ATTACHMENT 2 EQUIPMENT DATA SHEETS

DM_VAN/255235-00014/8097629.13 Appendix 2E Equipment and Furniture

ATTACHMENT 2

EQUIPMENT DATA SHEETS

B E R C H T O L D

BERCHTOLD Corporation 1950 Hanahan Road Charleston, SC 29406 800 243-5135 Fax 843 569-6133 www.berchtoldusa.com 2008 All Rights Reserved. Specifications are subject to change without notice. Customer order documents are definitive. 700000147 Rev. 01

Project:

(Ref. Chart on Last Page)

No. of Units

Contractors Summary for

CHROMOPHARE Multiple Surgical Lights This summary dimensional and loading data must be used in conjunction with the detailed information in the Chromophare Pre-Installation Guide for the specific light model involved. Failure to include information from the

Pre-Installation Guide could result in a failure of the light to operate or a failure of the superstructure. Failure of the super structure could damage the light or the building or cause injury to patients or personnel.

Many health care facilities order Chromophare Surgical Lights for several different rooms or areas. Each of these units may be equipped differently. They may require different numbers of electric circuits, different numbers of low voltage cables, and different numbers and kinds of wall mount plates. Be sure to check the customer order documents for the specific requirements for your installation.

Copies of the all BERCHTOLD Pre-Installation Guides and most other technical literature are available from our Web site (www.berchtoldusa.com), by calling 800-243-5135, or by Faxing 843-569-6133.

BERCHTOLD Recommended Superstructure Construction Detail (Refer to Owners Structural Engineer Drawings) Chromophare Multiple Surgical Lights

Standard

Weight Lb (Kg)

Moment Ft Lb (NM)

399 (182) 1517 (2056)

Weights and Moments Design Specifications for Minimum Weights and Moments Design Specifications for Chromophare Multiple Surgical Light

Weight - Lb (Kg)

Moment - Ft Lb (NM)

Single Light 155 (70) 392 (531)

Double Light 249 (113) 734 (995)

Triple Light 345 (157) 1102 (1494)

Flat Panel, Only 184 (84) 726 (984)

Single Light with Flat Panel

303 (138) 1149 (1557)

Double Light with Flat 399 (182) 1517 (2056)

Light Mounting Plate Detail

3/4 Conduit to AC Mains1 Conduit to Light

Wall Contro l Box1 Conduit to

(Op tiona l) ChromoVisionRemote Camera Contro l Box

ConduitPla te

Finished Ce iling

AC PowerTerm ina l Bloc k(Fla t Pane l)

Light Mounting Pla te

(Berc hto ld Supp lied )

LightSuspension Flange

Light Arm

WARNING

kroeText BoxALL OR'S SHOULD BE CONSIDERED AS FULLY INTEGRATED WITH VIDEO, VOICE ACTIVATION AND DEVICE/INSTRUMENT CONTROL

Contractors Summary for CHROMOPHARE Multiple Surgical Light

LEGEND: A L Angle Superstructure Brackets: 4 x 4 x 12 min. Four Required. B Pipe to fit 6-5/8 ID hole in Mtg. Plate C Chromophare Mounting Plate supplied by Berchtold, including threaded rods and nuts; installed by contractor. See Detail below D L Angle Support Braces: 3 x 3 x 0.25 min. Four Required. E Bottom of Chromophare Mounting Plate must be flush with the finished ceiling. F Superstructure Mounting Plate: 0.5 x 12 x 15 supplied by contractor. See detail in the Pre-Installation Guide Pg. 5. G Expansion Anchors

ByBE

RCHT

OLD

ByO

ther

s

(TYP)45 Min.60 Max.

60" (

1.5m

) Max

imum

Structura l Concrete SlabNormal Weight:

f' c = 3000 PSI (20684 kPa)

5" (127mm)Minimum Edge Distance

2"(51mm)

10"(254mm)

(TYP)

2"(50mm)

5-

(14

0mm

)M

inim

um

A

D

B

C

E

TYP Top & Bottom (6mm)

See Deta il Figure 1

(6mm)

(6mm)

Figure 2

2"(51mm)

2"(51mm)

8"(203mm)

2"(51mm)

Finished Ceiling

G

Conduit Plate Installation

1. Select where on the mounting ring you want the conduit to terminate (any two adjacent nuts). 2. Back the nuts (a) down the all-thread rods (B) away from the light mounting plate (C). 3. Insert the conduit plate (D) under the light mounting plate, and tighten the nuts.

Contractors Summary for CHROMOPHARE Multiple Surgical Light Room Layout

Figure 4

Contractors Summary for CHROMOPHARE Multiple Surgical Light

Wall Control Box and Electrical Specifications A BERCHTOLD supplied wall control box is installed by the contractor. A wall control box can control up to three light heads. A contractor supplied 4 x 4 Junction Box is required for each wall control box. The Junction box must be mounted directly behind the wall control box. See Illustration on the front page for detail. Electrical Specifications Wiring must be complete before installation of the light. Power must be able to be turned on to test the light after installation.

AC Wiring: One 120VAC, 50/60 Hz power

supply line for each light mounting

Minimum 3-wire, 14 AWG, 600V Each lamp draws 2 Amps Run through flexible conduit Wires exit the ceiling at the

mounting ring and fall a minimum of 18 below the ceiling.

Conduit and Boxes 4 x 4 Junction box required for each

light wall control Front of box flush with the wall Top of box 53 above finished floor 1 conduit (with finish grommets at

each end) from junction box and terminate at conduit plate

2 X 4 Optional box for Camera Control

General Notes On Conduit Requirements All conduit is to be a minimum of 3/4

(19mm) metallic U.N.O. Conduits are to be deburred, cleaned,

capped, and furnished with nylon pull rope. Contractor is to provide cable protection

bushings on all boxes and conduit stub-outs. Conduit stub-outs, junction boxes, and

outlets must be suitably labeled for identification of circuits.

*Wallbox Dimensions are in millimeters

Soffits The contractor needs to be aware of the CHROMOPHARE soffit requirements while preparing the light superstructure and ceiling supports. The Chromophare soffit functions as a part of the electrical enclosure system for the lighting system. They also provide an aesthetic finish above the light arm. Soffits are installed by BERCHTOLD personnel after the contractor has made the electrical connections to the light controls at the top of the drop tube. (See Chart to determine soffit.) The contractor should ensure that ceiling opening for the light mounting superstructure does not exceed the diameter of the soffit. Also, no other systems components (such as air returns, PA speakers, sprinkler heads, room lights, etc) are allowed within the soffit area.

Soffit Size (dia.) OR. #

Ref. Room Layout drawing

number Unit Flat Panel Camera Voice Activation SK Box 18 23

TELETOMPREINSTALLATION MANUAL


MANUAL ORGANIZATION SAFETY

700000007 Rev. 3 ii TELETOM Pre-Installation Guide


700000007 Rev. 3 TELETOM Pre-Installation Guide iii

MANUAL ORGANIZATION This pre-installation manual contains five sections following this organizational information.

This manual organization section contains a Table of Contents listing that begins on page iv. This listing can be used as an index to the manual. This section also contains important safety information for the owners staff or contractor.

SECTION CONTENTS DESCRIPTION

Section 1Introduction

Section 1 describes the TELETOM Equipment Management System, including its physical and functional specifications. This section also defines BERCHTOLD's and the owners pre-installation responsibilities.

Section 2Pre-Installation Structural Requirements

Section 2 describes the specific pre-installation structural requirements for each of the three TELETOM mounting systems:

General Superstructure design and construction recommendations Single Mount Equipment Management Systems Single Mount Equipment Management Systems mounted with surgical lights or monitor

platforms Tandem Mount Equipment Management Systems

Section 3Pre-Installation Wiring Requirements

Section 3 describes the wiring components and the power supplies the owner must provide before the equipment is installed.

Section 4Pre-Installation Requirements for Medical Gas Risers

Section 4 describes the installation of the medical gas riser, which includes a provision for an air supply for the optional pneumatic brake.

