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Automatic machines for ladder and stepladder production
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Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - We provide

Aug 02, 2018

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Page 1: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Automatic machines for ladder

and stepladder production

Page 2: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

We provide solutions for:

Bending / Driling / Punching / Riveting / Assembly

Aluminium Stepladder Extension Ladder Ladder Folding ladder

Small Stepladder

Page 3: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Major Benefits

- Reduction of cycle time

- Improved productivity

- Better product quality

- Optimization of production flow

- Resource Efficiency

All machines can be customized for your needs

Advanced machines and toolsfor the production of ladders and stepladders

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 4: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Ladder machines

LPM

FCT

AMT

LPM-S

EMAMCP

Page 5: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Stiles traction system

- Stiles punching

- Rung insertion

- Rung expansion

- Rung orbital riveting

- Crimping pads

Characteristics:

- Cycle time: Approximately 20 seconds / meter

- Section (mm): 60x20x1.2 up to 90x30x1.5

- Profile length (mm): 1000 up to 6000

- Profile section: to be defined by the client

LPM - Automatic machine for

producing a ladder

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 6: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Integrated solution for ladder production

- Conveyor for ladder pre-assembly

- Rung expanding

- Rung orbital riveting

- Automatic ladder advance

- Conveyor for ladder exit

Characteristics:

- Working cycle time 7 seconds per rung

- Profile section: to be defined by the client

- Profile length (mm): 1000 up to 6000

LPM-S – Semi-Automatic machine for

producing a ladder

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 7: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Fully automatic solution

- 18 slots for pre-saved configuration production

- Punching through inner mandrel

- Easy matrix replacement for different hole formats

- Prepared to produce two profiles at the same time

- Displacement of the profiles controlled by a servomotor

- Possibility to adjust the pitch between holes

- Protection of danger zones.

Characteristics:

- Working cycle time 4 to 5 seconds per hole

- Profile section: to be defined by the client

- Profile length (mm): 1000 up to 6000

MCP – Automatic machine for ladder

profile punching

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 8: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

EMA - Semi-Automatic expansion machine

for aluminium profile

Features:

- Double expansion head

- Expansion head with automatic lubrication

- Processing of parallel ladders

- Small setup time

Characteristics:

- Cycle time: 4 seconds for rung

- Profile section: : □ / ○ / D

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 9: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Definition of the profile to be cut

- Pneumatic pressers unit

- In and out conveyor

- Guidance unit

- Safety Protections

- Cutting unit

Characteristics:

- Cycle time: 5 seconds

- Actuated with foot switch

- Prepared for 4x3 and 4x4 multipurpose ladders.

LCM – Aluminium profile cutting machine

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 10: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Simultaneous mounting of tree hinges

- Faster production cycle

- Product length adjustment

Characteristics:

- Cycle time: 5 seconds

- Production of 1100 parts in 8 hours shift

- Operated by a manual valve

- Dimensions (mm): 1800x700x900

AMT – Semi automatic machine for

hinges assembly

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 11: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

FCT - Portable tool for crimping pads

Features:

- Lightweight

- Ergonomic

- Faster production cycle

- Adaptable to various pad types and materials

Characteristics:

- Cycle time: 3 seconds

- Application of 8000 operations in 8 hours shift

- Operated by pneumatic manual valve

- Profile section: to be defined by the client

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 12: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Stepladder machines

RCT

SRM

MFAMDR

RMA

MPE

MPE-S

BME

Page 13: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

MFA - Automatic machine for

producing a stepladder front profile

Features:

- Profile automatic centering

- Drilling

- Slot opening

- Punching

- Bending

Characteristics:

- Cycle time: 14 seconds

- Production of 1400 parts in 8 hours shift

- Profile lenght (mm): 2300 up to 5500

- Profile section: to be defined by the client

- Bending width adjustable

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 14: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Simultaneous production of two profiles

- Drilling

- Bending

- Deforming

- Punching

Characteristics:

- Cycle time: 15 seconds (2 parts, left and right)

- Production of 2300 parts in 8 hours shift

- Automatic clamping of aluminum profiles

- Profile section : to be defined by the client

- Maximum profile length (mm): 2000

MPE – Semi-automatic machine for

producing a stepladder rear profile

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 15: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Manual feeding

- Drilling

- Bending

- Deforming

- Manual extraction

Characteristics:

- Cycle time: 15 seconds (1 part)

- Profile section: to be defined by the client

- Maximum profile length (mm): 2000

MPE-S – Semi-automatic machine for

producing a stepladder rear profile

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 16: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

