ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2007 DEH-4090MP/XN/ID CRT4033 CD RECEIVER DEH-4090MP /XN/ID DEH-6010MP /XN/UR This service manual should be used together with the following manual(s): Model No. Order No. Mech.Module Remarks CX-3195 CRT3815 S10.5COMP2 CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly For details, refer to "Important Check Points for Good Servicing". K-ZZW. OCT. 2007 Printed in Japan
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, JapanPIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, BelgiumPIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
DEH-4090MP/XN/ID
CRT4033
CD RECEIVER
DEH-4090MP/XN/ID
DEH-6010MP/XN/UR
This service manual should be used together with the following manual(s):
For details, refer to "Important Check Points for Good Servicing".
K-ZZW. OCT. 2007 Printed in Japan
DEH-4090MP/XN/ID16
1 2 3 4
1 2 3 4
C
D
F
A
B
E
4. BLOCK DIAGRAM
VDD
39MUTE
I
47
I7
SYSTEMCONTROLLER
IC 601(2/2)PEG404A
ANT4011
2,3
E
SWVDD
Q892
TUNER AMP UNIT
2
VST,VCK,VDT
TUNL
CDL
33DPDT
34KYDT
68AMPPW
EJTIN8
49ILMPW
DSENSS801
9
A
VDD
ANTENNA
48OELPW
VDD
Q801
FLPILM50
CN701
VDD
3.3V
91CSENS
BUP
CDL
VD 7.5V REGULATORVD
VDCONT
BUP
Q751
Q752
BRST,BRXEN,BSRQ,BDATA,BSCK
7
3
14
8
TU
NP
DI
TU
NP
CK
TU
NP
DO
CDRST
15
2 I
6
AUXL
IC780NJM2885DL1-33
ILM CONTRO
VDD 3.3V REGULATOR
3 1
CDRST21
20
SWVDD
AUX AUXLAUXG
54
6CN151
CDVDD
I1
SYSPW46
AUXG
DSENS
BUP
Q823
Q836
DIM
FM/AM TUNER UNIT
PICKUP UNIT(P10.5)(SERVICE) D
CD CORE UNIT(S10.5COMP2)D
BRST,BRXEN,BSRQ
CN701
Q101
M
LASERDIODE
MONITORDIODE
S903DSCSNS
SPINDLEMOTOR
MCARRIAGEMOTOR
LOAD/
LD-
MD
15
5
HOLOGRAM UNIT
IC301BA5839FP IC201
PE5547A
RF-AMP, CD DECODER, MP3/WMA DECODER,
DIGITAL SERVO / DATA PROCESSOR
CDDRIVER
2VD
VD
13LOUT
9
CN101
16SOP
15SOM
18LCOP
17LCOM
21CLCONT
55LOUT
9CONT
TD,FD
AC,BD,F,E
SD,MD
S901HOME
S90412EJ
S9058EJ
LD+ 14
141LD
142PD
12EJ
CONT
CLCONT
HOME
8
9
43
41
VDD
1
VDD
BDATA,BSCK
Q102
39
/PUEN
VDD
15
5
FOCUS ACT.TRACKING ACT.
