AS/NZS 4331.1:1995 ISO 7005-1:1992 Australian/New Zealand Standard Metallic flanges Part 1: Steel flanges Global Supply Line Pty Ltd Major stockist of valves to AS/ISO/API/ASME standards. Contact us: [email protected]Full stock list at our website www.globalsupplyline.com.au
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AS/NZS 4331.1:1995ISO 7005-1:1992
Australian/New Zealand Standard
Metallic flanges
Part 1: Steel flanges
Global Supply Line Pty LtdMajor stockist of valves to AS/ISO/API/ASME standards.Contact us: [email protected]
Full stock list at our website www.globalsupplyline.com.au
This Joint Australian/New Zealand Standard was prepared by Joint TechnicalCommittee ME/1, Pressure Equipment. It was approved on behalf of the Council ofStandards Australia on 19 July 1995 and on behalf of the council of Standards NewZealand on 24 October 1995. It was published on 5 December 1995.
The following interests are represented on Committee ME/1:
A.C.T. Occupational Health and Safety OfficeAluminium Development Council, AustraliaAustralian Chamber of Commerce and IndustryAustralian Institute of EnergyAustralian Institute of PetroleumAustralian Institute of Pressure Equipment EngineersAustralian Liquefied Petroleum Gas AssociationBoiler and Pressure Vessel Manufacturers Association of AustraliaBureau of Steel Manufacturers of AustraliaDepartment for Industrial Affairs, S.A.Department of Employment, Vocational Education, Training and Industrial
Relations, Qld.Department of Labour, New ZealandDepartment of Occupational Health, Safety and Welfare, W.A.Electricity Corporation of New ZealandElectricity Supply Association of AustraliaHeavy Engineering Research Association, New ZealandInstitute of Metals and Materials, AustralasiaInstitution of Engineers, AustraliaInsurance Council of AustraliaMetal Trades Industry Association of AustraliaNational Association of Testing Authorities, AustraliaNew Zealand Engineering FederationNew Zealand Petrochemical Users GroupNew Zealand Timber Industry FederationOccupational Health and Safety Authority, Vic.Tasmania Development and ResourcesWelding Technology Institute of AustraliaWorkCover Authority, N.S.W.Work Health Authority, N.T.
Review of Standards. To keep abreast of progress in industry, Joint Australian/NewZealand Standards are subject to periodic review and are kept up to date by the issue ofamendments or new editions as necessary. It is important therefore that Standards usersensure that they are in possession of the latest edition, and any amendments thereto.
Full details of all Joint Standards and related publications will be found in the StandardsAustralia and Standards New Zealand Catalogue of Publications; this information issupplemented each month by the magazines ‘The Australian Standard’ and ‘Standards NewZealand’, which subscribing members receive, and which give details of new publications,new editions and amendments, and of withdrawn Standards.
Suggestions for improvements to Joint Standards, addressed to the head office of eitherStandards Australia or Standards New Zealand, are welcomed. Notification of anyinaccuracy or ambiguity found in a Joint Australian/New Zealand Standard should be madewithout delay in order that the matter may be investigated and appropriate action taken.
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AS/NZS 4331.1:1995
Australian/New Zealand Standard
Metallic flanges
Part 1: Steel flanges
PUBLISHED JOINTLY BY:
STANDARDS AUSTRALIA1 The Crescent,Homebush NSW 2140 Australia
STANDARDS NEW ZEALANDLevel 10, Standards House,155 The Terrace,Wellington 6001 New Zealand
ISBN 0 7337 0007 1
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PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee ME/1 onPressure Equipment. It is identical with and has been reproduced from ISO 7005-1:1992, Metallic flanges,Part 1: Steel flanges.
The objective of this Standard is to provide designers, manufacturers and users with an international Standardfor flanges for use in pressure applications.
This Joint Standard is one of the following series that applies to metallic flanges.
AS/NZS4331 Metallic flanges4331.1 Part 1: Steel flanges4331.2 Part 2: Cast iron flanges4331.3 Part 3: Copper alloy and composite flanges
Under arrangements made between Standards Australia, Standards New Zealand and ISO, users of thisStandard are advised that in Australia copyright is vested in Standards Australia and in New Zealandcopyright is vested in Standards New Zealand.
It is not intended this Standard be a mandatory replacement for any flange Standards already in use inAustralia or New Zealand. Before flanges to this Standard are used with flanges of other Standards,compatibility for bolting, strength, gasket seating and the like should be checked.
Statements expressed in mandatory terms in notes to text, tables and figures are deemed to be requirementsof this Standard.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the application of theannex to which they apply. A ‘normative’ annex is an integral part of a Standard, whereas an ‘informative’annex is only for information and guidance.
As this Standard is reproduced from an international Standard, the following applies:
(a) Its number appears on the cover and title page while the International Standard number appears only onthe cover.
(b) In the source text, ‘this International Standard’ should read ‘this Australia/New Zealand Standard’.
(c) A full point substitutes for a comma when referring to a decimal marker.
References to international Standards should be replaced by equivalent Australian Standards, as follows:
Reference to International Standard Australian StandardISO7
7-1:1982
7-2:1982
Pipe threads where pressure-tightjoints are made on the threadsPart 1: Designation, dimensions
and tolerancesPart 2: Verification by means of
limit gauges
AS1722
1722.1
1722.1
Pipe threads of Whitworth form
Part 1: Sealing pipe threads
Part 1: Sealing pipe threads
261:1973 ISO general purpose metric screwthreads—General plan
1721 General purpose metric screwthreads
887* Plain washers for metric bolts,screws and nuts for generalpurposes—General plan
—
* To be published (Revision of ISO 887:1983).
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ISO6708:1980 Pipe components—
Definition of nominal size
AS—
7268:1983 Pipe components—Definition of nominal pressure
—
7483:1991 Dimensions of gaskets for usewith flanges to ISO 7005
—
ANSI/ASMEB1.20.1:1983 Pipe threads, general purpose
(inch)
—
Equivalent National Material Standards may be substituted for those specified in this Standard.
Users of Standards are reminded that copyright subsists in all Standards Australia and Standards New Zealand publications and software.Except where the Copyright Act allows and except where provided for below no publications or software produced by Standards Australiaor Standards New Zealand may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior permissionin writing from Standards Australia or Standards New Zealand. Permission may be conditional on an appropriate royalty payment. Australianrequests for permission and information on commercial software royalties should be directed to the head office of Standards Australia. NewZealand requests should be directed to Standards New Zealand.
Up to 10 percent of the technical content pages of a Standard may be copied for use exclusively in-house by purchasers of theStandard without payment of a royalty or advice to Standards Australia or Standards New Zealand.
Inclusion of copyright material in computer software programs is also permitted without royalty payment provided such programsare used exclusively in-house by the creators of the programs.
Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standard isamended or revised. The number and date of the Standard should therefore be clearly identified.
The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercialcontracts is subject to the payment of a royalty. This policy may be varied by Standards Australia or Standards New Zealand at any time.
C Recommended bevel for equal wall thicknesses t the end of the flangehub from 5 mm to 22 mm inclusive and greater than 22 mm (pipeline applications) . . . 51
E.3 Pressure/temperature (P/T) ratings for flanges made using austeniticstainless steels (based on 0,2% proof stress), material groups 10E0 to 15E0 . . . . . . . 65
E.4 Pressure/temperature (P/T) ratings for flanges made using austeniticstainless steels (based on 1% proof stress), material groups 10E0 to 15E0 . . . . . . . . 66
It specifies the types of steel flanges and their facings,dimensions, tolerances, threading, bolt sizes, flangeface surface finish, marking, testing and inspection.
It does not specify pressure/temperature ratings ormaterials for steel flanges. However, annex D givesguidance on selected materials and annex E givesguidance on the pressure/temperature ratings for someflanges made from the materials listed in annex D.
This part of ISO 7005 does not apply to flanges madefrom bar stock by turning.
Nor does it apply to flanges of types 11, 12, 13, 14 and15 made from plate material.
The various gasket types, dimensions, design charac-teristics and materials used are not within the scope ofthis part of ISO 7005.
NOTE — Dimensions of gaskets are given in ISO 7483.
1.2 Normative references
The following standards contain provisions which,through reference in this text, constitute provisions ofthis part of ISO 7005. At the time of publication, theeditions indicated were valid. All standards are subjectto revision, and parties to agreements based on thispart of ISO 7005 are encouraged to investigate thepossibility of applying the most recent editions of thestandards indicated below. Members of IEC and ISOmaintain registers of currently valid InternationalStandards.
ISO 7-1 : 1982, Pipe threads where pressure-tight jointsare made on the threads — Part 1: Designation,dimensions and tolerances.
ISO 7-2 : 1982, Pipe threads where pressure-tight jointsare made on the threads — Part 2: Verification bymeans of limit gauges.
ISO 261 : 1973, ISO general purpose metric screwthreads — General plan.
ISO 887: — 1), Plain washers for metric bolts, screwsand nuts for general purposes — General plan.
ISO 6708 : 1980, Pipe components — Definition ofnominal size.
ISO 7268 : 1983, Pipe components — Definition ofnominal pressure.
ISO 7483 : 1991, Dimensions of gaskets for use withflanges to ISO 7005.
*) Series 1 flanges are the basic flanges; series 2 flanges may have a limited application in the future.
1) To be published. (Revision of ISO 887 : 1983.)
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1.3 Definitions
For the purposes of this part of ISO 7005, the defini-tions of nominal size (DN) as given in ISO 6708, andnominal pressure (PN) as given in ISO 7268 and thefollowing definition apply.
1.3.1 pipeline: Cross-country fluid transmission line,e.g. for oil or gas.
1.4 Designation of types, components andfacings
Figures 1 to 4 illustrate flanges and flanged compo-nents grouped according to type and figure 5 illustratesfacing types.
Figure 1: Flanges — Types 01 to 05 inclusive,comprising flanges generally manufactured fromplate materials.
NOTE — Types 02 and 03 are identical; it is theirancillary components which dif fer (see figure 4).
Figure 2: Flanges — Types 11 to 15 inclusive,comprising flanges generally manufactured fromforgings or castings.
Figure 3: Flange — Type 21 integral flange, aspart of some other equipment or component.
Figure 4: Ancillary components for flanges —Types 32 to 34 inclusive, comprising parts orcomponents for use with flange types 02, 03and 04.
Figure 5: Facings — Types A to J inclusive,comprising the various types of flange facingswhich may be used where applicable in conjunc-tion with the groups of flanges or flangedcomponents in figures 1 to 4.
NOTE — Type numbers are not consecutive to permitpossible future addit ions to any part icular group.
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Section 2: General requirements
2.1 Pressure/temperature ratings
Guidance on pressure/temperature ratings of flangesforming the subject of this part of ISO 7005 is given inannex E for some flanges made from the materials listedin annex D.
2.2 Materials and bolting
2.2.1 Range of materials
Guidance on selected materials is given in annex D.
