwillchangefrom1.5HPto15HP.Thisisadditional

power to regular irrigation system.

Forcontroller1PH,230V,50Hzregulated/stablesupply

isrequired.ForthisONLINEUPSof1KVAisessential.

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®5

Controller

We

ll

Water Source

sCHemaTIC DIaGRam of JaIn auTomaTIon sysTem

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ ®  Water is Life...®6

Automation

Manual operation of various systems in the Greenhousesuch as cooling, irrigation, misting, heating, shadnet,

ventilation, light, etc is highly cumbersome and inefficient.

It requires lot of attention and care. Also it is difficult to

maintain desired environment inside the Greenhouse.

Ultimately this may result in lower crop production, non-

uniform growth and poor quality. Jain Irrigation can provide

complete automised solution to overcome these problems

and to maximize the returns. Automation provides a faster

and precise operation in the Greenhouse. Also it stores,

displays and prints the information or feedback as needed.

Jain Irrigation is the distributor of Galcon (Israel) and

Hunter (USA) for their automation systems.

You can automate the following operations in yourfield:

• Operation of irrigation & misting system.

• Application of fertilizers.

• Operation of cooling pad and fans

• Operation of heating system.

• Operation of Shading /Aluminum Thermal Net System.

• Operation of ventilation, Side curtains.

• Operation of PAR light System.

• Alarm system during mal functioning.

AUTOMATION SYSTEMS

The Galileo family includes the following models.

AC Models

• Power Supply - 24 VAC

• Output Voltage - 24 VAC

• Discrete Inputs - On/Off

• Analog Inputs - 4-20 mA

Galileo 16W- 16 digital Outputs; 8 digital Inputs; 8 Analog

Inputs, with wide display.

Galileo 32W - 32 digital Outputs; 8 digital Inputs; 14

Analog Inputs, with wide display.

Galileo WEX & WEX-X - A modular controller with up to 16

slots (4 in the main box and the rest in expansions). Each

slot can be fitted with one of the following I/O cards:• 8 Inputs / 16 Outputs - Serves as a basic unit (It is

included in the price of the controller)

• 24 Output card.

• 16 Analog Input card.

• Wire RTU Adapter card.

• Radio RTU Adapter card.

DC Models

• Power Supply: 12VDC

• Consumption: 150 mA. approx.

• Output: 12 VDC latching

• Discrete Inputs - On/Off

• Analog Inputs - 4-20 mA

Galileo 8 DC- 8 Outputs; 8 Inputs

Galileo RTU - Wire RTU Adapter to connect up to 64 RTU

with 2 Outputs.

Galileo 2000 DC - A modular controller with up to 16

slots. Each slot can be fitted with one of the following I/O

cards:

• 8 Inputs / 8 Outputs card.

• 16 Analog Input card.

• Wire RTU Adapter card.

• Radio RTU Adapter card.

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ ®  Water is Life...®7

Expansion

Additional box with 4 slots for additional I/O cards.

Cellular Remote Control

With this unique system you actually see your controller onthe display of your cellular phone. It appears in the same

way with the same menus as on the display of the real

controller and enables full control over the controller. This

technology is made possible by surfing the WAP (Internet

for cellular phone) network and making the PC connected

to the controller a WAP server.

Remote Terminal Units Cable RTU (CRTU)

In a conventional method, an electric wire is extended

from each output or input to every solenoid in the field.

The CRTU are installed along a single - 3 wired cable

(Max. 128 outputs per cable). Thus, in big fields, the total

investment in cables is drastically reduced. There are 2basic models of CRTU:

• CRTU2- 2 Outputs -12VDC Latching; 4 Inputs -

On/Off.

• CRTU4 - 4 Outputs - 12V/DC Latching; 8 Inputs -

On/Off.

• 4 Analogs - 4-20 mA. / 0-10 V.

Each unit is assigned a “private” code number using a

dipswitch.

A single cable can be extended to a distance of at least 5

Km. from the controller.

Radio RTU (RRTU)

The RRTU receives a radio signal from the controller; and

performs opening or closing operations accordingly. Each

unit consists of the following components:

• A radio receiver, that can be adapted to frequencies

approved for use in most countries

• An interface card includes 2 or 4 12VDC latching

outputs.

