Automation and Drives QUADLOG DP/IO Bus Link 1 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering.

Automation and Drives

QUADLOGDP/IO Bus Link

1Copyright © Siemens AG 2009

All Rights Reserved

Features & Benefits

DP/IO Bus Link Architectures

Ordering Information

Supported I/O Modules

Upgrade Tools

Engineering & Runtime

Summary

Process Automation

QUADLOG Controller Upgrade to PCS 7

Introduction to the DP/IO Bus Link, providing the ability to:

Upgrade existing CCM, CCM+, and CCMx Controllers to AS 417F/FH Controllers available with PCS 7.

PCS 7 QUADLOG DP/IO Bus Link:PROFIBUS Link between QUADLOG I/O’s and AS 417F/FH Controllers




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Features & Benefits




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Summary

Content

Features & Benefits



Supported I/O modules

Upgrade Tools


Summary

For the most current Downloadable Technical Information visit:

http://support.automation.siemens.com/US/view/en/27100144




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Features & Benefits




Upgrade Tools


Summary

Totally Integrated Automation (TIA) All Automation components developed and manufactured by Siemens

Industrial Ethernet

PR

OF

IBU

S-D

P

PROFIBUS-PA

Siemens develops and produces more new and innovative products for the automation market than any other vendor 3

Process Control

Field Devices

Device Integration

Operator Interface

Management Interface

QUADLOGControl Integrated into TIA

QUADLOG IO Integrated into TIA

OS Connectivity available since 2003

New




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Features & Benefits




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Summary

Controller Features and Benefits Upgrading QUADLOG to PCS 7

The solution supports QUADLOG I/O modules

Keep Existing I/O modulesKeep Existing Wiring

New High Speed Controller, scan times down to 10 ms

Multiple Scan Rate CPU

Expand with ET200 Safety I/Os




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Summary

Engineering Features and BenefitsUpgrading QUADLOG to PCS 7

Single Point of Entry to Simplify Engineering

Standard QUADLOG I/O Module Diagnostics available via the provided symbol and faceplate

Extensive Library of Function Blocks, including voting functions

Direct import of existing Safety Matrix Configurations

Common controller and engineering platform

Automatic integration of safety-related fault messages into the process control system

Support for the Safety MatrixProgramming using Cause & EffectsNo programming knowledge requiredRuntime visualization integrated into PCS 7 OS




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Features & Benefits




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Summary

Extended PCS 7 Features and Benefits Add I/O using ET200 Safety I/O

Higher Fault Tolerance

FMR – Flexible Modular Redundancy

Higher Safety – SIL 3 independent of redundancy

Integrated Asset Management

Integrated Safety Fieldbus

Integrated Ethernet




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Features & Benefits




Upgrade Tools


Summary

PCS 7 QUADLOG DP/IO Bus Link - Upgrade to PCS 7 Controllers, preserving existing I/Os, Terminations, and Wiring

Ethernet

MBUS

PCS 7/APACS+ OS Servers

PCS 7 Clients (OS)

PCS 7 Engineering

and 4-mation

PCS7 OS Servers

Industrial Ethernet

DP/IO Bus Link

PROFIBUS

PROFIBUS I/O

DP/PA-Link

Industrial EthernetModule (IEM)

Remove the MBUS connection and the CCM and install the DP/IO

Bus Link.

QUADLOG I/Oconnectivity to PCS 7 AS, Supports Non-Redundant and Node to Node Redundancy




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Features & Benefits




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Summary

PCS 7 QUADLOG DP/IO Bus Link Non-Redundant

PCS 7-ASNon-Redundant

IO

IO

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DP/IO Bus Link interfaceNon-Redundant

Supports QUADLOG I/Os for use in PCS 7

IO-Bus A

PROFIBUS DP

(Sync. connection)

IO-Bus B

DP Addr.

DP/IO

Bus

Link

AS 417F

DP/IO Bus Link will support 14 fully configured I/O modules, up to a maximum of 28 I/O modules based on the actual channel types configured.

ProfiBusRedundancy




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Summary

I/O Module CalculatorHow many I/O modules can the Link support?

IO Module Calculator

Double click on the table to enter values.

1. A single DP/IO Bus Link will support 14 fully configured I/O modules.

2. A single DP/IO Bus Link can support up to a maximum of 28 I/O modules

3. A single AS 417F controller can support 2 DP/IO Bus Links

4. How do I know if the Link can support more than 14 I/O modules?• Each I/O Module Channel Type utilizes a different

amount of memory within the AS 417F controller. • The total amount of memory available for a single

DP Master is 64k (65,536) bytes. • Use the following calculator to determine the number

of I/O modules that can be supported for a specific installation.




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Summary

Using the I/O Module CalculatorCalculating Memory Utilization

1. Enter the number of each I/O Module Type installed

2. Enter the number of each configured I/O Channel Type

3. Memory Used must not exceed 65,536.

You must take into account spare channels needed for future expansion.