2.2.2 Gaskets
See the note in 1.1.
2.2.3 Bolting
The material of the bolting should be chosen by the useraccording to the pressure, temperature, flange materialand the selected gasket so that the flanged joint remainstight under the expected operating conditions.
For PN 20, PN 50, PN 110, PN 150, PN 260 and PN 420flanges up to and including bolt size M45, coarse seriesbolts to ISO 261 shall be used; from bolt size M48upwards, the fine series having a uniform 4 mm pitch shallbe used.
2.3 Repairs
2.3.1 Where not otherwise prohibited by the applicablematerial standard, repairs by welding are permitted whenthere is a proven method. All welding shall be inaccordance with a written procedure.
2.3.2 Any filler rod used for weld repairs shall be such asto produce a weld having characteristics similar to thoseof the parent metal. Flanges shall be heat treated afterrepair welding when the material specification requiressuch treatment.
2.4 Dimensions
2.4.1 Range of nominal sizes
The range of nominal sizes applicable to each flange typeand each nominal pressure shall be as specified intable 3.
2.4.2 Tables giving dimensions
Dimensions of flanges shall be in accordance with thefollowing tables, as appropriate.
Tables 4, 5, 6 and 7: Dimensions of flange facings
Series 1 flangesTable 10: Dimensions of PN 10 flangesTable 11: Dimensions of PN 16 flangesTable 12: Dimensions of PN 20 flangesTable 15: Dimensions of PN 50 flangesTable 16: Dimensions of PN 110 flangesTable 17: Dimensions of PN 150 flangesTable 18: Dimensions of PN 260 flangesTable 19: Dimensions of PN 420 flanges
Series 2 flangesTable 8: Dimensions of PN 2,5 flangesTable 9: Dimensions of PN 6 flangesTable 13: Dimensions of PN 25 flangesTable 14: Dimensions of PN 40 flanges
2.4.3 Threads for threaded flanges
2.4.3.1 The threads shall be taper or parallel threads inaccordance with ISO 7-1 or taper threads in accordancewith ANSI/ASME B1.20.1 as appropriate.
NOTE — Unless otherwise specified, parallel threads in accor-dance with ISO 7-1 will be supplied for flanges PN 2,5, PN 6,PN 10, PN 16, PN 25 and PN 40 and taper threads in accor-dance with ANSI/ASME B1.20.1 for flanges PN 20, PN 50,PN 110, PN 150, PN 260 and PN 420.
2.4.3.2 The threads shall be concentric with the axes ofthe flanges and variations in alignment shall not exceed5 mm/m. Flanges up to and including PN 40 shall bemanufactured without a counterbore. The threads shall bechamfered approximately to the major diameter of thethreads at the back of the flanges at an angle of approxi-mately 45° with the axes of the threads. The chamfersshall be concentric with the threads and permitted to beincluded in the measurement of the thread lengths pro-vided that the chamfers do not exceed one pitch in length.
Flanges PN 50 and above shall be provided with a coun-terbore at the back. The threads shall be chamfered to thediameters of the counterbores at an angle of approxi-mately 45° with the axes of the threads. The counterboresand chamfers shall be concentric with the threads.
2.4.3.3 Gauging shall be in accordance with ISO 7-2 orANSI/ASME B1.20.1 as appropriate.
2.4.4 Hubs — General applications
2.4.4.1 The hub of threaded (type 13), slip-on (type 12),socket weld (type 14) and lapped (type 15) flanges shallbe cylindrical or alternatively shall have a draft of not morethan 7° on the outside surface for forging or castingpurposes. For the limiting profile of weld neck hubs, seeannex A.
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2.4.4.2 The hub dimensions of threaded (type 13) andslip-on (type 12) flanges having a reduced bore shall beat least as large as those of the standard flange of thesize to which the reduction is being made. For weldingneck (type 11) flanges having a reduced bore, the hubdimensions shall be the same as those of the standardflange of the size to which the reduction is being made.
2.4.5 Hubs — Pipeline applications
2.4.5.1 The hub diameter and wall thickness at thewelding end shall be determined as specified in 2.4.5.1.1to 2.4.5.1.3 as appropriate.
2.4.5.1.1 When the minimum yield strength of the hubportion of any flange or its representative test specimen isthe same as that of the mating pipe, the minimumthickness at the welding end shall be the same as that ofthe mating pipe.
2.4.5.1.2 When the minimum yield strength of the hubportion of any flange or its representative test specimen isless than that specified for the pipe to be matched, theminimum thickness of the hub at the welding end shall besuch that the product of its thickness times its yieldstrength (at the welding end) shall at least equal theproduct of the specified wall thickness and the minimumspecified yield strength of the pipe to be matched.
2.4.5.1.3 When the hub thickness at the welding end isgreater than the wall thickness of the adjoining pipe, thejoint design shall be as shown in any of the three sketchesin figure B.1.
2.4.5.2 The minimum hub outside diameter at the point ofweld shall be determined by adding twice the minimumwall thickness determined in 2.4.5.1.1 or 2.4.5.1.2 to thebore specified by the customer.
2.4.5.3 For sizes DN 300 to DN 600, when the mechani-cal (minimum yield strength) properties of all sections ofthe flanges are equal to or higher than those of the pipeto be matched, the hub dimensions are permitted to bethe same as those of the general flanges as indicated inannex A.
2.4.6 Welding end preparation
For welding type 11 flanges to pipe, the typical endpreparation of the flange shall be as shown in annex A.When PN 20, PN 50, PN 110 and PN 150 flanges areused in pipeline applications the typical welding endpreparations are as shown in annex C.
NOTE — Other welding end preparations agreed between manu-facturer and purchaser do not invalidate compliance with this partof ISO 7005.
2.5 Facings
2.5.1 Range of facings
The range of flange facings and flange face designationsshall be as given in figure 5. Dimensions of facings accor-ding to the PN designation shall be in accordance withfigures 6 and 7 and tables 4, 5, 6 and 7, as appropriate.
NOTES
1 For types B (as shown in figure 6 only), D, F, G and J thetransition from the raised face diameter to the flange face is atthe option of the manufacturer.
2 For PN 20 and PN 50 to PN 420 there are large and small ver-sions of C, D, E and F types of facing. In such cases two sets ofdimensions have been given in the related tables. For small maleand female joints care should be taken to ensure that the insidediameter of the pipe is small enough to permit sufficient bearingsurface.
3 The type B raised face on steel flanges may be removed whenbolted to cast iron or copper alloy flanges for designations up toand including PN 50 in order to provide full-face gasketing if suchbe required. On a flanged component or fitting this will reduce thethickness and the overall length accordingly.
2.5.2 Facing height/depth
For PN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40flanges all facing heights shall be included in the minimumflange thickness and are measured from the face of theflange. The same requirement applies for PN 20 andPN 50 flanges when they have the (type B1) raised face.For PN 20, PN 50, PN 110, PN 150, PN 260 and PN 420flanges with other facings, e.g. type B2, spigot and recess,tongue and groove, the height or depth shall be added tothe minimum flange thickness. For PN 110 to PN 420flanges all facings shall be added to the minimum flangethickness. Special requirements apply to ring-joint facings(see 2.5.3).
2.5.3 Ring-joint facings
The bottom of the ring-joint groove shall not encroachbelow the plane of the flange edge of the appropriateminimum thickness flange. Where the depth of the ring-type joint groove would violate this requirement, sufficientmetal shall be added to the flange thickness or raised faceheight so that the bottom of the groove shall be in thesame plane as the flange edge of a minimum thicknessflange.
2.5.4 Lapped joints
For type 33 ancillary components for flanges, the finishedheight of the facing shall be not less than the pipethickness used. If a tongue, groove or ring-joint face isrequired, the thickness of the lap remaining aftermachining the facing shall not be less than the specifiedthickness of the pipe used.
2.5.5 Surface finish of flanges
2.5.5.1 All flange jointing faces shall be finished inaccordance with table 1 or table 2, as appropriate. Thesurface finishes of the faces shall be compared by visualor tactile means with reference specimens which conformto the Ra and Rz values given in tables 1 and 2.
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Table 1 — Surface finish for facings types A, B and E/F (large)
Method ofmachining
Approximatedepth ofserration
mm
Approximateradius oftool nose
mm
Approximatepitch of
serrationmm
Rz1)
μmRa
1)
μm
min. max. min. max.
Turning2) 0,05 1,6 0,8 12,5 50,0 3,2 12,5
Other thanturning
— — — 12,5 25,0 3,2 6,3
1) Ra and Rz are defined in ISO 468.
2) The term “turning” includes any method of machine operation producing either serrated concentric orserrated spiral grooves.
NOTE — For certain applications, e.g. for searching media such as low temperature gases, and forflanges of PN 150 and above, it may be necessary to stipulate closer control on the surface finish.
NOTES
1 It is not intended that instrument measurements are taken onthe flange faces, and the Ra and Rz values as defined in ISO 468relate to the reference specimens.
2 Other finishes may be agreed between the manufacturer andpurchaser.
2.5.5.2 The dimensions given for facings (particularlytongue and groove types] in this part of ISO 7005 apply toflanges in the condition as delivered.
When special coatings or finishes are required this shouldbe stated in the order so that an appropriate allowancemay be incorporated in the machining of any relevantmating dimensions.
2.5.5.3 Flat face, raised face and large spigot/recessfacings [i.e. types A, B and E/F (large)] shall be turned.Turning shall be carried out with a round-nosed tool inaccordance with table 1.
2.5.5.4 For tongue/groove, small spigot/recess, “O”-ringrecess/groove and ring-joint facings [i.e. types C/D, E/F(small), G/H and J] the gasket surfaces shall be machinedin accordance with the values shown in table 2.
Table 2 — Surface finish values for facingstypes C/D, E/F (small), G/H and J
Facing typeRz
1)
μmRa
1)
μm
min. max. min. max.
Tongue/groove (C/D) and smallspigot/recess (E/F)
3,2 12,5 0,8 3,2
Ring-joint (J) ( including side walls)and “O”- ring recess/groove (G/H)
1,6 6,3 0,4 1,6
1) Ra and Rz are defined in ISO 468.
2.6 Spot-facing or back-facing
Any spot-facing or back-facing required shall not reducethe flange thickness to less than the thickness specified.
When spot-facing is used, the diameter shall be largeenough to accommodate the outside diameter of theequivalent normal series of ISO washers complying withISO 887 for the metric bolt size being fitted. When aflange is back-faced, it is permissible for the fillet radius tobe reduced but it shall not be eliminated entirely. Thebearing surfaces for the bolting shall be parallel to theflange face within the limits shown in table 20.
When a flange is back-faced a minimum fillet radius at thehub, Rmin (see figure 8), shall be maintained as given intable 21.
2.7 Tolerances
Flange dimensions shall comply with the tolerancesspecified in table 20.