FOP
TOP21 TOP
FOP
11 FOP14 TOP
21
14
8EJ7
DSCSNS6
VCC
16/RESET 8/RESET
88VREFREFO 133
REFOUT
33FOM FOM
12 FOM
44TOM TOM
13 TOM
22LOEJ LOEJ5
52
50
X201
XTAL
/XTAL16.93MHz
VDSENS11
VD
FMRF
ANT adjRF adj
FM ANT
T51 CF52
RF
GN
D
OS
CG
ND
DG
ND
AU
DIO
GN
D
NC
VC
C
VD
D_3
.3
3.3V 2.5VIC 4
3.3V t 2.5V
IC 22.5V
NC
CE
2
RO
M_V
DD SL DI
CK
CE
1
NC
DO
NC
NC
NC
NC
7 6 13 5 10 9 8 11 14 18 19 20 21
1
3
2 12 15 22 16 4 17
IC 13.3V
AM ANT FMRFATT
LPFOSC
IC 3 EEPROM5.0V
IC 55V t 3.3V
ATT
MIXER, IF AMP DET, FM MPX
24
23
Rch
Lch
DEH-4090MP/XN/ID 17
5 6 7 8
5 6 7 8
C
D
F
A
B
E
101 BSENS
ASENS
VDD
BUP
73
16
10Front_L
11Rear_L
39MUTE
ILM+
SWVDD
23
21
3
5
FL-
FL+
RL-
RL+
ACC
IN2_L
47
IN1_L7
FLIN14
RLIN12
22 4
RESET
POWER AMP
IC 601(1/2)PEG404A
SYSTEMCONTROLLER
IC 601(2/2)PEG404A
IC201PML018A
IC651S-80835CNMC-B8U
IC 351PAL007C
RESET
VDD
Q901
Q921
ELECTRONIC VOLUME/SOURCE SELECTOR
SWVDD
STBYMUTE
Q891
Q892
2
VST,VCK,VDT
TUNL
CDL
DPDT33DPDT
34KYDT
KYDT
BUP
68AMPPW
MUTE
SWL
FL
Q302
Pre/SW_L
EJTIN8
7
2
11
14
7
2
11
14
CN1950CN1951
4
2
10
8
PANEL UNIT
49ILMPW
MUTINGQ381
SYSTEM CONTROLLER
25
B.REM
VDD REGULATOR
MUTE
BSENS
ASENS
C
CN981
BUP
CN301
SL
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
95
63
64
66
67
TUNPCK65
CE2
CE1
TUNPDI
TUNPDO
TUNPCK
Q902
DALMON45
BUP
6,20
Q391
10 10 5
Q303
SWL
FL
ISENS51
ILM SENSQ931
48OELPW
Q562
Q561
IC561NJM2360M
6,7 1
VDD
CN801
8 8
S1970EJECT
9 9DGND
5
6
5
6Q801
FLPILM50
OEL14V
FL-
FL+
RL-
RL+
B.UP
GND
ACC
B.REM
ILL
SL
4 4 391
CSENS
6
DC/DC CONVERTER
BUPFILM+
FILM-
ILL
BUP
GND
DCONT
VCC FL- FL2
FL+ FL1
RL- RL2
RL+ RL1
E-MUTE
BEM
EJSW
14
8
6
5
7
16
11
15
12
2 IN5+_L
6
AUXL
ILM CONTROL
RST
CSENS
SWVDD
12
5
PEE 24
BZ601BUZZER
XIN
XOUT
13
X60115.00MHz11
OEL14V
IC431NJM2885DL1-33
13VCC
3.3V REGULATOR
3.3V
IN5-_L1
VCC BUP
SYS +B REGULATOR
12 IC911NJM2388F84
4
SYSPW46
AUXG
ENS
BUP
Q823
Q821
Q82236
DIM
RCA OUT
Q351
KEYBOARD UNITB
ROTARY COMMANDER
ILM+
SWVDD
KEY/OEL CONTROLLERIC1902
PEG411A
9
11
10
CN1901
3
8
DPDT
CSENS
KYDT
IC1901GP1UX51RK
REMOTE CONTROLSENSOR
OPT IN3
1 10 REM
12
13
DPDT
KYDT
V1901OEL UNIT
13 6
S1906
10
1
Pha
se_A
Pha
se_B
KEY MATRIX
RO
T0
9
5.1V
5.1V
XIN
XO
UT
6
X190110.000MHz
4
RO
T1
19
7
18
AD
KE
Y0
5
S1901,S1902,S1904,S1907,S1909
OEL+B
16
7
VREF
VCC
S1903,S1905,S1908,S1910
DOUT
DCLK
XCMD
NCLK
XREST
SIRX
SCL
XCMD
XI
XRES
AD
KE
Y2
AD
KE
Y1
17 15
2 21
20
19
10
18
1
20
14
11
Q1902
RE
GS
VD
D
VA
H
VK
H
16
ILLUMI
24
23
Rch
Lch
DEH-4090MP/XN/ID18
1 2 3 4
1 2 3 4
C
D
F
A
B
E
No. Symbol I/O Explain1 AMANT I AM antenna input AM antenna input high impedance AMANT pin is connected with
an all antenna by way of 4.7 µH. (LAU type inductor) A series circuit including an inductor and a resistor is connected with RF ground for the countermeasure against the hum of power transmission line.