Section 5Pre-Installation Requirements for Options and Accessories

Section 5 describes the pre-installation requirements for the optional features and equipment available for the TELETOM Equipment Management Systems:

TELEVAC Smoke Evacuation System Video equipment


700000007 Rev. 3 iv TELETOM Pre-Installation Guide

CONTENTS SECTION 1INTRODUCTION.....................................................................................................................................1-1

DESCRIPTION............................................................................................................................................................1-1 PRE-INSTALLATION RESPONSIBILITIES ............................................................................................................1-2

BERCHTOLD RESPONSIBILITIES...................................................................................................................1-2 OWNER RESPONSIBILITIES............................................................................................................................1-3

STIFFNESS ..................................................................................................................................................1-3 SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS .................................1-4 WIRING........................................................................................................................................................1-4 MEDICAL (AND OTHER) GASES.............................................................................................................1-4 OPTIONAL TELEVAC SMOKE EVACUATION SYSTEM ...................................................................1-5 TESTING ......................................................................................................................................................1-5

STORAGE AND HANDLING....................................................................................................................................1-5 PRE-INSTALLATION COMPONENTS.............................................................................................................1-5 TELETOM EQUIPMENT MANAGEMENT SYSTEM COMPONENTS........................................................1-6

SECTION 2PRE-INSTALLATION STRUCTURAL REQUIREMENTS ...............................................................2-1 INTRODUCTION........................................................................................................................................................2-1 GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS .............................2-1

GENERAL NOTES ON SUPERSTRUCTURE DESIGN ...................................................................................2-2 SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS................................................................................2-3

IDENTIFICATION ..............................................................................................................................................2-3 SUPERSTRUCTURE DESIGN LOADS.............................................................................................................2-3 TYPICAL DESIGN AND CONSTRUCTION FOR TELETOM SINGLE MOUNT SUPERSTRUCTURE ............................................................................................................2-4 MOUNTING MATERIALS AND DETAILS......................................................................................................2-6 CEILING OPENING AND SOFFIT ENVELOPE...............................................................................................2-8

TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS...........................................................................2-11 IDENTIFICATION ............................................................................................................................................2-11 SUPERSTRUCTURE DESIGN LOADS...........................................................................................................2-11 TYPICAL TANDEM MOUNT SUPERSTRUCTURE DESIGN AND CONSTRUCTION .............................2-11 MOUNTING MATERIALS AND DETAILS....................................................................................................2-12 CEILING OPENING AND SOFFIT ENVELOPE.............................................................................................2-15

SECTION 3PRE-INSTALLATION WIRING REQUIREMENTS.........................................................................3-18 BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD) ............................................................3-1

ELECTRICAL JUNCTION BOX ........................................................................................................................3-1 ELECTRICAL POWER OUTLETS ....................................................................................................................3-2 ADDITIONAL ELECTRICAL POWER SUPPLIES...........................................................................................3-3

OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD) ........................................................3-3 WIRING RUNS....................................................................................................................................................3-3 ELECTRICAL JUNCTION BOX INSTALLATION ..........................................................................................3-3 WIRING CONNECTIONS ..................................................................................................................................3-5 HIGH VOLTAGE CONDUIT..............................................................................................................................3-5

LOW VOLTAGE ELECTRICAL REQUIREMENTS ................................................................................................3-5 COMBINATION BOOM & LIGHT / FLAT PANEL 3-6


700000007 Rev. 3 TELETOM Pre-Installation Guide v

SECTION 4PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES ................................................4-1 BERCHTOLD SUPPLIED MEDICAL GAS RISER ..................................................................................................4-1 PNEUMATIC BRAKE GAS SPECIFICATIONS.......................................................................................................4-1 OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTS.........................................................4-1

MEDICAL GAS PIPING .....................................................................................................................................4-2 MEDICAL GAS RISER INSTALLATION .........................................................................................................4-2

SECTION 5PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES.........................5-2 TELEVAC SMOKE EVACUATION SYSTEM .......................................................................................................5-2

BERCHTOLD SUPPLIED TELEVAC MOTOR...............................................................................................5-2 OWNER PRE-INSTALLATION TELEVAC PRE-INSTALLATION REQUIREMENTS ..............................5-2

TELEVAC VACUUM MOTOR INSTALLATION ...................................................................................5-3 VIDEO EQUIPMENT .................................................................................................................................................5-4

OWNER PRE-INSTALLATION VIDEO REQUIREMENTS ............................................................................5-4


700000007 Rev. 3 vi TELETOM Pre-Installation Guide

SAFETY

General

This manual uses special symbols to help alert you to important information:

This symbol identifies a WARNING. A warning indicates that the procedure in the following text involves actions that could cause harm or death to an individual if certain precautions are not taken. The warning text always provides specific information on what you must do to avoid the risk.

CAUTION This symbol identifies a CAUTION. A caution indicates that the procedure in the following text involves actions that could cause damage to the equipment, including the failure to operate. The caution text always provides specific information on what you must do to avoid the risk.

This symbol identifies a NOTE. A note contains information that can help you perform the procedure in the following text more effectively.

Warnings Used in this Manual

The following warnings are used in this manual. Since the procedures described in this manual will be performed by the owners staff or a contractor hired by the owner, the owner has the responsibility to ensure that these and other appropriate safety precautions are followed.

Loaded shipping pallets are heavy. They can cause injury to people or damage to the equipment if not handled properly. Use proper lifting equipment and procedures.

Do not attach supplemental supports to the pipe. The supports will not constrain the rotational forces when attached to the pipe. This could lead to a failure of the Equipment Management System to operate as intended. Drifting of the Equipment Management System could result in injury to personnel.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to prevent work on live electrical circuits.


700000007 Rev. 3 TELETOM Pre-Installation Guide vii

Cautions Used in this Manual

The following cautions are used in this manual. Since the procedures described in this manual will be performed by the owners staff or a contractor hired by the owner, the owner has the responsibility to ensure that these and other appropriate safety precautions are followed.

CAUTION The owner or the owners contractor has the final responsibility for the strength and rigidity of the superstructure. BERCHTOLD Corporation does not warrant or certify superstructure designs. An inadequate superstructure will affect the ability of the TELETOM unit to perform in the manner intended. An inadequate superstructure design can also result in damage to the equipment. Equipment warranty service charges related to an inadequate superstructure design or installation are at the customers expense.

CAUTION Store the TELETOM Equipment Management System components out of the elements and away from dust, debris, and moisture. Protect them from damage. Failure to protect the components could lead to damage that will prevent proper installation and performance in service.

CAUTION Do not open the packages either before or after they are at the installation site (room). Special lifts, clamps, and other tools are needed to unpack the TELETOM Equipment Management System and install it without damage. BERCHTOLD is not responsible for damage to the equipment caused by improper handling by the owner or the owners contractor.

CAUTION Orientation of the TELETOM Tandem Mounting Plate is critical for installation and operation. Refer to your layout drawings for the proper orientation.


700000007 Rev. 3 viii TELETOM Pre-Installation Guide

400/600 Series Anesthesia Boom

SECTION 1 INTRODUCTION

700000007 Rev. 3 TELETOM Pre-Installation Guide 1-1

SECTION 1INTRODUCTION This manual provides information that a new TELETOM Equipment Management System owner needs in order to prepare the site for installation of the equipment. The manual defines BERCHTOLDs and the owners pre-installation responsibilities. It describes the pre-installation requirements of both the basic equipment and the optional features and equipment that are available for the TELETOM Equipment Management System.

DESCRIPTION

FIGURE 1-1 shows a typical TELETOM Equipment Management System application.

FIGURE 1-1 TELETOM Equipment Management System Featuring Dual Arms with Articulation

The TELETOM Equipment Management System eliminates clutter and improves efficiency in medical service environments by replacing multiple carts, cords, and cables with a convenient ceiling mounted system. It is the primary platform for OR integration. Depending on the model selected, TELETOM Equipment Management Systems can provide multiple platforms to support and position equipment and to provide delivery systems for electrical power and medical gases.


700000007 Rev. 3 1-2 TELETOM Pre-Installation Guide

All TELETOM Equipment Management Systems are ETL certified to UL 60601.

TELETOM Equipment Management Systems will use one of the three ceiling mounting systems described in this manual depending on the configuration. Installation of each of the following models is described in this manual:

Single mount TELETOM (see page 2-4)

Single mount TELETOM models with integral CHROMOPHARE Surgical Light or CHROMOVISION Monitor Arm Mount (see page 2-5)

Tandem mount TELETOM (see page 2-12)

PRE-INSTALLATION RESPONSIBILITIES

BERCHTOLD personnel install each TELETOM Equipment Management System on ceiling support superstructures designed and constructed by the owner.

Generally, the owner must design, supply, and install all components above the finished ceiling. These components include the supporting superstructure as well as the electrical and medical gas supply lines.