2.8 Marking
2.8.1 Flanges other than integral flanges
Flanges other than integral flanges shall be marked withthe following information:
a) the number of this part of ISO 7005 (i.e.ISO 7005-1);b) the nominal size (DN) and the PN designation;c) the material designation (see 2.8.2);d) the manufacturer’s name or trade-mark;e) the thread identification where appropriate(see 2.8.3);f) the heat (cast) number or suitable quality controlnumber traceable to the heat number.
NOTES1 Additionally, flange facing designations may be given (seealso 2.8.4).2 Where a flange is subsequently used to form an integral partof a component and the component has a lower pressure ratingthan that of the flange, the lower rating should be clearly markedon the component.
2.8.2 Material designation
The material designation shall be as specified in 2.8.2.1,2.8.2.2 and 2.8.2.3, as appropriate.
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2.8.2.1 The material designation shall be the minimuminformation required to identify the material, e.g. the gradeidentification, preceded by the specification (standard)number where necessary.
EXAMPLES (for materials in tables D.1 and D.2)
a) 16Mo3
b) C26-52H
c) X7 CrNiNb 18 10
2.8.2.2 For flanges of nominal size DN 300 and greater,manufactured specifically for pipeline applications, thematerial designation shall be the material group and gradeidentification number in accordance with table D.3.
EXAMPLE
4.A.250
2.8.2.3 For flanges manufactured in accordance with2.4.5.1.2, the material designation shall comprise thematerial group and grade identification number for theflange and the strength grade of the pipe for which theflange has been made, presented as shown in thefollowing example.
EXAMPLE
4.A.290/XXX
where XXX is the strength grade of the pipe, taken fromthe appropriate steel tube standard.
2.8.3 Identification of internally threaded flanges
Internally threaded flanges shall be marked to indicate thetype of thread used.
Threads to ISO 7-1 shall be designated by the lettersymbols Rc or Rp, as appropriate, in accordance withISO 7-1 followed by the nominal size, e.g. Rc 3/4.Threads to ANSI/ASME B1.20.1 shall be designated bythe nominal size, number of threads per inch and theletters NPT, e.g. 3/4-14NPT.
2.8.4 Groove number
Flanges grooved for standard ring-joints shall be markedwith the letter “R” and the corresponding ring number.
2.8.5 Stamping
Where steel stamps are used, the marking shall beapplied to the rim of the flange.
2.9 Inspection and test
NOTES
1 The PN 20, PN 50, PN 110, PN 150, PN 260 and PN 420flanges specified are designed to be interchangeable with Classrated flanges to ANSI/ASME B16.5 and MSS 5P44, but they arenot identical in all respects; for inspection purposes, it isrecommended that the dimensions of PN 20, PN 50, PN 110,PN 150, PN 260 and PN 420 flanges are deemed to comply withthe dimensions specified in ANSI/ASME B16.5 or MSS 5P44 asappropriate.
2 This part of ISO 7005 does not make provision for routineinspection or pressure testing of separate flanges. However,flanges may be required to be pressure tested after attachmentof a pipe or other equipment or when forming an integral part ofsuch equipment. The test pressure is then dependent on therequirements of the appropriate standard or code of practice inaccordance with which the equipment has been manufactured.Any test pressures should not exceed 1,5 times the maximumallowable working pressure at 20°C rounded off to the next higher1 bar1) increment.
2.10 Information to be supplied by thepurchaser
The following information should be supplied by thepurchaser in the enquiry and/or order:
a) the number of this part of ISO 7005 (i.e.ISO 7005-1);
b) the nominal size — DN followed by the appropriatenumber (see 1.3);
c) the PN designation — PN followed by theappropriate number (see 1.3);
d) the flange type number (see 1.4), together withreference to the ancillary component type number ifappropriate;
e) the facing type letter (see 1.4);
f) the material designation by reference to a nationalstandard or International Standard and grade of steel(see 2.8.2), if appropriate;
g) the internal thread designation (see 2.4.3);
h) the external diameter and thickness of pipe;
i) material certification requirements;
j) details of special coatings (see 2.5.5.2);
k) the neck thickness S where appropriate;
i) the bore diameter B where appropriate;
m) the bore diameter for welding neck (type 11) orsocket weld (type 14) flanges, if different from thosespecified in this part of ISO 7005;
n) for pipeline flanges, the mating pipe wall thicknessand yield strength (see 2.4.5.1.3) and weld preparation(see annex B);
o) the bolting material when bolts are ordered with theflange(s).
1) 1 bar = 105 Pa
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NOTE — These sketches are diagrammatic only.
Figure 1 — Flanges — Types 01 to 05
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NOTE — These sketches are diagrammatic only.
Figure 2 — Flanges — Types 11 to 15
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NOTE — This sketch is diagrammatic only.
Figure 3 — Flange — Type 21
NOTE — These sketches are diagrammatic only.
1) Type 32 corresponds to type 02 flange.
2) Type 33 corresponds to type 03 flange.
3) Type 34 corresponds to type 04 flange.
Figure 4 — Ancillary components for flanges — Types 32 to 34
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NOTE — These sketches are diagrammatic only.
Figure 5 — Illustration of flange facings (types A to J)
1) f1 applies to PN 20 and PN 50 and is included in flange thickness C.2) f2 applies to PN 110, PN 150, PN 260 and PN 420, and is addit ional to flange thickness C.3) d2 is larger than d1 for DN 15, DN 20, DN 25 and DN 32; otherwise d2 is equal to d1.4) x2 is equal to d1 for DN 15 and DN 20.5) Height of raised port ion E is equal to groove depth E but is not subject to tolerance (see 2.5.3).
1) Large spigot and recess faces and large tongue and groove are not applicable to PN 20 because of potential dimensionalconflicts.
2) f1 applies to PN 20 and PN 50, and is included in the minimum flange thickness.
3) f2 applies to PN 110, PN 150, PN 260 and PN 420, and is addit ional to the minimum flange thickness.
NOTE — For small spigot and recess joints care should be taken in the use of these dimensions to ensure that the insidediameter of the fit ting or pipe is small enough to ensure suff icient bearing surfaces.
Table 6 — Dimensions of flange facings for nominal sizes DN 950 to DN 1 500for PN 20, PN 50, PN 110 and PN 150
4 For reducing threaded, slip-on and weld neck flanges,see 2.4.4.2.
5 For threads in threaded flanges, see 2.4.3.
6 The neck thickness dimension S is applicable to themajori ty of flanges, but for sizes above DN 600 or for flangesto be used with other pipe wall thicknesses, the neckthickness is subject to agreement between the manufacturerand purchaser.
7 The neck diameter N 3 is the theoretical maximum whichwill permit the use of ISO ring spanners or the fi tt ing, ifrequired, of the normal series of ISO washers (ISO 887)without some form of additional machining such as spot-facing(see 2.6). The washer, if used, may theoretically overlapslightly the corner radius but in practice it is deemed thatthere is suff icient space to fi t the washer satisfactorily.
8 The bore diameter B in sizes generally above DN 600should be specif ied by the purchaser.
The bore for a welding neck (type 11) or a socket weld(type 14) flange should be specified by the purchaser ifrequired to dif fer from the dimensions given in tables 8 to 11,13 and 14.
9 In respect of threaded flanges, the outside diameters ofDN 65, DN 125 and DN 150 pipes should be as shown in thefollowing table.
Dimensions in mil limetres
Nominal sizeDN
Outside diameter
threaded toISO 7-1
threaded toANSI/ASME B1.20.1
65125150
76,1139,7165,1
73141,3168,3
10 Up to and including nominal size DN 600, the flangeshave been recalculated recently according to the relevantGerman (DIN) calculation method. For this reason it wasnecessary to increase certain flange thicknesses. Abovenominal size DN 600, flange thicknesses remain as they were,but the previous pressure/temperature ratings are no longerapplicable (see E.1).
Notes to tables 12, 15, 16, 17, 18 and 19
1 For tolerances, see 2.7 and section 4.
2 For facings, see 2.5, figure 7 and tables 5, 6 and 7.
3 For spot-facing, see 2.6.
4 For reducing threaded, slip-on and weld neck flanges,see 2.4.4.2.
5 For threads in threaded flanges, see 2.4.3.
6 Blank flanges may be with or without hubs at themanufacturer’s option.
7 For welding of unequal wall thicknesses, see theacceptable bevel designs in annex B.
8 Dimensions for B3 correspond to the inside diameter ofthe pipe as given in ANSI/ASME B36.10 for Standard Wallpipe. The thickness of Standard Wall is the same as Schedule40 in sizes DN 250 and smaller. Tolerances in table 20 apply.
9 When PN 20 and PN 50 flanges are required with flatface, either the full thickness or the thickness with the raisedface removed may be furnished. Users are reminded thatremoving the raised face wil l make the length through the hubnon-standard. See 2.5.2.
10 The bore for a welding neck (type 11) or a socket weld(type 14) flange should be specif ied by the purchaser ifrequired to differ from the dimensions given in tables 12 and15 to 19.
11 In respect of threaded flanges, the outside diameters ofDN 65, DN 125 and DN 150 pipes should be as shown in thefollowing table.
Dimensions in mil limetres
12 Attention is drawn to D.4 and annex F for DN 300 and
Nominal sizeDN
Outside diameter
threaded toISO 7-1
threaded toANSI/ASME B1.20.1
65125150
76,1139,7165,1
73141,3168,3
above for pipeline applications.
13 The R1 dimension only applies to DN 300 and above forflanges used in pipeline applications.
14 Welding end diameters A given are for generalapplication and not for pipeline applications.
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Section 4: Tolerances
Table 20 — TolerancesDimensions in mil limetres
Dimension PN Flange type Tolerance Size range
Bore diameterB1, B2, B3
All
11, 141), 33
+0,5−1,0
≤ DN 125+1,0−1,5
DN 150 up to and including DN 300±2 ≥ DN 350
Other than 11, 141)
and 33
+10
≤ DN 125
+1,50
DN 150 up to and including DN 600
Flange thicknessC1, C2, C3
All
All (machined onboth faces)
+20 thickness ≤ 18
+30 18 < thickness ≤ 50
+40 thickness > 50
All (machined onfront face only)
+3,50 thickness ≤ 18
+5,50 18 < thickness ≤ 50
+90 thickness > 50
Length through hubH All 11
±1,5 ≤ DN 250±3 DN 300 up to and including DN 600
±4,5 ≥ DN 650
Outside diameter of neckA All 04,11
+2,5−1,0 ≤ DN 150
+4−1
DN 200 up to and including DN 600+5,5−1,5 ≥ DN 650
Facing diameterd1
2, 5, 6, 10, 16,25, 40
All
+2−1 ≤ DN 250+3−1 ≥ DN 300
20, 50, 110, 150,260, 420
f1 = 2 f1 = 7
≤ DN 600±1 ±0,5
±2 ±1 ≥ DN 650
Facing heightf1
All All 1 min. All
Facing diametersx1, x2, y1, y2, y3
All All ±0,5 ≤ DN 600
w, y All All +0,50
≤ DN 600
x, y All All 0−0,5 ≤ DN 600
Diameter of bolt circleK All All
±1 bolt sizes M10 to M24±1,25 bolt sizes M27 to M33±1,5 bolt sizes M36 to M52±2 bolt sizes M56 to M95
±2,5 bolt sizes M100
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Table 20 (concluded )
Dimensions in mil limetres
Dimension PN Flange type Tolerance Size range
Centre-to-centre ofadjacent bolt holes All All
±0,5 bolt sizes M14 to M24±0,62 5 bolt sizes M27 to M33±0,75 bolt sizes M36 to M52±1 bolt sizes M56 to M95±1,25 bolt sizes M100
Eccentricity of machinedfacing diameters All All
0,5 ≤ DN 651 DN 80 up to and including DN 1502 DN 200 up to and including DN 5003 ≥ DN 600
Bolt ing bearing faces shall be parallel with the flange gasket surface within 1°.
