Automated Composite Processing Solutions - …exposant.technotheque.fr/files/docs/solutions-mag-dans-les-composi… · Automated Composites Solutions ... more tape layers and fiber

Solutions & Applications

, Turning

, Milling

, Powertrain

, Composites

, Process Technology

, Maintenance

, Automation & Software

, Core Componentsw w w. m a g - i a s . c o mThe machines shown are examples. Actual machines may vary based on selected optionsCS4200(02DE)en/1000/03.10

Automated Composite Processing Solutions

MAG is a leading machine tool and systems company serving the

durable-goods industry worldwide with complete manufacturing solutions.

The company offers a comprehensive line of equipment and technologies

including process development, automated assembly, turning, milling,

automotive powertrain production, composites processing, maintenance,

automation and controls, and core components. Key industrial markets

served by these technologies include aerospace, automotive and truck,

heavy equipment, oil and gas, rail, solar energy, wind turbine production

and general machining.

With manufacturing and support operations strategically located worldwide,

MAG ranks as a leader in the capital equipment market. A growing number

of leading international companies are relying on the impressive innovation

power of MAG to assure their technological leadership and prepare for

future challenges.

MAG Americas

MAG IAS, LLC

Olympic Corporate Center l

3940 Olympic Boulevard

Erlanger, KY 41048

U.S.A.

tel +1 859 534 4600

fax +1 859 669 1898

MAG Europe

MAG IAS GmbH

Stuttgarter Straße 50

73033 Göppingen

Germany

Tel. +49 7161 201 0

Fax: +49 7161 201 353

Composite ApplicationsManufacturing Processes

Advantage of Composites

Due to their versatile and excellent material properties, the importance of

composite materials in manufacturing has never been greater. Significant

features of composite materials are their high specific rigidity and strength,

low weight and high corrosion resistance. Because of the ability to build

extremely strong, but lighter weight parts, composites are used in many

different industries including aerospace, wind energy and automotive.

Automated Composites Solutions – made by MAG

Worldwide, only a handful of machine tool manufacturers have the experience

and knowledge required to produce manufacturing systems for components

made of composite materials. MAG has over 30 years of experience in the

development and production of automated composites processing equipment

and is known as the technology and performance leader throughout the

aerospace industry. With over 120 installations across the globe, we have

more tape layers and fiber placement systems in operation than the com-

bined total of all other suppliers of this equipment.

Expanding Into Growing Composites Markets

The strength, durability and versatility of composites is recognized in other

key manufacturing sectors including energy, automotive and construction.

We utilize industry-specific technology, along with our own extensive

systems development expertise, to bring the advantages of composite

materials to the automotive and wind energy sectors.

European Composites Center

MAG has had great success in the manufacturing and development of tape

laying and fiber placement systems in the U.S. for many years. With the

growing significance of composites technologies in Europe, MAG opened a

new composites center in Germany, at the end of 2009. This location

will serve as a manufacturing and development site for composites

applications, in co-operation with OEMs as well as producers of

composites components and materials, for Europe.

MAG is the “Supplier-of-Choice” to leading aircraft producers around

the world. Whether choosing automated composites processing equipment

or related machine tools such as robust, titanium processing machines or

specialized solutions, our equipment achieves superior results.

Australia Hawker de Havilland

Belgium SABCA

Brazil Embraer Air, General Electric

Canada Bombardier, NRC Institute,

Magellan Aerospace, Heroux-Devtek

China Chengdu Aircraft, Shanghai Aircraft,

Xian Aero Engine, Xian Aircraft,

Shenyang Aircraft, Liyang Aero Engine

France Airbus

Germany Airbus

Hungary General Electric

Indonesia IPTN

Israel Israel Aerospace Industries

Italy Alenia

Japan Fuji Heavy Industries,

Kawasaki Heavy Industries,

Mitsubishi Heavy Industries

Korea Korea Aerospace Industries, Korean Airlines

Spain Airbus, EADS CASA

UK Airbus, BAE Systems, Bombardier,

Magellan, Rolls-Royce

USA ATK, Bell Helicopter, Boeing, General Electric,

GKN Aerospace, Giddens Industries,

Goodrich, Hawker Beechcraft, HITCO,

Lockheed Martin, NASA, Northrop Grumman,

Raytheon, Spirit Aerospace, Vought Aircraft

02 | 03

Aerospace Composites Leader

MAG is your solutions provider for automated composites processing

equipment and the leader in manufacturing tape laying machines and fiber

placement systems for the aerospace industry.