2 RFGND RF ground Ground of antenna block3 FMANT I FM antenna input Input of FM antenna 75 Surge absorber (DSP-201M-S00B) is necessary. 4 VCC power supply The power supply for analog block. D.C 8.4 V ± 0.3 V 5 SL O signal level Output of FM/AM signals level6 CE2 I chip enable-2 Chip enable for EEPROM ”Low” active7 NC non connection Not used8 CE1 I chip enable-1 Chip enable for AF•RF ”High” active9 CK I clock Clock
10 DI I data in Data input11 NC non connection Not used12 OSCGND osc ground Ground of oscillator block13 ROM_VDD power supply Power supply for EEPROM pin 13 is connected with a power supply of
micro computer.14 DO O data out Data output15 DGND digital ground Ground of digital block16 NC non connection Not used17 VDD_3.3 power supply The power supply for digital block. 3.3 V ± 0.2 V 18 NC non connection Not used19 NC non connection Not used20 NC non connection Not used21 NC non connection Not used22 AUDIOGND audio ground Ground of audio block23 L ch O L channel output FM stereo “L-ch” signal output or AM audio output24 R ch O R channel output FM stereo “R-ch” signal output or AM audio output
FMRF
ANT adjRF adj
FM ANT
T51 CF52
RF
GN
D
OS
CG
ND
DG
ND
AU
DIO
GN
D
NC
VC
C
VD
D_3
.3
3.3 V 2.5 VIC 4
3.3 V 2.5 V
IC 22.5 V
NC
CE
2
RO
M_V
DD SL DI
CK
CE
1
NC
DO
NC
NC
NC
NC
7 6 13 5 10 9 8 11 14 18 19 20 21
1
3
2 12 15 22 16 4 17
IC 13.3 V
AM ANT FMRFAT T
LPFOSC
IC 3 EEPROM5.0 V
IC 55 V 3.3 V
AT T
MIXER, IF AM P DET, FM MPX
24
23
Rch
Lch
- FM/AM Tuner Unit
t
t
DEH-4090MP/XN/ID 19
5 6 7 8
5 6 7 8
C
D
F
A
B
E
5. DIAGNOSIS5.1 OPERATIONAL FLOWCHART
Vcc = 5 VPin14
BSENSPin16
ASENSPin73
DSENSPin9
ASENBO<-HPin38
BSENS = L
DSENS = L
Startscommunication
with Grillemicrocomputer.
SWVDD<-HPin47
Source keysoperative
Source ON
SYSPW<-HPin46
300 ms
300 ms
Completes power-on operation.(After that, proceed to each source operation)
In case of the above signal, the communicationwith Grille microcomputer may fail.If the time interval is not 300 msec, the oscillatormay be defective.
Power ON
CSENSPin91 - 2 V < CSENS < 3 V
2 V < CSENS < 3 VLast source returns.CD loading functions are available.Keys except for EJECT key are not available.
ASENS = L
DEH-4090MP/XN/ID20
1 2 3 4
1 2 3 4
C
D
F
A
B
E
5.2 ERROR CODE LIST
- Error Messages
If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN (minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO remains in blank as before.
2) Head unit display examples
Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display 6-digit display 4-digit display
ERROR-xx ERR-xx E-xx
(2) Error Code List
Code Class Displayed error code Description of the code and potential cause(s)
10 Electricity Carriage Home NG CRG can't be moved to inner diameter.
SERVO LSI Com- CRG can't be moved from inner diameter.
munication Error → Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11 Electricity Focus Servo NG Focusing not available.
→ Stains on rear side of disc or excessive vibrations on REWRITABLE.
12 Electricity Spindle Lock NG Spindle not locked. Sub-code is strange (not readable).
Subcode NG → Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found.
Turned over disc are found, though rarely.