1) Small bore only.
Table 21 — Minimum hub radius after back-facing
Dimensions in mil limetres
Flange nominal size Rmin and R1 min
Up to and including DN 50Over DN 50 and up to and including DN 200Over DN 200
235
NOTE — For dimensions of R and R1, see tables 8 to 19.
Figure 8 — Minimum hub radius after back-facing
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Annex A(normative)
Bevel for specified wall thicknesses from 5 mm to 22 mminclusive and greater than 22 mm
Dimensions in mil limetres
1) t is the specified wall thickness of pipe, in mill imetres
a) t from 5 mm to 22 mm inclusive b) t greater than 22 mm
NOTES
1 See 2.4.4.1, 2.4.5.3 and 2.4.6.
2 For flanges required to connect with ferri ticsteel pipe of nominal wall thickness less than 4,8 mm the welding ends shall befinished to a slight chamfer or shall be square, at the option of the manufacturer.
For flanges required to connect with austenitic stainless steel pipe of nominal wall thickness 3,2 mm or less, the welding ends shallbe finished to a slight chamfer.
3 When flanges covered by this part of ISO 7005 are intended for service with light-wall high-strength pipe, the thickness ofthe hub at the bevel may be greater than that of the pipe to which the flange is joined. Under these condit ions a single taper hubmay be provided and the outside diameter of the hub at the base (dimension N) may be modif ied.
4 For dimensions of welding-neck thickness (type 11), see the tables in section 3.
Figure A.1 — Bevel for specified wall thicknesses t
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Annex B(normative)
Acceptable bevel designs for unequal wall thicknesses (pipelineapplications)
*) No minimum when materials joined have equal yield strength.
NOTE — None of the dimensions t1, t2 or t1 + t2 shall exceed 0,5t.
Figure B.1 — Acceptable bevel designs for unequal wall thicknesses
When the minimum specified yield strengths of the sections to be joined are unequal, the deposited weld metal shallhave mechanical properties at least equal to those of the section having the high strength, and the minimumthickness tD shall equal at least t times the ratio of the minimum specified yield strength of the pipe and of the flange,but shall not exceed 1,5 t.
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Annex C(informative)
Recommended bevel for equal wall thicknesses t at the end of theflange hub from 5 mm to 22 mm inclusive and greater than 22 mm
(pipeline applications)
Dimensions in mil limetres
a) t from 5 mm to 22 mm inclusive (pipeline applications)
b) t greater than 22 mm (pipeline applications)
Figure C.1 — Recommended bevel for equal wall thicknesses t at the end of the flange hub
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Annex D(informative)
Guidance on flange materials
D.1 General
When work started on this part of ISO 7005 it wasdecided to refer to the German and American steelswhich were used for the manufacture of the Europeanand American steel flanges on which this part ofISO 7005 is based. Since then a number ofISO standards have been published, or are in pre-paration, which specify steels suitable for themanufacture of flanges. However, the complete suite ofISO standards has yet to be published, and thereforethe materials specified in this annex are given forguidance only and users are entitled to select othersteels from national standards in preference, asdeemed necessary. Moreover, if specifying steels notgiven in this part of ISO 7005, users of this part ofISO 7005 have the responsibility to ensure that thesteels are suitable for the PN designations given. In afuture edition of this part of ISO 7005, steels fromISO standards only will be specified.
Guidance on pressure/temperature ratings for certainflanges made from the materials given in this annex isgiven in annex E.
D.2 Range of materials
Except for pipeline flanges, flanges specified in thispart of ISO 7005 may be manufactured from materialsselected from tables D.1 and D.2.
NOTE — See also 1.1.
When PN 20, PN 50, PN 110 and PN 150 flanges arespecified for pipeline applications, materials may beselected from table D.3.
D.3 Material groupings
Materials in this part of ISO 7005 are identified by abasic material reference.
NOTES
1 Several materials have been placed in any one group withthe provision that they give a compatible rating for the flangedjoint i.e. materials likely to be used together are capable ofmaintaining the same rating). In this respect the charac-teristics of any material in a given group are compatible withthe rating for that group. Consequently, ratings for somematerials are conservative (see also annex E).
2 The specif ications may not be equivalent in all details andtherefore may not be equally suitable for all applications.
D.4 Materials for PN 20, PN 50, PN 110 andPN 150 flanges types 05 and 11 for nominalsizes DN 300 and larger for pipelineapplicationsThe steel used in the manufacture of PN 20, PN 50,PN 110 and PN 150 flanges types 05 and 11 fornominal sizes DN 300 and larger for pipelineapplications given in table D.3 should be selected bythe manufacturer to meet the following recommen-dations.
D.4.1 The 4.A.330 and higher grades of steel forPN 110 and PN 150 flanges should be killed steel.
D.4.2 The steel used should be suitable for fieldwelding to other flanges, fittings or pipe manufacturedto the appropriate International Standards.
D.4.3 The steel used should have a maximum carboncontent of 0,35 % (m/m) and a carbon equivalent (C.E.)computed using the following equation:
which should not exceed 0,50, based on checkanalysis. If the carbon equivalent exceeds 0,50, theacceptance of the flanges should be based on agree-ment between the purchaser and the manufacturer.
The choice and use of alloying elements, combinedwith the elements within the limits given above to givethe required tensile properties prescribed in D.4.4,should be made by the flange manufacturer andincluded and reported in the ladle or check analyses toidentify the type of steel.
D.4.4 The steel used should have tensile propertiesconforming to the requirements given in table D.3 andbe capable of meeting the flange manufacturer’s designconditions as given in annex F.
The test specimens should be taken from the forgingsor, at the manufacturer’s option, from the billets orforging bars used to manufacture the finished product,provided that such a test specimen has undergonesubstantially the same forming and the equivalent heattreatment as the finished flange. The dimensions of thetest specimen should be such as to reflect adequately
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the heat treatment properties of the hub of the flange.Specimens should be obtained from the midwall of thethinnest section of the hub of the flange or 19 mm fromthe surface of the test specimen. The orientation ofspecimens taken from a flange should be longitudinal.If a separate test bar is used, it should be heat treatedin a heat treat batch with the flanges it represents.
D.4.5 The 4.A.290 and higher grades of steel forPN 20, PN 50, PN 110 and PN 150 flanges and the4.A.250 grade of steel for PN 110 and PN 150 flangesshould be normalized or quenched and tempered.
NOTE — It is recognized that the cooling rate in a quenchingoperation may be slower in the thicker ring section of theflange than in the thinner hub section. Hence, the increase inyield strength due to the quenching operations may be less inthe ring section than in the hub section. This factor isaccounted for in D.4.6.
D.4.6 The flange ring should have sufficient pressurecapacity for the service based on its strength in thenormalized condition. This capacity should be substan-tiated by design calculations using the allowable designstresses as given in annex F of this part of ISO 7005.
