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Austempered Ductile IronAustempering Offers ManufacturersHigh-Strength, Low-Cost Components:Austempered Ductile Iron (ADI) has found successful applications acrossmany industries. This specialty heat treated material combines low-costmanufacturing and near net shape casting technologies with a combinationof beneficial properties to provide you and your customer with cost-effectivecomponents that outperform the competition.
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
ADI Components
• Timing Gears• Output Shafts• Control Arms• CV Joints• Engine Brackets• Differential Housings• Crankshafts• Steering Knuckles• Tow Hooks
Heavy Truck
• Brake Spiders• U-Bolt Brackets• Sway Bar Bushings• Suspension Brackets• Wheel Hubs• Differential Case
These numbers are not guaranteed minimums. They represent typical properties that one may observe in commercial ADI components.** Young's modulus data courtesy of Daimler-Chrysler*** Grade 125-80-10 fatigue coeff. & exponents courtesy of Daimler-Chrysler. All other grades courtesy of John Deere
Carbo-Austempered™ SteelCarbo-Austempering for High-Load,Low-Cycle Performance:
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Carbo-Austempered™ Steel Components
The Carbo-Austempering™ process is a high performance steel heat treatmentthat combines a high carbon bainitic case with either a bainitic or temperedmartensite core to produce a component with an exceptional combination ofstrength and toughness. Carbo-Austempered™ steel exhibits:
• Higher tensile strength • Increased elongation• Increased wear resistance • Lower distortion• Greatly improved impact properties • No cracking during quenching• Increased fatigue strength (in high load, low cycle fatigue applications)
Applied Process, Inc.12238 Newburgh Rd. • Livonia, MI 48150-1046
(734) 464-2030 • Fax: (734) 464-6314
AP Westshore, Inc.4000 State Highway 91 • Oshkosh, WI 54904-9217
(920) 235-2001 • Fax: (920) 235-2701
AP Southridge, Inc.201 Altec Dr. PO Box 2309 • Elizabethtown, KY 42702-2309
(270) 234-0404 • Fax: (270) 234-0505
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
The Highest Quality Services Available, On Time At Competitive Prices
Applied Process has been a technology leader in the heat treating industry since 1978. With acombination of technical marketing, collaborative research and development, and value-addedperformance, Applied Process has worked to expand the applications of Austempered materials.AP facilities operate 24 hours a day, 7 days a week to service our customers in over 36 states and Canada.
To help you see for yourself the advantages of AP’s Austempering services for the parts your customers manufacture, AP professionals can meet with your engineers and your customers to discuss your specific needs.
Bringing us in at the design stage may allow you to reconfigure a part for improved performanceor cost reductions because of the improved strength and reduced weight that can be realized with the Austempering process.
We can perform material, process and cost analyses that conclusively demonstrate the competitive advantages of Austempering for many different types of parts.
Gear & PowertrainComponentsAustempered Materials Give You HighStrength, Quieter ComponentsFor high performance gear and powertrain applications,Austempered materials offer component manufacturers the benefitsof higher wear resistance, reduced noise, increased bending andcontact fatigue, and increased strength and durability. Depending onyour specific application, Austempering an iron, steel, or powderedmetal component can give you a competitive edge. Companies suchas Delphi Automotive, Dana Corporation, Ford Motor Company,AGCO, John Deere, and General Motors have discovered the benefits of Austempering in their component designs.
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Austempered Gear and Powertrain Components
Applied Process, Inc.12238 Newburgh Rd. • Livonia, MI 48150-1046
(734) 464-2030 • Fax: (734) 464-6314
AP Westshore, Inc.4000 State Highway 91 • Oshkosh, WI 54904-9217
(920) 235-2001 • Fax: (920) 235-2701
AP Southridge, Inc.201 Altec Dr. PO Box 2309 • Elizabethtown, KY 42702-2309
(270) 234-0404 • Fax: (270) 234-0505
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
The Highest Quality Services Available, On Time At Competitive Prices
Applied Process has been a technology leader in the heat treating industry since 1978. With acombination of technical marketing, collaborative research and development, and value-addedperformance, Applied Process has worked to expand the applications of Austempered materials.AP facilities operate 24 hours a day, 7 days a week to service our customers in over 36 states and Canada.
To help you see for yourself the advantages of AP’s Austempering services for the parts your customers manufacture, AP professionals can meet with your engineers and your customers to discuss your specific needs.
Bringing us in at the design stage may allow you to reconfigure a part for improved performanceor cost reductions because of the improved strength and reduced weight that can be realized with the Austempering process.
We can perform material, process and cost analyses that conclusively demonstrate the competitive advantages of Austempering for many different types of parts.
• Diesel Engine Timing Gears• Hypoid Ring and Pinion Gears• Off-Highway Drive Axles• Ring Gears• Gear Housings• Sprockets• CV Joints• Differential Housings• Wheel Hubs
ADI
AGI• Timing Gears• Cylinder Liners
Agricultural ComponentsAustempering Offers ManufacturersHigh-Strength, Low-Cost Components:Components used in the agricultural and construction industries mustendure high wear and heavy loads.Product performance is constantlybeing pushed to the next level, where components are expected to last longer and be cost effective.Austempering is a proven way toincrease the strength and performanceof many different components. The agricultural industry has taken a keeninterest in Austempered componentsfor their excellent wear characteristics.Companies such as John Deere,Caterpillar, CNH Global and many otheruse Austempered parts to increase the performance of their equipment,thus increasing productivity for their
customers. Applied Process candemonstrate for you the materialproperties and characteristics obtainedin Austempered components, along withexamples of successful applications.