• A lithium battery, 3.6VDC, which lasts, under field

conditions, up to 2-3 years.

• The unit is enclosed in 100% water proof, epoxy

moulded housing.

• Each unit is loaded with its own “private” code numberusing a portable terminal.

Front Panel

Identical in all Galileo models, consisting of a LCD

display and a keyboard used for programming and data

presentation

Memory Backup

is a lithium battery, installed on the main board, that lasts

for at least 5 years.

AUTOMATION SYSTEMS

Cable RTU System Radio RTU System

Communication Ports

• 1 port RS-232 outputs for - communication with a

remote PC.

• 1 port RS-485 outputs for communication withexpansion unit, EC/pH monitor or RRTU systems.

Central Computer (PC)

The Galileo Controller can be connected to a central

computer, which can communicate with a network of

controllers (up to 256 units - each of the Galileo’s models

can be a unit of the network). There are several advantages

in using a central computer:

Remote Control

A very large area with many controllers can be fully con -

trolled from a single central location.

Graphical Presentation

• The controlled area can be drawn according to the

geographic location.

• It is possible to set a background such as a map of the

area.

• Each element is represented by an icon and changes its

colour or animation according to its status.

Data Collection

• The computer can collect a variety of types of data

such as valve accumulations, water meter flow rates,

irrigation information and much more.

• Many types of reports and graphs can be extracted from

the database. The report can be set for a time range

from a single day to a full year.

Condition Between Controllers

Through the central PC, one controller can cause an action

in another controller on the same network.

Alarms - Any alarm in any of the controllers is transferred

to the central PC. The central PC upon receiving the alarm

issues an SMS message to any cellular phone.

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ ®  Water is Life...®8

Communication With Central Computer

• Direct connection - by cable up to 20 meters

• Long distance cable - by a special cable modems L-485,

up to 4 Km. enables network of controllers.

• Telephone modem - via telephone line.

• Cellular modem.

• Radio communication - Range up to 20 Km. Extra range

with aid of repeaters.

Software Features

Thank to Galileo’s powerful processor. It offers the cus-

tomer a extensive and flexible software, with many op-

tions available.

Open Field Control Capabilities

The following elements can be operated from a single con-

troller:• Up to 200 irrigation valves

• Up to 30 fertilizer pumps

• Up to 40 automatic flushed filters

• Up to 70 pipelines.

• Up to 70 main valves

• Up to 20 water supply pumps

• Up to 10 different alarms outputs

• Up to 20 Auxiliary outputs

A single controller can read the following:

• Up to 100 water meters• Up to 30 fertilizer meters

• Up to 100 condition inputs

• Up to 30 General counters - such as electric meters

etc.

• Up to 100 analog sensor such as: tensiometers, wind

velocity, wind direction, Temperature, Humidity,

Radiation, EC, pH, and a range of plant monitoring

sensors.

Components

• Pipelines

• Irrigation Valves• Fertilizer System

• Pump House

AUTOMATION SYSTEMS

Radiation ShieldWeather Station Temp. / RH Sensor

Irrigation Programs

The system includes 200 irrigation programs in which it is

possible to determine :

• Up to 5 valves operated by the program

• Quantity or duration of irrigation

• Quantity or concentration of local fertilizer pump

• Selection of one of the programs of one of the fertilizer center

• Overflow and Underflow alarms

• Sequential operation - any program can be set to follow

the previous program enabling to make a sequence from

a group of programs

• Start and stop time

• Next Irrigation Time

• Cyclic operation : daily or according to days of the week

• Number of cycles per day

Filter Back Flush

Up to 10 filter groups are available for automatic flush-

ing of filters according to time intervals, water quantities,

pressure differential or by an external signal. Manual over-

riding any program, valve, pipeline, filter group or auxil-

iary outputs can be manually and immediately activated

or stopped through the controller, without changing the

ongoing operation program.

Logic Conditions

Up to 30 logic conditions can be set. The logic conditions

enable the setting of any special operation. It is set in an

easy and convenient way of “If-then” clauses.