Table D.1 — Basic properties and reference standards for materials used forPN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 flanges
DIN steel ISO steel
Description Group Limitingthickness
OriginalDIN standard
and grade
Limitingthickness
ISO standardand grade
Servicetemperature1)
mm mm °C
Casting 1E0 — DIN 1681GS-38,3
— ISO 3755200-400W
—
Forging ≤ 16> 16 ≤ 40> 40 ≤ 63
DIN 17100RSt 37-2
≤ 63 ISO 2604-1F8
−10 to 300
Plate ≤ 16> 16 ≤ 40> 40 ≤ 63
DIN 17100RSt 37-2
≤ 63 ISO 630Fe 360B
−10 to 300
Forging 2E060——
DIN 2528C 16.8C 21C22.3
— ISO 2604-1F9
−10 to 360
Plate ≤ 16> 16 ≤ 40> 40 ≤ 60
DIN 17155 ≤ 60 ISO 9328-2PH 235
−10 to 480
Casting 3E0 — DIN 17245GS-C25
— ISO 4991C23-45AH
—
Forging ≤ 100 DIN 17243C 22.8
≤ 100 ISO 2604-1F13
−10 to 420
Plate > 16 ≤ 40 DIN 17155H11
≤ 60 ISO 9328-2PH 265
−10 to 480
Casting 4E0 — DIN 17245GS-22 Mo4
— ISO 4991C28H
—
Forging ≤ 16> 16 ≤ 40> 40 ≤ 60
DIN 1717515 Mo 3
≤ 60 ISO 2604-1F26
−10 to 530
Plate ≤ 16> 16 ≤ 40> 40 ≤ 60
DIN 1715515 Mo 3
≤ 60 ISO 9328-216 Mo 3
−10 to 530
— DIN 252816 Mo 5
— — —
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Table D.1 (continued )
DIN steel ISO steel
Description Group Limitingthickness
OriginalDIN standard
and grade
Limitingthickness
ISO standardand grade
Servicetemperature1)
mm mm °C
Casting 5E0 — DIN 17245GS-17 CrMo 5 5
— ISO 4991C32H
—
Forging ≤ 60 DIN 1724313 CrMo 4 4
≤ 60 ISO 2604-1F32
−10 to 570
Plate ≤ 16> 16 ≤ 40> 40 ≤ 63
DIN 1715513 CrMo 4 4
≤ 60 ISO 9328-214 CrMo 4 5
−10 to 570
Casting 6E0 — DIM 17245GS-18 CrMo 9 10
— ISO 4991C34BH
—
Forging — DIN 1724310 CrMo 9 10
— ISO 2604-1F34
−10 to 600
Plate ≤ 16> 16 ≤ 40> 40 ≤ 60
DIN 1715510 CrMo 9 10
— ISO 9328-213 CrMo 9 10 T1
—
Casting 7E1 30 DIN 17245GS-10 Ni 19
< 35 ISO 4991C43L
—
7E1 35 DIN 17245GS-10 Ni 14
Forging 7E1 — DIN 1728010 Ni 14
— — —
7E0 — DIN 17102TStE 315
— — —
7E0 — DIN 17102TStE 355
— — —
7E1 — DIN 17102TStE 380
— ISO 2604-1F44
—
7E1 — DIN 17102TStE 420
— — —
7E2 — DIN 17280X8 Ni 9
— ISO 2604-1F45
—
7E1 — DIN 1728012 Ni 19
— — —
Plate 7E1 — DIN 1728010 Ni 14
— — —
7E0 — DIN 17102TStE 315
— ISO 9328-4P 315 TN
—
7E0 — DIN 17102TStE 355
— ISO 9328-4P 355 TN
—
7E1 — DIN 17102TStE 380
— ISO 9328-4PL 390 TN
—
7E1 — DIN 17102TStE 420
— ISO 9328-4PL 420 TN
—
7E2 — DIN 17280X 8 Ni 9
— ISO 9328-3X 8 Ni 9
—
7E1 — DIN 1728012 Ni 19
— ISO 9328-312 Ni 14 G2
—
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Table D.1 (continued )
DIN steel ISO steel
Description Group Limitingthickness
OriginalDIN standard
and grade
Limitingthickness
ISO standardand grade
Servicetemperature1)
mm mm °C
Forging
8E0
8E1
8E2
8E3
—
—
—
—
DIN 17102
WStE 255
WStE 285
WStE 315
WStE 355
—
—
—
—
—
—
—
—
—
—
—
—
Plate
8E0
8E1
8E2
8E3
—
—
—
—
DIN 17102
WStE 255
WStE 285
WStE 315
WStE 355
—
—
—
—
ISO 9328-4
P 255 TN
P 285 TN
P 315 TN
P 355 TN
—
—
—
—
Casting 9E0 — DIN 17245G-X 22 CrMoV 12 1
— ISO 4991C40H
—
Forging ≤ 16> 16 ≤ 40> 40 ≤ 60
DIN 17175X 20 CrMoV 12 1
60 ISO 2604-1F40
—
Casting 10E0 — — — ISO 4991C46
—
Forging——
DIN 17440X 2 CrNi 19 11X 2 CrNiN 18 10
——
ISO 2604-1F46
———
Plate——
DIN 17440X 2 CrNi 19 11X 2 CrNiN 18 10
——
—ISO 9328-5
X 2 CrNi 18 10
—−196 to 550
Casting 11E0 — DIN 17445G-X 6 CrNi 18 9
— ISO 4991C47
—
Forging — DIN 17440X 5 CrNi 18 10
— ISO 2604-1F47
−196 to 550
Plate — DIN 17440X 5 CrNi 18 9
— ISO 9328-5X 5 CrNi 18 9
−196 to 550
Casting 12E0 — DIN 17445G-X 5 CrNiNb 18 9
— ISO 4991C50
—
Forging — DIN 17440X 6 CrNiTi 18 10
— ISO 2604-1F53
−196 to 550
Plate—
——
DIN 17440X 6 CrNiNb 18 10
X 6 CrNiTi 18 10X 6 CrNiNb 18 10
—
——
ISO 2604-1F50ISO 9328-5
X 6 CrNiTi 18 10X 6 CrNiNb 18 10
—
−196 to 550—
Casting 13E0 — DIN 17445G-X 3 CrMoN
17 13 5—
ISO 4991C57
C612C
—
—
Forging13E0
13E1
—
—
DIN 17440X 2 CrNiMo
17 13 2
— ISO 2604-1F59
−60 to 550
Plate13E0
13E1
—
—
DIN 17440X 2 CrNiMo
17 13 2X 2 CrNiMoN
17 12 2
—ISO 9328-5
X 2 CrNiMo17 12
X 2 CrNiMoN17 12
−60 to 550
—
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Table D.1 (concluded )
DIN steel ISO steel
Description Group Limitingthickness
OriginalDIN standard
and grade
Limitingthickness
ISO standardand grade
Servicetemperature1)
mm mm °C
Casting 14E0 — DIN 17445G-X 6 CrNiMo
18 10——
ISO 4991C60C61
——
Forging — DIN 17440X 5 CrNiMo
17 12 2
— ISO 2604-1F62
−60 to 550
Plate — DIN 17440X 5 CrNiMo
17 12 2
— ISO 9328-5X 5 CrNiMo 17 12
−60 to 550
Casting 15E0 — DIN 17445G-X 5 CrNiMoNb
18 10
— ISO 4991C60Nb
—
Forging—
—
DIN 17440X 6 CrNiMoTi
17 12 2X 10 CrNi 18 10
—
—
ISO 2604-1F66
—
−60 to 550
—
Plate—
—
DIN 17440X 6 CrNiMoTi
17 12 2X 10 CrNiMoNb
18 10
—
—
ISO 9328-5X 6 CrNiMoTi
17 12X 6 CrNiMoNb
17 12
—
—
Forging 16E0 — SEW 470X 7 CrNi 23 14
— ISO 4955H14
—
Forging 17E0—
—
SEW 470X 15 CrNiSi
25 20X 12 CrNi 25 21
—
—
ISO 4955H15
H16
—
—
1) The upper limit ing value indicates that prolonged use above the given temperature is not recommended.
NOTE — The mechanical properties given in the standards referred to should be regarded as the minimum values for whichthe pressure/temperature ratings given in annex E are valid.
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Table D.2 — Reference standards for materials used for PN 20, PN 50, PN 110, PN 150, PN 260and PN 420 flanges
Materialgroup Description ASTM specification
and grade Remarks ISO standardand grade
Limiting thickness Remarks
mm
1A1 Casting ASTM A216WCB
1), 2) ISO 4991C26 — 52H
— 1), 2)
ForgingASTM A105ASTM A350LF2
1), 2)
3)
ISO 2604-1F22
F13F18
≤ 63
≤ 63> 63 ≤ 250
1), 2)
3)
3)
Plate ASTM A51570ASTM A51670ASTM A537CL1
1), 2)
1), 4)
3)
ISO 9328-2PH290
PH315
PH355
≤ 60
> 60 ≤ 100
≤ 100
1), 4)
1), 4)
3)
1A2 Casting ASTM A216WCCASTM A352
LC2LC3LCC
1), 2)
3)
3)
3)
ISO 4991C26 — 52H, N(+T)
C26 — 52LC43L
—
——
1), 2)
3)
3)
Forging ASTM A350LF3
3) ISO 2604-1F44
≤ 250 3)
Plate ASTM A203BE
1), 2)
1), 2)
ISO 9328-312 Ni 14 G1
≤ 50 1), 2)
1A3 Casting ASTM A352LCB
1) ISO 4991C23 — 46BL
— 1)
Plate ASTM A203AD
ASTM A51565ASTM A51665
1), 2)
1), 2)
1), 2)
1), 4)
ISO 9328-2PH290PH315
ISO 9328-312 Ni 14 G1
≤ 100> 100
≤ 50
1), 4)
1), 4)
1), 2)
1A4 Forging ASTM A350LF1
3) ISO 2604-1F9
≤ 250 3)
Plate ASTM A51560ASTM A51660
1), 2)
1), 4)
ISO 9328-2PH235PH265PH290
≤ 40> 40 ≤ 60> 60 ≤ 150
1), 4)
1), 4)
1), 4)
1A5 Casting ASTM A217WC1ASTM A325LC1
2), 5)
3)
ISO 4991C28H
— 2), 5)
Forging ASTM A182F1
2), 5) ISO 2604-1F28
— 2), 5)
Plate ASTM A204AB
2), 5)
2), 5)
ISO 9328-216 Mo 3
≤ 60 2), 5)
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Table D.2 (continued )
Materialgroup Description ASTM specification
and grade Remarks ISO standardand grade Limiting thickness Remarks
1) Permissible but not recommended for prolonged use above about 425°C.
2) Not to be used over 540°C.
3) Not to be used over 345°C.
4) Not to be used over 455°C.
5) Permissible but not recommended for prolonged use above about 455°C.
6) Not to be used over 565°C.
7) Not to be used over 590°C.
8) Permissible but not recommended for prolonged use above about 590°C.
9) Not to be used over 425°C.
10) For service temperature 565°C and above, should be used only when assurance is provided that grain size is not finerthan ASTM No. 6.
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Table D.3 — Materials applicable to tables 12, 15, 16 and 17 covering PN 20, PN 50, PN 110and PN 150 flanges types 05 and 11 in the size range DN 300 and larger
ISO 2604-1 : 1975, Steel products for pressurepurposes — Quality requirements — Part 1: Forgings.
ISO 3755 : 1991, Cast carbon steels for generalengineering purposes.
ISO 4955: 1983, Heat-resisting steels and alloys.
ISO 4991 : —1), Steel castings for pressure purposes.
ISO 9328-1 : 1991, Steel plates and strips for pressurepurposes — Technical delivery conditions — Part 1:General requirements.
ISO 9328-2 : 1991, Steel plates and strips for pressurepurposes — Technical delivery conditions — Part 2:Unalloyed and low-alloyed steels with specified roomtemperature and elevated temperature properties.
ISO 9328-3 : 1991, Steel plates and strips for pressurepurposes — Technical delivery conditions — Part 3:Nickel-alloyed steels with specified low temperatureproperties.
ISO 9328-4 : 1991, Steel plates and strips for pressurepurposes — Technical delivery conditions — Part 4:Weldable fine grain steels with high proof stresssupplied in the normalized or quenched and temperedcondition.
ISO 9328-5 : 1991, Steel plates and strips for pressurepurposes — Technical delivery conditions — Part 5:Austenitic steels.
ASTM A 105/A105M-87a, Specification for Forgings,Carbon Steel, for Piping Components.
ASTM A 182/A182M-88, Specification for Forged orRolled Alloy-Steel Pipe Flanges, Forged Fittings, andValves and Parts for High-Temperature Service.
ASTM A 203/A203M-82(1988), Specification forPressure Vessel Plates, Alloy Steel, Nickel.
ASTM A 204/A204M-88, Specification for PressureVessel Plates, Alloy Steel, Molybdenum.
ASTM A 216/A216M-84b, Specification for SteelCastings, Carbon Suitable for Fusion Welding for High-Temperature Service.
ASTM A 217/A217M-87, Specification for SteelCastings, Martensitic Stainless and Alloy, for Pressure-Containing Parts Suitable for High-TemperatureService.
ASTM A 240-88a, Specification for Heat-ResistingChromium and Chromium-Nickel Stainless Steel Plate,Sheet, and Strip for Pressure Vessels.
ASTM A 325-88a, Specification for High-Strength Boltsfor Structural Steel Joints.
ASTM A 350/A350M-87a, Specification for Forgings,Carbon and Low-Alloy Steel, Requiring NotchToughness Testing for Piping Components.
ASTM A 351/A351M-88, Specification for SteelCastings, Austenitic, for High-Temperature Service.
ASTM A 352/A352M-88, Specification for SteelCastings, Ferritic and Martensitic, for Pressure-Containing Parts Suitable for Low-Temperature Service.
1) To be published.
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ASTM A 387/A387M-88, Specification for PressureVessel Plates, Alloy Steel, Chromium-Molybdenum.