CD signal error.
17 Electricity Setup NG AGC protection doesn't work. Focus can be easily lost.
→ Damages or stains on disc, or excessive vibrations on REWRITABLE.
30 Electricity Search Time Out Failed to reach target address.
→ CRG tracking error or damages on disc.
44 Electricity ALL Skip Skip setting for all track.
(CD-R/RW)
50 Mechanism CD On Mech Error Mechanical error during CD ON.
→ Defective loading motor, mechanical lock and mechanical sensor.
A0 System Power Supply NG Power (VD) is ground faulted.
→ Failure on SW transistor or power supply (failure on connector).
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case.
Upper digits of an error code are subdivided as shown below:
During pressing the "SOURCE" and "RPT" keys simultaneously, perform the reset-start, then turn ON the CD to enter the CDS test mode.
• How to issue the 1 - 6 keys in the 08 model's slave test:
The specification of the 08 model does not include the 1 - 6 keys issuance function for H/U and the remote control unit. Therefore, in order to issue commands in a slave test, use the direct FUNCTION keys alternatively to enable the equal key command sending function to the existing models.
Outline) Use the direct FUNCTION keys to display, select, or issue the KEY 1 - 6.
<Direct FUNCTION keys and corresponding functions>
• For convenience, a name of each direct FUNCTION key is shown as "A", "B", and "C".
• How to issue the 1 - 6 keys for the CDS source:(The areas below are overwritten and displayed on character strings for the normal mode display.)
1 During the slave test mode, the key name "K1" is shown at the left by default.In this condition, press the A key to toggle K1 - K6, and select a command to be sent to the slave.
C O M P A C T D I S C
K 1 ! T - ! ! ! ! ! ! • The one-line model shows only the bottom column.DNOCESETUNIMKRTREDLOF
C O M P A C T D I S C
K 6 T
2 During the K1 - K6 key names are displayed, press the B key and issue the selected command.
C O M P A C T D I S C Send a key command selected by pressing the KEY 1.K 1 T
B key
3 Press the C key to change display/non-display of key names.When the non-display mode is selected for the K1 - K6 key names, "A key" and "B key" are invalid.
C O M P A C T D I S C
K 1 T
C key
C O M P A C T D I S C
F - ! T • Pressing the A key or B key does not work.
RDM Issuing a key commandC Switching a screen B
Direct FUNCTION key Normal mode Slave test modeA Selecting a key command
RPT
COMP
! - ! ! ! ! ! !
! - ! ! ! ! ! !
! - ! ! ! ! ! !
! - ! ! ! ! ! !
A key
DEH-4090MP/XN/ID24
1 2 3 4
1 2 3 4
C
D
F
A
B
E
7. DISASSEMBLY
Fig.1
Fig.2
- Removing the Keyboard Unit (Fig.1,2,3)
- Removing the Holder (Fig.4)
1 Remove the four screws.(Fig.3)
Remove the Coverand then remove the Keyboard Unit.
Take off the pick of left and rightand then a holder slide to the arrow course.
*NOTE) While the photograph shown is slightly different from this model in shape, the disassembly procedure is the same.
- Removing the Case and Panel (Fig.5)
Remove the Case and Panel.
Case
Fig.5Panel
DEH-4090MP/XN/ID 25
5 6 7 8
5 6 7 8
C
D
F
A
B
E
Fig.6
- Removing the Panel AssyFig.7,8)
Fig.7
Push the place of the arrowsand then remove Panel Assy.(Fig.7,8)
Fig.8
Panel Assy
- Removing the CD Mechanism Module (Fig.6)
Disconnect the cableand then remove the CD Mechanism Module.
Remove the four screws.
CD Mechanism Module
Remove the two screws.(Fig.7)
Fig.9
- Removing the Panel Unit(Fig.9,10)
Fig.10
Remove the two screws.(Fig.9)
Remove the Holderand then remove Panel Unit.(Fig.10)
Holder Panel Unit
1
1
1
1
1
1 11
11
1
DEH-4090MP/XN/ID30
1 2 3 4
1 2 3 4
C
D
F
A
B
E
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT
CD CORE UNIT(S10.5COMP2)
Note :The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module. Changing the PU unit is thus best considered as a last resort. However, if the PU unit must be changed, the grating should be checked using the procedure below.