Green House Software Capabilities

(a) Irrigation Capabilities

The following elements can be operated by the irrigation

system:

• One irrigation head including: main valve, water pump,

main fert, etc.

• Up to 100 valves

• Up to 8 fertilizer pumps

• Up to 5 fert. selectors

• Up to 10 filters• Up to 20 drainage sampling outputs

• Up to 40 misting valves

• Additional elements

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®9

Th wig t c rd th irrigti

t

• Onewatermeter

• 8fertilizermeters

• Upto100sensors

• SpecialmixerInputs

• Specialmixingandrecyclinginputs.

Prgrig ftr

• Up to 100 irrigation program can be set, each

containing

• Upto4valvesdirectlyand16valves,indirectlyworked

by a single program.

• Presetfertilizerprograms:Upto50differentfertilizer

programsinwhichtheproportionoffertilizer/water

for each fertilizer pump iset alongwith the EC/pH

requirement.

• Thetimerangeforoperation.

• Upto5hourlystarttimesperday.

• Cyclicirrigation.

• Severaloptionsofmanualoverriding.

• Mistingprograms:Up to 40 foggerswitha fogging

programeachcontaining:

•Timeofoperation.

•Timeofcyclethatcanbealteredbytheconditions

of temperature, humidity and other conditions.

• Theuseoflogicalconditionsforoperation.

•Sequentialoperation.

• FilterFlushing:Upto10filtersdividedbetweenupto

2 stations can be programmed.

() Cit Ctr Cpiiti

Thesystemincludesalargediversifiedandflexiblesoft-

ware package that can be fitted to the use of almost any

farmer without any special modifications.

Cit st sr

• Itr srinthegreenhouseincludes:temperature,

humidity and others.

• extr srincludes:windvelocityanddirection,

radiation,rainmeter,externaltemperatureandhumidity

and others.

Upto4greenhousesclimatecontrolledsystemscanbe

setup each containing

Widw (Crti) (p t 10 -includingroofwindows):

Each of the windows can open up in 10 stages according

to temperature, humidity, wind, rain, logic conditions and

processessuchasCO2andspraying.

f (p t 4)

Refers to the fans installed on the side wall of the green-

houseandexhausttheairoutsidethegreenhouselettingfreshairintothegreenhousefromtheoppositewall.Up

to 4 groups of fans can be controlled per greenhouse. The

fans can be programmed to work.according to the condi-

tions mentioned for the windows along with cyclic pro-

grams that can change the cycle automatically according 

to the temperature. The fans can be dependent on other

process in the same way as the windows.

Thr scr (p t 4)

An element in the greenhouse that can be spread or rolled

upaccordingtotheleveloftheradiationand/orthetem-

perature.Upto4openingstagescanbesetup.

Cig st (p t 4)

The cooling system is either wet pads or fogging systems.

It can be operated according to the temperature, humid-

ity or other conditions. The process of cooling includes in

many cases operation of other elements such as fans in

the case of cooling pads.

Htig st (p t 4)

The methods of heating the greenhouse are either hot

water heating or air heating. The heating system is nor-

mally programmed to maintain a certain air temperature

by starting and stopping the heating output. When greater

accuracy is required or in more severe conditions a spe-

cialprogramof“CirculatingHeating”isavailable,allowing

PID control ofthewater temperature, according tothe

air temperature and the heating conductivity data of the

greenhouse. Heating can be dependant on humidity and

other conditions.

sprig (p t 4)

This system usually includes a special device that emits

pesticide spray in a certain location in the greenhouse.