ASTM A 515/A515M-82(1987), Specification forPressure Vessel Plates, Carbon Steel, for Intermediate-and Higher-Temperature Service.
ASTM A 516/A516M-86, Specification for PressureVessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service.
ASTM A 537/A537M-86, Specification for PressureVessel Plates, Heat-treated, Carbon-Manganese-SiliconSteel.
DIN 1681 : 1985, Cast steels for general engineeringpurposes.
DIN 2528 : 1987, Flanges; steel flanges ready for use;materials.
DIN 17100 : 1980, Steels for general structuralpurposes-quality standard.
DIN 17102 : 1983, Weldable normalized fine grainstructural steels; technical delivery conditions for platestrip, wide flats, sections and bars.
DIN 17155 : 1983, Creep resistant steel plate and strip;technical delivery conditions.
DIN 17175 : 1979, Seamless tubes of heat-resistantsteels; technical conditions of delivery.
DIN 17243 : 1987, Weldable heat resisting steelforgings and rolled or forged steel bars; technicaldelivery conditions.
DIN 17245 : 1987, Ferritic steel castings with elevatedtemperature properties; technical delivery conditions.
DIN 17280 : 1985, Steels with low temperaturetoughness; technical delivery conditions for plate,sheet, strip, wide flats, sections, bars and forgings.
DIN 17440 : 1985, Stainless steels; technical deliveryconditions for plate and sheet, hot rolled strip, wire rod,drawn wire, steel bars, forgings and semi-finishedproducts.
DIN 17445 : 1984, Stainless steel castings; technicaldelivery conditions.
SEW 470 : 1976, Heat resisting wrought steels.
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Annex E(informative)
Guidance on pressure/temperature ratingsE.1 General
The pressure/temperature ratings given in this annexapply only to certain flanges made using the materialslisted in annex D.
Where given, the pressure/temperature ratings of thematerials specified are maximum allowable non-shockworking pressures (expressed as gauge pressure inbar) at the temperatures given in the respective tablesfor the applicable material. Linear interpolation ispermitted for intermediate temperatures.
The ratings of the flange materials are given in thefollowing tables.
Tables E.1 to E.4 — Pressure/temperature ratings forPN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 for thematerial groups given in table D.1 and valid only forflanges of types 05, 11, 12, 13 and 21 in nominal sizesup to and including DN 600.
For all flanges of types 01, 02, 03 and 04 and for types05, 11, 12, 13 and 21 having nominal sizes greaterthan DN 600, pressure/temperature ratings applied arethe responsibility of the user.
For austenitic stainless steels, pressure/temperatureratings are based on a reference stress of 205 N/mm2
for the 0,2 % proof stress and a reference stress of225 N/mm2 for the 1% proof stress, the rating beinggiven in tables E.3 and E.4 respectively. Two tables ofpressure/temperature ratings for austenitic stainlesssteels are given because some codes of practice forthe design of flanged equipment use the 0,2% proofstress value and others use the 1% proof stress value.
Tables E.5 to E.21 — Pressure/temperature ratings forPN 20, PN 50, PN 110, PN 150, PN 260 and PN 420for the material groups given in table D.2. The ratingsare in accordance with the standard ratings forflanged and butt weld end fittings specified inANSI/ASME B16.5.
Table E.22 — Pressure/temperature ratings for PN 20,PN 50, PN 110 and PN 150 for the material groupsgiven in table D.3 for use in pipeline applications in thesize range DN 300 and larger for types 05 and 11 only.
NOTE — There is not yet in existence a common interna-tionally accepted procedure to evaluate pressure/temperatureratings for flanges. Before introducing tables E.1 to E.22 intonational standards, it should be checked whether they complywith the relevant national codes and regulations.
E.2 Rating of flanged joints
If two flanges in a flanged joint do not have the samepressure/temperature rating, the rating of the joint atany temperature should not exceed the lower of the twoflange ratings at that temperature.
NOTES
1 The temperatureshown for a corresponding pressure ratingis considered to be that of the contained fluid. The use of apressure rating corresponding to a temperatureother than thatof the contained fluid is the responsibili ty of the user and issubject to the requirements of any applicable code orregulation.
2 Application of the ratings in this part of ISO 7005 to flangedjoints should take into consideration the risk of leakage dueto forces and moments developed in the connecting pipework.
3 At temperatures in the creep range, gradual relaxation offlanged joints may progressively reduce bolt loads and thetightness of the joint.
4 At low temperatures some of the materials listed in therating tables undergo a suff icient decrease in impactresistance that they cannot safely sustain sudden changes instress or temperature.
5 Owing to the nature of any thread sealant used, addit ionallimitations may be placed on a threaded flange.
6 These notes on service conditions are not intended to beexhaustive.
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Table E.1 — Pressure/temperature (P/T) ratings 1) for flanges made using material groups 1E0 to 6E0
1) Pressure/temperature ratings of flanges PN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 are valid only for flanges of types05, 11, 12, 13 and 21 having nominal sizes up to and including DN 600.
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Table E.2 — Pressure/temperature (P/T) ratings 1) for flanges made using material groups 7E0 to 9E0
PN Materialgroup
Temperature (°C)
≤ 20 100 150 200 250 300 350 400 450 500 550
Maximum non-shock working pressure (bar)
2,5 7E07E17E28E08E18E28E39E0
3,53,945,442,392,723,063,55,44
2,442,724,112,182,512,723,065,12
2,272,53,911,972,292,512,834,94
22,283,721,862,072,292,614,78
1,822,113,51,631,862,072,44,61
1,561,893,331,311,521,742,184,33
1,091,311,521,974,22
0,981,091,311,634 3,67 2,87 1,48
6 7E07E17E28E08E18E28E39E0
8,49,5
13,15,76,57,38,4
13,1
5,96,59,95,266,57,3
12,3
5,469,44,75,566,8
11,9
4,85,58,94,555,56,3
11,5
4,45,18,43,94,555,8
11,1
3,84,583,13,74,25,2
10,4
2,63,13,74,7
10,1
2,32,63,13,99,6 8,8 6,9 3,5
10 7E07E17E28E08E18E28E39E0
1415,821,89,6
10,912,21421,8
9,810,916,48,7
1010,912,220,5
9,11015,6
7,99,2
1011,319,8
89,1
14,97,48,39,2
10,419,1
7,38,4
146,57,48,39,6
18,4
6,37,6
13,35,26,178,7
17,3
4,45,26,17,9
16,9
3,94,45,26,5
16 14,7 11,5 5,9
16 7E07E17E28E08E18E28E39E0
22,425,234,815,317,419,622,434,8
15,617,426,313,916,117,419,632,8
14,5162512,614,616,118,131,6
12,814,623,811,913,214,616,730,6
11,713,522,410,511,913,215,429,5
1012,121,3
8,49,7
11,213,927,7
78,49,7
12,627
6,378,4
10,525,6 23,5 18,3 9,5
25 7E07E17E28E08E18E28E39E0
3539,454,423,927,230,63554,4
24,427,241,121,825,127,230,651,2
22,72539,119,722,925,128,349,4
2022,837,218,620,722,926,147,8
18,221,13516,318,620,72446,1
15,718,933,313,115,217,421,843,3
10,913,115,219,742,2
9,810,913,116,340 36,7 28,7 14,8
40 7E07E17E28E08E18E29E0
5663,187,138,243,648,987,1
39,143,665,834,840,243,681,9
36,34062,631,536,640,279,1
3236,459,629,733,136,676,4
29,233,856,326,129,733,173,8
25,130,253,32124,427,969,3
17,42124,467,6
15,617,42164 58,7 45,9 23,6
1) Pressure/temperature ratings of flanges PN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 are valid for flanges oftypes 05, 11, 12, 13 and 21 having nominal sizes up to and including DN 600.
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Table E.3 — Pressure/temperature (P/T) ratings 1) for flanges made using austenitic stainless steels(based on 0,2% proof stress2), material groups 10E0 to 15E0
PN Materialgroup
Temperature (°C)
≤ 20 50 100 150 200 250 300 350 400 450 500
Maximum non-shock working pressure (bar)
2,5 10E010E111E012E013E013E114E015E0
232,172,222,113,112,282,33
1,82,721,972,112,022,782,182,24
1,632,281,741,961,842,341,972,06
1,471,941,581,861,692,061,81,97
1,311,741,411,741,521,861,631,86
1,21,611,311,631,411,721,521,74
1,111,511,221,511,311,611,411,61
1,041,441,161,441,261,561,331,56
0,991,391,091,391,21,51,281,5
0,941,341,061,341,141,461,241,46
0,91,321,021,321,111,431,221,43
6 10E010E111E012E013E013E114E015E0
4,87,25,25,35,17,55,55,6
4,36,54,75,14,96,75,25,4
3,95,54,24,74,45,64,74,9
3,54,73,84,54,14,94,34,7
3,14,23,44,23,74,53,94,5
2,93,93,13,93,44,13,74,2
2,73,62,93,63,13,93,43,9
2,53,52,83,533,73,23,7
2,43,32,63,32,93,63,13,6
2,33,22,53,22,73,533,5
2,23,22,53,22,73,42,93,4
10 10E010E111E012E013E013E114E015E0
812
8,78,98,4
12,49,19,3
7,210,9
7,98,48,1
11,18,79
6,59,177,87,49,47,98,2
5,97,86,37,46,88,27,27,9
5,275,676,17,46,57,4
4,86,45,26,55,66,96,17
4,464,965,26,45,66,4
4,25,84,65,856,25,36,2
45,64,45,64,865,16
3,85,44,25,44,65,855,8
3,65,34,15,34,45,74,95,7
16 10E010E111E012E013E013E114E015E0
12,819,213,914,213,519,914,614,9
11,517,412,613,512,917,813,914,4
10,514,611,212,511,81512,613,2
9,412,410,111,910,813,211,512,6
8,411,2
911,2
9,711,910,511,9
7,710,38,4
10,59
119,7
11,2
7,19,77,89,78,4
10,39
10,3
6,79,27,49,28
108,5
10
6,38,978,97,79,68,29,6
68,66,88,67,39,389,3
5,88,56,58,57,19,27,89,2
25 10E010E111E012E013E013E114E015E0
203021,722,221,131,122,823,3
1827,219,721,120,227,821,822,4
16,322,817,419,618,423,419,720,6
14,719,415,818,616,920,61819,7
13,117,414,117,415,218,616,318,6
1216,113,116,314,117,215,217,4
11,115,112,215,113,116,114,116,1
10,414,411,614,412,615,613,315,6
9,913,910,913,9121512,815
9,413,410,613,411,414,612,414,6
913,210,213,211,114,312,214,3
40 10E010E111E012E013E013E114E015E0
324834,735,633,849,836,437,3
28,843,631,533,832,444,434,835,9
26,136,427,931,329,537,531,532,9
23,531,125,229,72732,928,831,5
2127,922,627,924,429,726,129,7
19,225,82126,122,627,624,427,9
17,824,219,624,22125,822,625,8
16,723,118,523,120,124,921,324,9
15,822,217,422,219,22420,424
1521,516,921,518,332,319,923,3
14,421,216,421,217,822,919,622,9
1) Pressure/temperature ratings of flanges PN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 are valid only for flanges oftypes 05, 11, 12, 13 and 21 having nominal sizes up to and including DN 600.