BERCHTOLD supplies the drawings, parts, and instructions that the new TELETOM Equipment Management System owner needs to complete their pre-installation responsibilities. We also schedule our technicians to arrive to complete our installation activities based on the owners commitment to have the area ready for these activities. If a return visit is required due to owners failure to have the area adequately prepared, we reserve the right to bill the customer for the additional travel costs and installation time at our normal service rates.

BERCHTOLD Responsibilities

BERCHTOLD Supplies the following components for pre-installation by the owner or the owners contractor:

Owners configuration drawings

TELETOM mounting plate (see pages 2-7, 2-9, 2-14, and 2-16)

Electrical junction box (to be installed on the mounting platesee page 3-4)

Medical gas valve bridges (optionalsee page 4-3)

TELEVAC motor (optionalsee page 5-3)

The superstructure described in this manual is based on a proven design and the materials specified in this manual. Any deviations from this design or material selection should be considered only after consultation with a structural engineer. BERCHTOLD cannot be responsible for the superstructure design or the materials used.

If you have any questions regarding the information in this guide, call BERCHTOLD Technical Services at 1-800-243-5135.



Owner Responsibilities

If the TELETOM Equipment Management System will be installed in an existing structure, any old equipment or interfering structural elements must be removed to prevent interference with installation activities.


To function safely and effectively, the TELETOM Equipment Management System must be installed on a strong and rigid ceiling support. Thus, the TELETOM Equipment Management System requires a significant superstructure above the ceiling. An installed unit must support large weights, moments, and meet stringent deflection criteria. We strongly recommend that the owner consult a structural engineer prior to designing and installing the superstructure.

The owner or the owners consulting structural engineer must verify the following to assure a safe and satisfactory installation:

The building structure is capable of supporting the loads involved. (See Table 2-1: Single Mount Weights and Moments on page 2-3, or Table 2-2: Tandem Mount TELETOM Weights and Moments on page 2-11).

The building structure is capable of supporting any additional loading required by local building codes.

All electrical and medical gas designs and installations meet all appropriate code requirements.

Stiffness

In service, even a very small movement of the TELETOM mounting plate out of the horizontal plane may result in drift of the equipment. To prevent this, the BERCHTOLD supplied mounting plate must be installed in a perfectly horizontal plane ( 0.1) with the threaded rods pointing down. The superstructure also must be rigid enough to prevent the mounting plate from rotating more than 0.1 when the specified design load is applied.

Superstructure Design and Construction Recommendations

Because the superstructure is the owners responsibility, the design and construction recommendations describe only one of the many possible alternatives that can be used. Many factors, such as building structure type (e.g., concrete, steel, brick), space available above the finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g., welding within the ceiling cavity), economics, and contractor preferences may require different approaches to the actual design and installation of the TELETOM Equipment Management System superstructure.



A visual structural review should be requested and completed before the finished ceiling is installed.

Once the superstructure construction is completed, the owner or the owners contractor should contact BERCHTOLD for a visual structural review. When the visual structural review is complete, the BERCHTOLD representative will provide the results to the customer. One of these results may be a recommendation that a load simulation be conducted. A load simulation is not a certification of the structure. Its purpose is to help the owner or the owners contractor determine where the superstructure can be improved prior to installation of the TELETOM Equipment Management System.

If a load simulation is recommended, there will be an extra charge for each superstructure mounting tested.

Wiring

The owner or the owners contractor must install the power lines between a mains supply and the TELETOM Equipment Management System. Refer to the owners configuration drawings (provided by BERCHTOLD) for the type and number of circuits required.

Wiring must be installed and power must be able to be turned on prior to installation of the TELETOM Equipment Management System.

After installation of the TELETOM Equipment Management System is complete, the owner or the owners contractor must make the final electrical connections to the equipment.

See Section 3 Pre-Installation Wiring Requirements for wiring and circuit information.

Medical (and other) Gases

The owner or the owners contractor must install the BERCHTOLD supplied valve bridges on the BERCHTOLD supplied mounting plate.

The owner or the owners contractor also must complete the connections to the TELETOM Equipment Management System for the medical gas and/or the pneumatic brake options.

Gas piping must be installed and piping must be pressurized, properly tested, and capped prior to installation of the TELETOM Equipment Management System.

See Pre-Installation Requirements for Medical Gases Riser in Section 4 for plumbing and connection information.

Optional TELEVAC Smoke Evacuation System

The owner or the owners contractor must install the wiring between the TELETOM Equipment Management System and the TELEVAC motor. The owner or owners contractor also must install the motor and any flexible tubing connected to the motor.

See TELEVAC Smoke Evacuation System in Section 5 for specific mounting, wiring, and other connection information.



Testing

The owner or the owners contractor must test and certify system components before installation of the TELETOM Equipment Management System will be scheduled. This testing and certification must include the following items:

Superstructure Electrical wiring Medical and pneumatic gas supply

STORAGE AND HANDLING

Pre-Installation Components

BERCHTOLD ships the mounting plate and the associated electrical junction box with field wirable terminal blocks in advance of the other TELETOM Equipment Management System components. We also ship the valve bridges in advance of the other TELETOM Equipment Management System components if the medical gas option was ordered. These items may be in separate packages or shipments; the valve bridge, especially, must be constructed with fittings for the gases specified prior to shipment. Deliver these pre-installation components to the superstructure construction crew as soon as they are received.

TELETOM Equipment Management System Components

Loaded shipping pallets are heavy. They can cause injury to people or damage to the equipment if not handled properly. Use proper lifting equipment and procedures.

CAUTION Store the TELETOM Equipment Management System components out of the elements and away from dust, debris, and excess moisture. Protect them from damage. Failure to protect the components could lead to damage that will prevent proper installation and performance in service.

BERCHTOLD ships TELETOM Equipment Management System components via LTL truck or moving van on a pallet with a plastic covering. The equipment and its packaging weigh more than 500 pounds. Handle and store the equipment properly to avoid injury to personnel or damage to the components.

CAUTION Do not open the packages either before or after they are at the installation site (room). Special lifts, clamps, and other tools are needed to unpack the TELETOM Equipment Management System and install it without damage. BERCHTOLD is not responsible for damage to the equipment caused by improper handling by the owner or the owners contractor.

The owner is responsible for unloading the equipment from the delivery truck and moving the equipment, in its shipping packages, to a secure on-site storage area. The shipping containers should not be opened or emptied by the owners personnel or by the contractors personnel. The Berchtold



installer will bring special lifts, clamps, and other tools needed to handle and install the equipment without damage.

If it is necessary to store the equipment between the time it is received and the time it is installed, the customer is responsible for moving it to and from storage and for protecting it from damage while in storage.

SECTION 2 PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES


SECTION 2PRE-INSTALLATION STRUCTURAL REQUIREMENTS

INTRODUCTION

This section describes the superstructure recommended for TELETOM Equipment Management Systems. Typical TELETOM Equipment Management System configurations are described: Single Mount, Light and Monitor Arm Mount, and Tandem Mount. A discussion of the pre-installation requirements (i.e., wiring) common to all mounting systems follows in sections 3, 4, and 5.

The superstructures described are based on proven designs and the materials specified. Any deviations from these designs or material selections should be considered only after consultation with a structural engineer. BERCHTOLD cannot be responsible for the superstructure designs or the materials used.

If you have any questions regarding the pre-installation requirements for any TELETOM Equipment Management System, call BERCHTOLD Technical Services at 1-800-243-5135.

In addition to the following superstructure design and construction recommendations, Unistrut Construction (800-468-9510).offers a structure they have specifically designed and tested to meet the moment loading, deflection & rotation requirements of our exclusive design criteria:

The "UBS-2" design incorporates a number of very specific structural attributes & is only available from Unistrut Construction's corporate office in Chicago, IL. (800-468-9510).

When considering this type of structure, contact Berchtold Corporation technical services at 800-243-5135 x2 to obtain information on this exclusive design, when calling reference the "UBS-2.

GENERAL SUPERSTRUCTURE DESIGN AND CONSTRUCTION RECOMMENDATIONS

These design and construction recommendations describe only one of the many possible alternatives that can be used. Many factors, such as building structure type (e.g., concrete, steel, brick), space available above the finished ceiling, obstructions within the ceiling cavity, owner restrictions (e.g., welding within the ceiling cavity), economics, and contractor preferences may require different approaches to the actual design and installation of the TELETOM Equipment Management System superstructure.

The following points describe items that successful superstructures tend to have in common.