The process includes closing windows and operating the

air circulating in order to ensure that the pesticide reaches

all points of the greenhouse.

air Circtig (p t 6)

Refers to fans installed inside the greenhouse that cause

air circulation inside the greenhouse. The programs of

these elements include cyclic operation according to tem-

perature,humidityandprocessessuchasspraying,CO2

and many others. This same element can be used also for

lighting and others.

ar mgr stActivatedinthecaseofsystemfailuresuchasover/under

flow rate, uncontrolled water, missing water meter pulse

andextremeclimateconditions.Alarmscanbeissuedvia

anexternaldevicesuchasirenoraflashinglight.They

canalsobesentasanS.M.S.textmessagetoacellular

phone or as an email.

auTomaTIon sysTems

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®10

bcgrd

In most of the cases, the Green House cultivation applies

hydroponics irrigation whereby plants grow in a substrate

(soil-less).Intheseconditionstheplantsmustreceiveall

ofthenutrientsataspecificEC(electricconductivity)andpH (acidity) level. Therefore it requires that the fertigation

willbecarriedoutaccordingtotheEC/pHoftheirrigation

water.AnotheradvantageofirrigationaccordingtoECpH

control is the ability to maintain the desired concentration

of the fertilizer in the water regardless of preparation er-

ror, material chemistry construction etc.

Tp chi

Thr r r tp chi:

• FertiMix:amixingmachinewithamixingtank+Galileo

Controller+ECpHcontrol.

• FertiGal:aninlinemixingmachinewithdirectinjection

(withoutamixingtank)+GalileoController+ECpHcontrol.

• FertiJet:aby-passmixingmachinewithdirectinjection

+Galileocontroller+ECpHcontrol.

• FertiDozer:aby-passmixingmachinewithnocontroller

andECpHcontrol.

Th mchi Cpt

Th trctr chi tp icd

1) ai fr: Strong, modular, non corrosive.

2) Pipig d fittig: PVC non corrosive piping

installation.

3) ectric T: All of the necessary connections to be

ready for use including starter for the booster pump.

4) Vtri Pp

This “T” shape device converts the speed of the water

intosuctionandcausesthefertilizerotmixinthewater.

Twomodelsareavailable:

• Standardmodel-350literperhour.

• Highflowmodes-1200L/H

Th vtri pp cti:

• Vtri d: a “T” shape body with a unique nozzle.

• Electricvalves:InstalledontheentranceoftheVenturi

body it can be either fully open or closed It is connectedto the controller and is controlled by it. The controller

calculates the required injection rate and operates the

solenoid accordingly. Its changing rate is normally

1-2secondworkingtimeandaboutthesamepausing

time.

• FlowMeter:Atransparentconictubewithaballinside.

The ball rises according to the momentary flow rate

of the fertilizer. It is equipped with a small valve for

adjustment of the flow rate.

• TheFertimeter:(optional):Afertilizermeterthatsends

pulses to the controller thus ena bling fertilization

according to volume.• HydraulicNormallyclosedValve:Topreventtheleakage

of fertilizer into the empty line while the system is

idle.

btr Pp

An electric stainless steel (non corrosive) pump, ranging

from2HPupto25HP-dependingonthetypeandsize

of the machine. The booster pump causes the high speed

flow through the Venturi thus enabling the suction of thefertilizer.IntheFertimixitalsobuildsupthepressureof

the irrigation water.

• ElectricPressureStat - topreventoperation in the

electricpumpin“NoWater”conditions.

• APressureSustainingValvetopreventcavityin the

ElectricPump.

• LevelSensorforautomationandinformation.

Th eC / pH st

A system that includes a sampling cell with two electrodes

ECandpH,thatareconnectedtoanelectronicmonitor.

The monitor converts the electrodes signal to a standard

4-20mAsignalreadbytheGalileoController.TheMonitor

is equipped with a display and a keyboard .

auTomaTIC feRTIGaTIon sysTems

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ ®  Water is Life...®11

A Smart, Compact, Fertigation Control Unit for advanced

irrigation systems

The FertiJet, from GALCON, is a unique, compact, simple,

and modular fertigation control system to be used both for

greenhouses or open-fields irrigation systems.FertiJet is designed for accurate injection of fertilizers /

nutrients into the irrigation water pipe by a set of venturi

type fertilizer injectors, along with EC / pH control and

an optional irrigation control by Galcon’s sophisticated

computerized controllers.

FertiJet can simply and quickly be linked to almost any

irrigation control head within a range of 1”-4”, or for flow

rates in a range of 1-100 m³/Hr.