2) Based on a reference stress of 205 N/mm2.
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Table E.4 — Pressure/temperature (P/T) ratings 1) for flanges made using austenitic stainless steels(based on 1% proof stress 2), material groups 10E0 to 15E0
PN Materialgroup
Temperature (°C)
≤ 20 50 100 150 200 250 300 350 400 450 500
Maximum non-shock working pressure (bar)
2,5 10E010E111E012E013E013E114E015E0
2,393,392,562,612,53,52,672,72
2,233,112,342,472,413,162,562,6
2,012,672,122,312,212,732,342,42
1,82,331,912,172,012,422,122,29
1,632,081,742,061,862,21,972,18
1,521,941,611,941,742,031,862,07
1,411,851,51,861,611,941,731,94
1,341,791,431,791,541,881,671,88
1,291,731,391,731,51,821,61,82
1,241,691,361,691,441,781,571,78
1,211,661,331,661,421,761,541,76
6 10E010E111E012E013E013E114E015E0
5,78,16,16,368,46,46,5
5,47,55,65,95,87,66,16,2
4,86,45,15,55,36,65,65,8
4,35,64,65,24,85,85,15,5
3,954,24,94,55,34,75,2
3,74,73,94,74,24,94,55
3,44,53,64,53,94,74,24,7
3,24,33,44,33,74,544,5
3,14,23,34,23,64,43,84,4
34,13,34,13,54,33,84,3
2,943,243,44,23,74,2
10 10E010E111E012E013E013E114E015E0
9,613,610,210,4101410,710,9
8,912,4
9,49,99,6
12,610,210,4
810,7
8,59,28,8
10,99,49,7
7,29,37,68,789,78,59,2
6,58,378,27,48,87,98,7
6,17,86,47,878,17,48,3
5,67,467,46,47,86,97,8
5,47,25,77,26,27,56,77,5
5,26,95,66,967,36,47,3
56,85,46,85,87,16,37,1
4,86,65,36,65,776,27
16 10E010E111E012E013E013E114E015E0
15,321,716,416,71622,417,117,4
14,319,91515,815,420,216,416,6
12,917,113,614,814,217,51515,5
11,514,912,213,912,915,513,614,6
10,513,311,213,211,914,112,613,9
9,712,410,312,411,21311,913,2
911,99,6
11,910,312,411,112,4
8,611,49,2
11,49,9
1210,712
8,211,1
8,911,1
9,611,710,211,7
810,8
8,710,8
9,211,41011,4
7,810,6
8,510,6
9,111,2
9,911,2
25 10E010E111E012E013E013E114E015E0
23,933,925,626,1253526,727,2
22,331,123,424,724,131,625,626
20,126,721,223,122,127,323,424,2
1823,319,121,720,124,221,222,9
16,320,817,420,618,62219,721,8
15,219,416,119,417,420,318,620,7
14,118,51518,616,119,417,319,4
13,417,914,317,915,418,816,718,8
12,917,313,917,31518,21618,2
12,416,913,616,914,417,815,717,8
12,116,613,316,614,217,615,417,6
40 10E010E111E012E013E013E114E015E0
38,254,240,941,8405642,743,6
35,749,837,539,538,650,540,941,6
32,242,7343735,443,737,538,8
28,837,330,634,732,238,83436,6
26,133,227,932,929,735,231,534,8
24,431,125,831,127,932,529,733,1
22,629,72429,725,831,127,731,1
21,528,622,928,624,73026,730
20,627,722,227,72429,225,629,2
19,92721,72723,128,425,128,4
19,426,521,326,522,828,124,728,1
1) Pressure/temperature ratings of flanges PN 2,5, PN 6, PN 10, PN 16, PN 25 and PN 40 are valid only for flanges oftypes 05, 11, 12, 13 and 21 having nominal sizes up to and including DN 600.
2) Based on a reference stress of 225 N/mm2.
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Table E.5 — Pressure/temperature (P/T) ratings for flanges made using group 1A1 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
19,619,217,7
51,150,146,4
102,1100,2
92,8
153,2150,2139,1
255,3250,4231,9
425,5417,3386,5
150200250
15,81412,1
45,243,841,7
90,587,683,4
135,7131,5125,2
226,1219,1208,6
376,9365,2347,7
300350375
10,28,47,4
38,73736,5
77,573,972,9
116,2110,9109,4
193,7184,8182,3
322,8308303,9
400425450
6,55,64,7
34,528,820
6957,540,1
103,586,360,1
172,5143,8100,2
287,5239,6166,9
475500525
3,72,81,9
13,58,85,2
27,117,610,4
40,626,415,5
67,74425,9
112,973,343,2
540 1,3 3,3 6,5 9,8 16,3 27,2
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
Table E.6 — Pressure/temperature (P/T) ratings for flanges made using group 1A2 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,751,5
103,4103,4103,1
155,2155,2154,6
258,6258,6257,7
431431429,5
150200250
15,81412,1
50,248,846,3
100,497,692,7
150,6146,4139
251243,9231,7
418,3406,6386,1
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
34,528,820
6957,540,1
103,586,360,1
172,5143,8100,2
287,5239,6166,9
475500525
3,72,81,9
13,58,85,2
27,117,610,4
40,626,415,5
67,74425,9
112,973,343,2
540 1,3 3,3 6,5 9,8 16,3 27,2
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.7 — Pressure/temperature (P/T) ratings for flanges made using group 1A3 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
18,418,117,3
47,947,345,1
95,794,690,2
143,6141,9135,3
239,4236,5225,5
398,9394,2375,9
150200250
15,81412,1
4442,740,6
87,985,481,2
131,9128121,8
219,8213,4202,9
366,3355,6338,2
300350375
10,28,47,4
37,73635,3
75,471,970,6
113,1107,9105,9
188,5179,8176,6
314,2299,7294,3
400425450
6,55,64,7
32,427,319,8
64,854,639,6
97,281,959,4
162136,5
99
270227,5165
475500525
3,72,81,9
13,58,85,2
27,117,610,4
40,626,415,5
67,74425,9
112,973,343,2
540 1,3 3,3 6,5 9,8 16,3 27,2
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
Table E.8 — Pressure/temperature (P/T) ratings for flanges made using group 1A4 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
16,31614,8
42,541,738,6
85,183,477,2
127,6125,2115,8
212,7208,6193,1
354,6347,7321,8
150200250
14,51412,1
37,736,634,7
75,473,169,4
113,1109,7104,1
188,6182,8173,6
314,3304,7289,3
300350375
10,28,47,4
32,330,930,9
64,661,961,7
96,992,892,6
161,5154,6154,3
269,1257,7275,2
400425450
6,55,64,7
30,325,819,6
60,651,639,2
90,977,458,7
151,5128,9
97,9
252,5214,9163,2
475500525
3,72,81,9
13,58,85,2
27,117,610,4
40,626,415,5
67,74425,9
112,973,343,2
540 1,3 3,3 6,5 9,8 16,3 27,2
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.9 — Pressure/temperature (P/T) ratings for flanges made using group 1A5 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
18,418,317,7
47,947,646,6
95,895,393,2
143,6142,9139,8
239,4238,2233
399397,1388,3
150200250
15,81412,1
4544,243,1
89,988,486,2
134,9132,6129,2
224,8221215,4
374,6368,3359
300350375
10,28,47,4
4240,238,8
84,180,577,6
126,1120,7116,4
210,1201,2194
350,2335,3323,4
400425450
6,55,64,7
36,635,133,8
73,270,267,6
109,8105,3101,4
182,9175,5169
304,9292,5218,7
475500525
3,72,81,9
31,724,115
63,348,130,1
9572,245,1
158,3120,3
75,2
263,8200,6125,4
540 1,3 10,7 21,4 32,1 53,5 89,2
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
Table E.10 — Pressure/temperature (P/T) ratings for flanges made using group 1A7 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,751,5
103,4103,4103,1
155,2155,2154,6
258,6258,6257,7
431431429,5
150200250
15,81412,1
50,248,846,3
100,497,692,7
150,6146,4139
251243,9231,7
418,3406,6386,1
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
36,635,133,8
73,270,267,6
109,8105,3101,4
182,9175,5169
304,9292,5281,7
475500525
3,72,81,9
31,727,118,8
63,354,137,6
9581,256,4
158,3135,3
94
263,8225,4156,6
550575
1,31)
—13,912,4
27,924,9
41,837,3
69,762,2
116,1103,7
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.11 — Pressure/temperature (P/T) ratings for flanges made using group 1A9 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,148,8
103,4102,3
97,5
155,2153,4146,3
258,6255,7243,8
431426,2406,4
150200250
15,81412,1
46,445,544,5
92,79188,9
139,1136,4133,4
231,9227,4222,3
386,4379370,6
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
36,635,133,8
73,270,267,6
109,8105,3101,4
182,9175,5169
304,9292,5281,7
475500525
3,72,81,9
31,727,820,3
63,355,640,5
9583,460,8
158,3139101,3
263,8231,6168,9
550575600
1,31)
——
12,88,55,9
25,51711,8
38,325,517,6
63,842,529,4
106,470,849
625650
——
3,42,3
6,84,6
10,17
16,911,6
28,219,3
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
Table E.12 — Pressure/temperature (P/T) ratings for flanges made using group 1A10 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,249
103,4102,4
98,1
155,2153,6147,1
258,6256245,2
431426,7408,7
150200250
15,81412,1
46,644,844,2
93,389,788,4
139,9134,5132,7
233,2224,2221,1
388,6373,7368,5
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
36,635,133,8
73,270,267,6
109,8105,3101,4
182,9175,5169
304,9292,5281,7
475500525
3,72,81,9
31,727,821,9
63,355,643,8
9583,465,8
158,3139109,6
263,8231,6182,7
550575600
1,31)
——
16,411,7
7,6
32,723,415,3
49,135,122,9
81,858,538,2
136,497,563,6
625650
——
6,63,7
13,37,3
19,911
33,218,3
55,330,4
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
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Table E.13 — Pressure/temperature (P/T) ratings for flanges made using group 1A13 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,751,5
103,4103,4103,1
155,2155,2154,6
258,6258,6257,7
431431429,5
150200250
15,81412,1
50,248,846,3
100,497,692,7
150,6146,4139
251243,9231,7
418,3406,6386,1
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
36,634,530,9
73,26961,8
109,8103,5
92,7
182,9172,5154,5
304,9287,5257,6
475500525
3,72,81,9
25,920,315,4
51,840,530,8
77,760,846,3
129,5101,3
77,1
215,8168,9128,5
550575600
1,31)
——
11,78,86,5
23,417,613,1
3526,419,6
58,444,132,6
97,373,454,4
625650
——
4,53
96
13,59
22,515
37,525,1
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