1. The superstructure connects directly to the building structure with supplemental beam members.

Any supplemental beams (sometimes called spreader beams or kickers) must be very rigid to restrain rotation of the mounting plate.

2. A single stiff element, such as a 6-inch pipe, connects the superstructure to the mounting plate.

a. Bending of the mounting plate and deformations of small members and connectors will contribute to mounting plate rotation.

b. Use stiffening elements on the mounting plate if a large central pipe is not used.

c. Do not connect supplemental beams to the structural pipe; connect supplemental beams only to the mounting plate.

3. Rigid component connections.



a. When loaded, clip angles and plates deform, and bolts elongate. These movements produce deflection within the system that must be accounted for.

b. The use of rigid clip angles and plates, and the loading of bolts in shear (rather than tension) can minimize deformations.

4. Welded component connections. a. Welding eliminates clip angle deformation, bolt elongation, bolt slip within the bolt

holes, and the potential for improper bolt tightening.

b. Properly tightened bolts and rigid connections minimize deformations.

General Notes on Superstructure Design

The following information was extracted from the General Notes included with the Professional Engineers Certification of the TELETOM superstructure design described in this manual. The owners structural engineering consultant should provide similar site-specific information for the construction crew or contractor.

1. The engineer of record is to design and verify the structure and/or existing support tracks to support the indicated loads.

2. Horizontal forces and moments may occur in any direction, acting at the top of the mounting plate.

3. Materials: a. Plates and shapes: ASTM A36 b. Aluminum plates: 6061-T6 c. Pipe: ASTM A53, Type E or S, Grade B d. Tube: ASTM 500, Grade B e. Bolts: ASTM A307, Grade C f. Welding: E70XX electrodes

4. Expansion Anchors: HILTI KB-II (ICBO 4627), carbon steel a. Test 50% of the anchors at 2000 pounds (907 kg) tension, or 50 ft lb (68 Nm) torque per

CBC 1925A.3.5.

b. Installed anchors must meet the following criteria:

i. Hydraulic Ram Method:

The anchor should have no observable movement at the applicable test load. For wedge and sleeve type anchors, a practical way to determine observable movement is that the washer under the nut becomes loose.

ii. Torque Wrench Method (Wedge or Sleeve Type):

The applicable test torque must be reached within one-half (1/2) turn of the nut.

c. Testing should occur no sooner than 24 hours after installation of the anchors.

d. If any anchor fails testing, test all anchors until 20 consecutive anchors pass, then resume the initial testing frequency.



e. Test equipment is to be calibrated by an approved testing laboratory in accordance with standard recognized procedures.

SINGLE MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TS)


Refer to Owner Responsibilities on page 1-3 for a description of the owners design and construction responsibilities.

Identification

TELETOM single mount units are identified by a 500-series or 700-series model number and a TS prefix. TELETOM units with integrated light(s) or monitor arms have a TC prefix.

The 500 Series units have zero, one, or two fixed arms. The 700 Series models have either one articulating arm or one fixed arm above one articulating arm

Superstructure Design Loads

Table 2-1 shows the weight and moment for TELETOM single mount Equipment Management Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for the heaviest model with the highest torque will provide adequate support for the heaviest unit, but will not significantly add to the cost of the installation of the lightest unit. This design margin also increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-1 include both the weight of the TELETOM components and the maximum equipment load.

Table 2-1. Single Mount TELETOM Weights and Moments Static Standard

Weight Lb (Kg)

Moment Ft Lb (NM)

801 (363) 4071 (5520)

The superstructure must be strong enough to support the weight and rigid enough to constrain rotation to less than 0.1 at the mounting plate.



Typical Design and Construction for TELETOM Single Mount Superstructure

FIGURE 2-1 shows the design and the construction materials recommended for a successful TELETOM Equipment Management System single mount Installation. Other constructions are possible. However, the use of other designs and construction materials should be considered only after consultation with a structural engineer.

FIGURE 2-1 Recommended TELETOM Single Mount Superstructure Design and Construction Materials

A

D

B

C

12-3/16 (310m

m)

See Figure 2-3

TELEVAC

Sm

oke

Evacu

ation

System

(S

ee Sectio

n 5

)

Structural Concrete Slab

Norm

al Weight

c = 3000PS

I (20684 kPa) TYP

TYP

6mm

5

(127mm

)

(8mm

)

(8mm

)

(8m

m)

E See Figure 2-5 for C

eiling O

pening Clearance for E

lectrical and M

edical Gas O

ptions

Soffit E

nvelope (Figure 2-6) ~23.25 S

quare X ~6D

eep (590m

m S

quare X 150m

m D

eep)

Finished C

eiling

60 (1.5mm) Maximum

5- (140mm) Minimum

45 Min.

60 Max.

TELE

VA

C

Hose to

TELETOM

M

ax. Length 10 (3m

)

See Figure 2-4

F

6m

m

5 (127mm

) M

inimum

Edge D

istance

(TYP

Top & B

ottom)

See Figure 2-3

2 (51m

m)

16 (406m

m)

2 (51m

m)

8 (203m

m)

2(51m

m)

2

(51mm

)



FIGURE 2-2 shows the design and the construction materials recommended for a successful installation of a TELETOM Equipment Management System with lights and monitor arms installed. Other constructions are possible. However, the use of other designs and construction materials should be considered only after consultation with a structural engineer.

FIGURE 2-2 Recommended Super Structure Design and Construction Materials for TELETOM Units with Light(s) or Monitor Arm(s)

12-3

/16

(3

10m

m)

(8

mm

)

Sof

fit E

nvel

ope

(Fig

ure

2-6)

~2

3 S

quar

e X

~6

Dee

p (5

84m

m S

quar

e X

150

mm

Dee

p)

A

D

B

C

See

Figu

re 2

-3

TELE

VAC

Sm

oke

Eva

cuat

ion

Sys

tem

(S

ee S

ection 5

)

Stru

ctur

al C

oncr

ete

Slab

N

orm

al W

eigh

t

c =

300

0PS

I (20

684

kPa)

TYP

TYP

6mm

5

(127

mm

)

(8

mm

)

(8m

m)

E See

Fig

ure

2-5

for C

eilin

g O

peni

ng

Cle

aran

ce fo

r Ele

ctric

al a

nd

Med

ical

Gas

Opt

ions

Fini

shed

C

eilin

g

5- (140mm) Minimum

45 M

in.

60

Max

.

TELE

VA

C

Hos

e to

TE

LETO

M

Max

. Le

ngth

10

(3

m)

See

Fig

ure

2-4

F

6m

m

5 (1

27m

m)

Min

imum

Edg

e D

ista

nce

(TY

P T

op &

Bot

tom

) S

ee F

igur

e 2-

3

60 (1.5mm) Maximum

2

(51m

m)

2

(51m

m)

2

(51m

m)

2

(51m

m)

16

(406

mm

) 8

(2

03m

m)

2

(6

4mm

)



Mounting Materials and Details

The following information describes the materials used and provides important details on installation techniques and processes.

See General Notes on Superstructure Design on page 2-2 for materials specifications and testing recommendations.

A. L-angle Superstructure Brackets (4 required)

4 x 4 x 3/8 X 12 (102mm x 102mm x 10mm x 305mm) long with two 1/2 x 4 (13mm x 102mm) embedded expansion anchors

Leave 5 (127mm) from the center of each mounting bolt clear for wrenching.

B. Standard pipe 6 (152mm)

1. The pipe must be welded to the BERCHTOLD supplied TELETOM mounting plate (C) and to the owner supplied superstructure mounting plate (F).


2. Do not attach any supplemental supports to the pipe. The supports will not constrain the rotational force when attached to the pipe.

Refer to FIGURE 2-3 for important details on the support of the TELETOM mounting plate.

C. TELETOM Mounting Plate (Supplied by BERCHTOLD, and installed by the owner or the owners contractor)

1 x 15 x 15 (25mm x 381mm x 381mm) with six 7/8 (22mm) threaded rods spaced in a 10 (252mm) bolt circle

D. L-angle Support Braces (4 required)

3 x 3 x 1/4 (76mm x 76mm x 6mm)

1. BERCHTOLD recommends that the L-angle support braces be welded to both the superstructure brackets (A-FIGURE 2-1 or FIGURE 2-2) and to the TELETOM mounting plate (C).

2. Support braces (D) must be welded to the TELETOM mounting plate (C).

3. Support braces or kickers must be attached only at the corners, and they must be at 90 angles to one another (see FIGURE 2-3).