SRM – Semi automatic machine for

steps production

Features:

- Automatic stopper

- Cut for 2 rungs simultaneously

- Holes Punching

- Disc saw cutting

- Adjustable for different length

Characteristics:

- Cycle time: 5 sec per rung

- Production of 7000 parts in 8 hours shift

- Profile section: to be defined by the client

- Maximum profile length (mm): 6000

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 17: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

MDR – Automatic machine for tube

diameter reduction

Features:

- Automatic feeding

- Automatic extraction

- Diameter size reduction both extremities

- Adjustable for different lengths

Characteristics:

- Cycle time: : 5 sec/Part

- Production of 7000 parts in 8 hours shift

- Profile section: Round

- Maximum profile length (mm): 700

Page 18: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

RMA - Semi-Automatic riveting machine

for aluminium profile

Features:

- Double riveting of profile

- Riveting head for different shapes of rung

- Automatic adjustment to next dimension

- Ladder and stepladder with adjustment

Characteristics:

- Cycle time: 5 second for rung

- Production of 1050 parts in 8 hours shift

- Type of rungs: □ / ○ / D

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 19: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Up to 6 simultaneous riveting

- Various types of rivet

- Product width adjustment

- Flexibility

- Automatic clamping of front profile

Characteristics:

- Cycle time: 5 seconds for clamp

- Production of 5000 parts in 8 hours shift

- Operated by a manual valve

- Profile section: to be defined by the client

RCT - Semi-Automatic machine for

riveting clamps

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 20: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Features:

- Ergonomic assembly workbench

- Pneumatically operated arm to open and close the front profile

- Stepladders up to 8 steps

- Adjust the height between steps

Characteristics:

- Customizable to client step ladder model

- Working pressure: 6 bar

- Dimensions: 2700 x 1300 x 2200 mm

BME – Stepladder assembly workbench

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 21: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Hydraulic Press machines

PHFPH30

Page 22: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

PH30 - Hydraulic press for tools

Features:

- Electric board with command buttons.

- Operation through bi-manual command.

- Table press with system for easy attachment tool.

- Press base table with tool clamping system

- Closed press with frontal area protected by ligth curtain

- With a 2 working speed the hydraulic cylinder approaches in

fast mode at low pressure and at low speed and high pressure

when executing the operation.

Characteristics:

- Area: Up to 650x500 mm

- Force: 10 000 Kg / 20 000 kg / 30 000 Kg

- Power: Up to 7.5 KW

- Voltage: 400V / 50Hz or 220 V / 60 Hz

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 23: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

PHF - Hydraulic press for tools

Features:

- 2 hydraulic presses operated by common hydraulic unit

- Actuated with foot switch (hands free to part manipulation)

- Tool developed for the part to be processed

Characteristics:

- Cycle time: 3 sec/stroke

- Profile section: Customizable

- Dimensions: 1200 x 600 x 1500 (mm)

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 24: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Test Equipment

LTEDTE

Page 25: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

DTE – Durability test equipment

Features:

- Pneumatically actuated and electronically controlled

- Programmable for different cycles of operation

- Human machine interface (HMI) integrated

- Accordingly to required testing from EN131

Characteristics:

- Adaptable to various types of standing ladders

- Pneumatic pressure: 6 bar

- Dimensions: 1500 x 1700 x 2800 (mm)

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

EN131

NBR13430

Page 26: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

LTE – Load test equipment

Features:

- Hydraulically actuated and electronically controlled

- Programmable for different cycles of operation

- Human machine interface (HMI) integrated

- Load cell with capacity up to 300 kg

- Linear encoder to deflection measure up to 700mm

Characteristics:

- Hydraulic pressure: 160 bar

- Power: 0.55 kW

- Voltage: 400 V, 3 Phase, 50Hz / 60Hz

- Dimensions: 2500 x 750 x 800 (mm)

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Page 27: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Special machines

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

Tools

Scaffolding pilar Auto riveting / screwing

Assembly cell

Page 28: Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - geral@dinamica-virtual.pt - We provide

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

About us

Dinâmica - Engenharia is a leader supplier of special

machines and tools for the metalworking and automotive

industry.

We specialize in the project development, prototypes and

special machinery for industrial process optimization.

Dinâmica Engenharia, Lda

Rua da Madeira 270/B

3700 - 176 São João da Madeira

Tel: +351 256 001 915

Email: [email protected]

Web: www.dinamica-virtual.pt