Highest floor-to-floor production rates

, Unbeatable processing speed

, Highest quality available

, World’s largest installed base

, Broadest range of parts and sizes

Composites Applications:

, Fuselage

, Wing skins

, Engine nacelle components

, Horizontal and vertical stabilizers

, Military aircraft inlet ducts

, Space launch vehicle components

CHARGER™ Tape Laying Systems

MAG CHARGER Series includes both contour and flat tape layers

available in high rail, low rail and bed type configurations to meet

production and facility requirements. The CHARGER series of products

are all compatible with ACES® software.

VIPER® Fiber Placement Systems

The VIPER platform of machines combines the advantages of tape laying

and filament winding with advanced computer control and software to

achieve unmatched production capabilities for a wide variety of complex

composites parts. The VIPER series of products are all compatible with

ACES software.

04 | 05

Aerospace

Small Flat Tape Layer

Robotic VIPER®

VIPER® fiber placement systems 1200 / 4000 / 6000

VIPER® 7000 for Aerospace

CHARGER™ low and high rail tape layers

06 | 07

Wind Turbines: Efficient Machining and Manufacturing

of Components

MAG offers a wide range of machines and technology solutions for large

parts and highest precision for components of wind turbines and thus

improves blade quality, increases productivity, reduces material waste and

greatly improves employee health and safety.

VIPER® 7000 Vertical Gantry

, The gantry configuration is sized for blade shells, spars, spar caps

and shear webs

, Vertical six-axis gantry that laminates 32 lanes of carbon or glass

prepreg tows

, Generous material carrying capacity and high lay-up rates add speed

and reliability to automated blade manufacturing resulting in quality,

wrinkle-free lamination

, Lamination of blade shells – carbon fiber or glass

, Lamination of spars, spar caps – carbon fiber or glass

, The programming process options include: fiber steering, parallel

path and fixed

Rapid Material Placement Systems (RMPS)

, Automated blade molding system for the production of laminates for

blade skins and spars

, Capable of spraying in-mold coatings, dispensing glass and carbon

fiber materials and adhesives

, Modular platform capable of dispensing multiple material width

, Compatible with our ACES software

Quick-Cure Molding System

New patent-pending quick-cure molding system offers a versatile concept

to increase productivity while maintaining quality

Automated Root End Machining for Rotor Blades

, Automated adjustment towards rotor blade

, Machining processes: sawing, milling, drilling and trimming

, Assembly process for T-Bolts

, High modularity to increase productivity

, Flexibility and quick changeover

Quick-cure molding system

VIPER® 7000 for Wind

Automated root end machining

Wind

Rapid Material Placement System (RMPS)

08 | 09

Revolutionary Manufacturing Solutions

MAG utilizes the advantages of composite materials for efficient

manufacturing in the automotive industry offering world class, automated

composites solutions to produce parts for automotive applications.

, Consulting and project management of turnkey solutions

, Manufacturing systems/plants for thermoset and thermoplastic

materials utilizing compression molding processes (SMC, LFTD)

and continuous fiber manufacturing processes

, Consulting in process and material selection (LFTD, SMC, RTM)

, Process expertise

, Turnkey manufacturing systems

, Forming, part handling and machining of components

, High strength structural underbody components and

Class A body panels

, Laminate generator for structural composites parts

CNC cutter unit

Turnkey SMC production line

Continuous laminating line

Slitting module

Automotive

CM100 Control

With the largest number of users worldwide, our ACES® off-line programming software consistently receives superior customer satisfaction ratings

Your Single Source for Maintenance, Productivity Solutions & Logistics

MAG‘s software business unit, e-tekx leads the industry with control

and off-line programming software platforms compatible with our

CHARGER Tape Layers, VIPER Fiber Placement Systems and Rapid

Material Placement System (RMPS).

ACES® – Advanced Composites Environment Suite

ACES is our proprietary programming and simulation software tool for tape

laying and fiber placement.