FIGURE 2-3 TELETOM Mounting Plate and Support Attachments

4. The installed TELETOM mounting plate must be level to within 0.1.

E. The bottom of the TELETOM mounting plate (C) must be installed as shown in FIGURE 2-1 or FIGURE 2-2

For typical single mount installations as shown in FIGURE 2-1, the bottom of the TELETOM mounting plate must be flush with the bottom of the finished ceiling

For single mount installations with light(s) or monitor arms shown in FIGURE 2-2, the bottom of the TELETOM mounting plate must be 2-1/2 (64mm) above the underside of the finished ceiling.

NoNo

90

901/4(6mm)

12-3/16(310mm)

Legend: A= 15 (381mm) B= 12.2 (310mm) C= 8.27 (210mm) D= 1.37 (35mm) E= 3.37 (85.7mm) F= 3.48 (88.5mm) G= 0.75 (19mm) H= 8.58 (218mm) J= 8 (204mm) K= 6.77 (172mm ) L= 60 M= 6.5 (165mm) N= 0.5 (12.7mm) P= 10 (252mm ) B.C. R= .906 (23mm ) S= .875 (22.2mm ) Threaded Rod



F. Base plate (see FIGURE 2-4)

1/2 x 20 x 20 (13mm x 406mm x 406mm) with four 1/2 x 4 (13mm x 102mm) embedded expansion anchors

2(51mm)

16(406mm)

2(51mm)

2(5

1mm

)2

(51m

m)

16

(406

mm

)

1/2(13mm)

7000000005_012a

Note:Thickess = 1/2 (13mm)

FIGURE 2-4 Typical Superstructure Base Plate

Ceiling Opening and Soffit Envelope

The TELETOM Equipment Management System owner or the owners contractor must ensure that the ceiling opening will accommodate the mounting plate and any and all accessories installed on it. FIGURE 2-5 shows the dimensions of various combinations of optional components that might be involved. Consult the customer drawings to determine which accessories will be included with your unit.

Customers typically order multiple TELETOM Equipment Management Systems to be installed in different rooms/areas for different purposes. Each of these booms may be equipped differently and, thus, require different numbers and types of optional components. It is important that the mounting requirements for each different installation be evaluated individually.



FIGURE 2-5 TELETOM Equipment Management System Mounting Plate and Accessory Dimensional Information

BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the TELETOM Equipment Management System. The soffit is 23.25 square and, thus, will cover an envelope approximately 6 (160mm) outside of each edge of the mounting plate (FIGURE 2-6).

020904-02_1

18.7 (475mm)

NOTE: Screws, bolts, washers, nuts, etc. required to mount BERCHTOLD supplied J-boxes and gas valves are included in pre-installation deliveries

Finished Ceiling Single Mounts

Finished Ceiling Single Mounts with Lights or Monitor Arms

1/4 (8mm)

Threaded Rod

1 (25mm)

9.1 (232mm)

1.4 (40mm)

17

(432

mm

)

4.75 (121mm)

Alternative (or Additional) Mounting Location for Electrical Junction Box

16

(406

mm

)

8

(203

mm

)

14

(356

mm

)

5

(127

mm

)

1

(25m

m)

3 (76m

m) 8

(203mm

)

2.5 (64m

m) 5

127mm

)



FIGURE 2-6 TELETOM Equipment Management System Soffit Envelope

The owner or the owners contractor should take care not to include any non-Equipment Management System equipment or systems within the soffit envelope.

Finished Ceiling and Soffit Envelope for Single Mounts with Lights or Monitor Arm (Dotted Lines)

18 (457mm)

Finished Ceiling and Soffit Envelope for Single Mounts (Solid Lines)

1/4 (8mm)

Soffit Envelope 23.25 (590mm) Square

Additional or Alternative Mounting Location for Electrical Junction Box

020904-01_1

16

(406

mm

)

17

(432

mm

)

5

(128

mm

)

2.5

(6

4mm

) 2.

5

(64m

m)

~6 (~150m

m)

~6 (~150m

m)



A pre-installation inspection (before the finished ceiling is installed) may help detect interference potentials while they can be most easily resolved.

TANDEM MOUNT EQUIPMENT MANAGEMENT SYSTEMS (TT OR TB)


Refer to Owner Responsibilities on page 1-3 for a description of the owners design and construction responsibilities.

Identification

TELETOM tandem mount units are identified by a 500 or 700 series model number with at TT or TB prefix.

Superstructure Design Loads

Table 2-2 shows the weight and moment for TELETOM tandem mount Equipment Management Systems. The data shown are for the heaviest unit and the highest rotational moment. Designing for the heaviest model with the highest torque will provide adequate support for the heaviest unit, but will not significantly add to the cost of the installation of the lightest unit. This design margin also increases flexibility for future product upgrades.

The installed weights and moments shown in Table 2-2 include the weight of the TELETOM, any CHROMOPHARE or monitor arm components, and the maximum equipment load.

Table 2-2. Tandem Mount TELETOM Weights and Moments Standard

Weight Lb (Kg)

Moment Ft Lb (NM)

1108 (503) 6240 (8460)

The superstructure must be strong enough to support the weight and rigid enough to constrain rotation to less than 0.1 at the mounting plate. Typical Tandem Mount Superstructure Design and Construction

FIGURE 2-7 shows the design and the construction materials recommended for a successful TELETOM Equipment Management System tandem mount Installation. Other constructions are



possible. However, the use of other designs and construction materials should be considered only after consultation with a structural engineer.

FIGURE 2-7 Recommended TELETOM Tandem Mount Superstructure Design and Construction Materials

Mounting Materials and Details

The following information describes the materials used and provides important details on installation techniques and processes.

F

See Figure 2-9

A45 Min.

60 Max.

E

D

B

C

F

See Figure 2-8

See Figure 2-9

C

TELEVAC

Smoke

Evacuation System

(S

ee Section 5)

TELEVAC

Hose to

TELETOM

M

ax. Length 10 (3m

). S

ee Figure 2-10 for Ceiling

Opening C

learance for Electrical and M

edical Gas

Options

Check C

ustomer D

rawing

for Critical O

rientation Inform

ation

Soffit Envelope (Figure 2-11) ~25.5 Square X ~6 D

eep (~650m

m Square X ~150m

m D

eep)

Finished C

eiling



See General Notes on Superstructure Design on page 2-2 for materials specifications and testing recommendations.

A. L-angle Superstructure Brackets (4 required)

4 x 4 x 3/8 X 12 (102mm x 102mm x 10mm x 305mm) long with two 5/8 x 4 (16mm x 102mm) embedded expansion anchors

Leave 5 (127mm) from the center of each mounting bolt clear for wrenching.

B. Standard pipe 6 (152mm)

1. The pipe must be welded to the BERCHTOLD supplied TELETOM mounting plate (C) and to the owner supplier superstructure top plate (F).


2. Do not attach any supplemental supports to the pipe. The supports will not constrain the rotational force when attached to the pipe.

Refer to FIGURE 2-8 for important details on the support of the TELETOM mounting plate.

CAUTION Orientation of the TELETOM Tandem Mounting Plate is critical for installation and operation. Refer to your layout drawings for the proper orientation.

C. TELETOM Tandem Mounting Plate (Supplied by BERCHTOLD, and installed by the owner or the owners contractor).

1 x approximately 22-7/8 (25mm x approximately 580mm) with twelve 7/8 (22mm) threaded rods in two 10 ( 252mm) bolt circles (6 rods per circlesee FIGURE 2-8).

D. L-angle Support Braces (4 required)

4 x 4 x 3/8 (102mm x 102mm x 10mm)

1. BERCHTOLD recommends that the L-angle support braces be welded to both the superstructure brackets (A-FIGURE 2-8) and to the mounting plate (C).

2. Support braces (D) must be welded to the mounting plate (C).

3. Support braces must be attached near the support pipes, and they must be at 30 angles to a centerline drawn through both pipe mount locations on the plate (see FIGURE 2-8).



A B C

D

EF

GH

J

K

L

MN

FIGURE 2-8 TELETOM Tandem Mounting Plate and Support Attachments

4. The installed TELETOM mounting plate must be level to within 0.1.

E. The bottom of the TELETOM mounting plate (C-FIGURE 2-7) must be flush with finished ceiling.

F. Superstructure base plate furnished by the owner (see FIGURE 2-9)

1/2 x 20 x 30 (13mm x 508mm x 762mm) with six 1/2 x 6 (13mm x 152mm) embedded expansion anchors.