With FertiJet you save precious fertilizers, maximize

yields and products quality, all within a most reasonable

investment.

Specifications

A standard FertiJet unit consists of the following

components:

• A set of 3 Venturi type fertilizer injectors with a flow rate

of up to 400 It./hr each, that also consists of an electric

fertilizer control valve, an adjustable flow regulator and

a flexible suction pipe per injector.

(The program allows using up to 8 fertilizer injectors.

Additional injectors can be added by specific request)

• A water pump with a stainless- steel head, to operate

the fertilizer injectors and push the solutions into the

water pipe line, (for more than 5 injectors, a bigger pump

may be needed)

• A pH & EC monitor unit consisting of a transmitter

with 4-20mA output, Galvani isolation, a large LCD

display and a 4 buttons keyboard for semi-automatic

calibration.

• A pair of EC&pH electrodes, installed in a sampling

cell.

• Galileo irrigation / Fertigation controller models such as

Galileo-16, Galileo-32, Galileo-2000, Galileo-WEX or

WEX-X are available, including programs for misting,

drainage sampling, filter flushing and climate control).

• An electric control panel that includes connection

terminal blocks also.

• Inlet and outlet for irrigation water.

• A compact Aluminum frame (dimensions: L=57cm,

W=37cm, H = 110cm).

Fertijet System Features

The user friendly Galileo controller, used in the FertiJet (as

well as in other GALCON’s fertigation systems), enables

direct monitoring or programming via its own keyboard or

through an external PC. The main features of the program

are:

• Volumetric or Time-Based operation of irrigation cycles

through up to 100 independent programs. Total numberof valves depend on the controller’s configuration. Each

program operates an irrigation valve plus 4 optional co-

valves.

• Proportional fertigation, including on-line EC/pH control

maintained by 1 -8 fertilizer injectors, operated through

up to 20 different fertigation programs. Accurate

fertilizers dosing by injection of small pulses continuously

during irrigation cycles.

• Automatic injection rate adjustments according to preset

EC/pH levels.

• Stop and/or alarm activation in case of water or

fertilizer’s supply fault.

• Automatic reset after termination of faulty conditions.

• Immediate manual suspension of operation, if needed,through the controller’s keyboard with automatic or

manual release.

• Optional Manual operation of irrigation programs without

changing the current, on going programs

• 2 filters back-flushing programs for 2 groups with a

combination of up to 10 stations.

• 20 misting programs operated by temperature, humidity

or a timetable.

• The valves are freely activated with limitation of

maximum number of valves at a time.

• A special, “FERTIGATION ONLY” mode, in which only

fertigation programs are activated, as a result of anexternal electric signal.

FERTIJET SYSTEM

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ  ®  Water is Life...®12

additi pti

• OperationofaDrain-Watersamplingsystem(DAGAN),

torecordandanalyzeDrain-Water’spH,ECandquantity

from several points in the greenhouse.

• Automationadjustmentsoffertigationprograms,asaresult of the drainage analysis.

• Automaticstartofirrigationcyclesaccordingtoreadings

ofexternalsensorssuchasSolarRadiation,Temperature

Tensiometers, etc.

• Advanced, climate control program in order to

obtain optimal environmental conditions within the

greenhouse.

• Communicationwitha remotePC, via direct cable,

telephone line, cellular phone or radio transmitter,

for monitoring, programming and data logging, in

conjunction with a whole network of controllers.

• Eachoftheoperatedelementsorsensorsdefinedcanbe freely related to any selected output or input of the

controller.

The total number of available I/Os, inGalileo-2000, is

determinedbytheselectedcombinationofI/Ocards.

InGalileo-32theI/Onumberisfixed(32out,14Analog

Inp.,8discreteInp.)andsoitisinGalileo-16(16outputs,

8 Analog inputs and 8 discrete inputs).

md:

1) FertiJetStandard:Uptofour360L/HFertilizerpumps

andone160L/H(foracid)canbeinstalled.The160

L/Histhesame360L/Hventuriwithaspecialacidflow

meterlimitedto160L/H.