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Summary

IO IO IO IO IO IO IO IO IOIO IO IO IO IO IO IO IO IO

PCS 7 ASRedundant

Redundant PROFIBUS-DP

DP/IO Bus interfaceNode-to-Node Redundant

PCS 7 QUADLOG DP/IO Bus Link NODE to NODE Redundant

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DP/IO Bus Link will support 14 fully configured IO modules. Based on the actual channel configuration and utilizing the IO Module Calculator it is possible to support up to a maximum of 28 IO modules using a single DP/IO Bus Link.

AS 417FH




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Features & Benefits




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Summary

PCS 7 QUADLOG DP/IO Bus Link

Preserve the Investment in Modules & Terminations

AS 417F

IO

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DP/IO Bus Link interface non-redundant2nd Internal DP

Master

A DP Master will support one (1) DP/IO Bus LinkAn AS 417F will support a maximum of two (2) DP/IO Bus LinksAn AS 417F can support up to a total of 56 QUADLOG I/O modules.Additional DP Masters can be added to support other DP & PA devicesThe same strategy can be used with redundant controllers using the AS 417-4H.

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3rd DP Master

ET200 Safety IO

1st Internal DP Master

44

3-5




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Features & Benefits




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Summary

Redundant Controllers with up to 56 I/O ModulesNode to Node Architecture

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Redundant PCS 7 AS Controllers

PROFIBUS-DP

ET200 Safety IO

Node to Node Redundant IO

2nd Internal DP Master

3rd DP Master1st Internal DP Master

44

3-5

44

3-5

Node to Node Redundant IO




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Features & Benefits




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Summary


OR

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Three (3) CCMs can be replaced with three (3) AS 417F controllers.

Three (3) CCMs can be replaced with one (1) AS 417F controller.

Benefits; reduced costs, elimination of controller to controller communications, architecture, and controller logic simplification. I/O timing must be calculated for a particular installation, but in general the AS 417F controller is much faster than the CCM controllers it is replacing.

Add IO Bus Cables




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Summary

MODBUS Integration

Move the existing MODBUS connection from the CCM Transition Board to the CP341 card in the PCS 7 System.

To MODBUS Device

IO

IO

IO

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QUADLOG

CCM

MODBUSSerial Cable

Transition Board

Existing Architecture

ET200 I/O

MODBUS

CP

34

1

Serial Cable

To MODBUS Device

AS 417F

Profibus

New Architecture

Use the standard PCS 7 implementation of MODBUS.




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Summary

System Components Before and After

AS 417FH

PCS 7AS

IO

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DP/IO Bus Link 6EQ2013-0CE00-0XA0

Before After

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Node 0

Node 1

MBUS

Node 0

Node 1

CCM

1. Remove the CCM2. Remove the CCM Transition Board3. Remove the MBUS cables4. Install the DP/IO Bus Transition Board5. Install the DP/IO Bus Module6. Install the new Redundancy Cable

Re

du

nd

an

cy C

ab

le Transition Board

Transition Board

Redundancy Cable

6EQ2013-1CE00-0XA0

6EQ2013-0CE10-0XA0 - 1 Meter Cable6EQ2013-0CE20-0XA0 - 2 Meter Cable6EQ2013-0CE60-0XA0 - 6 Meter Cable

OVP

OVP

Over VoltageProtection

UPH:39PSR6OVP




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Summary

QUADLOG I/O Modules SupportedSafety Certified I/O Modules

QUADLOG I/O Module Description Model Number

QUADLOG CDM; Critical Discrete Module, 24 volts DC; 32 channels, inputs and outputs

UPH:QLCDM024DCXAN

QUADLOG CDM; Critical Discrete Module, 48 volts DC; 32 channels, inputs and outputs

UPH:QLCDM048DCXAN

QUADLOG CAM; Critical Analog Module, 32 channels, inputs and outputs

UPH:QLCAMAAN

QUADLOG CAI; Critical Analog Input Module, 32 channels, inputs

UPH:QLCAIAAN

QUADLOG CDO; Critical Discrete Output, 16 channels, outputs, 125 VDC

UPH:QLCDODCXAN




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Summary

QUADLOG I/O Modules SupportedInterference-Free I/O Modules

QUADLOG I/O Module Description Model Number

QUADLOG EAM; Enhanced Analog Module, 16 channels, inputs and outputs

UPH:QLEAMXBN

QUADLOG IDM; Input Discrete Module, 32 channels, inputs, 115 VAC

UPH:QLIDM115ACXBN

QUADLOG IDM; Input Discrete Module, 230 VAC

UPH:QLIDM230ACXBN

QUADLOG ODM; Output Discrete Module, 32 channels, outputs

UPH:QLODM115ACXBN

QUADLOG RTM, Resistance/Temperature Module, 16 channels, inputs

UPH:QLRTMXAN

QUADLOG VIM; Voltage Input Module, 16 channels, inputs

UPH:QLVIMXCN

QUADLOG SAM; Standard Analog Module, 32 channels, inputs and outputs (outputs not safety critical)

UPH:QLSAMXAN

QUADLOG SDM+; Standard Discrete Module, 24 VDC, 32 channels, inputs and outputs

UPH:QLSDM024DCXBN




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Summary

Controller & Engineering StationCheck the catalog for other options and Power Packs