Yes

Legend: A = 5.6 (142mm) B= 7.67 (195mm) C = 8.58 (218mm) D = 10 ( 252mm) B.C E = 6.69 (170mm) F = .75 ( 19.4mm) with all thread rods and bolts installed. G = .25 ( 6.35mm) H = 3.15 (80.5mm) J = 6.5 (165mm) K = .91 ( 23mm) L = 6.77 ( 172mm) M = 22.83 ( 580mm) Mounting Plate Envelope N = 18.50 ( 470mm) B.C.

(6mm)

30 (Typical)

No

No



7000000005_007b

20(508MM)

0.625(16mm)

11.18(284mm)

30(762mm)

8204mm

8204mm

8(203mm)

5.59(142mm)

8(203mm)

5.59(142mm)

FIGURE 2-9 Typical Tandem Superstructure Base Plate

Ceiling Opening and Soffit Envelope

The TELETOM Equipment Management System owner or the owners contractor must ensure that the ceiling opening will accommodate the tandem mounting plate and any and all accessories installed on it. FIGURE 2-10 shows the dimensions of various combinations of optional components that might be involved. Consult the customer drawings to determine which accessories will be included with your unit.

Customers typically order multiple TELETOM Equipment Management Systems to be installed in different rooms/areas for different purposes. Each of these booms may be equipped differently and, thus, require different numbers and types of optional components. It is important that the mounting requirements for each different installation be evaluated individually.



FIGURE 2-10 TELETOM Tandem Mount Equipment Management System Mounting Plate and Accessory Dimensional Information

BERCHTOLD provides a soffit cover to provide a finished look at the ceiling above the TELETOM Equipment Management System. The soffit is 23.5 (600mm) square and, thus, will cover an envelope approximately 2.75 (70mm) outside the perimeter of the mounting plate (FIGURE 2-11).



FIGURE 2-11 TELETOM Tandem Mount Equipment Management System Soffit Envelope

The owner or the owners contractor should take care not to include any non-Equipment Management System equipment or systems within the soffit envelope. This includes:

Lighting fixtures HVAC delivery weirs Air return grills Sprinkler system heads Speakers Fire/smoke detector sensors

A pre-installation inspection (before the finished ceiling is installed) may help detect potential interference while it can be most easily resolved.

FinishedCeiling

021604-01_1

SoffitEnvelope

SoffitEnvelope

25.5 (650m

m)

22.8 (580m

m)

0.7 (18mm)

3 (76m

m)

5 (127m

m)

8 (203m

m)



THIS PAGE INTENTIONALLY BLANK



SECTION 3PRE-INSTALLATION WIRING REQUIREMENTS This section describes the wiring and electrical components used in a standard TELETOM Equipment Management System installation. Optional equipment and accessories have additional electrical capacity and pre-installation requirements. These additional requirements are described under the individual options and accessories in Section 5 of this manual.

Refer to the order specifications to determine the TELETOM electrical components and options supplied for your unit(s).

BERCHTOLD SUPPLIED ELECTRICAL COMPONENTS (STANDARD)

BERCHTOLD supplies an electrical junction box for installation on the TELETOM mounting plate. Each TELETOM Equipment Management System may also include one or more power outlets. Refer to the owners configuration drawings (provided by BERCHTOLD) for the type and quantity of circuits required.

Electrical Junction Box

BERCHTOLD supplies the electrical junction box that must be used for the TELETOM installation. The junction box includes field wirable terminal blocks for up to six circuits. It also has a built in grounding stud (FIGURE 3-1).

The mounting plate has through holes to accept the junction box mounting screws at the correct position. The junction box will be sent prior to the shipment of the TELETOM unit. The box may arrive with the TELETOM mounting plate or as a separate delivery.



Ground Stud

4(102 mm)

8(203 mm)

8(2

03m

m)

1.25

(3

2m

m)

6.5(165 mm)

2(51 mm)

Terminal Blocks

0.75(19 mm)

020204-02_1

1/4-20 x 1-1/2Socket Head

ScrewMounting

InstallationBracket

3(7

6mm

)3.

75

(95m

m)

0.25(6mm)

Knock OutsIncluded onAll Four Sides

1 2 A 1 2 B 1 2 C 1 2 D 1 2 E 1 2 F

FIGURE 3-1 TELETOM Junction Box

Electrical Power Outlets

The TELETOM Equipment Management System service column may carry multiple hospital grade receptacles. Standard receptacles are rated at 20 Amps, but other ratings can be supplied if specified. Receptacles are wired together in groups. There are a maximum of 3 receptacles per circuit and a maximum of 6 circuits per Equipment Management System.

When the maximum number of circuits is ordered, two junction boxes are required to handle the house-to-boom wiring connections. When a more standard three or four circuits (for up to 12 outlets), only one junction box is required.

Power for the receptacles is provided by UL approved 12 AWG, type XHHW, 3-wire cables inside the boom. Each group of three receptacles requires a separate 120 VAC, 50/60 Hz power supply line.



Additional Electrical Power Supplies

TELETOM Equipment Management System shelves can include two simplex receptacles per shelf. Up to three shelves on a single boom can include outlets (for a total of 6 shelving outlets). All of the shelf outlets are powered from a single 20 Amp, 120VAC, 50/60Hz supply on a single, dedicated circuit.

TELETOM model 520 and all 700 series models include an electronic brake and/or an integral motor, which requires a single separate 120 VAC, 50/60 Hz power supply line capable of supplying 8.3 Amps.

The TELEVAC Smoke Evacuation System, if ordered, requires a separate 12 Amp, 120 VAC, 50/60Hz power supply. However, this power supply is routed directly to the TELEVAC motor; it does not go through the junction box installed on the TELETOM Equipment Management System mounting plate.

Each option or accessory may require a separate power supply line. Refer to the owners configuration drawings (provided by BERCHTOLD) for the type and quantity of circuits required.

OWNER PRE-INSTALLATION WIRING REQUIREMENTS (STANDARD)

The owner must supply power to the TELETOM:

1. Power must be 120 VAC 56/60 Hz from a dedicated source. 2. The owner or the owners contractor must complete all wiring and conduit runs before the

TELETOM Equipment Management System can be installed.

3. Power must be able to be turned on at the time the equipment is installed so that electrical systems can be tested.

The owner must make the electrical connections from the hospital power supply to the TELETOM Equipment Management System and any optional and accessory equipment.

Wiring Runs

The owner must run the wiring from the mains supply to the junction box on the TELETOM mounting plate. Wiring runs must comply with local electrical codes.

Live electrical circuits can cause injury or death. Lock out and tag out power supplies to prevent work on live electrical circuits.

Electrical Junction Box Installation

The owner must install the BERCHTOLD supplied junction box on the TELETOM mounting plate. The junction box includes internal terminal blocks for wiring connections and exterior conduit guides on all four sides (FIGURE 3-2).



AB

C

D

E

F

C E

E

C

F

15(381mm)

8(204mm)

8.58(218mm)

6.5

(165

mm

)

8.27

(2

10m

m)

15

(381

mm

)

FIGURE 3-2 Electrical Junction Box Installation on Single Mounting Plate

The single mounting plate is shown, but the principle for installing the junction box on the tandem mounting plate is identical. As with the single mounting plate, the tandem mounting plate provides spaces for the installation of two junction boxes. See FIGURE 2-10 for the junction box mounting locations on the tandem mounting plate.

Do this to attach the junction box to the mounting plate:

1. Align the junction box (A) with the opening on the mounting plate (B). Note that the mounting plate indents and mounting holes are sized differently for the

electrical junction box and the gas valve bridge. The electrical junction box must be mounted in the area intended in order to insure a

secure attachment. 2. Slide the mounting brackets (C) under the mounting plate until the holes in the brackets (D)

align with the holes in the plate (E).

3. Insert -20 x 1 socket head screws (F) into the mounting plate, and tighten securely. 4. If necessary, repeat steps 1 through 3 and install the second electrical junction box on the

opposite side of the mounting plate.



Wiring Connections

Terminal block illustrated below is provided by BERCHTOLD Corporation. Any code compliant connector can be substituted by customer.