2) FertiJetHighFlow:Uptofour,1250L/HFertilizerpumps

and one (acid)350 L/HFertilizer Pump.Capableof

injecting fertilizer into a flow of up to 250 cubic meters

per hour at a rate of 5 liters per cubic meter.

feRTIJeT sysTem

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JAIN

VÉ±É ½þÒ VÉÒ´ÉxÉ ®  Water is Life...®15

A Fertigation Machine for Artificial Substrates

The “FertiMix”, designed and manufactured by Galcon, is

a unique Fertigation Machine, used especially for simple

and reliable mixing of nutrients with the irrigation water,

as well as advanced irrigation control by Galcon’s sophis-ticated computerized controllers.

Models: Standard models available can accommodate

water capacity of up to 9, 25 or 35 cubic meters / hr. at

2.5-3 bar.

A special high-flow model (50 m³/h) x 3.5 bar, is available

on special request. The models are defined by the type

of controller installed on them and the system’s capacity

(for example):

• FertiMix-2000 - 25 M³H

• FertiMix-32-35M³/H and so on.

Specifications

The FertiMix consists of the following components:

• A polyethylene mixing tank with high and low level

sensor.

• A triple purpose water pump for: supplying pressure for

irrigation, fertilizers suction and mixing process.

• 3 Venturi fertilizer injectors (350 lt/h each) with

electrically controlled fertilizer valves, (up to 5 more

injectors can be supplied on special request).

• pH and EC industrial electrodes installed in a sampling

cell.

• A pH/EC monitor unit consisting of a 4-20 mA

transmitter connected to the controller, a large LCDdisplay, Galvani isolation and an optional key board for

quick and easy calibration.

• A by-pass valve for manual operation.

• A water-meter which transmits an electric pulse for

monitoring.

• Hydraulic inlet and outlet valves.

• A float for automatic inlet flow control.

• PVC non-corrosive piping.

• An electric control panel with a manual switch,

a protection unit for the pump and a liquid level

controller.• Galileo irrigation / Fertigation controller models such as

Galileo-16, Galileo-32, Galileo-2000, Galileo-WEX or

WEX-X are available, including programs for misting,

drainage sampling, filter flushing and climate control).

All installed on a well designed aluminum frame.

Fertimix System Features

• Direct monitoring or programming via the controller’s

keyboard-or an external PC.

• Quantity based irrigation determined through up to 100

independent programs.

• Proportional fertigation operation by 3 injectors usingas many as 10 different fertigation programs (injectors

can be further expanded up to 8).

• Accurate pH / EC On-Line control with complete stability

due to a perfect mixturing of nutrients in the water.• Automatic back-flushing of the filters (up to 10 filter

units).

• 20, time-based, misting programs.

• Operation of a Drain-Water sampling system - DAGAN

(optional), for monitoring and recording of pH, EC and

quantity of drainage and for automatic adjustments of

Fertigation programs in response to reading.

• Automatic start of irrigation cycles in accordance

to readings of sensors such as Solar Radiation,

Temperature, Humidity, Tensiometers, Wind speed

etc..

• Stable outlet irrigation pressure, regardless of fluctuationof water source pressure.

FERTI MIX SYSTEM

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feRTI mIX sysTem

• Stopand/oralarmoutputincaseofwaterorfertilizer

supply failures.

• Automaticresetafterterminationoffaultyconditions.

• Manualsuspensionthroughthecontroller’sKeyboard

with Automatic or Manual release.

additi pti

• Advanced, c l imate contro l program that can

mantain optimal environmental conditions within the

greenhouse.

• Communicationwitha remotePC: via direct cable,

Telephone line,Cellular phone or radiotransmitter,

for monitoring, programming and data logging, in

conjunction with a complete network of controllers.

• Eachofthedefinedelementscanbefreelyadaptedto

anysuitableoutput/inputofthecontroller.

frtiix md1) Fertimix1”-9M3/hr.and100littank.

2) Fertimix2”-25M3/hr.and250littank.

3) Fertimix3”-45M3/hr.and500littank.

4) Fertimix3”HighFlow-60M3/hr.and500littank.

additi Cpt

• WaterMeterwithanelectricpulseconnectedto the

controller.