Table E.14 — Pressure/temperature (P/T) ratings for flanges made using group 1A14 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
2019,217,7
51,751,751,5
103,4103,4103,1
155,2155,2154,6
258,6258,6257,7
431431429,5
150200250
15,81412,1
50,248,846,3
100,497,692,7
150,6146,4139
251243,9231,7
418,3406,6386,1
300350375
10,28,47,4
42,440,238,8
84,980,577,6
127,3120,7116,4
212,1201,2194
353,5335,3323,4
400425450
6,55,64,7
36,635,133,8
73,270,267,6
109,8105,3101,4
182,9175,5169
304,9292,5281,7
475500525
3,72,81,9
31,727,522,6
63,35545,2
9582,567,8
158,3137,5113
263,8229,1188,3
550575600
1,31)
——
1711,2
7,2
3422,514,4
50,933,721,5
84,956,235,9
141,593,659,8
625650
——
53,5
9,97
14,910,4
24,917,4
41,429
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.15 — Pressure/temperature (P/T) ratings for flanges made using group 2A1 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
1918,415,7
49,647,840,9
99,395,781,8
148,9143,5122,6
248,2239,2204,4
413,6398,6340,7
150200250
13,912,611,7
36,332,830,5
72,765,561,1
10998,391,6
181,7163,8152,7
302,8273254,5
300350375
10,28,47,4
29,128,127,8
58,156,155,5
87,284,283,3
145,3140,3138,8
242,1233,8231,3
400425450
6,55,64,7
27,527,226,9
54,954,353,7
82,481,580,6
137,3135,8134,3
228,9226,4223,9
475500525
3,72,81,9
26,626,123,9
53,152,147,8
79,778,271,6
132,8130,3119,4
221,4217,2199
550575600
1,31)
——
21,820,116,7
43,640,133,4
65,460,250,1
109,1100,4
83,6
181,8167,3139,3
625650675
———
13,110,5
7,8
26,22115,5
39,231,623,3
65,452,638,8
10987,664,6
700725750
———
64,63,7
129,37,3
17,913,911
29,923,118,3
49,838,530,4
775800
——
2,82,1
5,64,1
8,46,2
1410,3
23,317,1
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.16 — Pressure/temperature (P/T) ratings for flanges made using group 2A2 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
1918,416,2
49,648,142,2
99,396,384,4
148,9144,4126,6
248,2240,6211
413,6401351,7
150200250
14,813,712,1
38,535,733,4
7771,366,8
115,5107100,2
192,5178,4166,9
320,9297,3278,2
300350375
10,28,47,4
31,630,429,7
63,360,859,4
94,991,389,1
158,1152,1148,5
263,6253,8247,5
400425450
6,55,64,7
29,128,728,1
58,257,356,2
87,38684,2
145,6143,3140,4
242,6238,9234
475500525
3,72,81,9
27,426,825,8
54,753,751,6
82,180,577,4
136,8134,1129
228223,6214,9
550575600
1,31)
——
2524,121,4
49,948,242,9
74,972,364,3
124,8120,5107,2
208200,8178,6
625650675
———
18,314,112,6
36,528,225,3
54,842,437,9
91,370,663,2
152,1117,7105,3
700725750
———
9,97,75,9
19,915,411
29,823,117,6
49,738,529,4
82,964,249
775800
——
4,63,5
9,17
13,710,5
22,817,5
3829,2
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
Table E.17 — Pressure/temperature (P/T) ratings for flanges made using group 2A3 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
15,915,313,2
41,44034,5
82,779,969
124,1119,9103,5
206,8199,8172,4
344,6333287,4
150200250
121110,2
31,228,726,7
62,557,453,4
93,786,180,1
156,1143,5133,5
260,2239,1222,5
300350375
9,78,47,4
25,22423,6
50,548,147,2
75,772,170,8
126,2120,2118
210,4200,4196,7
400425450
6,55,64,7
23,222,722,3
46,345,444,5
69,568,166,8
115,8113,5111,3
192,9189,2185,5
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.18 — Pressure/temperature (P/T) ratings for flanges made using group 2A4 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
1918,415,9
49,64841,5
99,39683
148,9143,9124,5
248,2239,9207,5
413,6399,8345,9
150200250
14,413,212,1
37,534,432,1
7568,764,1
112,5103,1
96,2
187,5171,9160,3
312,5286,5267,2
300350375
10,28,47,4
30,529,328,9
61,158,757,8
91,68886,8
152,7146,7144,6
254,5244,5241
400425450
6,55,64,7
28,628,528,2
57,35756,4
85,985,484,6
143,1142,4141
238,6237,3234,9
475500525
3,72,81,9
2827,825,8
5655,651,6
8483,477,4
140,1139129
233,5231,6214,9
550575600
1,31)
——
2522,819,8
49,945,639,6
74,968,459,4
124,8113,9
99
208189,9165,1
625650675
———
15,812,5
9,8
31,62519,7
47,437,429,5
7962,449,2
131,6104
81,9
700725750
———
7,76,24,8
15,412,4
9,6
2318,614,4
38,43124
6451,640
775800
——
3,83
7,56,1
11,39,1
18,815,2
31,325,2
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.19 — Pressure/temperature (P/T) ratings for flanges made using group 2A5 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
1918,516,7
49,648,443,5
99,396,886,9
148,9145,1130,4
248,2241,9217,3
413,6403,2362,2
150200250
15,51412,1
40,538,436,2
8176,872,4
121,5115,3108,6
202,5192,1181
337,5320,2301,7
300350375
10,28,47,4
34,432,932,2
68,965,864,4
103,398,796,6
172,2164,5161
287274,2268,4
400425450
6,55,64,7
31,831,530,8
63,562,961,5
95,394,492,3
158,8157,3153,8
264,7262,2256,3
475500525
3,72,81,9
3027,825,8
6055,651,6
9083,477,4
150139129
250,1231,6214,9
550575600
1,31)
——
2524,121,4
49,948,242,9
74,972,364,3
124,8120,5107,2
208200,8178,6
625650675
———
17,811,6
8,7
35,623,217,3
53,434,726
8957,943,3
148,396,572,1
700725750
———
6,75,34
13,510,5
8
20,215,812,1
33,726,420,1
56,143,933,5
775800
——
3,22,6
6,35,2
9,57,5
15,813,1
26,421,9
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
NOTE — Consult table D.2 and the notes to table D.2 for limitations on use.
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Table E.20 — Pressure/temperature (P/T) ratings for flanges made using group 2A6 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
17,817,415,9
46,345,341,4
92,790,782,8
139136124,2
231,6226,9207,1
386,1377,7345,1
150200250
151412,1
39,236,935,1
78,473,970,2
117,5110,8105,3
195,9184,7175,6
326,5307,9292,6
300350375
10,28,47,4
33,43231,4
66,963,962,7
100,395,994,1
167,2159,8156,8
278,7266,3261,3
400425450
6,55,64,7
30,83029,4
61,56058,8
92,39088,2
153,8150147
256,3250,1245
475500525
3,72,81,9
28,827,825,4
57,655,650,8
86,483,476,1
144139126,9
240,1231,6211,5
550575600
1,31)
——
21,818,514,5
43,63729
65,555,543,5
109,192,472,6
181,8154,1121
625650675
———
11,487
22,81614
34,32421
57,14034,9
95,266,758,2
700725750
———
5,74,43,4
11,38,86,8
1713,210,2
28,321,917,1
47,236,628,4
775800
——
2,61,9
5,13,8
7,75,8
12,89,6
21,416
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
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Table E.21 — Pressure/temperature (P/T) ratings for flanges made using group 2A7 materials
Temperature (°C)Maximum non-shock working pressure (bar)
PN 20 PN 50 PN 110 PN 150 PN 260 PN 420
−29 to 3850
100
17,817,415,9
46,345,341,4
92,790,782,8
139136124,2
231,6226,6207,1
386,1377,7345,1
150200250
151412,1
39,236,935,1
78,473,970,2
117,5110,8105,3
195,9184,7175,6
326,5307,9292,6
300350375
10,28,47,4
33,43231,4
66,963,962,7
100,395,994,1
167,2159,8156,8
278,7266,3261,3
400425450
6,55,64,7
30,83029,4
61,56058,8
92,39088,2
153,8150147
256,3250,1245
475500525
3,72,81,9
28,827,825,8
57,655,651,6
86,483,477,4
144139129
240,1231,6214,9
550575600
1,31)
——
23,62219,4
47,243,938,7
70,865,958,1
118109,9
96,8
196,7183,1161,3
625650675
———
16,614,111,3
33,328,122,6
49,942,233,9
83,170,356,5
138,6117,2
94,1
700725750
———
8,76,24,4
17,512,4
8,8
26,218,513,1
43,630,921,9
72,751,536,5
775800
——
3,12,2
6,34,4
9,46,6
15,710,9
26,218,2
1) The maximum non-shock working pressure is 1,3 bar at 540°C for PN 20.
F.1 For PN 50, PN 110 and PN 150 flanges, the slopeand the outside diameter of the hub at the base aredesigned for welding ends having the same yieldstrength and thickness as those of the mating pipe. Thewall thickness of the intended mating pipe was basedon API 5LX-52 with a 0,68 design factor for the DN 650to DN 900 sizes, and API 5LX-65 with a 0,72 designfactor for the DN 950 to DN 1 500 sizes. When themanufacturer of the DN 650 to DN 900 sizes elects toutilize the alternative permitted in 2.4.5.1.2 or when themating pipe has a minimum specified yield strengthexceeding 448 N/mm2, it will be necessary torecalculate the design in accordance with therequirements of 2.4.5.1.2.
F.2 The design of the DN 950 and larger sizes of thePN 50 and higher class of welding neck flanges is
based on the flange material having a minimumspecified yield strength of at least 290 N/mm2 in a ringsection of the flange and a minimum yield strength atthe welding end at least equal to that specified for themating pipe. When the yield strength of the welding endof the flange is less than specified, compensation inaccordance with 2.4.5.1.2 may be made, but the hubslope and diameter at the larger end have to bepreserved.
F.3 The design of all sizes is based on the use ofheat-treated carbon steel bolt studs for PN 20 flangesand alloy steel bolt studs for PN 50, PN 110 andPN 150 flanges.
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Annex G(informative)
Bibliography
[1] ISO 468: 1982, Surface roughness — Parameters, their values and general rules for specifying requirements.
[2] ANSI/ASME B16.5: 1988, Pipe flanges and flanged fittings.
[3] ANSI/ASME B36.10M: 1985, Welded and seamless wrought steel pipe.
[4] API 5LX-52, Specification for high-test line pipe.
[5] API 5LX-65, Specification for high-test line pipe.