FIGURE 3-3 Terminal Block Connectors in Electrical Junction Box

High Voltage Conduit The contractor is responsible for running code compliant conduit between the mains supply and the TELETOM Equipment Management System junction box. The sizing and number of conduits is dependant on the number of cables involved. Cable information is included in the customer order file. Refer to local codes for conduit sizing and installation specifications. LOW VOLTAGE ELECTRICAL REQUIREMENTS

TELETOM Equipment Management Systems can provide connectivity for low voltage applications such as telephone, data cables, video signals, and other applications. The cabling for the low voltage devices and connections is routed through an electrically isolated compartment in the electrical pod.

Depending on the order configuration, some of the low voltage cables may be in place and only need termination at the site. For applications where low voltage cables will be installed in the field, BERCHTOLD will include flexible chase within the TELETOM Equipment Management System if the owner stipulates a requirement in the order documentation.

The owner or the owners contractor or a low voltage component supplier is responsible for terminating all low voltage applications. In addition, the owner or the owners contractor is responsible for running code compliant conduit between the TELETOM Equipment Management System and the low voltage cable destination.

COMBINATION BOOM & LIGHT/FLAT PANEL

Please see the Chromophare Pre-Installation Guide. If a light is purchased, and an SK Box is provided. The contractor should route conduit from the mounting plate to the SK Box, to the wall control unit as described in the Chromophare Pre-Installation Guide.

Grounding Stud



For a Flat Panel installation, a fused terminal block is provided on the boom mounting plate. Mains power should be routed to the top of the boom using conduit per local code. LV Video cables may have to be routed in conduit, depending on local code application and point of termination.



SECTION 4PRE-INSTALLATION REQUIREMENTS FOR MEDICAL GASES Both single mount and tandem mount TELETOM Equipment Management Systems can supply medical gases through the service column(s).

BERCHTOLD SUPPLIED MEDICAL GAS RISER

BERCHTOLD supplies a medical gas riser for installation on the TELETOM mounting plate. Each riser is specially fabricated to the owners medical gas specifications. The riser includes a valve bridge, DISS gas risers with single check valves, and testing caps.

A compressed gas riser with an NTP fitting is available for installation on the valve bridge. However, because compressed air is not a medical gas, check local codes and regulation to determine if a compressed air riser can be mounted adjacent to medical gas risers.

Medical gas is delivered through the service column via medical grade hoses. These hoses support working pressures of 200 PSI (1379 kPa). Hoses are rated for a maximum continuous operating temperature of 165 F (74 C), and they have a low temperature brittle point of -40 F (-40 C).

Medical gas risers comply with NFPA 5.1.10.1.1 (2002). They are shipped in advance of the TELETOM equipment, and they must be attached to the mounting plate before installation of the equipment can begin.

Oxygen outlets are cleaned for oxygen service per G-41 CGA pamphlet. This cleanliness should be maintained through installation.

PNEUMATIC BRAKE GAS SPECIFICATIONS

The customer must identify the gas to be used to operate the pneumatic braking system if one is included in the TELETOM Equipment Management System specifications. The gas can be N2 or compressed air. The pneumatic brake system consumes 0.45 ft3 (0.013 m3) per cycle.

When the Equipment Management System includes a pneumatic brake, it is delivered with a regulator installed and factory set for 100 psi (690 kPa) air. Air supplied to the regulator must be between 100 and 300 psi (690 and 2070 kPa).

If compressed air is used, the owner or the owners contractor is responsible for supplying the tubing and fittings to deliver the air from the gas riser to the regulator.

N2 operated pneumatic brakes must be piped to high side line pressure. Pneumatic brakes cannot be operated by air supplies routed through a wall regulator.

OWNER PRE-INSTALLATION MEDICAL GAS RISER REQUIREMENTS

The owner must plumb the medical gases to the TELETOM Equipment Management System location, install the medical gas riser on the TELETOM mounting plate, and make the connections between the medical gas riser and the service column supply lines.

Medical Gas Piping

The owner must pipe the medical gases from the building supply to the TELETOM Equipment Management System prior to installation of the equipment.



1. Piping must be completed according to local and national code requirements. 2. An NFPA compliant blow down test must be performed. 3. Piping must be pressurized and leak tested per NFPA 99C (CSA Z305.1) Medical Gas Piping

Systems.

4. Test results must be made available to BERCHTOLD installers for comparison testing. Medical Gas Riser Installation

The owner must install the medical gas riser on the bottom of the TELETOM mounting plate. FIGURE 4-1 shows the medical gas mounting positions for single mount and tandem mount installations. Where only one valve bridge is needed, it can be mounted in either position. Where two valve bridges are needed, they must be mounted as shown. The gas valve bridge cannot be mounted in the positions reserved for the electrical junction box, even if no junction box is included.

BERCHTOLD ships the installation screws, washers, and nuts along with the valve bridge(s).

Medical gas risers are 8 high. The risers for vacuum lines are OD. All pressure risers are OD.

15(381mm)

22.8(580m

m)

23.5(600m

m)

021704-03_1

8.58(218mm)

8(204mm)

15

(381

mm

)8.

27

(210

mm

)6.

5(1

65m

m)

8.58(218mm)8(204mm)

6.5(165mm)

FIGURE 4-1. Medical Gas Valve Bridge Mounting Positions



Do this to attach the medical gas riser to the mounting plate:

The following description uses the single mounting plate for illustration. The parts and procedures are identical for the tandem mounting plate.

1. Place the bridge (A) under the mounting plate (B), and align the holes (FIGURE 4-2).

021704-01_1

A

A

B

B

C

D

E FIGURE 4-2. Installing the Gas Riser on the Mounting Plate

Note that the mounting plate indents and mounting holes are sized differently for the electrical junction box and the gas valve bridge.

The medical gas valve bridge must be mounted in the area intended in order to insure an accurate fit and secure attachment.

2. Insert a bolt (C) through each mounting hole, and secure it with a washer (D) and nut (E). 3. Connect the appropriate house gas supply to the top of each riser. 4. Purge the gas lines and perform the leak test at least 24 hours prior to the scheduled

beginning of the BERCHTOLD installation activities.

BERCHTOLD installation personnel will connect the flexible tubing from the TELETOM Equipment Management System to the bottom of each riser.



SECTION 5PRE-INSTALLATION REQUIREMENTS FOR OPTIONS AND ACCESSORIES

The information below describes the pre-installation requirements for additional accessories and optional equipment available from BERCHTOLD for TELETOM Equipment Management Systems

The TELETOM Equipment Management System is an exceptionally versatile device, and it can include a wide range of systems and components specified by the owner and supplied by other vendors. Some of these may be installed on the delivered boom. Others must be field installed. Since it is not possible to anticipate the pre-installation design requirements for all possible third-party components, the owner or the owners contractor must review the BERCHTOLD customer drawings and determine any additional pre-installation preparations that might be required.

Some TELETOM Equipment Management Systems include BERCHTOLD CHROMOPHARE Surgical Lights or CHROMOVISION Video Systems. Each of these BERCHTOLD systems has its own pre-installation requirements, which are detailed in product specific Pre-Installation Guides.

For additional information or details on any BERCHTOLD supplied accessory contact BERCHTOLD Technical Services at 1-800-243-5135.

TELEVAC SMOKE EVACUATION SYSTEM

The TELEVAC Smoke Evacuation System option includes a vacuum motor that must be mounted in the ceiling cavity within 120 (3m) of the TELETOM mounting plate.

The TELEVAC motor and its associated flexible tubing are shipped in advance of the TELETOM equipment, and they must be mounted before installation of the equipment can begin.

BERCHTOLD Supplied TELEVAC Motor

When the TELEVAC Smoke Evacuation System option is ordered, the TELETOM units will come equipped with a control panel, filter, and port. BERCHTOLD also supplies a separate motor and the flexible tubing required to connect the motor to the TELETOM system.

The TELEVAC motor draws 12 Amps at start up and requires a separate 120 VAC, 50/60Hz power supply. Power connections are to an ON/OFF Dual pull switch provided for service disconnect. Each TELEVAC system (in multiple installations) should have its own power supply.

Owner Pre-Installation TELEVAC Pre-Installation Requirements

The owner or the owners contractor must mount the motor in the ceiling cavity, provide and connect a power supply, and connect the flexible tubing between the TELETOM unit and the motor.

1. The TELEVAC motor housing must be mounted above the finished ceiling and within 120 (3m) of the TELETOM mounting plate.

a. The unit weighs approximately 12 lb (5.5 kg).

b. The unit is a 10(254mm) X 10(254mm) X 8.5(216mm).

c. Four mounting holes are provided on 9 (229mm) centers top-to-bottom and side-to-side.