• HydraulicInletandOutletvalves.

• AFloattobalancethewaterinletintothetankwiththe

outlet onto the field.

• A triplepurpose Electric Pump supplying: Fertilizer

suction,pressurefortheirrigationandmixingpower.

• WaterTemperatureSensor:topreventthewaterboiling

in the case of low flow rate. (installed in the high flow

model).

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fRequenTly askeD quesTIons foR auTomaTIC IRRIGaTIon sysTem

1. Wht i attd Irrigti st?

It is operating your system with minimum or no

intervention from human beings. The system will

operate irrigation pumps, fertigation system, misting

valves, back flush the filters according to predefinedprograms.

2. I it it & rgt t?

Tosomeextent,yes.Buttheuserhastocheckfor

error message, make changes in program if required

& inspect the connection & the state of the system

periodically. Ensure water level in tanks, fertilizer

stock solution.

3. Wht r th dirt tp tti?

We are operate the system according to time,

volumetric basis or sensor basis. Water meter is

essential where working on volumetric basis.4. Wht r t rtigti?

One can inject liquid fertilizers simply on time basis.

For precision, one can select volumetric basisora

fullyautomaticsystemwithEC/PHcontrol.

5. Wht t th vtg rirt & th pwr

pp tht i dd?

TheControllers&valvesrequire24voltsACsupply

fortheiroperation.Sometimes,12voltsDCsystems

can be used; the power supply required must be 230

VAC/regulated. Earthing, lightingarrestor&other

protection devices such as voltage stabilizer, OnlineUPSisessentialassuggestedbyJISL.

6. Wht ctiviti c ttd r gr

h?

Irrigation, fertigation, fans, cooling pads, roof sprinkler,

fogging systems, shade nets, etc. can be automated

either time based or with sensors.

7. Hw i it r p id?

In open fields, soil tension meters can be incorporated

& irrigation can be controlled using the tension meter

feedback.

8. Wht cpt r rird i ttd

t?

a)Controller

b) Control valves: Hydraulic with solenoid pilot or

electrically operated valves.

c)Fertigationmachines.

d) Water meter.

e) Sensors.

9. I it ti t cdit pip r th wir?

Yes,becausetheyserveasagoodprotectionforthe

wires.

10. ar hrdwird t th ti, r

wir t vi?

Yes,ofcoursewirelesssystemslikemodemsupport,

VHForcellularareavailable.Butonemustverifythe

licensing rules and regulations as applicable.

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TYPEOFTHESYSTEM

A)GREENHOUSE

B)OPENFIELD

C)SPORTSGROUND/GOLFCOURSE

D)LANDSCAPEIRRIGATION

Please TICk THe aPPRoPRIaTe Column ReGaRDInG THe folloWInG funCTIons foR an auTomaTeD sysTem foR youR faRm

1=ESSENTIAL,2-NECESSARY,3=RELEVANT,4=NOTSURE,5=REDUNDANT

funCTIon 1 2 3 4 5

WATERSOURCEDETAILS

NO.OFPUMPSTOBEOPERATED

PUMPDETAILS(IFAVAILABLE)

IRRIGATIONBYAMOUNT

IRRIGATIONBYTIME

NO.OFFERTILIZERINJECTORS

FERTIGATIONBYAMOUNT

FERTIGATIONBYTIME

PROPORTIONALFERTIGATION

TYPEOFMEDIA

FILTERSCLEANED(TIME)

FILTERSCLEANED(AMOUNT)

FILTERSCLEANED(PRESSUREDIFFERENCE)

FLOWFAULTDETECTION

TYPE&NO.OFSENSORSREQUIRED

POWERSUPPLYDETAILS(3Ph/1Ph/Earthing)

NO.OFGREENHOUSES

SHADINGSYSTEM

COOLINGSYSTEM

MISTINGSYSTEM

HEATINGSYSTEM

WEATHERSTATION

COMPUTERCONNECTIVITY

INTERNETAVAILABILITY

CHeCk lIsT foR seleCTInG JaIn auTomaTeD IRRIGaTIon sysTems