Purpose :To check that the grating is within an acceptable range when the PU unit is changed.
Symptoms of Mal-adjustment :If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform track search operations, or taking a long time for track searching.
Method :
Measuring Equipment Measuring Points
Oscilloscope, Two L.P.F. E, F, REFO1
Disc TCD-782 Mode TEST MODE
Checking Procedure1. In test mode, load the disc and switch the 3 V regulator on.2. Using the → and ← buttons, move the PU unit to the innermost track.3. Press key 3 to close focus, the display should read "91". Press key 2 to implement the tracking balance adjustment the display should now read "81". Press key 3. The display will change, returning to "81" on the fourth press.4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase difference is within 75 degrees. Refer to the photographs supplied to determine the phase angle.5. If the phase difference is determined to be greater than 75 degrees try changing the PU unit to see if there is any improvement. If, after trying this a number of times, the grating angle does not become less than 75 degrees then the mechanism should be judged to be at fault. NoteBecause of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle.
HintReloading the disc changes the clamp position and may decrease the "wobble".
100 kohm
390 pF
100 kohm
390 pF
E
VREF
F
VREF
Xch Ych
L.P.F.
L.P.F.
Oscilloscope
FE
REFO1
DEH-4090MP/XN/ID 31
5 6 7 8
5 6 7 8
C
D
F
A
B
E
Grating waveform
45 degrees
0 degrees
75 degrees
60 degrees
30 degrees
90 degrees
Ech → Xch 20 mV/div, ACFch → Ych 20 mV/div, AC
DEH-4090MP/XN/ID 33
5 6 7 8
5 6 7 8
C
D
F
A
B
E
PACKING SECTION PARTS LIST
(2) CONTRAST TABLEDEH-4090MP/XN/ID and DEH-6010MP/XN/UR are constructed the same except for the following:
Owner's Manual,Installation Manual
Mark No. Description Part No.
1 •••••
2 •••••
3 Polyethylene Bag CEG1227
* 4 Battery CEX1065
5 Remote Control Assy CXC8885
6 Unit Box See Contrast table(2)
7 Contain Box See Contrast table(2)
8 Cord Assy XDP7001
9 Accessory Assy See Contrast table(2)
10 Screw Assy See Contrast table(2)
11 Screw See Contrast table(2)
12 Screw CBA1650
* 13 Polyethylene Bag CEG-127
14 Screw CRZ50P090FTC
15 Screw TRZ50P080FTC
16 Polyethylene Bag CEG1160
17 Holder(L) See Contrast table(2)
18 Holder(R) See Contrast table(2)
19 Handle CND3707
20 Bush CNV3930
21 Protector XHP7016
22 Protector XHP7017
23 Case Assy QXA3049
24-1 Caution Card CRP1310
* 24-2 Caution Card See Contrast table(2)
24-3 Owner's Manual See Contrast table(2)
* 24-4 Warranty Card See Contrast table(2)
Mark No. Description Part No.
Mark No. Description DEH-4090MP/XN/ID DEH-6010MP/XN/UR6 Unit Box QHG3010 QHG30117 Contain Box QHL3010 QHL30119 Accessory Assy CEA6708 XEA7011
10 Screw Assy CEA3849 CEA531711 Screw Not used BPZ20P060FTB
17 Holder(L) Not used CND124918 Holder(R) Not used CND1250
Decimal points for resistorand capacitor fixed valuesare expressed as :2.2 t 2R20.022 t R022
The > mark found on some component parts indicatesthe importance of the safety factor of the part.Therefore, when replacing, be sure to use parts ofidentical designation.
Symbol indicates a resistor.No differentiation is made between chip resistors anddiscrete resistors.
NOTE :
Symbol indicates a capacitor.No differentiation is made between chip capacitors anddiscrete capacitors.
NOTE FOR PCB DIAGRAMS1.The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram.2.Viewpoint of PCB diagrams