2. The unit should be mounted in an accessible location.



3. A connection to the buildings air exchange system is at the owners option: a. If allowed by local code, exhaust is filtered (20m HEPA Filter) and venting to

plenum may be permissible is effective enough to allow venting to the plenum.

b. Exhaust output is 90 ft3min (2.6 m3min) with the filter in place, as required by local codes, venting to the outside of the building may be required.

TELEVAC Vacuum Motor Installation

The owner or the owners contractor must mount the TELEVAC vacuum motor in the ceiling cavity. BERCHTOLD does not provide the installation fasteners for the TELEVAC motor.

Figure 5-1 shows the components of the unit that must be accessible during and after installation.

A

D

B

C 1 Inlet on back

10 (254mm

)10 (254mm)

9 (229mm)

Maximum of 120 (3m)from TELETOMMounting Plate

FIGURE 5-1. TELEVAC Smoke Evacuation System

1. Select an accessible location for the TELEVAC vacuum motor housing (A). a. The motor must be located within 120 (3m) of the TELETOM mounting plate.

2. Use the provided mounting holes and pads to secure the TELEVAC vacuum motor housing to a structural element.

3. Run a power supply line from the mains supply to the junction box on the TELEVAC vacuum motor housing.

a. The power supply for the TELEVAC motor should not be routed through the junction box on the TELETOM mounting plate.

b. Figure 5-2 shows the power requirements and wiring schematic for the TELEVAC System.

4. Connect the power supply to the appropriate terminals on the ON/OFF double pole switch (B).



5. Connect the TELEVAC control cable wires to the appropriate motor and power supply wires.

6. Connect the flexible tubing to the vacuum intake (C) (Figure 5-1), and route the tubing to the TELETOM mounting plate location (for later connection to the TELETOM unit).

7. If desired, connect a 3 (76mm) flexible hose to the exhaust port (D), and to the air exchange system plenum, or to the exterior of the building depending on local building code requirements.

MOTOR 1

MOTOR

GROUND

BERCHTOLD

POWER

POWER

1

GREEN

CONTRACTER

RJ -45 PIN

INPUT

VAC HOSE

60 HZ

LINE

NEUTRAL

GROUND

HOUSING

LOCATION

DPDT SWITCH

BLUE VOLT

RJ-45 JACK

CONTROL CABLE

SUPPLIED BY

ToTelevac(Control

Unit)

P3

15A CIRCUIT BREAKER

P1

P2

MOTOR

P4MOTOR 1 120

SUPPLIED BY

TELEVAC

PCB HIGH

8PIN # COLOR

1 BROWN2 BLUE3 YELLOW4 GREEN5 RED6 BLACK7 ORANGE8 GREY

POWERREQUIREMENTS

FLOW

Motor

Noise Level

Input Power 120 VAC, 15 AMPS, 60 HzPower Consumption 12 AMP @ Start up

Maximum Flow Setting >70 CFM w/1 hoseExhaust Flow - 3 Outlet Rate: 90 CFM w/filter 120 CFM w/o filter

- Motor size 1 h.p.

- Less than 40dBa

FIGURE 5-2. Televac Wiring Requirements

VIDEO EQUIPMENT

If video equipment will be used, the TELETOM unit will be equipped with the appropriate power outlets and data ports as specified by the owner.

Owner Pre-Installation Video Requirements

The owner must run conduit for the video lines prior to the installation of the equipment.

The owner must consult with the video vendor for information about conduit runs between mounting plates and between the mounting plates and the documentation station. If the video vendor does not supply specific information for their system or equipment, the following guidelines will provide maximum flexibility for cable runs:

1. Run 2 (51mm) conduit between mounting plates (for multiple unit installations). 2. Run 2 (51mm) conduit from each mounting plate to the documentation station, if present.

PRE-INSTALLATION GUIDE PUBLICATION HISTORY This publication describes the equipment as of the date of issue listed below. BERCHTOLD Corporation reserves the right to make changes in design or specifications at any time without notice. If you find any difference between the equipment you received and the components or assemblies described in this publication, contact BERCHTOLD Customer Service at 800-243-5135 for information.

PUBLICATION HISTORY Revision Issue Date

Revision 1 Original Issue: January 2002 (ECO 20182)

Revision 2 April 2004 (ECO 20649)

Revision 3 June 2006 (ECO 21037)

TELETOM is a Registered Trademark of BERCHTOLD Corporation. 2004 BERCHTOLD Corporation. All Rights Reserved

SAFE INNOVATIVE BERCHTOLD

BERCHTOLD Corporation

1950 Hanahan Road Charleston, SC 29406 Phone: 843-569-6100 Phone: 800-243-5135

Fax: 843-569-6133

Manual No. 70-000-0007

EMS and Light Pre-installation Guide File: 110720 Revision: B September, 2008

TRUMPF MEDICAL SYSTEMS Inc. Charleston, SC

PRE-INSTALLATION GUIDE FOR CEILING MOUNTED EQUIPMENT MANAGEMENT SYSTEMS, SURGICAL / EXAM LIGHTS, AND FLAT PANELS


TRUMPF Medical Systems, Inc. Charleston, South Carolina

File: 110720B, September, 2008 Page 2 of 26

Table of Contents

1.0 INTRODUCTION..........................................................................................................................3 1.1 PREINSTALLATION RESPONSIBILITIES....................................................................................................... 3 1.2 PROJECT COMPONENTS AND PREINSTALLATION PROCESS ........................................................................... 3 1.3 SAFETY AND ENVIRONMENTAL CONSIDERATIONS ....................................................................................... 4

2.0 EQUIPMENT MANAGEMENT SYSTEM (EMS) MOUNTING SYSTEMS..............................................4 2.1 TRUMPF PREENGINEERED EMS MOUNTING SYSTEMS............................................................................. 4 2.2 DESIGN LOADS FOR EQUIPMENT MANAGEMENT SYSTEMS (EMS) ................................................................ 5 2.3 ATTACHMENT METHODS FOR TRUMPF EMS MOUNTING SYSTEMS ............................................................ 5 2.4 STRUCTURAL DEFLECTION CRITERIA (EMS) .............................................................................................. 6 2.5 EMS MOUNTING SYSTEM COMPONENTS................................................................................................. 6 2.6 SYSTEM CONFIGURATIONS AND INTERSTITIAL SPAN .................................................................................... 8

2.6.1 EMS Mounting System for 8 Interstitial (Catalog #: 110106)................................................ 8 2.6.2 EMS Mounting System for 14 47 Interstitial (Catalog #: 110107) .................................... 9 2.6.3 EMS Mounting System for 47 59 Interstitial (Catalog #: 110108) .................................. 10

2.7 INSTALLATION OF TRUMPF EMS MOUNTING SYSTEM ............................................................................ 11 2.7.1 Installation of the EMS Mounting Plate................................................................................ 11 2.7.2 Installation of Threaded Rods or Adjustable Spacers ........................................................... 11 2.7.3 Installation of Interface Plate for Med. Gas and Electrical Connections............................... 13

2.8 EMS PNEUMATIC BRAKING SYSTEM ..................................................................................................... 14 3.0 SURGICAL LIGHT AND FLAT PANEL SYSTEMS .............................................................................15

3.1 DESIGN LOADS FOR SURGICAL LIGHT AND FLAT PANEL SYSTEMS ................................................................. 15 3.2 STRUCTURAL DEFLECTION CRITERIA (LIGHTS AND FLAT PANELS) ................................................................. 15 3.3 DESIGN ELEVATIONS FOR SUBSTRUCTURE............................................................................................... 16 3.4 TRUMPF SURGICAL LIGHT / FLAT PANEL MOUNTING PLATES ................................................................... 18 3.5 TRUMPF SURGICAL LIGHT ELECTRICAL AND CONDUIT REQUIREMENTS ....................................................... 19

3.5.1 Installation of Surgical Light Transformer Enclosures........................................................... 19 3.5.2 Transformer Location for Replacement (Renovation) Lights ................................................ 20 3.5.3 Required Conduits for Transformers in Enclosures (New Construction) ............................... 21 3.5.4 Required Conduits for Transformers Underneath Cover (Renovation) ................................. 22 3.5.5 Site Preparation for Surgical Light Wall Controls ................................................................. 23

4.0 CEILING MOUNTED EXAM (HELIONS) LIGHTS ........................

ATTACHMENT 2 EQUIPMENT DATA SHEETS

Documents