AS 417F/FH Controller BundlesOrder Number Description

6ES7 654-8EN..-..B. AS 417F, comprising: 1x CPU 417-4H with 30 MByte main memory, 2 integrated interfaces (MPI/DP master and DP Master), Memory Card 16 MByte, SIMATIC PCS 7 AS Runtime license for 100 POs and S7 F Systems RT license

6ES7 656-8EN..-..B. AS 417FH, comprising: 2 x CPU 417-4H with 30 MByte main memory, each with 2 integrated interfaces (MPI/DP master and DP Master), 2 x Memory Card 16 MByte, SIMATIC PCS 7 AS Runtime license for 100 POs and S7 F Systems RT

SIMATIC PCS 7 Safety ES Package for AS/OSSelect an Engineering package with or without operation as an operator station, each with S7 F Systems V6.0.

Order Number Description

6ES7 651-6AF07-0YA5 SIMATIC PCS 7 Safety ES Package for AS/OS, unlimited POs, Combination of S7 F Systems V6.0 and PCS 7 Engineering Software AS/OS V7.0 (incl. SP1) for an exclusive engineering station, incl. AS/OS Engineering license for unlimited POs and AS Runtime license for 600 POs (2-hour OS test mode possible; not suitable for operation as an operator station)

6ES7 651-6AA07-0YA5 SIMATIC PCS 7 Safety ES Package for AS/OS, 250 POs, Combination of S7 F Systems V6.0 and PCS 7 Engineering Software AS/OS V7.0 (incl. SP1) for a combined engineering/ operator station, incl. AS/OS Engineering and Runtime licenses for 250 POs (suitable for operation as an operator station)




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Summary

QUADLOG - Safety Matrix Upgrade to F-Systems

Safety Matrix available for QUADLOG Systems since 1999

SIMATIC Safety available for F-Systems since 2004

Automatic Upgrade of a QUADLOG Matrix to an F-Systems Matrix

AS 417F

CCM

If the original QUADLOG configuration was done in Function Blocks, this is an excellent opportunity to re-implement using the Safety Matrix V6.1 in F-Systems V6.0 w/ F-LIB V1_3.




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Features & Benefits




Upgrade Tools


Summary

Hardware Configuration – Add the Link

Drag and Drop

the DP/IO Bus Link

QUADLOG I/O module and Channel Type

Library




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Summary

PCS 7 QUADLOG DP/IO Bus Link Added and Defined

Address and Scan Rate just like the CCM it replaces.




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Summary

Hardware Configuration – SAM

Drag and Drop of I/O module from Library




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Summary

Hardware Configuration – SAM; Analog Output Channel

Parameters displayed in Hardware Configuration are the same as the Softlist Parameters in 4-mation




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Summary

PCS 7 QUADLOG DP/IO Bus Link Runtime Diagnostics

Runtime Symbol

Runtime Faceplate

DP/IO Bus Link I/O module




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Summary

PCS 7 QUADLOG DP/IO Bus Link Diagnostic Details

Safety Pane – Shutdown Status and Control

Alarm Status

%Scan Trend

Details for DP/IO Bus

Link A

Details for DP/IO Bus

Link B

Link Version and Power Supply

Indications

Current Errors

ErrorHistory

Provides the same level of I/O module and Channel diagnostics available from the CCM.




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Summary

Error IndicationAlarm Logging, Symbols, and Faceplate

Symbol for each I/O module

Faceplate for each I/O

module

System Error created for each new Class 1, 2, 3, or 4 Error.




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Summary

View Error Details

Select Details

Error Details as currently available from APACS+ OS or 4-mation.




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View Additional Errors by Selecting “Next Error”




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View and Export Current Error History




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Summary of Product Benefits


1. TUV Certification using F-Systems with QUADLOG I/O Modules

2. Supports SIMATIC PCS 7 V7.0 + SP1

3. Supports AS 417F/FH

4. Supports F-Systems V6.0 with F-LIB V1_3

5. Supports Safety Matrix V6.1 with F-LIB V1_3

6. Supports 14 fully configured I/O modules (Worksheet available to perform a detailed analysis to add additional I/O modules up to a maximum of 28 I/O modules.)

7. Non-Redundant Controllers are Supported

8. Node to Node Controllers are Supported (Most typical to support SIL3)




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Summary of Product Restrictions


1. Peer to Peer Controllers are Not Supported.

2. During engineering the addition of a new I/O module or changes to an existing channel type or parameter will require a full controller download and controller restart.

3. SOE (Sequence of Events) is not supported. SOE channel types can be configured, however they will function as a normal discrete inputs.

4. DP/IO Bus Link does not support Modbus communications. For architectures were Modbus devices have been integrated into the CCM, they will have to be connected to the AS 417F controller using ET200 I/Os and the CP341.




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Summary

Setting a New Standardof Innovation

SIMATIC PCS 7

Siemens Energy & Automation, Inc.

Automation and Drives QUADLOG DP/IO Bus Link 1 Copyright © Siemens AG 2009 All Rights Reserved Features & Benefits DP/IO Bus Link Architectures Ordering.

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