Many customers have saved money byswitching from forgings to low-costcastings, that are subsequentlyAustempered to produce the best possible properties. We can help you select the material/process combination that is right for your components and applications. We willprovide your design engineers withproperty data they can use in designing Austempered parts, and discuss your applications.
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Austempered Agricultural Components
Applied Process, Inc.12238 Newburgh Rd. • Livonia, MI 48150-1046
(734) 464-2030 • Fax: (734) 464-6314
AP Westshore, Inc.4000 State Highway 91 • Oshkosh, WI 54904-9217
(920) 235-2001 • Fax: (920) 235-2701
AP Southridge, Inc.201 Altec Dr. PO Box 2309 • Elizabethtown, KY 42702-2309
(270) 234-0404 • Fax: (270) 234-0505
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
• Plow Points• Hitches• Control Arms• Digger Teeth• J-Hooks• Control Arms• Draft Arms
The Highest Quality Services Available, On Time At Competitive Prices
Applied Process has been a technology leader in the heat treating industry since 1978. With acombination of technical marketing, collaborative research and development, and value-addedperformance, Applied Process has worked to expand the applications of Austempered materials.AP facilities operate 24 hours a day, 7 days a week to service our customers in over 36 states and Canada.
To help you see for yourself the advantages of AP’s Austempering services for the parts your customers manufacture, AP professionals can meet with your engineers and your customers to discuss your specific needs.
Bringing us in at the design stage may allow you to reconfigure a part for improved performanceor cost reductions because of the improved strength and reduced weight that can be realized with the Austempering process.
We can perform material, process and cost analyses that conclusively demonstrate the competitive advantages of Austempering for many different types of parts.
Carbidic AustemperedDuctile Iron (CADI)For Better Wear Resistance, Use CADICarbidic Austempered Ductile Iron (CADI) is a family of ductile castirons produced with carbides that are subsequently Austempered toexhibit excellent wear resistance. CADI is a premium engineerediron with longer life. It is more wear resistant than Grade 5 ADI, lessexpensive and tougher than 18% chrome white iron and can replaceMn steel at an equal or lower cost. CADI is also less expensive andcan compete with some Abrasion Resistant Irons.
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Carbidic Austempered Ductile Iron (CADI) Components
Applied Process, Inc.12238 Newburgh Rd. • Livonia, MI 48150-1046
(734) 464-2030 • Fax: (734) 464-6314
AP Westshore, Inc.4000 State Highway 91 • Oshkosh, WI 54904-9217
(920) 235-2001 • Fax: (920) 235-2701
AP Southridge, Inc.201 Altec Dr. PO Box 2309 • Elizabethtown, KY 42702-2309
(270) 234-0404 • Fax: (270) 234-0505
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Industrial• Conveyor Wear Parts• Pump Impellors• Wear Housings and
Plates• Rollers
Applications
The Highest Quality Services Available, On Time At Competitive Prices
Applied Process has been a technology leader in the heat treating industry since 1978. With acombination of technical marketing, collaborative research and development, and value-addedperformance, Applied Process has worked to expand the applications of Austempered materials.AP facilities operate 24 hours a day, 7 days a week to service our customers in over 36 states and Canada.
To help you see for yourself the advantages of AP’s Austempering services for the parts your customers manufacture, AP professionals can meet with your engineers and your customers to discuss your specific needs.
Bringing us in at the design stage may allow you to reconfigure a part for improved performanceor cost reductions because of the improved strength and reduced weight that can be realized with the Austempering process.
We can perform material, process and cost analyses that conclusively demonstrate the competitive advantages of Austempering for many different types of parts.
Austempered SteelProduces Stronger and Tougher StructuresThan Conventional Heat TreatmentsAustempered Steel offers superior toughness at high hardnessesover conventionally quenched and tempered steel. This processexhibits minimal distortion, no cracking during quenching andresistance to hydrogen embrittlement. Austempered Steel, as wellas high-density, Austempered Powdered Metals, are superior toconventionally processed steels.
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
Austempered Steel and Powdered Metal Components
Applied Process, Inc.12238 Newburgh Rd. • Livonia, MI 48150-1046
(734) 464-2030 • Fax: (734) 464-6314
AP Westshore, Inc.4000 State Highway 91 • Oshkosh, WI 54904-9217
(920) 235-2001 • Fax: (920) 235-2701
AP Southridge, Inc.201 Altec Dr. PO Box 2309 • Elizabethtown, KY 42702-2309
(270) 234-0404 • Fax: (270) 234-0505
The Leader In Austempering Technology...Applied Processwww.appliedprocess.com
The Highest Quality Services Available, On Time At Competitive Prices
Applied Process has been a technology leader in the heat treating industry since 1978. With acombination of technical marketing, collaborative research and development, and value-addedperformance, Applied Process has worked to expand the applications of Austempered materials.AP facilities operate 24 hours a day, 7 days a week to service our customers in over 36 states and Canada.
To help you see for yourself the advantages of AP’s Austempering services for the parts your customers manufacture, AP professionals can meet with your engineers and your customers to discuss your specific needs.
Bringing us in at the design stage may allow you to reconfigure a part for improved performanceor cost reductions because of the improved strength and reduced weight that can be realized with the Austempering process.
We can perform material, process and cost analyses that conclusively demonstrate the competitive advantages of Austempering for many different types of parts.