, Simulation capabilities to prove part design and maximize

machine performance

, Sophisticated coverage analysis

, Compatible with CATIA V4 and V5, CATIA CWB/CD3 and FiberSIM

, Provides a variety of path generation types

, Multi-core processor support improves throughput x 8

Powerful CM100 Control

, Only control specifically designed for composites

, Powerful, yet easy to use

, Open architecture design

, Accurate lay-up with programmable control

, Includes Observer part history for maximum productivity

Freedom eWARE™ – Suite

For manufacturers interested in improving efficiency, productivity, and

profitability, MAG’s e-tekx software group offers the most comprehensive

and powerful suite of data acquisition and analysis tools in the industry –

FreedomeWARE™. Built on the concept of a modular, scalable, software

platform that provides a wide-ranging tool-set for data acquisition, asset

management, process optimization, and predictive maintenance strategies,

eWARE™ is unique in that it can interface to any industrial asset without

the need for modification of equipment ladder logic or part programs.

eCONNECT™ control resident data collector

eLOG™ present, analyze and report critical asset data

eSCOPE™ real time maintenance data & analysis utility

eNERGY™ monitor and analyze energy consumption

eMONITOR™ condition based monitoring utility

eCELL™ control for automated palletized manufacturing

e-tekx Software

10 | 11

eCONNECT™

eSCOPE™

eNERGY™

eMONITOR™

eCELL™

eLOG™

Maintenance & Renewal Solutions

MAG is your single source for maintenance and productivity solutions

designed to optimize plant operations. With our comprehensive product and

service programs manufacturers achieve maximum equipment availability

and utilization reducing their cost per piece.

Maintenance & Support

, Health checks

, Preventive maintenance

, Machine certification

, Repair and exchange services

, Rebuild, retrofit and remanufacture services

, Machine installation and relocation

, 24 /7 parts and service

24/7 Service Parts

, Genuine OEM replacement parts

, Central warehouse with 24/7 service

, Online parts store at www.mag-ias.com

, Safety-related components

, Spare part packages and unit assemblies

, Repair and exchange service

Preventive Maintenance

, Programs for preventive maintenance

, Machine certification and inspection

Customer Service

, World-class call center support

, Service operations worldwide

, Field Service

, High-qualified, factory-trained technicians

, Interactive technical support

, Maintenance training programs

, Service contracts

Retrofit, Rebuild, and Remanufacture

, Retrofit control and drive systems

, Pre-engineered kits available

, Remanufacture a machine to its original

factory specifications

, Relocation of machines and complete systems

, Repair and exchange units

Productivity Solutions

MAG is your single source for productivity solutions. We can increase

the productivity of your existing machinery, and apply high-performance

tooling and metalworking fluids to your new machine tool applications,

giving you the competitive edge you need.

CYCLO CUT Tooling & Tooling Systems

, Rotary cutting tools made of solid carbide, brazed carbide, and high

speed steel

, Indexable inserts and cutter bodies

, CAT, BT and HSK tool holders

, Boring and backspotfacing tooling systems

, Tooling accessories and set-up equipment

CYCLO COOL Coolants & Equipment

, Synthetic cutting fluids

, Semi-synthetic cutting fluids

, Soluable oils for enhanced machining

, Specialty cutting fluids for machining high-temp alloys

, Minimal Quantity Lubrication (MQL)

, Production cleaners

, Corrosion inhibitors

Process Technology

, Process optimization

, Clamping and automation concepts

, NC-programming

, Machine capability studies

, Production support

Software

, Freedom eWARE Suite

, CAD / CAM Software

, Shop Pro / Cut Pro

, Omative Adaptive Control

Logistics

MAG offers a comprehensive logistics service to increase your

productivity. Our extensive product range is tailored to meet all your

manufacturing needs, providing a complete service package for the life

of your machine.

Tool Management

Fluid Management

Relocation Management

Freedom eLOG

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- Equipment 62.1%- Overall 62.1%

- Equipment 38.3%- Potential 61.7%

- In Cycle 38.3%- Process 0.0%- Repair 23.4%- Delay 0.0%- Sched Down 38.3%- Shutdown 0.0%

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